1 / 8 THERMAL BUILDING SOLUTIONS EN-TraceTekTT5000connectors-IM-H54830 04/16 DESCRIPTION Field Installed Connectors for TraceTek 5000, 5000-HS, 5000-HUV, 5001, 5001-HS and 5001-HUV Bulk Cable These instructions describe field connecting of TT5000, TT5000-HS, TT5000-HUV, TT5001, TT5001-HS and TT5001-HUV bulk sensing cable. For technical support, call Pentair Thermal Building Solutions at (800) 545-6258. TOOLS REQUIRED • Needle nose pliers • Razor blade or utility knife • Small pair of wire cutters • 3/4-inch masking tape • TT-ULTRA-TORCH (PN 390067-000) flameless heating tool (Ultratorch 200) or suitable heat gun with concentrator tip. • High impedance ohmmeter (Fluke 87 or equivalent; meter must be capable of measuring to at least 20 megohms) • Greenlee strippers (1917 or 1918) or equivalent for 24 AWG and 26 AWG wire • Permanent ink marker • TT-CT-SCT crimping tool (PN 644333-000) ADDITIONAL MATERIALS REQUIRED • TT-Test-Tool-Pin&Socket (PN 986291-000) • TT-MET-MC (PN 571293-000) • TT-FET-MC (PN 383017-000) NOTES • Do not use an open flame heating tool. • The pin connector should always be installed on the cable end pointed towards the alarm module. • Use with TT5000, TT5000-HS, TT5000-HUV, TT5001, TT5001-HS and TT5001-HUV sensing cable only. This kit is not compatible with other TraceTek sensing cables. FIRE HAZARD. Heat guns and flameless heating tools can cause fire or explosion in hazardous areas. Be sure there are no flammable materials or vapors in the area before using these tools. Follow all site safety guidelines when working in hazardous areas. Component approvals and performance are based on the use of specified parts only. HEALTH HAZARD. Overheating heat-shrinkable tubing or SolderSleeves will produce fumes that may cause irritation. Use adequate ventilation and avoid charring or burning. Consult MSDS RAY3122 and RAY5103 for further information. CHEMTREC 24-hour emergency telephone: (800) 424-9300 Non-emergency health and safety information: (800) 545-6258. WARNING: CAUTION: B SCT F E C D A TT-5000-CK-MC-M/F-10 (P000000711) TT-5000-HUV-CK-MC-M/F-10 (P000000712) KIT CONTENTS: (10 M and 10 F connectors) Item Qty Description A 10 TT-CK-MC-M pin connector with spinner ring B 10 TT-CK-MC-F socket connector C 22 White spacers (2 extra) D 125 SolderSleeve ® splices (5 extra) E 21 Heat-shrinkable tubing, labeled SCT (1 extra) F 21 Heat-shrinkable tubing, unlabeled (1 extra) TT-5000-CK-MC-M or (PN 961207-000) (1 M connector) TT-5000-CK-MC-F (PN 880841-000) (1 F connector) KIT CONTENTS: Item Qty Description (Either A or B present in kit) A 1 TT-CK-MC-M pin connector with spinner ring B 1 TT-CK-MC-F socket connector C 2 White spacers (1 extra) D 7 SolderSleeve splices (1 extra) E 1 Heat-shrinkable tubing, labeled SCT (0 extra) F 1 Heat-shrinkable tubing, unlabeled (0 extra) TRACETEK FIELD INSTALLED CONNECTORS INSTALLATION INSTRUCTIONS TT-5000-CK-MC-M/F-10 TT-5000-CK-MC-M TT-5000-CK-MC-F TT-5000-HUV-CK-MC-M/F-10
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TRAcETEK TT-5000-CK-MC-M/F-10 TT-5000 ... - … … · B 1 TT-CK-MC-F socket connector C 2 White spacers (1 extra) D 7 SolderSleeve splices (1 extra) E 1 Heat-shrinkable tubing, labeled
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1 / 8THERMAL BUILDING SOLUTIONS EN-TraceTekTT5000connectors-IM-H54830 04/16
DEScRIpTIONField Installed connectors for TraceTek 5000, 5000-HS, 5000-HUV, 5001, 5001-HS and 5001-HUV Bulk cableThese instructions describe field connecting of TT5000, TT5000-HS, TT5000-HUV, TT5001, TT5001-HS and TT5001-HUV bulk sensing cable.For technical support, call Pentair Thermal Building Solutions at (800) 545-6258.
Fire Hazard. Heat guns and flameless heating tools can cause fire or explosion in hazardous areas. Be sure there are no flammable materials or vapors in the area before using these tools. Follow all site safety guidelines when working in hazardous areas.
Component approvals and performance are based on the use of specified parts only.
HealtH Hazard. Overheating heat-shrinkable tubing or SolderSleeves will produce fumes that may cause irritation. Use adequate ventilation and avoid charring or burning. Consult MSDS RAY3122 and RAY5103 for further information.
2 / 8 THERMAL BUILDING SOLUTIONSEN-TraceTekTT5000connectors-IM-H54830 04/16
Cut
2 1/
4 in
HS-1
HS-2 HUV-22
1/2
in
HUV-1
• Graspropebraidabout25mm(1in)behindthetapedendnear the looped end of the pull rope. Feel for the sealed end of the sensor cable beneath the rope braid. Bend the ropebraidtoa90degreeangleandlocatesealedendofthe sensor cable.
• Spreadtheropebraidfibersaparttoexposethesealedend of the sensor cable.
4 / 8 THERMAL BUILDING SOLUTIONSEN-TraceTekTT5000connectors-IM-H54830 04/16
Lightly touch ohmmeter lead to the black jacket.
Do not clip ontothe black jacket.
Part DSolderSleeve
Yellow (large tab)
Black
TT-FET-MC TT-MET-MC
Black
Red
Spinnerring
Pin Connector(Part A)
Yellow (large tab)
BlackBlack
Red
Socket Connector (Part B)
7
8
9
• Settheohmmetertoitshighestresistancescale.Measuretheresistancebetweentheblackwiresandjacketasfollows:Lightlytouchoneohmmeterleadtotheblackjacket–Do not clip the lead to the black jacket. Cliptheotherleadtoeachoftheblackwires(oneatatime).Ifbothmeasurementsareover20megohms(metermayread:∞,O.L.,etc.),proceedtothenextstep.
• Ifeithermeasurementislessthan20megohms,checkthatthejacketdoesnottouchtheblackwireateithercableend.Checkthatwhitespacerisproperlylocatedandblackjacketisnotbuckled.Ifnoshortscanbefound,donotusethecablesection.ContactTraceTek for help.
• Leaveasmall1.5mm(1/16in)gapbetweenthetubeandthe ribbed section of the connector.
• Do not overheat. Thetubemayslipoffoftheconnectorifitisoverheated.
• Allow to cool before proceeding.
• TheSCTtubeusedwithTT5000-HUVconnector kit is designed to be longer,andwillcoverthetapesegment on braided cable.Donotremovethetapesegment securing theblackoverbraidbefore shrinking the SCTtube.
beads on the braid fibers.• Inspecttheexposedadhesiveatthetubing/braidfiberinterface.Ifavoidisvisible,useagloveorragtosqueezethetubeslightlyandfillthevoidwithmoltenadhesive.
•Whilethetubingisstillhot,placetubinginthelargeropeningofthecrimptool.Alignendofcrimptoolwithendofshrinktube.CrimpSCTtubingtocoolandseal.Openandrotatecrimptool90degreesandcrimpagaintoensure proper adherence to the cable.
• Ifthetubinghasmovedmorethan3mm(1/8in)offthethreaded connector, push the hot tubing back to the origi-nalpositionwhilesupportingassemblyusing“holder”endtermination.Youmayhavetoreheatthetube.Holdthecrimptoolinplacewhileitcoolsthetube.
• Ifbothcableendshaveconnectors,attachamatingendtermination at the opposite end. If there is no connector on the opposite cable end, prepare it according to steps 1 through6andtwisttogetherwires1&2.Alsojoinwires3&4.
Pentair is owned by Pentair or its global affiliates. All other trademarks are the property of their respective owners. Pentair reserves the right to change specifications without prior notice.
WWW.PENTAIRTHERMAL.COM
8 / 8THERMAL BUILDING SOLUTIONS EN-TraceTekTT5000connectors-IM-H54830 04/16 PN 770575-000