9/8/2008 1 Safety by Design: A Gulfstream Perspective Safety by Design: A Gulfstream Perspective ABC Conference, 23 Sept 08, Page 0 Richard L. Johnson Vice President, Engineering Gulfstream Aerospace 23 September,2008 Topics Topics • Company Overview Company Overview • The New Gulfstream G650 The New Gulfstream G650 • Other R&D Initiatives Other R&D Initiatives • Company Overview Company Overview • The New Gulfstream G650 The New Gulfstream G650 • Other R&D Initiatives Other R&D Initiatives ABC Conference, 23 Sept 08, Page 1
40
Embed
Topics Company Overview The New Gulfstream G650 Other … Johnson ppt.pdf · Cli Gulfstream Current ... G450 G350 New Typically Equipped Pri G650 Gulfstream Product Line ... – Each
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
9/8/2008
1
Safety by Design: A Gulfstream PerspectiveSafety by Design: A Gulfstream Perspective
ABC Conference, 23 Sept 08, Page 0
Richard L. JohnsonVice President, EngineeringGulfstream Aerospace
23 September,2008
TopicsTopics
•• Company OverviewCompany Overview
•• The New Gulfstream G650The New Gulfstream G650
•• Other R&D InitiativesOther R&D Initiatives
•• Company OverviewCompany Overview
•• The New Gulfstream G650The New Gulfstream G650
•• Other R&D InitiativesOther R&D Initiatives
ABC Conference, 23 Sept 08, Page 1
9/8/2008
2
Company OverviewCompany Overview
ABC Conference, 23 Sept 08, Page 2
Gulfstream TimelineGulfstream Timeline
• 1958 Gulfstream I first flight– First purpose built business aircraft
• 1967 Gulfstream facility built in Savannah– GII and subsequent large cabin
aircraft built in Savannah
• 1978 Grumman sells Gulfstream to Allen Paulsen
• 1980 GIII enters into service with wingletsSavannah Facility - 1967Savannah Facility - 1967
New Gulfstream Flagship - The Gulfstream G650New Gulfstream Flagship - The Gulfstream G650
The Gulfstream G650 establishes a new market segment
Largest, most comfortable cabin in classLargest, most comfortable cabin in classLongest range and fastest speedsLongest range and fastest speeds
ABC Conference, 23 Sept 08, Page 11
gMost advanced cockpit and systemsState-of-the-art Manufacturing
gMost advanced cockpit and systemsState-of-the-art Manufacturing
g g p– 7,000 NM at Mach 0.85– 5,000 NM at Mach 0.90– Maximum cruise at Mach 0.925– Advanced aerodynamic design
g g p– 7,000 NM at Mach 0.85– 5,000 NM at Mach 0.90– Maximum cruise at Mach 0.925– Advanced aerodynamic design
9/8/2008
7
G650 Design FeaturesG650 Design Features
3 Axis Fly by Wire
New TailSystem Enhancements for Improved Reliability
and Maintainability
Increased Thrust Engines
Larger Baggage Compartment
Bonded Fuselage
Longer, Wider, Taller Cabin
Lower Cabin Altitude
ABC Conference, 23 Sept 08, Page 12
New Advanced High Speed Wing
PlaneView II Advanced Flight Deck
Highest Speed, Longest Range, Best Cabin Highest Speed, Longest Range, Best Cabin
Larger Main Entry DoorLarger Windows,
2 Additional Windows
G650 Program MilestonesG650 Program Milestones
• Program Internal Launch May 2005• Wing Contour Freeze Sept 2006• Preliminary Design Review June 2007• Critical Design Review 3Q 2008• First Flight 2H 2009• FAA/EASA Certification 2011
ABC Conference, 23 Sept 08, Page 13
• Entry into Service 2012
9/8/2008
8
Price - ProductivityPrice - Productivityce
G650 is an Addition to the Gulfstream Product Line
G550G500
G450
G350
New G650
Typi
cally
Equ
ippe
d Pr
ic Gulfstream Product Line
ABC Conference, 23 Sept 08, Page 14
Productivity (Range x Speed x Volume^0.333)
G200
G150
Gulfstream Models
Competitor Models
G650 PerformanceG650 Performance
• Longest range business jet– 7,000 nm at Mach 0.85
• Fastest civil aircraft5 000 t M h 0 90– 5,000 nm at Mach 0.90
– Maximum operating speed M0.925
• High cruise altitudes– 41,000 to 51,000 feet– Fly above adverse weather and
airline traffic
• Excellent fuel efficiencyE ll t t k ff d l di
ABC Conference, 23 Sept 08, Page 15
• Excellent takeoff and landing performance
– < 6,000 ft balanced field lengthat maximum takeoff weight
– 3,000 ft landing distanceat maximum landing weight
All performance is based on preliminary data and subject to change
9/8/2008
9
MoscowPetropavlovsk
G650 Maximum Range Departing New YorkG650 Maximum Range Departing New York
NEW YORK
Honolulu
Delhi
Tahiti
Baku
Dubai
Lagos
Nairobi
BeijingTokyo
NEW YORK
ABC Conference, 23 Sept 08, Page 16
Buenos AiresSantiagoCape Town
All performance is based on preliminary data and subject to change
8 Passengers and 4 Crew Cruise Speed as Shown,
NBAA IFR Fuel Reserves, 85% Annual Winds,
Great Circle Distance,ISA Conditions
M0.90
M0.85
Theoretical performance based on the noted assumptions. Actual performance will be affected by ATC routing, operating speed, weather, outfitting options and other factors.
G650 Maximum Range Departing LondonG650 Maximum Range Departing London
Seattle
Beijing
LONDON
Brasilia
Honolulu
Los AngelesMiami
Beijing
DelhiHong Kong
Singapore
Tokyo
Mauritius
ABC Conference, 23 Sept 08, Page 17
Buenos AiresSantiagoCape Town
All performance is based on preliminary data and subject to change
8 Passengers and 4 Crew Cruise Speed as Shown,
NBAA IFR Fuel Reserves, 85% Annual Winds,
Great Circle Distance,ISA Conditions
M0.90
M0.85
Theoretical performance based on the noted assumptions. Actual performance will be affected by ATC routing, operating speed, weather, outfitting options and other factors.
3,000 nm Mission at Mach 0.85, Typical BOW, 8 Passengers (1,800 lb), ISA Day, Zero Wind, NBAA IFR Fuel Reserves,Existing Airplanes Based on Operating / Cruise Manual Data
G650 Fuel Burn Levels are Comparable to Smaller Aircraft
G650 Performance data is preliminary and subject to change
Block Fuel ~ lb
ABC Conference, 23 Sept 08, Page 19
9/8/2008
11
Gulfstream G650 Cabin Highlights• Largest purpose built business jet cabin
– 14 inches wider than the G550– 28% more cabin volume, 30% more floor area
• Long seating areas– Extra seat recline and leg room– Large stateroom capability
• Largest windows– 16% larger than current windows View of the G650 Cabin Test Mockup
ABC Conference, 23 Sept 08, Page 20
– 16 windows total
• Improved cabin environment– Cabin Essential™ design– Industry leading cabin noise levels– 4,850 ft max cabin altitude at 51,000 ft– Always 100% fresh air
The Gulfstream G650 provides The Gulfstream G650 provides the widest, quietest and most the widest, quietest and most
comfortable cabincomfortable cabin
G650 All New WindowsG650 All New Windows• Improved viewing and comfort
– Largest windows in the industry– 16% greater window area than G550– Optimized to seating pitch– Rotated up 3.4 inches on fuselage for improved viewing angle
49.0 in 52.5 in
Previous Gulfstream Aircraft G650
ABC Conference, 23 Sept 08, Page 21
26.0 in 28.0 in
3.4 in
9/8/2008
12
G650 Emergency ExitsG650 Emergency Exits
• New, large overwing exits • Two per side for highest safety standard
Exceeds certification requirements 26”
32”
• Exceeds certification requirements 26
Emergency Exit Hatch
ABC Conference, 23 Sept 08, Page 22
G650 Baggage AreaG650 Baggage Area
• Larger usable baggage capability– Usable Baggage volume of 195 ft3 (11% more than G550) – 31.5 ft2 floor area (9% more than G550)– 42.8” x 35.7” exterior door (8% larger than G550)
Forward• Accessibility
– 4 inches lower to the ground for easier loading of baggage
– Accessible in flight to 51,000 ft
• Enhanced Safety– Secondary pressure bulkhead – Passively inflated external door seal
ABC Conference, 23 Sept 08, Page 23
9/8/2008
13
G650 SystemsG650 Systems
• New PlaneView II cockpit – Standard Synthetic Vision Primary Flight Display– Standard EVS II with next generation head up guidance system– New Weather radar 3-D scan with vertical view– New Integrated standby multifunction controller
• New fly-by-wire flight control system with multiple redundancy• New solid state secondary power distribution system• Improved electric and hydraulic systems • New higher thrust, more fuel efficient Rolls-Royce BR725 engines
ABC Conference, 23 Sept 08, Page 24
System architecture designed for redundancy and improved reliability
• PlaneConnect™ maintenance trend predictive and diagnostic service
G650 New PlaneView II Cockpit FeaturesG650 New PlaneView II Cockpit Features
• Gulfstream PlaneView II flight deck based on Honeywell Primus Epic avionics
• Four large 14 inch adaptive LCD displays
• New LCD Head Up Display with EVS II standard
• Standard Synthetic Vision -Primary Flight Display (SV-PFD)N St db
ABC Conference, 23 Sept 08, Page 25
• New Standby Multifunctional Controller
• 3 PlaneBook tablet computers standard
• Compact pedestal
9/8/2008
14
G650 Standard PlaneView II Features G650 Standard PlaneView II Features
• Triplex Flight Management System
• Automatic Emergency Descent Mode
• PlaneView II Enhancements– RNP 0.1 capable– FANS-1 Controller Pilot Datalink
Hydraulic and oil level display– Tire pressure display
Integrated LCD Display Increases Functionality and Improves Safety & Reliability
9/8/2008
15
New 3-D Scan Weather Radar New 3-D Scan Weather Radar
• Fully Automatic Honeywell RDR 4000 weather radar• 3-D scanning capability with vertical profile view included in display• Integral terrain database for efficient ground clutter elimination
ABC Conference, 23 Sept 08, Page 28
More Complete Weather Depiction for Improved Situational Awareness
Fly-by-Wire Flight Control SystemFly-by-Wire Flight Control SystemEHSA – Right Hydraulic
EHSA – Left Hydraulic
EBHA – Electric
• Primary flight control system– 3-axis digital system– 2 flight control computers – 4 dissimilar channels (quadruplex)– Each channel able to command every
REU 1
REU 3
REU 5
REU 7
REU 9 REU 10
REU 8
REU 6
REU 4
REU 2
ycontrol surface
• Backup flight control system with “get home” capability
– 3-axis Backup Flight Control Unit (BFCU)– Totally independent hardware & software– Exceeds certification requirements
• Electric Backup Hydrostatic Actuators (EBHA)
S lf t i d h d li t ith
ABC Conference, 23 Sept 08, Page 29
Right Hydraulic
Left Hydraulic
Electric
EBHA
REU 15
REU 16
REU 11
REU 13
REU 12
REU 14
Highly Redundant and Technologically Advanced Flight Control System
Highly Redundant and Technologically Advanced Flight Control System
– Self contained hydraulic system with independent electric power
– Enhanced safety– Dedicated backup batteries
9/8/2008
16
• Maintains control column / yoke and pedal arrangement– Same basic layout as G550
– Goal is to have a common pilot type rating with the G550
– Similar approach taken by Boeing (777, 787) and Embraer (170 / 175 / 190 / 195)
• Improves situational awareness through linked controls
ABC Conference, 23 Sept 08, Page 30
– Crew coordination of control surface inputs
– Visual indication of autopilot and autothrottle inputs
New Secondary Power Distribution system New Secondary Power Distribution system
• Controls and protects selected non flight-critical electrical loads
• Solid state power controllers (SSPC) within the distribution units functionwithin the distribution units function as electronic circuit breakers
• System Benefits:– 300 lb weight savings over
conventional circuit breakers
– Eliminates more than 400 circuit breakers and relays
R th 3 il f i i
ABC Conference, 23 Sept 08, Page 31
– Removes more than 3 miles of wiring
– Provides improved circuit protection, including arc fault detection
MCDU and CAS provide control and statusCB pull / reset / collar is MCDU function
9/8/2008
17
G650 Waste and Water SystemG650 Waste and Water System
• Water System– Dual water systems– Two supply lines to each faucet and coffee makers– Each toilet is supplied by different water systemsy y– Dual conformal tank design
• 40 gallon capacity (2 x 20 gallon)
– Manual fill capability, in-flight or on ground– Redundant heaters and relocation of supply
lines and valves above floor to prevent freezing• Waste System
– Designed to set a new industry standard for reliabilityW t t k l t d t i it i t
ABC Conference, 23 Sept 08, Page 32
– Waste tank located to improve gravity assist– Waste tubes routed with limited bends– Each toilet incorporates manual override flush handle
Designed Using Cabin Essential™ Philosophy:No Single Failure can Render the System Inoperable
ABC Conference, 23 Sept 08, Page 33
9/8/2008
18
G650 Integration Test Facility (ITF)G650 Integration Test Facility (ITF)
• Cockpit and cabin test rigs – Fully functional cockpit and cabin
electronic mockups used to evaluate and validate design
– Simulates complete aircraft systemsSimulates complete aircraft systems and network architecture with full cabin wiring
• PlaneView™ II avionics platform– Human factors testing on cockpit
and avionics – Advanced software and hardware
integration
• Cabin systems mockup
ABC Conference, 23 Sept 08, Page 34
Cabin systems mockup– Support Cabin Essential ™ design– All cabin equipment wired for test– Two seating areas
cabin mockup
G650 Advanced Flight Control Test Rig-“Iron Bird”G650 Advanced Flight Control Test Rig-“Iron Bird”
Iron Bird functionality• Complete flight control
system • Simulated cockpit displays
Purpose built flight controls test rig• Evaluate design & function prior to
flight test• LRU system integration
• Purpose built flight controls test rig
• Evaluate and eliminate problems prior to flight
p p y• Hydraulic System
(pumps, aircraft plumbing)• Landing gear• Electrical power distribution
and harnessing
• Operational in late 2008
ABC Conference, 23 Sept 08, Page 35
test• LRU system
integration
Benefits:• Reduction of time and risk in
development and implementation• Increased safety for flight test• Smoother entry into service
9/8/2008
19
Fuselage Barrel Development and Structural TestingFuselage Barrel Development and Structural Testing
• Validated new design and determinate assembly method for G650 fuselage
– Full scale fuselage section– Tested and verified new assembly approachy pp
• EVS sees at night and in reduced atmospheric visibility (smoke, dust, haze, and fog)
• Allows pilots to use EVS at Decision Height to see runway in order to continue the approach
ABC Conference, 23 Sept 08, Page 47
ppto 100 ft
• At 100ft, pilot must transition to natural vision to land the aircraft
Improved Safety in Low Visibility and Night Conditions
9/8/2008
25
SV-PFD
• SV-PFD – Synthesized image of outside world on Primary Flight Display
Data from on board terrain database is processed with– Data from on-board terrain database is processed with aircraft position, altitude and heading to provide 3-D perspective view on the Primary Flight Display
• Benefits:– En-route: Increases awareness of surrounding terrain
– Departure and Approach: Increased awareness of major b t l (>1 000 ft)
Gulfstream’s EVS and SV-PFD systems will serve as the basis for Equivalent Visual Operations in the NextGen Airspace
Fused Sensors
Advanced SVS Cockpit
ABC Conference, 23 Sept 08, Page 54
Advanced Flight Controls Program Advanced Flight Controls Program
Faster, Smoother …Faster, Smoother …
ABC Conference, 23 Sept 08, Page 55
9/8/2008
29
AFC Program GoalsAFC Program Goals• Evaluate emerging technologies• Build supplier base• Develop internal expertise• Demonstrate technology in flight gy g• Determine benefits in capability, performance, reliability and cost
ABC Conference, 23 Sept 08, Page 56
AFC Fly-by Wire Highlights
• Fly by Wire Spoilers• Improved Stability at
Higher Speed
First Flight – Spoiler
September 26, 2006
First Flight – Spoiler
September 26, 2006
• Demonstrated Increased Roll Performance
• Improved Ride Comfort• Fly by Wire Spoilers &
Elevator• Electrical Backup
Hydrostatic Actuator
ABC Conference, 23 Sept 08, Page 57
First Flight – Elevator (Hydraulic Motor)
May 16, 2007
First Flight – Elevator (Electric Motor)
October 8, 2007
First Flight – Elevator (Hydraulic Motor)
May 16, 2007
First Flight – Elevator (Electric Motor)
October 8, 2007
Hydrostatic Actuator (EBHA)
• Dissimilar Power Sources – Hydraulic or Electric
9/8/2008
30
AFC Fly-by-Light
• Fiber optic applications for Flight Control Systems– Assess Electrical-Optical Connector Technology– Assess Weight Savings and EMI Benefits– Assess Manufacturing Installation Conceptsg p
• “Fly by Light” Demonstration completed February 27, 2008– FBL Optical Harness used to control Mid Spoilers
Electrical
ABC Conference, 23 Sept 08, Page 58
In-Line Signal Concentrator
Optical
AFC Fly-by-Wireless
• Demonstration Completed 22 Jul 08 on Iron Bird Ground Test Rig
– Digital bus communication used to control Mid Spoilers
Tx/Rx boxp
• Demonstration on GV Test Aircraft Completed in August 2008
• Potential Wireless Applications: – Backup Flight Control System– Wireless Remote Sensors for Other Functions
• Reduce return to service time– Have part available when aircraft lands
• Use hardware and software capability to include other valued customer services
• System transparent to customer (no manual downloads)E i t d t ft i id t / t
ABC Conference, 23 Sept 08, Page 61
• Easier access to data after incident / event
9/8/2008
32
Service / Support Concept
ABC Conference, 23 Sept 08, Page 62
StatusStatus
• Phase I (PlaneConnectTM) complete– More than 200 Gulfstream aircraft currently in program– Received over 16,000 maintenance message downlinks
• Operators very impressed with system– Operators receive email from aircraft– All messages automatically monitored within 5 minutes of
transmission– Operator base and Gulfstream alerted of potential AOG situation
• Only business jet with this capability• Provides new insight into fleet operations
ABC Conference, 23 Sept 08, Page 63
Provides new insight into fleet operations– Identifies individual aircraft issues– Helps quantify fleet issues
9/8/2008
33
Phase II Underway for G650Phase II Underway for G650
• Adding capability to capture more parameter data– Provide faster identification and resolution of issues during early
service experienceservice experience– Support investigation of intermittent issues– Reduce return to service time and increase first call resolution rate– Increase ability to determine overall fleet health
• Integral part of G650 Entry Into Service maturity plan
ABC Conference, 23 Sept 08, Page 64
Will Set a New Standard for Gulfstream Support
ABC Conference, 23 Sept 08, Page 65
Obstacle Threat Proximity Warning System
9/8/2008
34
Issue – Ground Damage
• 47% of damage occurs while the aircraft is stationary
– 18% from other aircraft (towing or taxi)
38 HITS24%
22 HITS14%
9 HITS6%
39 HITS25%
– 14% from ground support equipment
– 15% from ground vehicles
• 43% of damage occurs while towing
• 10% of damage occurs during taxi (winglet damage)
ABC Conference, 23 Sept 08, Page 66
48 HITS31%
Damage Assessment (all models) Jan 2004 – July 2008
Proposed Warning System Development
• Visual and audible obstacle cues to crew during taxi operationsp
• Visual and audible obstacle cues to ground crew during towing operations
• Static Aircraft protection
ABC Conference, 23 Sept 08, Page 67
9/8/2008
35
Potential Radar Coverage
ABC Conference, 23 Sept 08, Page 68
• Sensor Locations:– Wing to Body Fairing– Tail Cone
Potential Camera CoveragePotential Camera Coverage
Cockpit Video Display
ABC Conference, 23 Sept 08, Page 69
9/8/2008
36
Supersonic Technology Program
ABC Conference, 23 Sept 08, Page 70
QSJ Concept
ABC Conference, 23 Sept 08, Page 71
9/8/2008
37
Supersonic Technology Development
Overall Objective:Conduct basic research into reducing the impact of sonic boom on people and the environment to enable regulatory change to allow supersonic flight overland, domestically and internationally
-0.020
-0.015
-0.010
-0.005
0.000
0.005
0.010
0.015
0.020
0.025
0.030
20 22 24 26 28 30 32 34 36 38
ΔP
ress
ure
/ Fre
estre
am P
ress
ure Wind Tunnel
Overflow CFD
ABC Conference, 23 Sept 08, Page 72
Primary Areas of Supersonic Research
Propulsion• Inlet Wind Tunnel Testing• Nozzle Concepts• University Studies
Aerodynamics• NASA Wing-Body Wind Tunnel Tests• Refinement of Low Boom Geometry
– Propulsion Integration– Boom Signature Shaping
Supersonic ConfigurationSubsonic Configuration
Quiet Spike Flight TestingAdvanced Materials• Composites Development
Systems Integration• eXternal Vision System (XVS) Test• Primary Airframe Systems
ABC Conference, 23 Sept 08, Page 73
p g g• Structural/Mechanical Design Validation• Near-Field Acoustic Performance
Acoustics• Low Boom Propagation Modeling• Structural & Human Response• Psycho Acoustic Acceptance• Public Awareness and Education
• 2006/2007 NASA Low Boom Tests– Suggests indoor noise may be
more annoying than outdoor noisemore annoying than outdoor noise– Research community moving
slowly on conclusions
• Gulfstream taking Leadership Role– Clarifying challenges and
priorities for research community Mea
n Lo
g An
noya
nce
Scor
es
ABC Conference, 23 Sept 08, Page 77
Sullivan, B. et. al. “ Human Response to Low Intensity Sonic Booms Heard Indoors and Outdoors”, 152nd Meeting of the Acoustical Society of America, Honolulu HI, 29 Nov, 2006
– Defining road forward for regulatory change
– Engaging broader industry talent at national level C-Weighted Sound Exposure Level
– Future Technology Demonstration Program – Collaborative NASA / Industry Studies– Ground Boom Simulation and Acceptability Studies – Continued Support of Regulatory Process