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1 Stronger, with Castolin Eutectic

Modern Production Facility in Ireland

Castolin Eutectic Ireland Ltd - Supporting Our Customers

Made In Ireland - Used Worldwide

2 Stronger, with Castolin Eutectic

Experienced Manufacturer

Brief History

1964 Production of stick electrodes and water atom-

ised powders began in Dublin, Ireland.

2001 New product lines introduced; Flux Cored

Wires and Gas Atomised powders

2007 New production facility opened in Citywest,

Dublin. With an area of 6000m2 this plant

gives us an increased production capacity to

fulfil customers’ expectations as well as focus

on environmental needs

Our Mission

Understanding Our Customers’ Needs

We are dedicated to developing and producing

welding and coating products serving all our cus-

tomer needs around the world. Our products and

services meet our customer’s most demanding ex-

pectations in performance, quality and consistency

while offering cost saving and efficient solutions.

To satisfy your demand we offer :

- Consistent product quality

- Innovative solutions to individual appli-cations

- Technical Support

- Full qualification support laboratories

- Focus on developing technical know-how

- Continuous improvement of manufac-turing methods

- Creation of "one stop shop" solutions

- Quality Management - Every batch of product is tested to defined test criteria

- ISO 9001:2008, TUV, Paton Institute, and Lloyds Marine Register certifica-tions

3 Stronger, with Castolin Eutectic

Manual Metal Arc Electrodes

The World’s Reference

The EutecTrode® range of high performance electrode formulations are developed and manufac-

tured in Dublin. From crack repair and joining to wearfacing applications, our electrodes are famous

worldwide for their high quality and have become the quality reference after 70 years of production.

The complete production line has been conceived by welding consumable specialists in order to im-

prove efficiency and quality while optimizing the work environment for our employees.

Excellent weldability

Easy slag removal

Specially developed for maintenance and repair

Special electrodes for a wide range of base materials

Low heat input for minimum stress and distortion

Products for joining, surfacing, crack repair and metal removal

4 Stronger, with Castolin Eutectic

Flux Cored Arc Welding Wires

Experience and Quality

Castolin Eutectic has been an innovator and global manufacturer of metal and flux cored wires for

35 years. By shifting to the more advanced "cored wires", novel chemistry and structures can be

produced. This gives true innovation in surface protection and joining applications. Our wires have

been tuned for welding and arc wire spraying and to produce unique combinations of wear and cor-

rosion properties.

Fast, efficient and cost effective welding with minimal losses

Suitable for high volume processing or large parts

Available as both gas or self shielded types

Perfect in fully automated robotic welding processes

Special alloys covering a wide range of base materials, industries and applications

Unrivalled global knowledge base

5 Stronger, with Castolin Eutectic

Powders

The Art of Atomisation

We have been working with leading edge powder production specialists to create the world's most

advanced gas atomisation plant, which features a unique and effective anti-satellite and variable

nozzle design for new levels of production quality and flexibility. The benefits for our customers of

these new more spherical powders include increased flow rate through spraying system passages,

fewer clogging disturbances, plus more uniform and rapid deposition resulting in defect-free coat-

ing.

Produced with precision to the highest quality standards

Excellent coating and property repeatability

Alloys available for a complete range of operating conditions including the most severe service

environments

Products used by most industry sectors to coat surfaces of OEM parts or for their restoration

and repair.

Ni, Fe and Co based alloys with many containing borides and carbides for enhanced wear re-

sistance

Powder alloys and particle sizes optimized for the most popular coating equipment and meth-

ods (Thermal spray, PTA, Laser, HVOF, etc.)

Experienced, professional, metallurgical staff provide on-going customer support and applica-

tion development

6 Stronger, with Castolin Eutectic

Research & Development

State-of-the-Art Equipment

Critical to supporting our manufacturing is the creating and development of new products. At Casto-

lin we have invested carefully in the following:

Metallurgists, Engineers and Chemists

Product Development complete with internal

and external field trials leading to defined

and acceptable product specification

Full qualification and product launch

Continuous improvement / benchmarking

assessments

Branded and private label product portfolio

Support customers with on-site evaluation

and recommendations

Quality Control

Stringent Quality Controls

Quality inspection and testing is focused on each stage of our manufacturing process from raw ma-

terial receipt and in-process control to finished product inspection and testing. At Castolin, we be-

lieve trained staff, documented procedures and continuous investment in control and test equip-

ment are essential to supporting and achieving our customer’s expectations.

Critical to all quality systems is the efficient management of data, which is why in 2012 we installed

LIMS (Laboratory Information Management System).

All QC test results are entered to the LIMS system.

Our customer certificates are generated from LIMS.

LIMS is fully integrated with our ERP system (BAAN) for batch control and approval.

In-process tests are carried out by plant operators and spot checks by our quality inspectors.

Each batch of finished product is tested to an approved test plan and a standard batch of each

product is available for comparison.

Test results are retained and we have an extensive selection of retained samples of products.

7 Stronger, with Castolin Eutectic

Certification

The Highest Quality

Castolin Eutectic Ireland Limited is ISO 9001: 2008, TUV, Paton Institute, and Lloyds Marine Regis-

ter certified. We also participate in a centralised Group Total Quality Management program with the

primary aim of achieving complete customer satisfaction. Only under such strict conditions can the

finished products consistently conform to the highest performance demands of OEM producers and

industrial users.

8 Stronger, with Castolin Eutectic

Castolin Eutectic Ireland Limited

36. Magna Avenue,

Magna Business Park

Citywest,

Dublin 24

+ 353 1 451 5833 / www.castolin.ie /