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Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019, OSHA, WHO IARC 2017, MCA UK 2019 Top 5 Hot Work Safety Risks Onboard Contact your local WSS Customer Service for prices and availability. Use of AC Transformer or DC Welding Machine with high OCV i.e. above 25V AC or 70V DC DC Welding Inverters for Stick Electrode Welding and TIG Welding Product no. 150150 UWI-150TP Product no. 230231 UWI-230TP AC/DC (TIG Aluminium Welding) + Accessories kit EDP 670406 Product no. 203203 UWI-203TP Product no. 320320 UWI-320TP + Accessories kit EDP:670406 Product no. 301301 UWW-301TP Wire Welder + Acessories kit EDP: 670410 Product no. 500500 UWI-500TP + Accessories kit EDP:670406 Product no. 500102 UWF-102 (Wire Feeder for Wire Welding with UWI-500 TP) Description Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019 MPA Singapore SC No. 5 2018 Regulations WSS UNITOR Recommendations Use of Hull Body as Return / Earth Earth Return Clamp Product no.653899 Return Clamp 400Amps Product no.175745 Return Clamp 800Amps 1. Defective Open Jaw Electrode Holder & Exposed Welding Cable Connector 2. Use of worn, defective or non-insulated welding accessories i.e. Cable, Connectors or Open Jaw Type electrode holder Electrode Holders Product no. 552497 Twisty 200Amps Product no. 513051 Twisty 400Amps Product no. 511006 Uniking 600Amps TOP 1 OCIMF SIRE VIQ 7 Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019 BCGA CP 7 Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019 Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in Cylinder Central Storage (GDS) i.e. High Pressure Hoses, Gas Regulator R-520 and Flashback Arrestors FBA 85-10 for both AC and OX GDS High Pressure Hoses with Anti-Whipping Cable Product no. 5204031 High Pressure Hose Acetylene Product no. 3052921 High Pressure Hose Oxygen GDS Gas Regulator Type R-520 with Safety Vent Pipe Product no. 5100201 Reg. 520 AC Pressure 0-1.5Bar Product no. 5100211 Reg. 520 OX Pressure 0-10Bar Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in Portable / Free Standing AC-OX system i.e. Gas Regulator R-510 and Flashback Arrestors FBA W66S or S55 for both AC and OX Portable AC-OX Gas Regulator Type R-510 with Safety Discs Product no. 510001 Reg. 510 AC Product no. 510000 Reg. 520 OX Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in GDS Outlet Station i.e. Gas Regulator R-530 and Flashback Arrestors FBA S5 or S55 for both AC and OX GDS Outlet Station Gas Regulator Type R-530 Product no. 5100301 Reg. 530 AC Product no. 5100311 Reg. 530 OX Use of worn, defective, substandard (non-compliance i.e. no EN standard marking) or aging (shown cracking when doing bend tests) for twin gas hoses AC-OX or gas hoses AC-OX AC-OX Twin Gas Hoses Product no. 526434 Twin Gas Hoses 6mm 1/4” Product no. 624312 Twin Gas Hoses 9mm 3/8” Use of unsafe or protruding type hose clamps (jubilee, worm screw driven etc) instead of Clamp 1 Ear type Clamp 1 Ear Hose Clamps Product no.768416 Clamp 1 Ear f/6,3mm (1/4”) hose, 20 pcs Product no.768432 Clamp 1 Ear f/9mm (3/8”) hose, 20 pcs Product no.768507 Pincer Tool Do not use Non-Return Valve at cutting/welding torch shank which can result in Flashback Non-Return Valve for Cutting/Welding Shank of UCT-500 Product no. 597336 Non-return valve/ socket AC.6mm Product no. 597344 Non-return valve/ socket OX.6mm TOP 3 Eye injuries, long term effects on vision Impacts Use of poor, worn, defective or malfunction welding shield or do not use proper welding shield for eye protection during welding. Absence of proper welding curtain to protect other personnel within workshop during welding Welding Shield Product no. 779032 Autodark 300 Product no. 619114 Safety Helmet w/Flip vision Product no. 779034 Autodark 820 Freshair Complete TOP 4 Health of welder including lung cancer Impacts When performing welding or cutting in poor ventilation or confined space, the danger of inhaling the fumes could result in long term safety and health issue to the welder/fitter/foreman Portable Fume Extraction Unit Product no.735878 FumeClean-230 Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019, UK P&I Club, IMCA TOP 5 Loss or damage to property, injury or fatality Safety Risks Electrocution Safety Risks Arc / Flash Eye Safety Risks Inhale of noxious or dangerous welding and cutting fumes Safety Risks Abrasive consumables shattered/ broken into pieces when grinding or cutting Impacts 1. Use of inappropriate/non-matching Size or Speed (RPM) of Air Tools - Angle Grinders with Abrasive Consumables (Cutting, Grinding, Mop Discs). 2. Not installed or missing saftey guard and defective or expired. Cutting or Grinding discs. 3. Abrasive consumables not stored or handled properly and angle grinders are maintained according to manufacturer’s recommendations. Air Tool - Angle Grinders 4” size Product no.756901 Angle Grinder AG-PRO 4B Version Welding Cables per meter length Product no.175836 35mm2 Product no.175844 50mm2 Product no.175851 70mm2 Product no. 655266 95mm2 Welding Cable Connectors Product no. 632885 DIX 25 male/female 230Amp Product no. 632893 DIX 70 male/female 460Amp Product no. 736744 DIX 120 male/female 650Amp Product no. 513044 Safety male/female 460Amp TOP 2 Loss or damage to property, injury or fatality Impacts Safety Risks Fire or Explosion GDS Flashback Arrestors Model 85-10 Product no. 5853721 Flashback Arrestor 85-10 for AC Product no. 6824271 Flashback Arrestor 85-10 for Oxyge Portable AC-OX Flashback Arrestors Model W66S or S55 Product no. 183970 Flashback Arrestor W66S for AC Product no. 302976 Flashback Arrestor W66S for Oxygen Product no. 708537 Flashback Arrestor S55 for AC Product no. 708545 Flashback Arrestor S55 for Oxygen GDS Flashback Arrestors Model W66S or S55 Product no. 708537 Flashback Arrestor S55 for AC Product no. 708545 Flashback Arrestor S55 for Oxygen Product no. 526472 Twin Gas Hoses 6mm 1/4” 10m with fittings Product no. 526478 Twin Gas Hoses 9mm 3/8” 10m with fittings Product no. 526482 Twin Gas Hoses 9mm 3/8” 25m with fittings Product no. 651265 Non-return valve/ socket AC.9mm Product no. 651257 Non-return valve/ socket OX.9mm Welding Curtains & Blankets Product no. 633065 Welding Curtain Product no. 646067 Welding Spatter Blanket 1 x 10m Abrasive Consumables 4” size Product no.633515 Cutting Discs 100X2.5X16, 25 PCS (Steel) Product no.633523 Grinding Discs 100X6X16, 10 PCS (Steel) Product no.633691 Mop Discs 100X16MM, #36, 10 PCS Product no.633699 Mop Discs 100X16MM, #60, 10 PCS Product no.633707 Mop Discs 100X16MM, #80, 10 PCS Impacts Injury or Fatality
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Top 5 Hot Works Safety Risks V4

Mar 18, 2022

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Page 1: Top 5 Hot Works Safety Risks V4

Code of Safe Working Practice for Merchant Seafarers (COSWP, UK)Oct 2019, OSHA, WHO IARC 2017, MCA UK 2019

Top 5 Hot Work Safety Risks Onboard

Contact your local WSS Customer Service for prices and availability.

Use of AC Transformer or DC Welding Machine with high OCV i.e. above 25V AC or 70V DC

DC Welding Inverters for Stick Electrode Welding and TIG WeldingProduct no. 150150 UWI-150TPProduct no. 230231 UWI-230TP AC/DC (TIG Aluminium Welding) + Accessories kit EDP 670406Product no. 203203 UWI-203TPProduct no. 320320 UWI-320TP + Accessories kit EDP:670406Product no. 301301 UWW-301TP Wire Welder + Acessories kit EDP: 670410Product no. 500500 UWI-500TP + Accessories kit EDP:670406Product no. 500102 UWF-102 (Wire Feeder for Wire Welding with UWI-500 TP)

Description

Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019

MPA Singapore SC No. 5 2018

Regulations WSS UNITOR Recommendations

Use of Hull Body as Return / Earth Earth Return ClampProduct no.653899 Return Clamp 400AmpsProduct no.175745 Return Clamp 800Amps

1. Defective Open Jaw Electrode Holder & Exposed Welding Cable Connector2. Use of worn, defective or non-insulated welding accessories i.e. Cable, Connectors or Open Jaw Type electrode holder

Electrode HoldersProduct no. 552497 Twisty 200AmpsProduct no. 513051 Twisty 400AmpsProduct no. 511006 Uniking 600Amps

TOP 1

OCIMF SIRE VIQ 7Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019BCGA CP 7

Code of Safe Working Practice for Merchant Seafarers (COSWP, UK) Oct 2019

Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in Cylinder Central Storage (GDS) i.e. High Pressure Hoses, Gas Regulator R-520 and Flashback Arrestors FBA 85-10 for both AC and OX

GDS High Pressure Hoses with Anti-Whipping CableProduct no. 5204031 High Pressure Hose AcetyleneProduct no. 3052921 High Pressure Hose OxygenGDS Gas Regulator Type R-520 with Safety Vent PipeProduct no. 5100201 Reg. 520 AC Pressure 0-1.5BarProduct no. 5100211 Reg. 520 OX Pressure 0-10Bar

Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in Portable / Free Standing AC-OX system i.e. Gas Regulator R-510 and Flashback Arrestors FBA W66S or S55 for both AC and OX

Portable AC-OX Gas Regulator Type R-510 with Safety DiscsProduct no. 510001 Reg. 510 ACProduct no. 510000 Reg. 520 OX

Use of worn, defective, modified, substandard (non-compliance) or aging (> 5 years) for critical gas equipment in GDS Outlet Station i.e. Gas Regulator R-530 and Flashback Arrestors FBA S5 or S55 for both AC and OX

GDS Outlet Station Gas Regulator Type R-530Product no. 5100301 Reg. 530 ACProduct no. 5100311 Reg. 530 OX

Use of worn, defective, substandard (non-compliance i.e. no EN standard marking) or aging (shown cracking when doing bend tests) for twin gas hoses AC-OX or gas hoses AC-OX

AC-OX Twin Gas HosesProduct no. 526434 Twin Gas Hoses 6mm 1/4”Product no. 624312 Twin Gas Hoses 9mm 3/8”

Use of unsafe or protruding type hose clamps (jubilee, worm screw driven etc) instead of Clamp 1 Ear type

Clamp 1 Ear Hose ClampsProduct no.768416 Clamp 1 Ear f/6,3mm (1/4”) hose, 20 pcsProduct no.768432 Clamp 1 Ear f/9mm (3/8”) hose, 20 pcsProduct no.768507 Pincer Tool

Do not use Non-Return Valve at cutting/welding torch shank which can result in Flashback

Non-Return Valve for Cutting/Welding Shank of UCT-500Product no. 597336 Non-return valve/ socket AC.6mmProduct no. 597344 Non-return valve/ socket OX.6mm

TOP 3 Eye injuries, long term effects on visionImpacts

Use of poor, worn, defective or malfunction welding shield or do not use proper welding shield for eye protection during welding. Absence of proper welding curtain to protect other personnel within workshop during welding

Welding Shield Product no. 779032 Autodark 300Product no. 619114 Safety Helmet w/Flip visionProduct no. 779034 Autodark 820 Freshair Complete

TOP 4 Health of welder including lung cancerImpacts

When performing welding or cutting in poor ventilation or confined space, the danger of inhaling the fumes could result in long term safety and health issue to the welder/fitter/foreman

Portable Fume Extraction UnitProduct no.735878 FumeClean-230

Code of Safe Working Practice for Merchant Seafarers (COSWP, UK)Oct 2019, UK P&I Club, IMCA

TOP 5 Loss or damage to property, injury or fatality

Safety Risks Electrocution

Safety Risks Arc / Flash Eye

Safety Risks Inhale of noxious or dangerous welding and cutting fumes

Safety Risks Abrasive consumables shattered/ broken into pieces when grinding or cutting Impacts

1. Use of inappropriate/non-matching Size or Speed (RPM) of Air Tools - Angle Grinders with Abrasive Consumables (Cutting, Grinding, Mop Discs).2. Not installed or missing saftey guard and defective or expired. Cutting or Grinding discs.3. Abrasive consumables not stored or handled properly and angle grinders are maintained according to manufacturer’s recommendations.

Air Tool - Angle Grinders 4” sizeProduct no.756901 Angle Grinder AG-PRO 4B Version

Welding Cables per meter lengthProduct no.175836 35mm2Product no.175844 50mm2Product no.175851 70mm2Product no. 655266 95mm2

Welding Cable ConnectorsProduct no. 632885 DIX 25 male/female 230AmpProduct no. 632893 DIX 70 male/female 460AmpProduct no. 736744 DIX 120 male/female 650Amp Product no. 513044 Safety male/female 460Amp

TOP 2 Loss or damage to property, injury or fatalityImpactsSafety Risks Fire or Explosion

GDS Flashback Arrestors Model 85-10Product no. 5853721 Flashback Arrestor 85-10 for ACProduct no. 6824271 Flashback Arrestor 85-10 for Oxyge

Portable AC-OX Flashback Arrestors Model W66S or S55Product no. 183970 Flashback Arrestor W66S for ACProduct no. 302976 Flashback Arrestor W66S for OxygenProduct no. 708537 Flashback Arrestor S55 for ACProduct no. 708545 Flashback Arrestor S55 for Oxygen

GDS Flashback Arrestors Model W66S or S55Product no. 708537 Flashback Arrestor S55 for ACProduct no. 708545 Flashback Arrestor S55 for Oxygen

Product no. 526472 Twin Gas Hoses 6mm 1/4” 10m with fittingsProduct no. 526478 Twin Gas Hoses 9mm 3/8” 10m with fittingsProduct no. 526482 Twin Gas Hoses 9mm 3/8” 25m with fittings

Product no. 651265 Non-return valve/ socket AC.9mmProduct no. 651257 Non-return valve/ socket OX.9mm

Welding Curtains & BlanketsProduct no. 633065 Welding CurtainProduct no. 646067 Welding Spatter Blanket 1 x 10m

Abrasive Consumables 4” sizeProduct no.633515 Cutting Discs 100X2.5X16, 25 PCS (Steel)Product no.633523 Grinding Discs 100X6X16, 10 PCS (Steel)Product no.633691 Mop Discs 100X16MM, #36, 10 PCSProduct no.633699 Mop Discs 100X16MM, #60, 10 PCSProduct no.633707 Mop Discs 100X16MM, #80, 10 PCS

Impacts Injury or Fatality