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TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY UTILITY TECHNOLOGIES INTERNATIONAL CORPORATION Cincinnati Columbus West Jefferson
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TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

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Page 1: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY

UTILITY TECHNOLOGIES INTERNATIONAL CORPORATION Cincinnati Columbus West Jefferson

Page 2: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

OGA SEMINAR

DECEMBER 3, 2012

OGA Seminar 2012 2

Page 3: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

Regulators

Meters

Valves

Flanges

Filter/separators

Heaters

Instrumentation components

OGA Seminar 2012 3

Page 4: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

Regulators ◦ Body & Diaphragm pressure rating

Each manufacturer establishes the ratings for each regulator

Based on regulator

Upstream / Downstream

OGA Seminar 2012 4

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5 OGA Seminar 2012

Table 6. Type 627R Capacities for 1 and 2-Inch body sizes (1)

1. Capacity is based on 20 percent droop unless otherwise noted below. - Blank areas indicate where maximum operating pressure for a give orifice is exceeded.

1” Fisher Type 627R

Page 6: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

OGA Seminar 2012 6

Typical Commercial Type Regulator Capacity Tables

2” Models 243-12-1 and 243-12-2 in SCFH of Natural Gas (0.6 Specific Gravity - 14.65 psia - 60ºF)

Last capacity figure in each group indicates maximum allowable inlet pressure (except for emergency conditions). Heavy stepped line indicates the recommended maximum capacity and inlet pressure for each orifice for operation within the optimum performance range.

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OGA Seminar 2012 7

Typical Large Capacity Regulator Tables

2”, 3”, 4” & 6” 441-57S Capacity Table

Page 8: TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY...Dec 03, 2012  · TOTAL CAPABILITIES IN THE PIPELINE INDUSTRY ... Capacity is based on 20 percent droop unless otherwise noted below.

OGA Seminar 2012 8

Typical Large Capacity Regulator Limitations

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OGA Seminar 2012 9

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OGA Seminar 2012 10

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Diaphragm Meters ◦ Domestic

Aluminum

5- 10 & 25 Psig WP

◦ Commercial & Industrial Large diaphragm

Aluminum

10-100 Psig WP

Rotary Meters ◦ Aluminum, Iron & Steel

Based on meter body materials

125, 175, 200, 285, 300, 720, 1480 psig WP

Turbine ◦ Aluminum and Steel

Based on meter body materials

175, 275, 720, 1440 psig WP

OGA Seminar 2012 11

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Valves CWP ◦ Iron Class 125

175 Psig WP

◦ Ductile Class 250

500 Psig WP

Valves CWP ◦ Steel Class 150

275 /285 Psig WP

Class 300 720 / 740 Psig WP

Class 600 1440 / 1480 Psig WP

OGA Seminar 2012 12

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Cold Working Pressure (CWP) Rating ◦ Rating of valve at ambient conditions,

usually from –20 to 100°F

Pressure Rating ◦ The maximum operating pressure established by the

Manufacturer

Temperature Ratings ◦ The maximum and minimum temperatures at which

the valve can be used.

OGA Seminar 2012 13

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Fittings ◦ Cast Iron

◦ Malleable Iron

◦ Steel

Pipe Flanges ◦ Cast Iron Flanges

◦ Steel Flanges

OGA Seminar 2012 14

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125 psi Working Steam pressure (W.S.P.)‏ 175 psi Water, Cold Oil or Gas (W.O.G.)‏

250 psi Working Steam pressure (W.S.P.)‏ 400 psi Water, Cold Oil or Gas (W.O.G.)‏

CLASS 250 Allowable working pressures

for these fittings are:

CLASS 125 Allowable working pressures

for these fittings are:

OGA Seminar 2012 15

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150 psi Working Steam pressure (W.S.P.)‏ 300 psi Water, Cold Oil or Gas (W.O.G.)‏

CLASS 300 Allowable working pressures for these fittings are:

CLASS 150 Allowable working pressures for these fittings are:

1/8” to 1” 300 psi 2000 psi

1 1/4” to 2” 300 psi 1500 psi

2 1/2” to 4” 300 psi 1000 psi

5” to 8” 300 psi 800 psi

PRESSUE TEMPERATURE TABLEFOR CLASS 300

PIPE SIZEin inches

W.S.P, Or hot oilup to 550 OF

Non-shockcold W.O.G.

To 150 OF

Malleable Iron Threaded Fittings Classes 150 and 300

OGA Seminar 2012 16

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Forged Fittings Classes 2000, 3000, 6000 AND 9000

www.onlinepipe.com

90o ELBOW 45o ELBOW TEE CROSS STREET ELBOW LATERAL

HEXAGON

BUSHING

FLUSH

BUSHING

ROUND HEAD

PLUG

HEXAGON

HEAD PLUG

SQUARE

HEAD PLUG

COUPLING REDUCER HALF COUPLING CAP

OGA Seminar 2012 17

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OGA Seminar 2012 18

ASME B16.1

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Steel Flanges

OGA Seminar 2012 19

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Steel Flanges ANSI CLASS

OGA Seminar 2012 20

ASME B16.5

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Stamped vessel pressure ratings VS flange ratings ◦ Stamped vessels are design to any working pressure

◦ Flange pressure rating must match or exceed the maximum working pressure of the unit

Stamped vessel pressure ratings ◦ Maximum working pressures are from –20 to 100°F and

subject to derating at elevated temperatures per ASME Code

Test pressures ◦ Covered by ASME Code and are only tested to 1.3 x Design

Working Pressure

◦ Buyer must specify a higher test pressure if desired

OGA Seminar 2012 21

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Instrument supply regulators

Sight gauges

Dump valves

High-Pressure Instrument Supply System with Overpressure Protection

Kimray Dump Valve

Liquid Level Gauge

The manufacturer can provide the operating

& maximum pressures for their equipment

OGA Seminar 2012 22