TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Preparationtoyotaparts.sparkstoyota.com/install/PTS21-52060-08inst.pdf · TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Procedure

TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Preparation

Page 1 of 23 pages Issue: A 3/20/06

Part Number PTS21-52060-08 NOTE: Part number of this accessory may not be the same as the part number show

Kit Contents Item # Quantity Reqd. Description 1 1 12� Light Guide 2 1 7� Light Guide 3 1 Hardware Kit 4 2 Blue Light Engines 5 1 Switch Kit 6 1 Blue cup holder kits 7 1 Wire Harness 8 2 12� extension 9 1 Templates

Hardware Bag Contents Item # Quantity Reqd. Description 1 4 Catamounts 2 4 8-32 x .3/4� screws 3 4 Catamount with bracket 4 4 Wire tie 7� 5 6 Wire tie 4� 6 5 foam pads 7 2 T-Taps 8 4 1/2� spacer 9 4 rivets 10 4 rivet washers

Switch Bag Contents Item # Quantity Reqd. Description 1 1 Switch 2 1 End Cap, Black 3 1 Illumination Nameplate 4 1 Installation tool 5 1 Bezel 6 1 Black spacer

Conflicts

Recommended Tools Personal & Vehicle Protection Notes Vehicle Protection Safety Glasses Special Tools Notes Installation Tools Notes Phillips screwdriver #2 Nylon Removal Tool 1/8� Drill Bit Diagonal cutter or wire tie tool Stubby screwdriver #2 Phillips Drill Pliers Scissors 1/2� Drill bit. UniBit or step drill rec.

Scribe or Center punch Masking tape �J� Drill bit Wiping cloth Non-scratch Torque wrench 36 in-lbs Rivet gun Deburring tool Ratchet 10mm socket Special Chemicals Notes: Window cleaner Prep Alcohol

General Applicability All models of 4-door Yaris

Recommended Sequence of Application Item # Accessory 1 2 3

*Mandatory

Vehicle Service Parts (may be required for reassembly) Item # Quantity Reqd. Description 1 2 3

Legend STOP: Damage to the vehicle may occur. Do not

proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CAUTION: A process that must be carefully observed in order to reduce the risk of damage to the accessory/vehicle and to ensure a quality installation.TOOLS & EQUIPMENT: Used in Figures calls out the specific tools and equipment recommended for this process.

TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Procedure


Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this accessory should follow approved guidelines to ensure a quality installation. These guidelines can be found in the "Accessory Installation Practices" document.

This document covers such items as:-

• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.). • Safety (eye protection, rechecking torque procedure, etc.). • Vehicle Disassembly/Reassembly (panel removal, part storage, etc.). • Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).

Please see your Toyota dealer for a copy of this document. SPECIAL NOTE: Installation Sequences After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation steps in any order to make the installation as efficient as possible while maintaining consistent quality.



1. Check kit for contents

(a) Check kit for content and damage.

2. Vehicle preparation

(a) Disconnect battery negative terminal.

(b) Apply protective covering to car.

(c) Wear eye protection as necessary

3. Remove Center Console

(a) Set parking brake. Move shift lever out of park.

(b) Use panel safe tool.

(c) Remove center control console lower trim piece. (Fig.3-1)

(d) Prying around edges, remove forward cover from center console shift surround. (Fig. 3-2)

(e) Remove storage box liner

(f) Remove bolts with 10mm socket (Fig. 3-3)

(g) Pry around edges of rear cover and raise slightly. (Fig. 3-4)

Fig 3-1

Fig 3-2

Fig 3-4

Fig 3-3



(h) Disconnect lead to auxiliary power connector. (Fig. 3-5)

4. Central Control Panel

(a) Use panel safe tool.

(b) Pry around edges of left and right trim piece. (Fig. 4-1)

(c) Remove right and left trim piece. (Fig. 4-2)

(d) Remove bolts with 10mm socket. (Fig. 4-3)

Fig 3-5

Fig 4-1

Fig 4-2

Fig 4-3



(e) Slightly lift console to unhook from left and right storage area assemblies.

(f) Remove left and right side storage area assemblies from center control panel. (Fig. 4-4)

(g) Place aside.

5. Install Storage Box Lighting

(a) Cut out marking template and attach to storage box. (Fig. 5-1)

(b) Align storage box marking template on bottom as shown, tape in place as shown and mark hole locations using punch or scribe. (Fig. 5-2)

(c) Drill pilot holes with an 1/8� drill bit.

(d) Drill final holes with a letter �J� drill bit. (Fig. 5-3)

(e) De-burr holes with de-burring tool.

Fig 4-4

Fig 5-1

Fig 5-2

Fig 5-3



(f) From inside of storage box, insert the lenses into the previously drilled holes. Press firmly to ensure the lenses are fully seated. (Fig. 5-4)

(g) Re-attach storage boxes.

(h) From back of storage box, install the LEDs onto the lenses. Press firmly to ensure the LEDs and lenses are fully engaged. Hold the lenses from inside of console while pressing. (Fig. 5-5)

(i) Run cup holder harness under shift mechanism. Secure with foam pad. (Fig. 5-6)

(j) LED closest to connector illuminates right hand storage area. (Fig. 5-7)

Fig 5-4

Fig 5-5

Fig 5-6

Fig 5-7



6. Locate power

(a) Locate shielded cable that supplies auxiliary power point. (Fig. 6-1)

(b) Open shielding and pull out power wires. (Fig. 6-2)

(c) Install T-taps in staggered fashion to power leads connected to auxiliary power point using pliers. (Fig. 6-3)

7. Harness Installation.

(a) Review general wiring layout diagram. (Fig. 7-1)

1. PW-Power, two male spade connectors.

2. SW-Switch, Three female spade connectors.

3. CH-Storage lighting, female modular connector.

4. LED-LED Module, (2) female modular connectors.

(b) Install wire harness along right side of console follow harness under center console to auxiliary power harness.

(c) Route harness to previously installed T-taps on auxiliary power harness.

Fig 6-1

Fig 6-2

Fig 6-3

Fig 7-1



(d) Attach power leads to T-taps

1. Black wire on harness to grey/black wire on auxiliary power lead, negative (-). (Fig. 7-2)

2. White wire on harness to grey wire on auxiliary lighter, positive (+). (Fig. 7-2)

(e) Route LED module lead to Passenger side. (Fig. 7-3)

(f) Route LED module lead to drivers side LED module as shown. (Fig. 7-4)

(g) Bundle and wire tie excess portion of cup holder harness. (Fig. 7-5)

(h) Wire tie bundle to main harness.

Fig 7-2

Fig 7-4

Fig 7-5

Fig 7-3



8. Switch Installation

(a) Cut out marking template.

(b) Tape the drill template on the back of switch plate. Use center punch for pilot hole. (Fig. 8-1)

(c) Remove paper template.

(d) Drill pilot hole with 1/8� drill bit.

(e) Using a 1/2� drill bit (Uni-bit or step bit is highly recommended), drill the switch hole. (Fig. 8-2)

(f) Clean the console surface to remove grease and wax.

1. Wipe the application area with approved cleaner and a clean no-scratch cloth.

2. Rinse application area with clean distilled water and a clean no-scratch cloth.

3. Dry the installation area using a clean dry, lint free cloth.

(g) Insert switch bezel into the switch plate. (Fig. 8-3)

(h) Using pull-tab, remove the tape liner from back of the switch plate

1. Avoid contact with adhesive surface.

(i) Using the bezel as a guide, install switch plate/bezel into the previously drilled 1/2� hole.

1. Align the edges of the switch plate even with the edges assembly. (Fig. 8-4)

Fig 8-1

Fig 8-2

Fig 8-3

Fig 8-4



2. Once aligned, press down firmly to adhere tape.

(j) Firmly insert the switch installation tool into the front of the bezel.

1. Place spacer over switch shaft with white end of sleeve against switch panel. (Fig. 8-5)

2. Turn switch clockwise to tighten bezel to switch. Install switch end cap. (Fig. 8-6)

3. Align leads so the switch panel can be reinstalled safely.

9. Drivers Side Light Guide Installation, no Cover

(a) Using template mark �inner� and �outer� catamount attachment holes in tabs located under dash using punch or scribe. (Fig. 9-1a, 9-1b)

Fig 8-5

Fig 8-6

Fig 9-1a

Fig 9-1b



(b) Drill holes in under dash tabs using #21 drill. (Fig. 9-2)

1. Insert screw. (Fig. 9-3)

2. Place spacer over screw. (Fig. 9-4)

(c) Preassemble catamounts.

1. Insert cable tie through first catamount bracket. Cable tie will go around LED module. (Fig. 9-5)

Fig 9-3

Fig 9-4

Fig 9-5

Fig 9-2



2. Thread cable tie into the second catamount bracket (Fig 9-6)

3. Secure catamount assembly to light guide as shown (Fig. 9-7)

(d) Position light guide inner assembly, and secure with screw. (Fig. 9-8)

(e) Attach outer assembly as shown. (Fig. 9-9)

(f) Tighten inner cable tie, trim excess.

(g) Attach 12� extension to LED module lead.

(h) Attach extension to previously installed harness.

(i) Secure extension with foam pad.

Fig 9-6

Fig 9-7

Fig 9-8

Fig 9-9



10. Light Guide Installation Passenger side, No Cover.

(a) Using template marked �passenger side� catamount attachment, drill holes in tabs located under dash. Use punch or scribe.

(b) Drill holes in under dash tabs using #21 drill.

1. Insert screw. (Fig. 10-1)

2. Place spacer over screw. (Fig. 10-2)

(c) Preassemble catamounts.

1. Insert cable tie into first catamount bracket (Fig. 10-3)

2. Thread cable tie into second catamount bracket. (Fig. 10-4)

Fig 10-1

Fig 10-2

Fig 10-3

Fig 10-4



(d) Attach inner assembly as shown. (Fig. 10-5)

(e) Slide light guide into inner assembly. Position outer assembly and secure with screw.

(f) Tighten inner cable tie, trim excess (Fig. 10-6)

(g) Attach 12� extension to LED module. (Fig. 10-7)

1. Route wire as shown. (Fig. 10-8)

2. Secure extension with foam pad.

(h) Attach lead to previously installed harness

Fig 10-5

Fig 10-7

Fig 10-8

Fig 10-6



11. Install Driver�s Side Light guide, Cover Present

(a) Remove driver�s side cover.

1. Remove two (2) Phillips screw, indicated by arrows. (Fig. 11-1)

2. Lower front edge of shield and pull towards interior of vehicle.

(b) Using template use punch or scribe to mark holes to be drilled. (Fig. 11-2)

(c) Use 1/8� bit drill holes as marked.

(d) Install rivet through light guide cradle. (Fig 11-3)

(e) Attach light guide rod mounts with 1/8� rivet. Use rivet washer on backside of cover. (Fig. 11-4)

Fig 11-1

Fig 11-2

Fig 11-4

Fig 11-3



(f) Cradles will be oriented as shown. (Fig. 11-5)

(g) Install LED module to 12� Light guide with reflector positioned as shown. Install LED module to clear end of light guide. (Fig. 11-6)

(h) Orient light guide with LED module on right side of cover as shown. (Fig. 11-7)

1. Attach light guide to cover using 7� wire ties, remove excess. (Fig. 11-7)

(i) Trim excess cable tie. (Fig. 11-8)

(j) Reinstall shield.

(k) Attach LED module lead to previously installed harness.

Fig 11-7

Fig 11-8

Fig 11-5

Fig 11-6



12. Install Passenger Side Light guide, Cover Present

(l) Remove under dash shield.

1. Depress front edge tabs, drop shield pulling forward

(m) Remove felt cover. (Fig. 12-1)

(n) Mark cover for drilling use template and mark cover, using punch or scribe. (Fig. 12-2)

(o) Use 1/8� drill bit and drill hole for rivet. (Fig. 12-3)

Fig 12-1a

Fig 12-1b

Fig 12-2

Fig 12-3



(p) Install rivet through light guide cradle. (Fig. 12-4)

(q) Install rivet washer to rivet and install using rivet gun. (Fig. 12-5)

(r) Install LED module to clear end of 7� light guide as shown. Carefully note alignment of reflector (Fig. 12-6)

1. Install light guide onto cover attach with 7� wire tie.

2. Feed wire ties into the plastic mounts from the rear to front, orienting the wire tie �head� towards the rear of the cover. (Fig 12-7)

Fig 12-4

Fig 12-6

Fig 12-7

Fig 12-5



3. Fasten light guide as shown and remove excess wire tie. (Fig. 12-8)

4. Light Guide mounted to cover. Route wires through hole in cover as shown. (Fig. 12-9)

(s) Attach 12� extension harness to LED module.

1. Secure connector to cover using foam pad. (Fig. 12-10)

2. Run extension harness to left side of cover.

3. Secure 12� extension harness to cover. (Fig. 12-11)

Fig 12-8

Fig 12-9

Fig 12-10

Fig 12-11



(t) Reinstall felt pad to cover. (Fig. 12-12)

(u) Reinstall shield (Fig. 12-13)

(v) Connect LED lead to previously installed harness.

12. Post Installation

(a) Re-secure storage box. Reconnect console to storage assembly

(b) Connect illumination switch leads. Secure excess wire with 4� wire ties. (Fig. 13-1)

(c) Reinstall switch panel to console

(d) Reinstall four (4) 10mm bolts in front of console and two (2) 10mm in storage box

(e) Attach left and right center trim pieces and lower trim piece

(f) Clean Light Guides using window cleaner and a non-scratch cloth.

(g) Reconnect negative battery terminal and torque to 36 in/lbs.

(h) Cycle test the system with key in ACC or ON. The cycle may start from any step below but should cycle in this order.

1. All lights off.

2. Cup holder lights on only.

3. All lights on.

4. Floor lights on.

5. Back to step �(1)�

(i) The switch should be cycled to step �(1)� (all lights off) for shipment.

Fig 12-12

Fig 12-13

Fig 13-1

TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Checklist - these points MUST be checked to ensure a quality installation.

Check: Look For:


Accessory Function Checks

Single Un-operational Module or LED.

No Operational Modules or LEDs

Vehicle Function Checks

Cigarette Lighter

• Full engagement of affected LED Module

to LED wire harness pigtail connector.

• Dislodged cup holder LED.

• Full engagement of all LED Module to

LED wire harness pigtail connectors.

• Power connection.

• Ground connection.

• Switch connections.

• Blown light kit fuse. (2Amp, located under

shift console)

• Blown cigarette lighter fuse. (see vehicle

owners manual for amperage and location.)

• Has the connector been re-connected?

• Blown fuse. (See vehicle owner�s manual

for amperage and location.)

TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE


TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE


TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Preparationtoyotaparts.sparkstoyota.com/install/PTS21-52060-08inst.pdf · TOYOTA YARIS SEDAN 2007 - INTERIOR LIGHT UPGRADE Procedure

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