TLC_700_Controller_unit

Page 1 Status 13.06.2014

---

OPERATING INSTRUCTIONS (TRANSLATION OF THE ORIGINAL) SUPPLEMENTARY OPERATING INSTRUCTIONS

FOR YOUR AIR CURTAIN SYSTEM

Serial number: ____________________________ Year:_____________________

Please quote this number when contacting customer service!


Operating Instructions for Controller TLC 700

TLC 700 – Brief description

Electronic air curtain controller TLC 700 with wired control element (remote control) for 5-stage or fully adjustable (in conjunction with ECM motors) activation of Teddington air curtain systems.

The TLC 700 consists of the control element (remote control) and control board (master and/or master/slave); the control board is installed in the air curtain.

A colour touchscreen with graphical presentation of the specific type of installation enables Teddington air curtain systems to be adjusted simply and accurately to meet all require-ments.

The TLC700 is characterised by a simple, self-explanatory menu navigation and program-ming by means of the integrated installation assistant. The menu navigation is available in 5 languages. Every operating step is explained by an integrated help function.

Up to 9 air curtain systems can be connected to one control element and addressed individually or in parallel via the control element (TLC 700).

Room temperature sensors integrated in the control panel or by means of external room sensors; sensors to control the heating function to a reduced, programmable speed level; display of the current room temperature; adjustable night-time tem-perature reduction.

Manual/automatic function: automatic function via room thermostat or door con-tact, automatic switching of stages by external transmitter e.g. external thermo-stat, wind turbine, IR sensor, building management system (BMS) (0-10V, 0-20mA). The run-on time is freely programmable, and the speed levels for run-on and room heating function can be selected separately.

Integrated week timer with freely selectable programming of switching times for overriding enable function.

Summer /winter function: automatic switching between summer/winter function: automatic switching between summer/winter via external temperature sensor (op-tion), activation of solenoid valve or pump, room temperature dependant electron-ic air discharge temperature control (option).

Integrated filter monitoring function – can be adapted easily on site to operating con-ditions, can be programmed to evaluate operating hours or external transmitter.

Key lock with adjustable code can be activated.

Retrieval of error messages via a battery cached error memory for remote diag-nostics and assignment of an error message to the individual device concerned.

Floating enable, operating and error message for simple communication with the BMS. Output for transmission of the current speed level to the BMS (0-10V).

Recommended cable for bus cable: J-Y(ST)Y 2x2x0.8 mm² (shielded, twisted control cable). This guarantees a fault-free transmission up to 400 m. The con-necting terminals have reverse polarity protection and are short-circuit-proof.

Dimensions of control element: 135 x 96 x 28 mm

Made in Germany.

PLEASE

NOTE

Observe all safety instructions in the device operating instructions! Only adequately trained personnel who meet the requirements set out in the device operating instructions may work on the installation. It is necessary to ensure that the main power supply has been turned off before all work.


Table of contents

1 Assembly, technical data and eBus diagram ................................................................ 4 1.1 Assembly information ......................................................................................... 4 1.2 Wiring information ............................................................................................... 4 1.3 Technical data of the TLC 700 control element .................................................. 6 1.4 Technical data of the TLC 700 master ................................................................ 7 1.5 Technical data of the TLC 700 slave .................................................................. 8 1.6 eBus diagram ..................................................................................................... 9

2 Cable plans and termnals ........................................................................................... 10 2.1 Master terminal plan, AC motors ...................................................................... 10 2.2 Slave terminal plan, AC motors ........................................................................ 11 2.3 Master terminal plan, EC motors ............................................................................... 12

2.4 Master terminal plan, EC motors ............................................................................... 13

2.5 Master terminal description ............................................................................... 14 2.6 Slave terminal description ................................................................................. 16

3 Start screen on putting into operation for the first time ............................................... 17 4 Commissioning using the installation assistant ........................................................... 18

4.1 Setting the language ......................................................................................... 18 4.2 Basic buttons .................................................................................................... 19 4.3 Installation assistant ......................................................................................... 20 4.4 Address installer ............................................................................................... 21 4.5 Master systems selection ................................................................................. 22 4.6 Setting the time ................................................................................................. 23 4.7 Enable .............................................................................................................. 26 4.8 Summer/winter setting ...................................................................................... 27 4.9 Manual/automatic mode setting ........................................................................ 32 4.10 Room thermostat setting ................................................................................... 38 4.11 Servicing menu ................................................................................................. 40

5 Main screen / standard displays ................................................................................. 42 5.1 Standard display depending on the version of air curtain system ..................... 42 5.2 Standard display depending on the desired arrangement ................................ 43 5.3 Functions main screen...................................................................................... 45 5.4 Hotkeys on the main screen ............................................................................. 46 5.5 Entry and keypad .............................................................................................. 49

6 Settings menu ............................................................................................................. 50 6.1 Setting the language sub-menu ........................................................................ 50 6.2 Settings sub-menu ............................................................................................ 51 6.3 Setting the time sub-menu ................................................................................ 53 6.4 Enable sub-menu ............................................................................................. 53 6.5 Summer/winter setting sub-menu ..................................................................... 53 6.6 Manual/automatic setting sub-menu ................................................................. 53 6.7 Room thermostat sub-menu ............................................................................. 53 6.8 Electronic air discharge temperature control sub-menu ................................... 54 6.9 Manufacturer level sub-menu ........................................................................... 54 6.10 Servicing sub-menu .......................................................................................... 54 6.11 Error/fault sub-menu ......................................................................................... 55 6.12 Contacts and button overview sub-menu.......................................................... 56



1 Assembly, technical data and eBus diagram

1.1 Assembly information

Assembly environment:

Closed, dry room which is protected from dirt.

Assembly: Wall-mounting with screws and dowels provided. The two fastening holes are positioned diagonally on two corners (see drawing).

Alternatively it is possible to assemble directly on a flush-mounted box. In this case it is necessary to ensure that only the four-wire connecting cables of the control element are inside the flush-mounted box! Installation must be performed by an electrician; all applicable provisions and regulations of the responsible electricity supply company must be complied with.

1.2 Wiring information

eBus networks: A shielded, twisted two-wire cable must be used to set up eBus networks. The wire shielding must be fastened to the housing of the air curtain system. The bus cable must have the properties listed below:

The cable diameter must be at least 0.8 mm2.

The total of all bus cables must not exceed a maximum overall length of 400 m.

70

mm

110 mm

Control element


In contrast to the abovementioned eBus networks, a four-wire cable is used for the wiring of the TLC 700 control element. Two wires are for the eBus and two for the voltage supply. Details regarding the cable cross-section and the overall length etc. remain un-changed.

PLEASE NOTE

If more than one circuit board (master and/or master/slave) is connected, it is important for uninterrupted operation that the jumper is not placed on the same circuit board as the one on which the control element is connect-ed. For example the control element which provides the supply voltage can be connected to the master circuit board 1. The jumper which guarantees the eBus supply must then be placed on master circuit board 2 or slave 1. It is also important to note that individual master systems in this eBus sys-tem must not be disconnected from the power supply.

Electrical connection:

Dimensions:

A

B

C

135 mm

96

mm

28

mm

5 m

m

Supply - Supply +

eBus – eBus +

Optional external PT1000 sensor



Synchronisation: Up to 8 TLC 700 slave circuit boards can be connected to a TLC 700 master circuit board via the eBus interface in order to activate further air curtain systems synchronously with the master system. Only one TLC 700 control element can be used per eBus network. The jumper for the eBus supply may only be placed on a circuit board (master or slave). The control element should not also be connected to this circuit board. The maximum number of circuit boards per eBus is 9, whereby at least one master circuit board must be connected. The addresses should be adjusted by DIP switch on the circuit boards.

1.3 Technical data of TLC 700 control element

Electrical connection eBus (max. 24 V, 50 mA DC)

4-wire connection, eBus and voltage supply

4-pole connecting terminal Wire: 0.5 – 2.5 mm² (rigid), 0.5 – 1.5 mm² (flexible) mm²

2-pole connecting terminal Wire: 0.34 – 2.5 mm² (rigid), 0.34 – 1.5 mm² (flexible) mm²

Keypad TFT touch display

TFT display 4.3” colour

Temperature sensor, in-ternal

NTC

Temperature sensor, ex-ternal

PT 1000, connection using a 2-pole connecting terminal

Protection class IP 20 in accordance with DIN EN 60529 (VDE 0470-1)

Ambient temperature 0 °C to + 50 °C

Storage temperature -10 °C to + 60 °C

Assembly Wall mounting

Housing material Plastic, ABS, UV resistant

Housing colour White RAL 9016

Dimensions 135mm x 96mm x 28 mm

Weight 185 g

Conformity The control element satisfies the provisions of the Electro-magnetic Compatibility Directive (2004/108/EC), the Low Voltage Directive (2006/95/EC) and the harmonised stand-ards DIN EN 60730-1, DIN EN 60730-2-9, and bears the CE mark.


1.4 Technical data for the TLC 700 master

Supply voltage 230 V AC, 50 Hz

Power input 11 VA

14 VA (with TLC 700 control element)

Fusing 10 A T, microfuse 5 mm x 20 mm

80 mA F, microfuse 5 mm x 20 mm

Interface eBus (max. 24 V / 100 mA DC)

Protection class IP00 in accordance with DIN EN 60529 (VDE 0470-1)

Ambient temperature 0 °C … +50 °C

Storage temperature -10 °C … +60 °C

Max. connecting cross-sections (see terminal dia-gram)

2.5 mm² (X1 - X5)

1.0 mm² (X6 - X8)

Digital inputs 7x, floating, switched with switching contact, < 1.5 mA (12 V)

Analogue inputs

1x, 4 mA … 20 mA DC, < 10 V

1x, 0 V … 10 V DC, < 1mA, 49.4 kΩ

2x, plug-in temperature sensor (NTC, 8.2 kΩ at 25 °C) for air discharge temperature and outdoor temperature

Selectable fan levels 5 or variable (analogue output)

Analogue outputs 0 V… 10 V DC, < 35mA

Relay outputs (see terminal diagram)

R1 – R3 / R6 – R10, 8 A, Ʃ I < 10 A, 250 V AC (µ), ohmic load

R3 / R5, 2 A, 250 V AC (µ), ohmic load

Triac output 200 mA, 250 V AC (µ), ohmic load

Dimensions 240 mm x 108 mm x 48 mm (L x B x H)

Weight 460 g

Conformity The TLC 700 master control unit satisfies the provisions of the Electromagnetic Compatibility Directive (2004/108/EC), the Low Voltage Directive (2006/95/EC) and the harmonised standards DIN EN 60730-1, DIN EN 60730-2-9, and bears the CE mark.



1.5 Technical data for the TLC 700 slave

Supply voltage 230 V AC, 50 Hz

Power input 8 VA

Fusing 10 A T, microfuse 5 mm x 20 mm

80 mA F, microfuse 5 mm x 20 mm

Interface eBus (max. 24 V / 100 mA DC)

Protection class IP00 in accordance with DIN EN 60529 (VDE 0470-1)

Ambient temperature 0 °C … +50 °C

Storage temperature -10 °C … +60 °C

Max. connecting cross-sections (see terminal dia-gram)

2.5 mm² (X1 – X4)

1.0 mm² (X5 / X6)

Digital inputs 4x, floating, switched with switching contact, < 1.5 mA (12 V)

Selectable fan levels 5

Relay outputs (see terminal diagram)

R6 - R10, 8 A, Ʃ I < 10 A, 250 V AC (µ), ohmic load

Dimensions Approx. 240 mm x 108 mm x 48 mm (L x B x H)

Weight 420 g

Conformity

The TLC 700 slave control unit satisfies the provisions of the Electromagnetic Compatibility Directive (2004/108/EC), the Low Voltage Directive (2006/95/EC) and the harmonised standards DIN EN 60730-1, DIN EN 60730-2-9, and bears the CE mark.


1.6 eBus diagram



2 Cable plans and terminals

2.1 Master terminal plan, AC motors


2.2 Slave terminal plan, AC motors



2.3 Master terminal plan, EC motors


2.4 Slave terminal plan, EC motors



2.5 Master terminal description

Terminal N: Mains voltage N-conductor (230V / 50 Hz). Terminal L: Mains voltage L-conductor (230V / 50 Hz). Terminal 52: Connection of the motor neutral conductor. Terminal 51: Connection of the motor phase. Terminal N: Connection of the neutral conductor for the autotransformer. Terminal L1: Connection of the phase for the transformer. Terminal L1: Connection of the phase for the circuitry with 57 (if necessary). Terminal 57: Connection of the transformer tapping with the highest voltage (e.g. 230 V). Terminal 56: Connection of the transformer tapping with the 2nd highest voltage (e.g. 180 V). Terminal 55: Connection of the transformer tapping with the 3rd highest voltage (e.g. 160 V). Terminal 54: Connection of the transformer tapping with the 4th highest voltage (e.g. 125 V). Terminal 53: Connection of the transformer tapping with the lowest voltage (e.g. 70 V). Terminal N: Connection of the pump neutral conductor. Terminal 9: Connection of the pump phase. The pump is used to transport the hot water from the boiler to the heater battery in the air curtain system. Terminal 32: Connection of the control circuit from the power contactor K1 to shut down the transformer. Terminal N: Connection of the pump neutral conductor or connection of the mixer neutral conductor. Terminal 33: Connection of the phase to open the mixer. The mixer is used to adjust the air discharge temperature. Terminal 34: Connection of the phase to close the mixer. Terminal PE: Connection of the earth conductor. Terminal 15: Root of the floating changeover contact for the ext. fault message (230 V / max. 8 A or extra low voltage). Terminal 13: If there is no fault, the root from is switched from terminal 15 to terminal 13. Terminal 14: If a fault is present, the root from is switched from terminal 15 to terminal 14. Terminal 12: Root of the floating changeover contact for the ext. operating message (230 V / max. 8 A or extra low voltage). Terminal 10: If the fan motors are still, then the root is switched from terminal 12 to terminal 10. Terminal 11: If the fan motors are running, then the root is switched from terminal 12 to terminal X5 / 11. Terminal 20 & 21: Input for the floating thermal contacts of the fan motors. Terminal 22 & 23: Input for the floating thermal contacts of the transformer. Terminal 24 & 25: Input for the floating switch of the filter monitoring. Terminal 16 & 17: Input for the floating frost protection switch.


Terminal 18 & 19: Input for the floating repair switch. Terminal 35 & 36: Input for the air discharge temperature sensor. This sensor is an NTC with a specific characteristic curve. Terminal 37 & 38: Output (0...10 V) to activate fans with 0...10-V input or as stage operating message. Stage 0 = 1 V, St. 1 = 2.5 V, St. 2 = 4 V, St. 3 = 5.5 V, St. 4 = 7 V, St. 5 = 8.5V (+/- 0.5 V). The positive potential lies on terminal 37. Terminal 38 is GND. Terminal 28 & 29: Input for a floating ext. enabling contact (e.g. DDC). Terminal 39 & 42: Input (4 ... 20 mA) for the IR sensor. The IR sensor is used to measure the ground temperature. The fan speed is controlled in automatic operating mode on the basis of the ground temperature and an adjusted set point. The positive potential is connected to terminal 39. Terminal 42 is the common GND connection for the inputs 39, 40 and 41. Terminal 40 & 42: Input (0 ... 10 V) for specification of a fan speed level in automatic operating mode (e.g. when using a wind turbine). The fan speed is controlled in automatic operating mode on the basis of the input voltage and an adjusted set point. The positive potential is connected to terminal 40. Terminal 42 is the common GND connection for the inputs 39, 40 and 41. Terminal 41 & 42: Input for the outdoor temperature sensor. This sensor is an NTC with a specific characteristic curve. The outdoor temperature measured influences the fan speed. Terminal 30 & 31: Input for a floating ext. automatic operating mode contact (e.g. room thermostat). Terminal 26 & 27: Input for a floating ext. automatic operating mode contact (e.g. door contact). Terminal 1 & 2: Bus connection for the operating element with reverse polarity protection. Terminal 1 & 2: Bus connection for a master or slave circuit board with reverse polarity protection. Terminal 3 & 4: Supply voltage control element.

Setting the master address

Master address

Master 1 0000 0000

Master 2 0000 0001

Master 3 0000 0010

Master 4 0000 0100

Master 5 0000 1000

Master 6 0001 0000

Master 7 0010 0000

Master 8 0100 0000

Master 9 1000 0000



2.6 Slave terminal description

Terminal N: Mains voltage N-conductor (230V / 50 Hz). Terminal L: Mains voltage L-conductor (230V / 50 Hz). Terminal 52: Connection of the motor neutral conductor. Terminal 51: Connection of the motor phase. Terminal N: Connection of the neutral conductor for the auto transformer. Terminal L1: Connection of the phase for the transformer. Terminal L1: Connection of the phase for the circuitry with 57 (if necessary). Terminal 57: Connection of the transformer tapping with the highest voltage (e.g. 230 V). Terminal 56: Connection of the transformer tapping with the 2nd highest voltage (e.g. 180 V). Terminal 55: Connection of the transformer tapping with the 3rd highest voltage (e.g. 160 V). Terminal 54: Connection of the transformer tapping with the 4th highest voltage (e.g. 125 V). Terminal 53: Connection of the transformer tapping with the lowest voltage (e.g. 70 V). Terminal 32 & N: Connection of the control circuit from the power contactor K1 to shut down the transformer. Terminal PE: Connection of the earth conductor. Terminal 20 & 21: Input for the floating thermal contacts of the fan motors Terminal 22 & 23: Input for the floating thermal contacts of the transformer. Terminal 18 & 19: Input for the floating repair switch. Terminal 16 & 17: Input for the floating frost protection switch. Terminal 1 & 2: Bus connection for the control element or for a master or slave circuit

board with reverse polarity protection. Terminal 1 & 2: Bus connection for a master or slave circuit

board with reverse polarity protection.

Setting the slave address

Master assignment of a slave (the first four Bits)

Slave address (the last four Bits)

Master 1 0000 Slave 1 0000







Master 8 0111 Slave 8 0111 Example: The slave 4 from master 2, DIP switch address = 0001 0011


3 Start screen on putting into operation for the first time

“Installation assistant” screen

This screen is shown when you implement the installation assistant or when you have switched the system off.

Next button: By pushing the Next button you can access the “Languages” menu and start the in-stallation assistant which guides you through the settings menu.

Key button: The key button activates/deactivates the key lock.



4 Commissioning using the installation assistant

4.1 Setting the language

In the “Languages” menu it is possible to set one of the five languages displayed.

When a language has been selected, a blue tick appears next to the selected language and the heading changes into the selected language.

German is set as standard language.

Back button: The “Back” button returns you to the last menu accessed.

Next button (is only displayed in the installation assistant):

Pushing the “Next” button takes you to the “Basic buttons” menu.

Information button: Actuating the “Info” button opens an information screen. This contains a brief expla-nation of the setting options in the respective menu.


4.2 Basic buttons

All buttons which can appear on the individual menu pages are explained on these menu screens.

Scroll buttons:

You can scroll backwards and forwards between “basic buttons” screens using the scroll buttons.


Pushing the “Next” button takes you to the “Installation assistant” menu.



4.3 Installation assistant

This screen is only displayed in the installation assistant. It is an information screen that is intended to protect against incorrect commissioning.



Pushing the “Next” button takes you to the “Address installer” menu.

Information button: Actuating the “Info” button opens an information screen. This contains a brief ex-planation of the setting options in the respective menu.

Cancel assistant button: The installation procedure can be aborted using this button and you return to the start screen of the installation assistant again. Previous entries in the installation assistant are deleted.


4.4 Address installer

The contact details of the installer are entered and saved in this menu. This entry is optional, but advisable. It enables the end user to know at all times who to approach for servicing and repair work.



Pushing the “Next” button takes you to the “Master systems” menu.




4.5 Master systems selection

This screen is only displayed in the installation assistant.

In total up to 9 air curtain systems can be controlled/regulated from one control element (remote con-trol) of the TLC 700 controller. In this menu you can stipulate whether all connected air curtain sys-tems are to be set with identical basic parameters or whether individual parameters should apply to each master system. The basic parameters set in the installation assistant can be changed at any time in the settings menu.



Pushing the “Next” button takes you to the “Setting the time” menu.


Master system identical button: If this button is activated (green), then the values entered subsequently are sent to all connected systems. Otherwise the number of connected master systems is deter-mined and the operator must enter the values separately for each system.


4.6 Setting the time

Time, date and switching times can be set and specified in this menu. Time and date are already set in the factory.



Pushing the “Next” button takes you to the “Enable” menu.


Activation/deactivation button:

If this button is activated (green), the stored switching times are activated, and the switching times have priority over manual and automatic operating function. The stored switching times are not lost when the button is deactivated (red).



“Time” button: You can set the current time in this screen:

"Hours/minutes"

When you touch one of the time boxes, a numerical input window opens up so you can enter the desired time.

“Automatic summer/winter time set-ting” button: If this button is set (green), the system automatically switches between summer and winter time.

“Date” button: You can set the current date in this screen:

“Day/month/year”

If you touch one of the date boxes, a numerical input window opens up so you can enter the desired figures.


4.6.1 Switching times

“Start time” button: The switching times are numbered con-secutively. As with setting the time, a sub-menu opens to enter the start time. “Stop time” button: As with setting the time, a sub-menu opens to enter the stop time. “Mon/Tue/Wed/Thur/Fri/Sat/Sun” but-tons: Selection of the days on which the start and stop time should apply. The selected days are indicated by a tick. Other switching times can be created. To do this you must scroll down using the scroll button. The number in the “switch-ing times” screen then changes from 01 to 02 etc. In total 6 switching times can be set per master system.

“Scrolling forwards and backwards” button: You can view the set times using the scroll button.



4.7 Enable

It can be specified in the enable menu whether a key lock function is desired. If so, an individual key lock code can be stipulated.



Pushing the “Next” button takes you to the “Summer/winter setting” menu.


Activate key lock button: If the key lock function is activated (green), this is displayed in menu screens.

The standard setting is green = activated with code 0000.

Authorisation code button: When you actuate the button a 4-digit numerical input box opens. You must enter the authorisation code 1106 here. The authorisation code is always the same, and can-not be changed.


New code for the key lock button:

Important: before you can specify a new code for the key lock, the authorisation code 1106 must first be entered. If the authorisation code is not entered or is entered in-correctly, the system will not accept the new key lock code!

When you actuate the button, a 4-digit numerical input box opens. You can now en-ter your desired authorisation code. 0000 is stored as standard.

NB: if you forget the code of an activated key lock, the supply voltage must be briefly disconnected from the controller. This deactivates the key lock and you can store a new key lock code.

4.8 Summer/winter setting

The basic summer/winter settings of your air curtain system can be stipulated in this menu.

In summer mode the heating supply from the heating medium is interrupted. The shut-off valve, the pump or the electronic control valve (optional) are closed or switched off.

In winter mode, the heating supply from the heating medium is enabled. The shut-off valve, the pump or the electronic control valve (optional) are open or switched on.





Pushing the “Next” button takes you to the “Manual/automatic settings” menu.


Summer/winter function button: When this function is activated (green), the air curtain system can be operated both in summer and winter. If the customer wishes the system to only be operated in one mode (either just summer or just winter), this can be specified by deactivating the function (red). Whether only the summer mode or only the winter mode should be active is defined at the manufacturer level.

4.8.1. Automatic summer/winter changeover

“Temperature entry” button: The summer/winter changeover is switched manually by operating staff by way of standard. If the optional outdoor temperature sen-sor is available, the summer/winter changeover takes place automati-cally using the specified set point (e.g. 18 °C).

An additional window opens up to enter the desired temperature (standard setting = 18°C) when you actuate this button.

When you touch the temperature box, a numerical input window opens up so you can enter the desired temperature.


4.8.2 Electronic air discharge temperature control

“Room temperature switching” button This information button is only dis-played when the room temperature switching has been activated in the settings menu. It cannot be used to adjust settings.

“Summer (cooling)” button: This button is only displayed when the cooling function is activated at the manufacturer level (standard = deactivated). The summer (cool-ing) function is required when the air curtain system is also to be used for cooling. In this case the output signal to the motorised con-trol valve is reversed. The tem-perature set point for the summer mode can be entered here.

“Winter (heating)” button: The temperature set point for win-ter mode can be entered here.

General: When you touch the temperature box, a numerical input window opens up so you can enter the desired temperature.

Actual value box: The current air discharge tempera-ture of the air curtain system is displayed here.



“Mixer run time” button: This specifies the run time that the valve requires from one end posi-tion to the other end position (fac-tory setting = 330 sec).

“I-control constant (heating)” button: The integral part of the electronic air discharge temperature control which influences the control per-formance can be adjusted here (setting from 0 to 240 sec., factory setting = 200 sec.).

“P-control constant (heating)” button: The proportional part of the elec-tronic air discharge temperature control which influences the con-trol performance can be adjusted here (setting from 10 to 1000 %, factory setting = 500 %).

“Min. valve opening” button: When a value (greater than 0%) is entered here, a specific volume of water flows permanently through the heater battery. This prevents the heater battery freezing in the winter, causing frost damage. This function is only active in winter mode!

General: When you touch the nu-meric keypad, a numerical input window opens up so you can enter the desired level.


“Set point night-time tempera-ture reduction” button: The night-time temperature reduc-tion is active when this button is set (green). This function can only be activated when switching times have been stored in the timer pro-gram.

“Winter” button: The temperature set point (air dis-charge temperature control) for night-time temperature reduction can be entered here.

“I-control constant (heating)” button: The integral part of the electronic air discharge temperature control which influences the control per-formance can be adjusted here (setting from 0 to 240 sec., factory setting = 200 sec.).

“P-control constant (cooling)” button: The proportional part of the elec-tronic air discharge temperature control which influences the con-trol performance can be adjusted here (setting from 10 to 1000 %, factory setting = 500 %).

General: When you touch the nu-meric keypad, a numerical input window opens up so you can enter the desired level.



4.9 Manual/automatic mode setting

This menu page is displayed with speed or level, depending on which type of motor is installed (AC or DC). It is set in the factory (Teddington).

Specify the basic manual/automatic mode settings for your air curtain system in this menu.

In manual mode the air curtain system operates permanently at the preselected level. The level can be set on the control element.

In automatic mode the air curtain system is switched on and off automatically. The level is prese-lected manually on the control element or optionally automatically.



Pushing the “Next” button takes you to the “Room thermostat” menu.



Manual/Auto function button: When this function is activated (green), the air curtain system can be operated in both manual and automatic operating mode. If the customer wishes the system to be op-erated in only one mode (either just manual or just automatic), this can be specified by deactivating (red). It is defined at the manufacturer level whether only manual or only automatic operating mode should be active.

Automatic run-on button: You can specify here how long the fans continue to run after the system has been switched off in automatic mode. This prevents the system being switched on and off constantly in busy times (adjustable: 0-600 sec, standard = 20 sec).

Level/speed for the run-on button: By activating this function (green), you can specify a level or a speed for the run-on time. When you touch the numeric keypad, a numerical input window opens up so you can enter the desired level.

PLEASE NOTE

Only one of the four automatic functions described below can be se-lected! The decision as to which function is best for you depends on the particular building situation.

“Outdoor temperature sensor” button: The speed or level switching takes place automatically here using an optional out-door temperature sensor. This function is only active in automatic operating mode. Button set (green) - “Outdoor tempera-ture” function is active.

“Summer/winter operation” button: By activating this function (green), the system is also controlled automatically via the outdoor temperature sensor in summer mode.

“Summer/winter changeover” button: When this function is activated, the sum-mer/winter changeover for the speed control takes place according to the set point that has been entered (standard value = 18°C).

Outdoor temperature box: The current outdoor temperature is dis-played here.



Level/speed box: Level and speed values for summer and winter mode can be specified here de-pending on the outdoor temperature.

The heading “level” or “speed” depends on the type of motor installed.

If the “Summer/winter operation” button in the “automatic operating mode outdoor temperature” screen has been deactivat-ed (red), the summer column is not shown. Only entries for the winter mode can be made therefore.

General: When you touch the numeric keypad, a numerical input window opens up so you can enter the desired level.

“Infrared sensor” button: The speed or level switching takes place automatically here when using an option-al infrared sensor. This function is only active in automatic operating mode. Button set (green) - “Infrared sensor” function is active.

“Set point” button: You can enter the set point for the ground temperature here.

Actual level box: The current ground temperature is dis-played here.

“P-control constant” button: The proportional part of the electronic infrared control which influences the con-trol performance can be adjusted here (setting from 10 to 1000 %, factory set-ting = 100 %).

“I-control constant” button: The integral part of the electronic infrared control which influences the control per-formance can be adjusted here (setting from 0 to 240 sec., factory setting = 10 sec.).



“External 0-10V signal” button: The speed or level switching takes place automatically here using an external 0-10V signal (e.g. BMS, wind turbine). This function is only active in automatic mode. Button set (green) - “0-10V signal” func-tion is active.

Actual level box: The actual value of the external input signal is displayed here.

“Linear” button: By activating (green) the linear function in in automatic operating mode, the output signal (speed/level) is determined and generated proportional to the input signal (0-10 V).

Input 0-10V Level 0-9 % 0 10-29 % 1 30-49 % 2 50-69 % 3 70-89 % 4 90-100 % 5

“PI- control” button: By activating (green) the PI control func-tion in automatic operating mode, the output signal (speed/level) is determined and generated by the PI control. The PI control regulates the difference between the actual value (0-100%/0-10V input) and the set point value which has been set using the control element.

“Set point” button: The set point for the PI control can be set here. This set point button is only dis-played when the PI control function has been activated!

The four input value boxes are re-quired for the linear function.

“Bottom” input value buttons: How the input signals are to be shown as values on the display is specified here.

Example turbine: Bottom input value 0V (0 km/h)=0% Top input value 10V (50 km/h)=100%



“P-control constant” button: The proportional part of the PI-control which influences the control performance can be adjusted here (setting from 10 to 1000 %, factory setting = 100 %).

P-part: P=10% and ΔU = 0.1 V >> speed change = 1%

“I-control constant” button: The integral part of the PI-control which influences the control performance can be adjusted here (setting from 0 to 240 sec., factory setting = 10 sec.).

I-part: I = 60 sec., P=100% and ΔU = 0.1 V (constant over 60 sec.) >> speed change = 1% General: When you touch the numeric keypad, a numerical input window opens up so you can enter the desired level.

“External 0-20mA signal” button: The speed or level switching takes place automatically here using an external 0-20mA signal (e.g. BMS, turbine). This function is only active in automatic oper-ating mode. Button set (green) “0-20mA signal” func-tion is active.

Actual level box: The actual value of the external input signal is displayed here.

“Linear” button: By activating (green) the linear function in in automatic operating mode, the output signal (speed/level) is determined and generated proportional to the input signal (0-20 mA).

Input 0-20 mA Level 0-9 % 0 10-29 % 1 30-49 % 2 50-69 % 3 70-89 % 4 90-100 % 5


“PI-control” button: By activating (green) the PI control func-tion in automatic operating mode, the output signal (speed/level) is determined and generated by the PI control. The PI control regulates the difference between the actual value (0-100%/0-20mA input) and the set point value which has been set using the control element.

“Set point” button: The set point for the PI control can be set here. This set point button is only dis-played when the PI control function has been activated!

The four input value boxes are re-quired for the linear function.

“Bottom” input value buttons: How the input signals are to be shown as values on the display is specified here.

Example turbine: Bottom input value 0mA (0 km/h)=0% Top input value 20mA (50 km/h)=100%

“P-control constant” button: The proportional part of the PI-control which influences the control performance can be adjusted here (setting from 10 to 1000 %, factory setting = 100 %).

P-part: P=10% and ΔU = 0.1 V >> speed change = 1%

“I-control constant” button: The integral part of the PI-control which influences the control performance can be adjusted here (setting from 0 to 240 sec., factory setting = 10 sec.).

I-part: I = 60 sec., P=100% and ΔU = 0.1 V (constant over 60 sec.) >> speed change = 1% General: When you touch the numeric keypad, a numerical input window opens up so you can enter the desired level.



4.10 Room thermostat setting

Whether the system is to be switched on and off automatically using a room thermostat and there-fore the heating function is desired is specified using the room thermostat menu. The automatic ac-tivation via terminals 26 and 27 (door contact) has priority over the room thermostat function!



Thermostat button: The room thermostat function is active (standard = activated) when this button is set (green).

Internal/external button: By actuating the internal or external button, you specify whether the internal room sensor or an external room sensor/external room thermostat is to be used for the thermostat function. The controller automatically detects whether an external room sensor or an external room thermostat has been connected.


Set point button: You can enter the set point for the room temperature here. If the room temperature (actual value) falls below the set point, the system is switched on in automatic mode. This set point is used for the internal and external room sensor.

Actual value box: The current room temperature is displayed here.

Base load level/base load speed button: This function is active when this button is set (green) and the following settings (e.g. base load level/base load speed) are displayed (standard = deactivated).

Scroll forwards button: You can scroll to the next settings menu page using this button.

Scroll backwards button: You can scroll back to the previous settings menu page using this button.


Pushing the “Next” button takes you to the “Servicing” menu.

Depending on which motor has been connected (AC or EC), “base load level” or “base load speed” is displayed in the menu. The AC or EC motor setting is made by the manufacturer.

“Base load level/base load speed button: When the base load level/base load speed button (previous screen) has been activated (green), the input box for the base load level/base load speed appears in the menu. Using this setting you can specify a special level/speed for the room thermostat operation.

“Night-time temperature reduction” button: You can set a different night-time room temperature by activating this function (green). This function can only be acti-vated when switching times have been activated in the timer program.

“Set point” button (is only displayed when the night-time temperature re-duction is active): You can adjust the room temperature at which the systems should be switched on at night by actuating the set point button. This set point is used for the internal and external room sensor (standard = 16°C).

“Actual value box: The current room temperature is dis-played here.




4.11 Servicing menu

Whether and how a filter service message is generated is specified in the servicing menu.



Pushing the “Next” button takes you to the main screen and you leave the installation assistant.


Filter servicing button: This function is active (standard = activated) when this button is set (green) and you are informed automatically when the next service is due.


Internal/external button (is only displayed with activate filter servicing): By actuating the internal or external button, you can specify whether the service mes-sage is triggered internally or by an external signal. If the internal button is activated, the service is generated by a time module (operating hours). If the external button has been activated, a service message is triggered via an external signalling device (terminal 24/25).

Actual operating hours display: Display of the operating hours since the last service. The operating hours are incre-mental.

Target operating hours button: Specification of the time interval between servicing units (standard = 500h; you can and should check this interval and adapt it to your situation. Please refer to the air curtain operating instructions to find out how to establish the correct interval).

Set to 0 button: By actuating the “Set to 0 button”, the actual operating hours display is set to 0. The counting of the operating hours starts from the beginning again.

This completes the installation assistant for the first master system. If you have select-ed further different master systems, you can now go to the start of the second installa-tion assistant for the second master system starting with setting the time.

If you have not selected another master system, you go to the main screen for the con-troller.



5 Main screen / standard displays

5.1 Standard screen depending on the version of air curtain system

The arrangement of the air curtain system in the display has already been set in the factory and can be changed by the manufacturer at any time. After implement-ing the installation assistant, one of the following screens is displayed for each master system:

“IDW” screen (air roll rotating inwards)

The system selection box only appears if more than one master system is pre-sent in the system (eBus)!

“ADW” screen (air roll rotating outwards)


5.2 Standard display depending on the desired arrangement

“One-sided left” screen

“One-sided right” screen

“Two-sided” screen



Please note: System selection can only take place after implementing the installa-tion assistant in the main screen!

You can select the system to be adjusted in this screen.

• Green: System is present and switched on • Blue: Selected system • Orange: System is present but switched off • Grey: System is not present


5.3 Functions main screen

Key lock button: The key lock can be activated and deactivated here. Actuating the button opens a window in which the key lock code can be entered. After entering the code the display is locked and therefore protected from unauthorised operation. The acti-vated key lock is displayed by a closed padlock.

Settings menu button: The settings overview menu is opened using this button:

On/off button: Switches the master air curtain system off. If more than one master systems (Multimaster) are connected, all systems are switched off simultaneously by keeping the button pressed for longer.



5.4 Hotkeys on the main screen

The most important basic functions are integrated on the respective main screen by means of hotkeys. When touched the functions can be opened and changed without having to run through the settings menu steps etc. Only the functions which have been activated are dis-played on the main screen!

Functions are stored on these screen systems:


Function Symbol which can be activated on the main screen

Function subpage which appears after actuating the symbol

Setting the date

Air discharge tem-perature

Outdoor temperature

Time

Summer/ winter function

or



Speed or level set-ting

or

Manual/automatic function

or

System selection

Room temperature

Ground temperature

(Actual value = ground temperature)


5.5 Entry and keypad

The operator must be able to store various values in the settings menu pages. For example when setting the time, press on the value you want to change and this opens a numerical keypad in a sub-menu. You can enter the new value here and/or delete the existing values again using the “Delete button”.

A written entry must be stored for other settings. A keypad screen therefore appears for these input boxes (when touched).



6 Settings menu

Actuating the “Settings menu” button on the main screen takes you to this sub-menu. Here you can adjust all settings that are required for ideal functioning of the air curtain system. Settings from the installation assistant can likewise be changed here.

Back button: The “Back” button returns you to the main screen.

6.1 Setting the language sub-menu

Language setting button: For menu description, see Chapter 41.1, Page 18.


6.2 Settings sub-menu

The installed software version (is automatically detected) and the installed hard-ware version (is likewise automatically detected) are displayed on the first page of settings.


Information button: Actuating the “Info” button opens an information screen. This contains a brief explanation of the setting options in the respective menu.


The three functions marked above are only displayed if the electronic air dis-charge temperature control has been activated!

“Activate room switching” button:

The room temperature difference is switched to the air discharge temper-ature control on activating this func-tion (green) (standard = deactivated).

“Reinforcement factor” button: If the current room temperature is higher than the set room temperature set point, the air discharge tempera-ture set point is automatically changed with the aid of the rein-forcement factor (standard setting 2). Example: Current room temperature 23 °C Set point room temperature 22 °C Reinforcement factor 2 Set point air discharge temp. control 37 °C



Using the reinforcement factor 2 and the room temperature variation of 1°C, the set point of the air discharge temperature is corrected from 37 °C to 35 °C.

“Minimum set point air discharge temperature” button: With this setting you determine the lowest set point of the electronic air discharge temperature control (standard setting 30 °C) which the room temperature switching calcu-lates and does not fall below.

General: When you touch the numer-ic keypad, a numerical input window opens up so you can enter the de-sired level.


“Contact details of installer” but-ton Actuating this box takes you to the sub-menu to change or enter the ad-dress data of the installer; see Chap-ter 4.4, Page 21.

“Sleep mode” button

Actuating this box takes you to a sub-menu in which you can adjust the sleep mode time. The function is active when no further operation has taken place after the set time (stand-ard setting 15 minutes). The idle screen appears in the display (black/grey image). If 0 is entered here, the sleep mode is deactivated. To deactivate the function you only need to touch the screen. Irrespec-tive of where you were before activa-tion, after activation you are always on the main screen.


6.3 Setting the time sub-menu

Time setting button: Menu description see Chapter 4.6 Setting the time, Page 23.

6.4 Enable sub-menu

Enable button: Menu description see Chapter 4.7 Enable, Page 26.

6.5 Summer/winter setting sub-menu

Summer/winter setting button: Menu description see Chapter 4.8 Summer/winter setting, Page 27

6.6 Manual/automatic setting sub-menu

Manual/automatic setting button:

Menu description see Chapter 4.9 Manual/automatic mode setting, Page 32

6.7 Room thermostat sub-menu

Room thermostat button: Menu description see Chapter 4.10 Room thermostat setting, Page 38



6.8 Electronic air discharge temperature control sub-menu

Electronic air discharge temperature control button: Menu description see Chapter 4.8.2 Electronic air discharge temperature control, Page 29.

6.9 Manufacturer level sub-menu

Manufacturer level button: Actuating this button takes you to the start screen of the manufacturer level; ac-cess is reserved for the manufacturer.

6.10 Servicing sub-menu

Servicing button: Description see Chapter 4.11 Servicing menu, Page 40


6.11 Error/fault sub-menu

The faults screen shows you a report of the last faults that have arisen.

If a fault occurs, this is firstly displayed on the main screen.

Once the fault has been rectified, it can be acknowledged using the button . The fault window is then faded out. The fault can only be acknowledged if you

are on the screen of the respective master system, e.g. the is not displayed if a fault is present in system 2, but the operator is in the menu of system 1!



6.12 Contacts and button overview sub-menu

This menu screen gives you important information about the manufacturer of the air curtain system, the installer and above all which basic menu buttons you must be familiar with in order to operate the TLC 700 controller easily.

In this sub-menu you will find all es-sential information on the manufactur-er of the air curtain system.

The contact details of the installer are stored in this sub-menu.

Basic buttons: Menu description see Chapter 4.2 Basic buttons, Page 19


Serial number: The serial number of your system has been stored by the manufacturer and is displayed here.



Notes:


Notes:



TLC_700_Controller_unit

Documents