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288
TOTALINE® CAPACITORS
RUN CAPACITORSOVAL MOTOR RUN CAPACITORS
MFDMAX. CAN
HEIGHT (in.)P/N
370 VOLT SINGLE3 2.12 P291-03034 2.7 P291-04035 2.7 P291-0503
Totaline start kits are for use with PSC compressors requiring additional startingtorque.
Totaline start kits are available for the most popular Copeland, Tecumseh, Bristol, andCarlyle compressors.
The kit contains thfollowing:• START CAPACITOR• START RELAY
• WIRE KIT(1) Black Wire 54 IN. Long(1) Brown Wire 16 IN. Long(1) Blue Wire 38 IN. Long(1) Brown Wire 30 IN. Long
• END CAP
• BRACKET
• INSTRUCTION SHEET
WIRE KIT
BRACKET END CAP BOOT
An assortment of wires to beused to connect a start relayand start capacitor to a unit forhard start capability.
P/N: P421-4012 P/N: P421-4013(1) Black Wire 44 IN. Long (1) Black Wire 54 IN. Long(1) Blue Wire 22 IN. Long (1) Brown Wire 16 IN. Long(1) Black Wire 14 IN. Long (1) Blue Wire 38 IN. Long(1) Yellow Wire 29 IN. Long (1) Brown Wire 30 IN. Long
P244
PART NAME USE WITH CAPACITOR P/N:Start Capacitor Bracket 3-3/8″ Long P281-0017Start Capacitor Bracket 4-3/8″ Long P281-0016Capacitor End Cap 1-13/16″Diameter P281-0011Capacitor End Cap 2-1/16″ Diameter P281-0012Capacitor End Cap 2-9/16″ Diameter P281-0013Terminal Boot Single Oval Top Outlet P281-0002Terminal Boot Single Oval (2) Side Outlets P281-0003Terminal Boot Single Round P281-0006Terminal Boot Dual Oval P281-0004
P245P246 P247
START THERMISTER
STRAP
This 25 OHM PTC deviceprovides additional startingtorque for compressors.
Connects in parallel to runcapacitor
P/N: P421-4006P248
P249
PART NAME USE WITH CAPACITOR P/N:Mounting Strap 1.21″ x 2.06″ Oval P281-0022Mounting Strap 1.81″ x 2.81″ Oval P281-0021Mounting Strap 1.87″ x 3.56″ Oval P281-0028Mounting Strap 15″ FIT ALL P281-0025Wrap Around
Mounting Strap.63″ x 2.05″ Oval P281-0023
Wrap AroundMounting Strap
.91″ x 2.80″ Oval P281-0024
Wrap AroundMounting Strap
1.58″ Wide .95 x 3.59″ Oval P281-0026
P243
292
RELAYS
RELAY APPLICATION DATACONTROL RELAYS
CONTACT ARRANGEMENT DIAGRAMS
The main function of any relay is switching electrical circuits.Selection depends primarily on load characteristics whichshould be matched closely to the rating of the relay to avoid con-tact point deterioration.
Relay ratings in amperes are listed in this brochure as inductiveor resistive.
Inductive Rating - applies to switching of motors and coilsfor contactors and relays.
Resistive Rating - applies to switching of electric resis-tance heating elements.
The relays shown on the following pages have been classifiedinto two major categories, power rated relays for intermediateloads and pilot duty relays for low level switching.
Pilot Duty Relays: Contacts are made of a fine silver alloy andare shaped and sized for low level current switching. The fine sil-ver alloy contact provides a very low surface resistance for thebest possible contact life. Use on higher or intermediate loadswould melt the relay points causing a welded contact.
Power Rated Relays: Contacts are generally made of silvercadmium oxide with a very high surface resistance. They aresized larger than pilot duty contacts to handle switching ofintermediate loads during which a slight arc may occur. Dueto being larger in size, they must operate with a lower unitpressure on the contacts and, for satisfactory performance,depend on the make-break arc process to break down theresistance of deposits formed on the contacts.
Use of this type relay to switch low level loads is not recom-mended by Carrier or its suppliers due to the lower contactpressure, the high surface resistance of the contacts and theabsence of the slight arc during switching. A continuingbuild-up of deposits on contact points will cause a non-con-ductive surface and a failed relay. In some instances a powerrated relay will fail to switch a pilot duty load on initial use.
For reliable relay operation, it’s advisable not to use a powerrated relay for a pilot duty relay or vice versa.
(DB) - Indicates contacts are Double Break type in whichstationary contacts are connected by a bridging bar.Two examples of a double break arrangement areshown below with contacts #1 and #2 stationary.Both are SPST, normally closed, double breakarrangements.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
SPST
SPST
SPDT
DPST
DPST
DPST
DPDT
TPST
TPST
TPDT FPDT
1 2
Connects 1 to 2 only Connects 1 and 2 to 3
1 2
3
293
TOTALINE® RELAYS
FAN & POWER RELAYS
GENERAL PURPOSE RELAY
Dependable, low cost solution for air conditioning and heating switching.
Insulating Material -Constructed of UL recognized Class B insulating material
Temperature Range --40 to 150 Fahrenheit
SINGLE POLE FAN RELAYS- SIMILAR TO TYPE 84 FAN RELAYS
CONTINUOUS SPST, 110 V/120 V COIL P283-029125 AMPS INRUSH SPST, 208/240 V COIL P283-0292
8 AMPS (IND.) 8 AMPS (RES.) SPDT, 24 V COIL P283-0293CONTINUOUS SPDT, 110/120 V COIL P283-0294
18 AMP INRUSH SPDT, 208/240 V COILS P283-0295
TERMINALS 1-2-3 TERMINALS 4-5-6 DESCRIPTION P/NPOWER POWER 24 V COIL P283-0340POWER POWER 110 V/120 V COIL P283-0341POWER POWER 208/240 V COIL P283-0342POWER PILOT 24 V COIL P283-0343POWER PILOT 110 V/120 V COIL P283-0344POWER PILOT 208/240 V COIL P283-0345PILOT PILOT 24 V COIL P283-0346PILOT PILOT 110 V/120 V COIL P283-0347PILOT PILOT 208/240 V COIL P283-0348
* Fan control* Appliances* Business Machines* Photoelectric control and general
purpose switching
* Vending machines* Appliances* Safety control* Fan control* Heating* Air conditioning and general
purpose switching
HEAVY DUTY FAN RELAYS
CONTACT ARRANGEMENT DESCRIPTION P/NSPDT - NO 24 V COIL P283-0360SPDT - NO 24 V COIL P283-0370
SPNO - SPNC 24 V COIL P283-0380
P262-B
P262-A
®
294
TOTALINE® RELAYS/ACCESSORIES
TOTALINE® START RELAYS
TOTALINE WIRE KIT
• SINGLE POLE, NORMALLY CLOSED RELAYS
• TOTALLY ENCLOSED
• CONTACTS RATED FOR A MAXIMUM ARC RUPTURING CAPACITYAT 600 VAC AND UNDER
An assortment of wires to be used to connect a start relay and start capacitor to a unit to obtainhard start capability.
P/N: P421-4012 P/N: P421-4013(1) BLACK WIRE 44 IN. LONG (1) BLACK WIRE 54 IN. LONG(1) BLUE WIRE 22 IN. LONG (1) BROWN WIRE 16 IN. LONG(1) BLACK WIRE 14 IN. LONG (1) BLUE WIRE 38 IN. LONG(1) YELLOW WIRE 29 IN. LONG (1) BROWN WIRE 30 IN. LONG
NOTE: SPDT has power rated normally open contact and pilot dutynormally closed contact.*Power Contacts:Inductive, 20A/10A @ 120V/250 VResistive, 25A @ 120V/277 V
COIL VOLTSCONTACT
ARRANGEMENT’P/N
208/230SPST (pilot)
SPDT (power)HN61KP003
24SPDT (power)SPDT (pilot)
HN61KP011
24SPDT N.C. (power)
N.O.(pilot)HN61KJ006
240SPDT (power)SPDT (pilot)
HN61KP010
240SPDT (power)SPST (pilot)
HN61KP004
• SEMI-ENCLOSED
• 1/4 IN. QUICK CONNECT TERMINALS
1
3
4
56 9
7 1
3
4
65
1
3
4
62 5
HN61KL001 HN61KP010,011,012 HN61KP003
2-1/4″H x 2-1/8″W x 1-7/8″D
P253
• SPECIAL QUIET OPERATING POWER RELAY FOR ELECTRIC HEAT APPLICATIONS
• IMPORTANT THE HN61DC024 (DPST) RELAY IS DESIGNED TO OPERATE ONLY ONEINDUCTIVE LOAD. THE INDUCTIVE RATINGS AND THE COMBINED INDUCTIVE ANDRESISTIVE RATINGS IN THE CHART MAY BE APPLIED TO ONLY ONE OF EITHERPOLE OF THIS RELAY.
• 24 V, 6.2 VA HOLDING COIL
CONTACT ARRANGEMENT DIAGRAM:
(5)
DPST
*See contact arrangement diagram.
CONTACT RATINGCOMBINED INDUCTIVE
AND RESISTIVE CONTACTARRANGEMENT*
DIAGRAM P/NVOLTAGE INDUCTIVE RESISTIVE COMBINED INDUCTIVE ONLY
10A @ 600 V 24 9.8 VA SPST 2 HN61PB03020A @ 277 V 240 9.8 VA DPDT 7 HN61PK240
• HEAVY DUTY POWER RELAY
• SCREW TERMINAL - HN61PB030 1/4 IN. Q.C. - HN61PK240
• 2.5″W x 2.2″D x 2.3″H - HN61PB030
• 2.5″W x 3.4″D x 2.5″H - HN61PK240-277
CONTACT ARRANGEMENT DIAGRAMS:
(2)
SPST
(7)
DPDT
P256
• DOUBLE BREAK CONTACT
• TOTALLY ENCLOSED
• 1/4 IN. QUICK CONNECT TERMINALS, EXCEPT HN61KR901, 911, 913SUPPLIED WITH QUICK CONNECT TERMINAL KIT
CONTACT ARRANGEMENT DIAGRAMS:
(1)
SPST
(4)
DPST
2-1/4″H x 2-1/4″W x 2-7/16″D
P257
300
TOTALINE® RELAYS/ACCESSORIES
POWER DUTY RELAYS
RELAYS WITH ENCLOSURE
* SELF-CONTAINED TO FACILITATE REMOTE MOUNTING* LEAD WIRES ARE COLOR CODED* READY FOR DIRECT MOUNTING TO ANY 1/2″ STANDARD ELECTRICAL KNOCKOUTCONTACT ARRANGEMENT DIAGRAMS:
(1)(3)
SPST
SPDT
*See contact arrangement diagrams.
CONTACT RATING (FLA)COIL
VOLTSCONTACT
ARRANGEMENT*DIAGRAM P/NINDUCTIVE RESISTIVE
120 V 240 V 120 V 240 V18 18 18 18 24 SPST 1 HN61KS10118 18 18 18 24 SPDT 3 HN61KJ310- - - 25 120 SPST 1 HN61KB200
* PANEL MOUNTED POWER DUTY RELAY* NEMA TYPE I ENCLOSURE* SCREW TERMINALS* MAY BE MOUNTED IN ANY POSITION EXCEPT RELAY TERMINALS FACING DOWNCONTACT ARRANGEMENT DIAGRAM:
Designed for use in residential and commercial refrigeration, airconditioning, and heating applications.Also: • 'Water pump motors
• Blower or fans• Compressor motors• Resistance heating and other similar applications.
UL / CSA recognized
Design Construction:
50/60 HzMeets specifications for devices up to 600 VAC in accordancewith U/L bulletin no. 508 "Industrial Control Equipment'
Coil Insulation:
Standard Class B insulation.Terminals:
Power #10-32 combination hex washer head screw,#10-32 combination hex head with pressure plate orbox lug for 4 - 14 CU/AL wire.
Quick Connects - (2) 0.250 male push-ons available on eachpole.
Coil - (2) 0.250 male push-ons.
P274A P275 P276AP273
303
CONTACTORS
SINGLE POLE CONTACTOR
TWO POLE CONTACTOR
THREE POLE CONTACTOR
• STRAIGHT THROUGH, TOP WIRING
• SCREW POWER TERMINALS
• 50/60 HZ
LINE VOLTS FULL LOAD LOCK ROTOR RESISTIVE COIL VOLTAGE P/N240-277 25 A. 125 A. 25 A.
24 HN51KB024480 10 A. 50 A. 25 A.600 8 A. 40 A. 25 A.
240-277 30 A. 150 A. 40 A.24 HN51KC024480 15 A. 75 A. 40 A.
600 12.5 A. 50 A. 40 A.P265
• STRAIGHT THROUGH, TOP WIRING
• SCREW POWER TERMINALS
• 50/60 Hz
LINE VOLTS FULL LOAD LOCK ROTOR RESISTIVE COIL VOLTAGE P/N240 25 A. 150 A. 30 A.
460 HN52LB244480 25 A. 125 A. 30 A.600 25 A. 100 A. 20 A.240 30 A. 150 A. 35 A. 24 HN52KC024480 21 A. 125 A. 35 A. 120 HN52KC052600 17 A. 100 A. 35 A. 208/240 HN52KC053277 — — 50 A.
24 HN52SA033480 — — 50 A.600 — — 50 A.240 40 A. 240 A. 50 A.
24 HN52KD024480 40 A. 200 A. 50 A.600 40 A. 160 A. 50 A.
LINE VOLTS FULL LOAD LOCK ROTOR RESISTIVE COIL VOLTAGE P/N240 40 A. 240 A. 50 A. 24 HN53CD025480 40 A. 200 A. 50 A. 115 HN53CD116600 40 A. 160 A. 50 A. 208-240 HN53CD209
LINE VOLTS FULL LOAD LOCK ROTOR RESISTIVE COIL VOLTAGE P/N240 40 A. 240 A. 40 A. 120
HN53AD431*480 40 A. 160 A. 40 A.600 40 A. 140 A. 40 A.
24 HN53CD024240 40 A. 240 A. 50 A. 115 HN53CD115480 40 A. 200 A. 50 A. 208-240 HN53CD208600 40 A. 160 A. 50 A. 208-240 HN53CD231**
480 HN53CD480240 25 A 150 A 35 A
HN53CB115HN53CB208
480 25 A 125 A 35 A 115600 25 A 100 A 35 A 208-240
LINEVOLTS
FULL LOAD LOCK ROTOR RESISTIVECOIL
VOLTAGETERMINALS P/N
240 60 A. 360 A. 75 A. 115 SCREW HN53HF122480 60 A. 300 A. 75 A. 115 LUG HN53HF115**600 60 A. 240 A. 75 A. 208-240 SCREW HN53HF208
208-240 LUG HN53HF207**240 75 A. 450 A. 90 A. 115 SCREW HN53HG120480 75 A. 375 A. 90 A. 115 SCREW HN53HG121**600 75 A. 300 A. 90 A. 208-240 SCREW HN53HG240240 90 A. 540 A. 90 A.
120208-240
SCREWSCREW
HN53HH210**HN53HH260**
480 90 A. 450 A. 90 A.600 90 A. 360 A. 90 A.240 120 A. 720 A. —
115208-240
LUGLUG
HN53HJ115HN53HJ220
480 120 A. 600 A. —600 120 A. 480 A. —
P269
P270
P271
• STRAIGHT THROUGH, TOP WIRING
• 50/60 HZ
• PRESSURE LUG CONNECTOR - HN54680001
LINE VOLTS FULL LOAD LOCK ROTOR RESISTIVE COIL VOLTAGE P/N240 40 A. 240 A. 50 A.
24 HN54680001480 40 A. 200 A. 50 A.600 40 A. 160 A. 50 A.