Tiger-King Portable Air Forced Heaters

1

Table of Contents Page

IntroductionPlease read this USER’S MANUALcarefully. It will show you how toassemble, maintain and operate this

Consumer: Retain these instructions

for future reference.

Unpacking

Specifications

1.Remove all packing items applied toheater for shipment.

2.Remove all items from carton.

3.Check all items for shipping damage.If heater is damaged, promptlyinform dealer where you purchasedheater.

Tiger-King Portable Air Forced Heaters

Operating Instructions & Parts Manual TK12000, TK20000, TK30000, TK50000, TK70000

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/orproperty damage! Retain instructions for future reference.

DescriptionTigerKing Models TK12000, TK20000, TK30000, TK50000,TK70000 heaters are 20,000to 70,000 kCal/Hr heaters. These heaters use 1-K Kerosene (see Operation section for alternative fuels) for combustion, and electricity to run the fan. It is primarilyintended for temporary heating of well ventilated buildings under construction,alteration, or repair. This heater may be used in agricultural, industrial and com-mercial environments.

-ELECTRICAL SPECIFICATIONS

Electrical InputModel Amperage Fuse Spark Plug Gap

-GENERAL SPECIFICATIONS

Type of FuelPump Fuel Tank Fuel

Model Input Rating Pressure Capacity Consumption L x W x H (mm) (kg)

Figure 1 – Models TK12000

Models TK20000

Figure2 –Models TK30000, TK50000,70000

Size Weight

TK20000 220V, 60/50Hz 1.4 220V/5 amp .140"(3.5mm)TK12000 220V, 60/50Hz 1.4 220V/5 amp .140"(3.5mm)

TK30000 220V, 60/50Hz 1.5 220V/5 amp .140"(3.5mm)TK50000 220V, 60/50Hz 2.3 220V/5 amp .140"(3.5mm)TK70000 220V, 60/50Hz 3 220V/5 amp .140"(3.5mm)

TK20000 Kerosene/Diedel 2.1 l/hTK12000 Kerosene/Diedel 1.3 l/h

TK30000 Kerosene/Diedel 3.6 l/hl/hTK50000 Kerosene/Diedel 5.0

TK70000 Kerosene/Diedel 6.0 l/h

Description

Specifications

introduction

Unpacking

Product Features

General Safety Information

Assembly

1

1

1

1

2

2-3

4-5

Kerosene(1-K or No. 1 Fuel Oil)

Operation

Overview of Heater Design

Fueling Your Heater

Ventilation

Long-Term Storage

Maintenance

5-6

5-8

6

6

7

7-8

8-11

Wiring Diagrams

Repair Parts Illustration Models

Tk20000 and TK30000


TK50000 and TK70000


TK100000

Troubleshooting Chart

12

13

14

15

16-17

11,250Kcal/hr18,750Kcal/hr31,250Kcal/hr43,750Kcal/hr52,500Kcal/hr

20Liter20Liter40Liter50LIter50Liter

740X300X405740X300X405980X545X670

1020X590X6351020X590X635

12.7kg12.8kg24.4kg27.2kg28.2kg

3.3 PSI3.2 PSI5.2 PSI6.0 PSI7.0 PSI

2

TigerKing Operating Instructions and Parts Manual TK12000, TK20000, TK30000, TK50000, TK70000

Figure 5 – Model TK12000, TK20000 Features Figure 6– Models TK30000, TK50000, TK70000

Model TK12000, TK20000Model TK30000, TK50000 TK70000

Figure 4 – Heater Dimensions

General Safety InformationIndicates an im-minently hazardous

situation which, if not avoided, WILLresult in death or serious injury.

Indicates a poten-tially hazardous

situation which, if not avoided, COULDresult in death or serious injury.

Indicates a poten-tially hazardous

situation which, if not avoided, MAYresult in minor or moderate injury.

Before using thisheater, please read

this OPERATING INSTRUCTION verycarefully. This USER’S MANUAL has beendesigned to instruct you as to theproper manner in which to assemble,maintain, store, and most importantly,how to operate the heater in a safe andefficient manner.

Never leave theheater unattended

while burning!

Improper use of thisheater can result in

serious injury or death from burns, fire,explosion, electrical shock, and/orcarbon monoxide poisoning.

For optimal performance of this heater,it is strongly suggested that 1-K kerosenebe used. 1-K kerosene has been refinedto virtually eliminate contaminants, suchas sulfur, which can cause a rotten eggodor during the operation of the heater.

TigerKing Portable Oil-Fired HeatersDimensions

Product Features

H

L

W

H

L

W

Upper Shell

Handle Rear

Fan Guard

Fuel Gauge

Fuel Cap

Side Cover Lamp

Thermostat Knot

Power/Reset Switch

Fuel Tank

Power Cord

Upper Shell

Fan Guard

Fuel Gauge

Fuel Cap

Lower Shell

Side Cover Lamp

Thermostat Knot(TK-12000 X)

Power/Reset Switch Fuel Tank

Power Cord

Handle

3


TigerKing Portable Oil-Fired Heaters

- Use this heater only in well ventilated areas! Provide at least a three square foot (2,800 sq cm) opening of outside air for every 25,000 Kcal/hr of heater rating.- People with breathing problems should consult a physician before using the heater.

- Carbon Monoxide Poisoning: Early signs of carbon monoxide poisoning resemble flu-like symptoms such as headaches, dizziness, and/or nausea. If you have these symptoms, your heater may not be working properly.

- Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monox-ide than others. These include pregnant women, those with heart or lung problems, anemia, or those under the influence of alcohol, or at high altitudes.- Never use this heater in living or sleeping areas.

Risk of Indoor Air Pollution!

Risk of Burns/Fire/ Explosion!

- NEVER use fuels such as gasoline, benzene, paint thinners, or other oil compounds in this heater (RISK OF FIRE OR EXPLOSION).

- NEVER use this heater where flammable vapors may be present.

- NEVER refill the heater’s fuel tank while heater is operating or still hot. This heater is EXTREMELY HOT while in operation.

- Keep all combustible materials away from this heater.

Don’t Plug Out without coolingtime

** For model TK100000 only ** - NEVER pull out the plus without cooling time. To put off the heater, pls wait 3 minuates untill heater cool and power off. (if put off the heater hot, its internal part can be transformed by heat)

Minimum ClearancesOutlet 8 feet (250 cm)Sides, Top and Rear 4 feet (125 cm)- NEVER block air inlet (rear) or air outlet (front) of heater.

- NEVER use duct work in front or at rear of

- NEVER move or handle heater while still hot.

- NEVER transport heater with fuel in its tank.

- When used with optional thermostat or if equipped with a thermostat, the heater may start at any time.

- ALWAYS locate heater on a stable and level surface.

- ALWAYS keep children and animals away from heater.

- Use 1-K kerosene in this heater. #1 fuel oil is a suitable substitute.

- Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators, or other sources of ignition. All fuel storage should be in accordance with federal, state, or local authorities

- Use only the electrical power (voltage and frequency) specified on the model plate of the heater. Use only a three-prong, grounded outlet and extension cord.

- ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water, or wind.

- ALWAYS unplug the heater when not in use.

Risk of Electric Shock!

4



Assembly

Model TK20000 TK30000

Wheel Support Frame

seYseYseY

seY

oNsleehW

seYseYoN

Front-Handle No

Rear-Handle No

seYseYseYoNelxA

oNoNoNseYeldnaH

oNoNoNseYswercS

Screws and Nuts No Yes Yes Yes

Cotter Pin and Washer No Yes Yes Yes

Handle

Wheels Washer

Screws and Nuts

Cotter Pin,

Whelk Cap Cord Wrap, Screws and Nuts

(TK30000 / TK50000 /TK70000)

Screws

(TK12000, TK20000)

Figure 6 – Component Identification

Handle Front

Rear Handle

Axle

Height adjustable pipe

TK50000 TK70000

Yes

No Yes Yes Yes

Yes

Ass’y

Ass’y

Ass’y

Ass’y

Shaft fixed Bracket

Shaft fixed Bkt

Figure 7 – TK30000, TK50000,TK70000

Height adjustable pipe

5



Assembly (Continued)FOR MODELS TK20000 ONLY

TOOLS REQUIRED

- Medium Phillips screwdriver (size #1,

#2, #3).

1. Align the holes in the upper housing

with the two mounting holes on the

handle as shown in Figure 7.

2. Secure handle through holes

provided.

FOR MODELS TK30000

This model is furnished with wheels

and handles. Wheels, handles and mount-

ing hardware are found in shipping

carton.

TOOLS REQUIRED

- Medium Phillips screwdriver. (2.75inch)- M5 open, or adjustable wrench.- Long nose pliers

1. Slide axle through wheel support

frame. Install wheels on axle, point-

ing extended hub of wheel toward

wheel support frame (See Figure 9).

2. Place flat washers and cotter pin on

axle ends and bend cotter pin with

long nose pliers to secure.

3. Place heater on wheel support frame.

Make sure air inlet end (rear) of

heater is over wheels. Align the holes

on fuel tank flange with holes on

support frame.

4. Position handle on top of fuel tank

flange. Insert screws through handles,

fuel tank flange and wheel support

frames as shown in Figure 8, and

attach nuts finger tight after each

screw is inserted.

5. After all screws are inserted, firmly

tighten all nuts.

Do not operateheater without

support frame fully assembled to tank.

OperationKEROSENE (1-K)

For optimal performance of this heater,

it is strongly suggested that 1-K kero-

sene be used. 1-K kerosene has been

refined to virtually eliminate contami-

nants, such as sulfur, which can cause a

rotten egg odor during the operation

of the heater.

Figure 9 – Handle Installation TK12000, TK20000 Only

Figure 10 – Models TK30000, TK50000, TK70000 Assembly

FOR MODELS TK50000,TK70000

These models are already assemble with

handles and ajustable pipe. only Wheels

with shaft by brackets assemble.

(see figure 8.)

ScrewHandle

Handle

Air Inlet

Fuel Tank Flange

Axle

Wheel

Cotter Pin

Wheel supportFrame

ThermostatKnob

6



Operation (Continued)Be advised that these fuels do not burn

as clean as 1-K kerosene, and care

should be taken to provide more fresh

air ventilation to accommodate any

added contaminants that may be added

to the heated space.

NOTE: Kerosene should only be stored

in a blue container that is clearly

marked “kerosene”. Never store kero-

sene in a red container. Red is associ-

ated with gasoline.

- NEVER store kerosene in the living

space. Kerosene should be stored in a

well ventilated area outside the living

area.

- NEVER use fuel such as gasoline,

benzene, alcohol, white gas, camp

stove fuel, paint thinners, or other oil

compounds in this heater (THESE ARE

VOLATILE FUELS THAT CAN CAUSE A

FIRE OR EXPLOSION).

- NEVER store kerosene in direct

sunlight or near a source of heat.

- NEVER use kerosene that has been

stored from one season to the next.

Kerosene deteriorates over time. OLD

KEROSENE WILL NOT BURN PROPERLY

IN THIS HEATER.

- Use 1-K kerosene in this heater. #1 fuel

is a suitable substitute.

OVERVIEW OF HEATER DESIGN

Fuel System: This heater is equipped

with an electric air pump that forces air

through the air line connected to the

fuel intake, and then through a nozzle

in the burner head. When air passes in

front of the fuel intake, it causes fuel to

rise from the tank and into the burner

nozzle.

This fuel and air mixture is then sprayed

into the combustion chamber in a fine mist.

SureFire Ignition: The electronic ignitor

sends voltage to a specially designed

spark plug. The spark plug ignites the

fuel and air mixture described above.

The Air System: The heavy duty motor

turns a fan that forces air into and

around the combustion chamber. Here,

the air is heated and then forced out

the front of the heater.

THE SAFETY SYSTEM

Temperature Limit Control: This heater

is equipped with a Temperature Limit

Control designed to turn the heater off

should the internal temperature rise to

an unsafe level. If this device activates

and turns your heater off, it may require

service.

Once the temperature falls below the

reset temperature, you will be able to

start your heater.

Electrical System Protection: This

heater’s electrical system is protected

by a fuse mounted to the PCB Assembly

that protects it and other electrical

components from damage. If your

heater fails to operate, check this fuse

first and replace as needed. Refer to

Specification chart on page 1.

Flame-Out Sensor: Utilizes a photocell

to monitor the flame in burn chamber

during normal operation. It will cause

the heater to shut off should the burner

flame extinguish.

FUELING YOUR HEATER

Never fill the heater fuel tank in the

living space: fill the tank outdoors.

Do not overfill your heater and be sure

heater is level.

Never refill fuel tankwhen heater is

operating or still hot.

IMPORTANT: REGARDING FIRST

IGNITION OF HEATER. The first time

you light the heater, it should be done

OUTDOORS. This allows the oils, etc.,

used in manufacturing heater to be

burned off outside.

MODELS

TK12K,20K,30KTK50K,70K

Internal Shut-Off Temp.

+/-10 Degrees

80°C

Reset Temp.

+/-10 Degrees

70°C

Figure 10 – Overview of Heater Design

7


TigerKing Portable Oil-Fired HeatersOperation (Continued)VENTILATION

Risk of indoor airpollution. Use heater

only in well ventilated areas.

Provide a fresh air opening of at least

three (3) square feet (2,800 sq. cm) for

each 30,000 kcal/Hr. rating. Provide

extra fresh air if more heaters are

being used.

Example: A TK50000 heater requires one

of the following :

1. A two-car garage door raised six

inches (15.24 cm).

2. A single-car garage door raised nine

inches (22.86 cm).

3. Two, thirty inch (76.20 cm) windows

raised fifteen inches (38.1 cm).

TO START HEATER

1. Fill fuel tank with kerosene or No. 1

fuel oil.

2. Attach fuel cap.

3. Plug power cord into three prong,

grounded extension cord. Extension

cord must be at least six feet long.

- Extension Cord Wire Size Requirements:

- 6 to 10 feet (1.8 to 3 meters) long,

use 18 AWG conductor.

- 11 to 100 feet (3.4 to 30.53 meters)

long, use 16 AWG conductor.

- 101 to 200 feet (30.8 to 61 meters)

long, use 14 AWG conductor.

4. Turn THERMOSTAT CONTROL KNOB

to desired setting and push power

switch to “ON” position. Power

indicator lamp will light and heater

will start.

If heater does not start, the ther-

mostat setting may be too low.

Turn THERMOSTAT CONTROL KNOB

to higher position to start heater. If

heater still does not start, turn power

switch to OFF and then to ON posi-

tion. See Troubleshooting Chart on

Page 16,17.

NOTE: The major electrical components

of this heater are protected by a safety

fuse mounted to the PCB board. If your

heater fails to start, check this fuse first

and replace as necessary. You should

also check your power source to insure

that proper voltage and frequency are

being supplied to the heater.

TO SHUT DOWN HEATER

Turn power switch to “OFF” and unplug

power cord.

Power Reset Switch

Lamp

Thermostat Control Knob

Room Temp.Display

Power Reset Switch

Figure 11 – Controls for All Models

TO RESTART HEATER

1. Wait 10 seconds after stopping heater.

2. Repeat steps under, “TO START

HEATER.”

ELECTRICAL OUTLET

Shock Hazard!- Never plug in an appliance with more

than a 5amp rating into this outlet.

- Always keep outlet covered when

not in use.

- 220V 15amp max(non fused).

IMPORTANT: Reinstall plug fully into

hole in tank; otherwise it will not seal

completely.

- Make sure storage place is free of dust

and corrosive fumes.

- Store the heater in the original box

with the original packing material and

keep USER’S MANUAL with heater.

MaintenanceNever service heaterwhile it is plugged in

or while hot!

USE ORIGINAL EQUIPMENT REPLACE-

MENT PARTS. Use of third-party or

other alternate components will void

warranty and may cause unsafe

operating conditions.

FUEL TANK

Flush every 200 hours of operation or as

needed (See Storage, page 7).

AIR INTAKE FILTER

WASH AND DRY WITH SOAP AND

WATER EVERY 500 HOURS OF

OPERATION, OR AS NEEDED.

- Remove screws along side of heater

using medium Phillips screwdriver.

- Lift off upper shell.

- Remove fan guard.

- Wash or replace air intake filter.

- Reinstall fan guard and upper shell.

Fan Guard

Air In take Filter

Upper Shell

8


TigerKing Portable Oil-Fired HeatersAIR OUTPUT FILTER, LINT FILTER

REPLACE EVERY 500 HOURS OF

OPERATION OR ONCE A YEAR

- Remove upper shell and fan guard

(See Air Intake Filter Figure 15).

- Remove end filter cover screws using

medium Phillips screwdriver.

- Remove end filter cover.

- Replace air output and lint filter.

- Reinstall end filter cover.

- Reinstall fan guard and upper shell.

FAN BLADES

CLEAN EVERY SEASON OR AS NEEDED

- Remove upper shell (See Air Intake

Filter).

- Use M6 Allen wrench to loosen set

screw which holds fan blade to motor

shaft.

- Slip fan blade off motor shaft.

- Clean fan blade using soft cloth

moistened with kerosene or solvent.

- Dry fan blade thoroughly.

- Reinstall fan blade to motor shaft.

- Place fan blade hub flush with end of

motor shaft.

- Place set screw on flat of shaft.

Air Out put Filter

Intake Filter

End Filter CoverLint Fliter

Maintenance (Continued)- Tighten screw firmly (40-50 inch-

pounds/4.5-5.6 N-m). Reinstall

upper shell.

NOZZLE

CLEAN NOZZLE AS NEEDED

- Open upper shell (See Air Intake Filter,

page 8).

- Remove fan blade (See Fan Blades).

- Remove fuel and air line hoses from

burner head.

- Remove ignitor wire from spark plug.

- Remove three screws using medium

Phillips screwdriver and remove burner

head from combustion chamber.

- Remove spark plug from burner head


- Carefully remove nozzle from burner

head using 5/8” socket wrench.

- Blow compressed air through face of

nozzle (This will remove any dirt).

- Reinstall nozzle into burner head and

tighten firmly (80-100 inch-pounds).

- Reinstall spark plug into burner head.

- Attach burner head to combustion

chamber.

- Attach ignitor wire to spark plug.

Attach fuel and air line hoses to

burner head.

- Reinstall fan blade and upper shell.

SPARK PLUG

CLEAN AND REGAP EVERY 600 HOURS

OF OPERATION OR REPLACE AS

NEEDED.

Figure 16 – Fan Assembly

Moter Shaft

Set Screw

Fan Blade

Flush

Ignitor Wire

Screw

Burner Head

Spark Plug

Fuel Line Hose

Air Line Hose

Fuel Line FittingAir Line Fitting

Nozzle

Nozzle Face

Burnrer Head

Figure 17 – Nozzle Replacement

9


TigerKing Portable Oil-Fired Heaters- Remove upper shell (See Air Intake

Filter, page 8).

- Remove fan (See Fan Blades).

- Remove ignitor wire from spark plug.

- Remove spark plug from burner head


- Clean and regap spark plug electrodes

to .140” (3.5 mm) gap.

- Reinstall spark plug into burner head.

- Attach ignitor wire to spark plug.

- Reinstall fan and upper shell.

PHOTOCELL

CLEAN PHOTOCELL ANNUALLY OR AS

NEEDED.

(For Models TK20000 only)

- Remove upper shell (See Air Intake

Filter, page 8).


- Remove photocell from its mounting

bracket.

- Clean photocell lens with cotton swab.

TO REPLACE: Remove side cover near

power switch.

- Disconnect wires from circuit board

and remove photocell.

- Install new photocell and attach wires

to circuit board.

- Reinstall fan and upper shell.

(For Models TK30000, TK50000 only)

Ignitor Wire

Burner Head

Gap

Spark Plug

Figure 18 – Spark Plug Replacement

Maintenance (Continued)- Remove upper shell (See Air Intake

Filter, page 8).


- Remove photocell from its mounting

bracket.

- Clean photocell lens with cotton swab.

TO REPLACE: Remove side cover near

power switch.

- Disconnect wires from power switch

and remove side cover.

- Disconnect wires from circuit board

and remove photocell.

- Install new photocell and attach wires

to circuit board.

- Replace switch wires to power switch

and side cover.

- Replace fan and upper shell.

FUEL FILTER

CLEAN OR REPLACE TWICE PER

HEATING SEASON OR AS NEEDED.

(For Models TK20000 only)

- Remove side cover screws using

medium Phillips screwdriver.

- Remove side cover.

- Pull fuel line off fuel filter neck.

- Turn fuel filter counterclockwise

90 degrees, pull, and remove.

- Wash fuel filter with clean fuel and

PHOTO CELL

3VE49A Only

WIRE CIRCUIT BOARD

Figure 19 – Photocell Replacement for

Photocell Photocell lens

Install Photocell1) Incorrect

Figure 20 – Photocell Replacement for

2) Correct

SwitchWires

circuit board

10


TigerKing Portable Oil-Fired Heatersreplace in tank.

- Attach fuel line to fuel filter neck.

- Reinstall side cover.

(For Models TK30000,TK50000,TK70000 )

- Open side cover screws using medium

Phillips screwdriver.

- Disconnect switch wires from power

switch and remove side cover.

- Pull fuel line off fuel filter neck.

- Pull fuel line.

- Turn fuel filter clockwise 90 degrees

and pull to remove.

- Wash fuel filter with clean fuel and

replace in tank.

PUMP PRESSURE ADJUSTMENT

- If model is not equipped with a built-

in air pressure gauge, remove pressure

gauge plug from end of filter cover.

- If model is not equipped with a built-

in air pressure gauge, install accessory

pressure gauge.

- Start heater (See OPERATION, page 7).

- Allow motor to reach full speed.

- Adjust pressure (Using flat blade

screwdriver).

PHOTO CELL

WIRE

CIRCUIT BOARD

Side cover

Power SwitchPower Switch Wire

Screw

Fuel Filter

Fuel Line

Figure 21 – Fuel Filter Replacement

- Turn relief valve clockwise to increase

pressure.

- Turn relief valve counterclockwise to

decrease pressure.

- Set pump pressure to correct pressure

for each model.

- Stop heater (See OPERATION, page 7).

If accessory pressure gauge is being

used, remove pressure gauge.

- Replace pressure gauge, and plug in

end of filter cover.

NOTE: USE ONLY ORIGINAL EQUIPMENT

REPLACEMENT PARTS. Use of alternate

or third party components will void

warranty and may cause an unsafe

operating condition.

Model Pump Pressure

TK20000 3.2PSI

TK12000 3.3PSI

TK30000 5.2PSITK50000 6.0PSITK70000 7.0PSI

PressureGaugePlug

ReliefValve

Figure 22 – Adjusting Pump Pressure

TK30000, TK50000, TK70000

TK12000, TK20000

11



Power Plug

Figure 24 - TK12000

Figure 25 - TK20000, TK30000, TK50000, TK70000

12



Repair Parts List for Portable Oil-Fired Heaters

Figure 26 – Repair Parts Illustration for TK12000, TK20000

TK-12000 TK-20000 TK-30000 TK-50000 TK-70000

123

3-14

4-15

5-16789101112

12-113141516171819

TK13-002-001

TK8-002-003

TK8-002-003-1

TK8-000-004

TK8-000-004-1

TK13-000-005

TK8-000-005-1

TK8-002-006

TK8-000-007

TK8-002-010

TK8-000-011

TK8-002-012

TK8-002-012-1

TK8-002-013

TK8-000-014

TK8-002-015

TK8-000-016

TK8-002-017

TK8-002-018

TK8-000-019

TK13-002-001

TK8-002-003

TK8-002-003-1

TK8-000-004

TK8-000-004-1

TK13-000-005

TK8-000-005-1

TK8-002-006

TK8-000-007

TK8-000-008

TK8-000-009

TK8-002-010

TK8-000-011

TK8-002-012

TK8-002-012-1

TK8-002-013

TK8-000-014

TK8-002-015

TK8-000-016

TK8-002-017

TK8-002-018

TK8-000-019

TK13-003-001

TK8-003-003

TK8-003-003-1

TK8-003-004

TK8-000-004-1

TK13-000-005

TK8-000-005-1

TK8-002-006

TK8-000-007

TK8-000-008

TK8-000-009

TK13-003-010

TK8-003-011

TK8-002-012

TK8-002-012-1

TK8-003-013

TK8-000-014

TK8-003-015

TK8-000-016

TK8-003-017

TK8-003-018

TK8-000-019

TK13-005-001

TK8-003-003

TK8-003-003-1

TK8-003-004

TK8-000-004-1

TK13-000-005

TK8-000-005-1

TK8-002-006

TK8-000-007

TK8-000-008

TK8-000-009

TK13-005-010

TK8-005-011

TK8-002-012

TK8-002-012-1

TK8-005-013

TK8-000-014

TK8-002-015

TK8-000-016

TK8-005-017

TK8-005-018

TK8-000-019

TK13-005-001

TK8-003-003

TK8-003-003-1

TK8-003-004

TK8-000-004-1

TK13-000-005

TK8-000-005-1

TK8-002-006

TK8-000-007

TK8-000-008

TK8-000-009

TK13-007-010

TK8-005-011

TK8-002-012

TK8-002-012-1

TK8-007-013

TK8-000-014

TK8-007-015

TK8-000-016

TK8-005-017

TK8-007-018

TK8-000-019

Fuel Tank Ass’y

Fuel Gauge Ass’yFuel Gauge PackingFuel Filter Ass’yFuel Filter PackingFuel CapFuel Cap PackingPower CordPower SwitchWindow DisplayThermostat Control KnobLower ShellAir LineThermostat Limit ControlThermostat BracketCombustion ChamverPhotocell BracketFuel LinePhotocellBurner Head Ass’yNozzleNozzle seal Washer

13




Figure 27 – Repair Parts Illustration for TK30000

TK-12000 TK-20000 TK-30000 TK-50000 TK-70000

20212222-122-22324

25

25-1

262727-1282930313233343536

TK8-000-020

TK8-000-021

TK8-002-022

TK8-002-022-1

TK8-002-022-2

TK8-000-023

TK8-002-024

TK8-002-025

TK12-002-025

TK8-002-025-1

TK12-002-025-1

TK8-000-026

TK8-000-027

TK8-000-027-1

TK8-000-028

TK8-000-029

TK8-000-030

TK8-000-031

TK8-000-032

TK8-000-033

TK8-000-034

TK8-000-035

TK8-000-036

TK8-000-020

TK8-000-021

TK8-002-022

TK8-002-022-1

TK8-002-022-2

TK8-000-023

TK8-002-024

TK8-002-025

TK12-002-025

TK8-002-025-1

TK12-002-025-1

TK8-000-026

TK8-000-027

TK8-000-027-1

TK8-000-028

TK8-000-029

TK8-000-030

TK8-000-031

TK8-000-032

TK8-000-033

TK8-000-034

TK8-000-035

TK8-000-036

TK8-000-020

TK8-000-021

TK8-002-022

TK8-002-022-2

TK8-000-023

TK8-003-024

TK12-003-025

TK13-003-025-1

TK8-000-026

TK8-000-027

TK8-000-027-1

TK8-000-028

TK8-000-029

TK8-000-030

TK8-000-031

TK8-000-032

TK8-000-033

TK8-000-034

TK8-000-035

TK8-000-036

TK8-000-020

TK8-000-021

TK8-002-022

TK8-002-022-2

TK8-000-023

TK8-005-024

TK13-003-025

TK12-003-025-1

TK8-005-026

TK8-005-027

TK8-000-027-1

TK8-005-028

TK8-000-029

TK8-000-030

TK8-000-031

TK8-000-032

TK8-000-033

TK8-000-034

TK8-000-035

TK8-000-036

TK8-000-020

TK8-000-021

TK8-002-022

TK8-002-022-2

TK8-000-023

TK8-007-024

TK8-007-025

TK13-003-025-1

TK8-005-026

TK8-005-027

TK8-000-027-1

TK8-005-028

TK8-000-029

TK8-000-030

TK8-000-031

TK8-000-032

TK8-000-033

TK8-000-034

TK8-000-035

TK8-000-036

Nozzle Seal SpringNozzle SleeveBurner HeadNipple(s)Nipple(l)Spark PlugMotor and Pump Ass’yMotor(Round)Motor(square)Motor Base(Round)Motor Base(Square)Pump BodyRotorInsertBladeEnd Pump CoverFilter Kit(Output Filter)Lint FilterIntake FilterEnd Filter CoverPlug/Pump Adj.KitBallSpring

14





TK-12000 TK-20000 TK-30000 TK-50000 TK-70000

3738

39

40414243

44

4545-145-2464748495050-15152535455

TK8-000-037

TK8-000-038

TK8-000-039

TK12-003-039

TK8-002-040

TK8-000-041

TK8-000-042

TK8-002-043

TK8-002-044

TK12-002-044

TK8-000-045

TK8-002-045-1

TK8-000-046

TK8-000-047

TK13-002-048

TK8-000-050

TK8-000-050-1

TK8-002-053

TK8-000-055

TK8-000-037

TK8-000-038

TK8-002-039

TK12-003-039

TK8-002-040

TK8-000-041

TK8-002 -042

TK8-002-043

TK8-002-044

TK12-002-044

TK8-002-045

TK8-002-045-1

TK8-002-045-2

TK8-000-046

TK8-000-047

TK13-002-048

TK8-000-050

TK8-000-050-1

TK8-002-053

TK8-000-055

TK8-000-037

TK8-000-038

TK8-003-039

TK12-003-039

TK13-003-040

TK12-000-041

TK8-003-042

TK8-003-043

TK8-003-044

TK12-003-044

TK8-002-045-1

TK8-002-045-2

TK8-000-046

TK8-000-047

TK13-003-048

TK13-003-049

TK8-000-050

TK8-000-050-1

TK8-002-053

TK8-000-037

TK8-000-038

TK8-005-039

TK12-003-039

TK13-005-040

TK8-000-041

TK8-005-042

TK8-005-043

TK8-003-044

TK12-003-044

TK8-002-045-1

TK8-002-045-2

TK8-000-046

TK8-000-047

TK13-005-048

TK13-003-049

TK8-000-050

TK8-000-050-1

TK8-002-053

TK8-000-037

TK8-000-038

TK8-005-039

TK12-003-039

TK13-007-040

TK8-000-041

TK8-005-042

TK8-005-043

TK8-003-044

TK12-003-044

TK8-002-045-1

TK8-002-045-2

TK8-000-046

TK8-000-047

TK13-005-048

TK13-003-049

TK8-000-050

TK8-000-050-1

TK8-002-053

Adjust ScrewElbow NippleCapacitorCapacitorFan Ass’yIgnitorRight Side CoverLeft Side CoverFan Guard(Steel)Fan Guard(Plastic)Main P.C.B Ass’yMain P.C.B BracketThermistorFuseClip NutUpper ShellUpper coverBushing Grommet(s)Bushing Grommet(L)

Air Pressure GaugeCord Bushing

Handle

15





Front HandleRear HandleWheel Support FrameWheel AxleWasherPinWheel

Adjustable Pipe SupportPipe Support BracketWheel Support BracketShaft Fix Bracket

TK-12000 TK-20000 TK-30000 TK-50000 TK-70000

5657585959-159-260616263646566

TK8-003-056

TK8-003-057-1

TK8-003-059

TK8-003-059-1

TK13-003-059-2

TK8-000-060

TK13-003-063

TK8-000-064

TK8-000-065

TK8-000-066

TK8-005-056

TK8-005-057-1

TK8-005-059

TK8-003-059-1

TK13-003-059-2

TK8-000-060

TK8-005-063

TK8-000-064

TK8-000-065

TK8-000-066

TK8-005-056

TK8-005-057-1

TK8-005-059

TK8-003-059-1

TK13-003-059-2

TK8-000-060

TK8-005-063

TK8-000-064

TK8-000-065

TK8-000-066

16



noitcA evitcerroC)s(esuaC elbissoPmotpmyS

- Defective Temper Detective Sensor

- Dirty Air Output, Air Intake or Lint Filter

- Dirty Photocell Lens

- Bad Photocell

- No fuel in tank

- Wrong pump pressure

- Dirty in Nozzle

- Water in Fuel Tank and Dirty Fuel Filter

- Poor electrical connection between ignitor

and Main PCB Assembly

- Ignitor Wire not attached to Spark Plug

- Defective Ignitor

- Thermostat setting too low

- See Pump Pressure Adjustment,

- See Air Output, Air Intake and Lint Filters,

- See Fuel Filter, Pages 10 and 11

- See Nozzle, Page 9

- Clean Photocell Lens, Page 10

- Check electrical components (See wiring

diagrams, Page 13)

- Fill tank with fuel

- Flush Fuel Tank with clean kerosene

- Attach Ignitor Wire to Spark Plug. See

Spark Plug, Pages 9 and 10

- Replace Ignitor

- Turn Thermostat Control Knob to a highersetting

- Check electrical connections (See wiring

diagrams, Page 13)

Troubleshooting Chart (TK20000,TK30000, TK50000 AND TK70000)

E1

E2

Error fire Frame checking Sensor

Room Temper. detective Sensor Error

- Poor electrical connection between Temper

Detective Sensor and Main PCB

- Replace the Sensor

- Replace photocell

LO

- Temperatur above 50 deg C

- Normal condtion

Hi

Lamp flikering

- Temperature below - 9 deg C

- Power Off

- Error ocuured on working - Reoperation after reset

Tiger-King Portable Air Forced Heaters

Documents