This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
51
TH
RE
AD
ED
IN
SE
RT
S
THREADED INSERTS
Threaded Inserts
Bolster Plate Bushings ................................................... 55Installation and Removal
See chart on page 52 for installation information.
Part Number Insert Installation Removal Internal External Length Installation Tap C’sink Thread Tap Drill Carbon Stainless Thread Thread L Tool Drill Dia.
Size Min.
Size Depth Steel Steel Class 6H Class 6g Part No. Size +.25
Class 6h Depth -.00
25951 26351 M 5x0.8 M 8x1.25 8.0 24751 6.9 8.25 M 8x1.25 9.5 5.50 4.00 25952 26352 M 6x1.0 M 10x1.25 10.0 24752 8.8 10.25 M 10x1.25 11.5 7.50 4.75 25953 26353 M 8x1.25 M 12x1.25 12.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75 26153 26553 M 8x1.0 M 12x1.25 12.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75 25955 26355 M 10x1.5 M 14x1.5 14.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75 26155 26555 M 10x1.25 M 14x1.5 14.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75 25956 26356 M 12x1.75 M 16x1.5 16.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75 26156 26556 M 12x1.25 M 16x1.5 16.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75
Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA54
S P E C I A LT Y F A S T E N E R S G R O U P
THREADED INSERTS
TH
RE
AD
ED
INS
ER
TS
Keylocking InsertsHeavy Duty Industrial Style
Metric Inserts - Heavy Duty
•Material:CarbonSteelInserts- C1215 or equivalent Stainless Steel Insert - 303 Keys - 302•Finish:CarbonSteelInserts-Parkerized Stainless Steel Inserts - Passivated•Tolerances:Inch±.010 Metric ±.25mm•Keys:Insertswithinternalthreadsizeof 5/16-18 or larger are furnished with four locking keys.
See chart on page 52 for installation information.
Inch Inserts - Heavy Duty Installation Internal Part Number Tool Thread Carbon Stainless External Length Part Class 2B Steel Steel Thread L Number
Part Part Insert Installation Removal Number Number Internal External Length Installation Tap C'sink Thread Tap Drill Carbon Stainless Thread Thread L Tool Drill Diameter Size Min.
Size Depth Steel Steel Class 6H Class 6g Part No. Size +.25 -.00 Class 6h Depth
25963 26363 M 4x0.7 M 8x1.25 8.0 24763 6.9 8.25 M 8x1.25 9.5 5.50 4.00 25964 26364 M 5x0.8 M 10x1.25 10.0 24764 8.8 10.25 M 10x1.25 12.5 7.50 4.75 25965 26365 M 6x1.0 M 12x1.25 12.0 24765 10.8 12.25 M 12x1.25 14.5 9.50 4.75 25966 26366 M 8x1.25 M 14x1.5 14.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75 26166 26566 M 8x1.0 M 14x1.5 14.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75 25967 26367 M 10x1.5 M 16x1.5 16.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75 26167 26567 M 10x1.25 M 16x1.5 16.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75 25969 26369 M 12x1.75 M 18x1.5 18.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75 26169 26569 M 12x1.25 M 18x1.5 18.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75 25970 26370 M 14x2.0 M 20x1.5 20.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75 26170 26570 M 14x1.5 M 20x1.5 20.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75 25971 26371 M 16x2.0 M 22x1.5 22.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35 26171 26571 M 16x1.5 M 22x1.5 22.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35 26172 26572 M 18x1.5 M 24x1.5 24.0 24772 22.5 24.25 M 24x1.5 26.5 19.75 6.35 25973 26373 M 20x2.5 M 30x2.0 30.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35 26173 26573 M 20x1.5 M 30x2.0 30.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35 26174 26574 M 22x1.5 M 32x2.0 32.0 24774 30.0 32.25 M 32x2.0 36.5 27.75 6.35 25975 26375 M 24x3.0 M 33x2.0 33.0 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35 26175 26575 M 24x2.0 M 33x2.0 33.0 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35 NOTE: Install insert .25mm to .76mm below surface and drive locking keys down. See C'sink Diameter column above.
Create Metric Holes...With Inch Taps!This unique product allows you to create a metric thread utilizing inch drills and taps. The insert O.D. is inch sized, the I.D. is metric.
Metric Internal/Inch External - Heavy Duty Industrial Style
Repairs are made quickly, easily, and right on the machine. Re-tap bolster plate hole, insert the threaded bushing to match, use a locking type sealant to lock the bushing in place. The Bolster Plate Bushings can also be used as threaded bush-ings in cast iron machine bases where greater thread strength is necessary. Eliminates the problems of “pulled-out” cast iron threads, reduces the need for bulky threaded cast iron sections.
The increased wall thickness and greater external thread area of these extra heavy duty threaded inserts offer greater pull-out strength, stability, and longer life. These inserts should be used in materials with lower ultimate shear strength to obtain maximum pull-out strength and holding power.
•GreaterThreadArea• IncreasedShearEngagement•OffersHoldingPowerComparabletoStandardHeavyDutyInsertsin High Shear Strength Material•Material:CarbonSteelInserts-C1215orequivalent
Number External Installation Tap Dia. Carbon Thread Tool Drill +.25 Size Min. Steel Class 6g Part No. Size -.00 Class 6h Depth Size Depth
26021 M 8x1.25 8.0 24821 6.9 8.25 M 8x1.25 9.5 5.50 4.00 26022 M 10x1.25 10.0 24822 8.8 10.25 M 10x1.25 12.5 7.50 4.75 26023 M 12x1.25 12.0 24823 10.8 12.25 M 12x1.25 14.5 9.50 4.75 26024 M 14x1.5 14.0 24824 12.8 14.25 M 14x1.5 16.5 11.50 4.75 26025 M 16x1.5 16.0 24825 14.75 16.25 M 16x1.5 18.5 13.50 4.75 26026 M 18x1.5 18.0 24826 16.75 18.25 M 18x1.5 20.5 15.50 4.75 26027 M 20x1.5 20.0 24827 18.75 20.25 M 20x1.5 22.5 17.50 4.75 26028 M 22x1.5 22.0 24828 20.5 22.25 M 22x1.5 24.5 17.75 6.35 26029 M 24x1.5 24.0 24829 22.5 24.25 M 24x1.5 26.5 19.75 6.35 26030 M 30x2.0 30.0 24830 28.0 30.25 M 30x2.0 34.5 25.75 6.35 26031 M 32x2.0 32.0 24831 30.0 32.25 M 32x2.0 36.5 27.75 6.35 26032 M 33x2.0 33.0 24832 31.0 33.25 M 33x2.0 37.5 28.75 6.35
Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA58
S P E C I A LT Y F A S T E N E R S G R O U P
THREADED INSERTS
TH
RE
AD
ED
INS
ER
TS
Internal Locking Thread Repair Inserts
Material: Inserts - 303 stainless steel or equivalent Keys - 302 stainless steel or equivalentFinish: PassivatedTolerances: ± .010 inch unless specified otherwise.Dimensions: All dimensions below are in inches.Keys: Inserts with an internal thread size of 5/16 and larger are furnished with 4 locking keys. Smaller sizes have 2 locking keys.
+.010 -.000
+.010 -.000
Thinwall - Locking Insert Installation Removal
Internal External Installation Tap C’sink Thread Tap Drill Part Thread Thread (Mod.) G Tool Drill Dia Size Min. Number Class 2B Class 2A Length (Ref.) Part No. Size Class 2B Depth Size Depth
Part Internal External Installation Tap C’sink Thread Tap Drill
Number
Thread Thread G Tool Drill Dia. Size Min. Size Depth Class 6H Class 6g Length (Ref.) Part No. Size Class 6h Depth
24551 M 5x0.8 M 8x1.25 8.0 4.0 24751 6.9 8.25 M 8x1.25 9.5 5.50 4.00 24552 M 6x1.0 M 10x1.25 10.0 5.0 24752 8.8 10.25 M 10x1.25 11.5 7.50 4.75 24553 M 8x1.25 M 12x1.25 12.0 6.0 24753 10.8 12.25 M 12x1.25 13.5 9.50 4.75 24653 M 8x1.0 24555 M 10x1.5 M 14x1.5 14.0 7.0 24755 12.8 14.25 M 14x1.5 15.5 11.50 4.75 24655 M 10x1.25 24556 M 12x1.75 M 16x1.5 16.0 8.0 24756 14.75 16.25 M 16x1.5 17.5 13.50 4.75 24656 M 12x1.25
Heavy Duty - Metric - Locking Insert Installation Removal
Part Internal External Installation Tap C’sink Thread Tap Drill
Number
Thread Thread G Tool Drill Dia. Size Min. Size Depth Class 6H Class 6g Length (Ref.) Part No. Size Class 6h Depth
24563 M 4X0.7 M 8x1.25 8.0 4.0 24763 6.9 8.25 M 8x1.25 9.5 5.50 4.00 24564 M 5x0.8 M 10x1.25 10.0 5.0 24764 8.8 10.25 M 10x1.25 12.5 7.50 4.75 24565 M 6x1.0 M 12x1.25 12.0 6.0 24765 10.8 12.25 M 12x1.25 14.5 9.50 4.75 24566 M 8x1.25 M 14x1.5 14.0 7.0 24766 12.8 14.25 M 14x1.5 16.5 11.50 4.75 24666 M 8x1.0 24567 M 10x1.5 M 16x1.5 16.0 8.0 24767 14.75 16.25 M 16x1.5 18.5 13.50 4.75 24667 M 10x1.25 24569 M 12x1.75 M 18x1.5 18.0 9.0 24769 16.75 18.25 M 18x1.5 20.5 15.50 4.75 24669 M 12x1.25 24570 M 14x2.0 M 20x1.5 20.0 10.0 24770 18.75 20.25 M 20x1.5 22.5 17.50 4.75 24670 M 14x1.5 24571 M 16x2.0 M 22x1.5 22.0 11.0 24771 20.5 22.25 M 22x1.5 24.5 17.75 6.35 24671 M 16x1.5 24672 M 18x1.5 M 24X1.5 24.0 12.0 24772 22.5 24.25 M 24x1.5 26.5 19.75 6.35 24573 M 20x2.5 M 30x2.0 30.0 15.0 24773 28.0 30.25 M 30x2.0 34.5 25.75 6.35 24673 M 20x1.5 24674 M 22x1.5 M 32x2.0 32.0 16.0 24774 30.0 32.25 M 32x2.0 36.5 27.75 6.35 24575 M 24x3.0 M 33x2.0 33.0 16.5 24775 31.0 33.25 M 33x2.0 37.5 28.75 6.35 24675 M 24x2.0
Material: Inserts - 303 stainless steel or equivalent Keys - 302 stainless steel or equivalentFinish: PassivatedTolerances: ±.25 mm unless specified otherwise.Dimensions: All dimensions below are in millimetersKeys: Inserts with an internal thread size of M7 and larger are furnished with 4 locking keys. Smaller sizes have 2 locking keys.
Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA60
Material: Inserts - 303 CRES Keys - 302 CRESFinish: PassivatedTolerances: ±.25 mm unless specified otherwiseInternal Threads: Per Fed Std H28/21, MJ FormDimensions: All dimensions below are in millimetersKeys: Miniature Inserts are furnished with 2 locking keysMaterial Identification Mark: NoneLubrication: Dry Film Lube on Self-Locking Inserts only
Material: Inserts - 303 CRES Keys - 302 CRESFinish: PassivatedTolerances: ±.010 inch unless specified otherwiseInternal Threads: Per SAE AS8879Dimensions: All dimensions below are in inchesKeys: Miniature Inserts are furnished with 2 locking keysMaterial Identification Mark: NoneLubrication: Dry Film Lube on Self-Locking Inserts only
Part Number* Insert Installation Removal
Internal External Thread Install Tap Drill C’Sink Thread Tap Drill Non- Self- Thread Thread Length Length Tool Size Dia. Size Min. Locking Locking Class 4H6H Class 4h G H Part No* +.080/ -.025 +.25/-.00 Class 6H Depth Size Depth
26382 27382 M 2x0.4 M 4x0.7 2.20 3.00 22682 3.4 4.1 M 4x0.7 4.0 2.8 2.00 26383 27383 M 2.5x0.45 M 4.5x0.75 2.70 3.81 22683 3.9 4.6 M 4.5x0.75 5.0 3.0 2.00 26384 27384 M 3x0.5 M 5x0.8 3.10 4.25 22684 4.4 5.1 M 5x0.8 5.5 3.5 2.25 26386 27386 M 4x0.7 M 6x0.75 4.11 5.25 22686 5.5 6.1 M 6x0.75 6.5 4.6 2.50
Part Number* Insert Installation Removal
Internal External G Install Tap Drill C’Sink Thread Tap Drill Non- Self- Thread Thread Thread H Tool Size Dia. Size Min. Locking Locking Class 3B Class 2A Length Length Part No* +.003/ -.001 +.010/-.000 Class 2B Depth Size Depth
High Strength Materials Available: These miniature inserts are also manufactured in high strength stainless steel (A-286 with heat treatment) and in alloy steel (4140 with heat treatment).
Internal External Quantity Thread Thread Length of Inserts Class 2B Class 2A (mm) Per Kit
M 5x0.8 M 8x1.25 8.0 8 M 6x1.0 M 10x1.25 10.0 8 M 8x1.25 M 12x1.25 12.0 6 M 8x1.0 M 12x1.25 12.0 6 M 10x1.5 M 14x1.5 14.0 4 M 10x1.25 M 14x1.5 14.0 4 M 12x1.75 M 16x1.5 16.0 3 M 12x1.25 M 16x1.5 16.0 3 Total Inserts Per Kit 42 pcs.
Metric, Thinwall Kits Internal External Quantity Thread Thread Length of Inserts Class 6H Class 6g (mm) Per Kit
M 6x1.0 M 10x1.25 10.0 20 M 8x1.25 M 12x1.25 12.0 15 M 8x1.0 M 12x1.25 12.0 15 M 10x1.5 M 14x1.5 14.0 10 M 10x1.25 M 14x1.5 14.0 10 M 12x1.75 M 16x1.5 16.0 6 M 12x1.25 M 16x1.5 16.0 6 Total Inserts Per Kit 82 pcs.
Coarse Series, Thinwall Kits Internal External Quantity Thread Thread (Mod) of Inserts Class 2B Class 2A Length Per Kit
Jergens, Inc. | 15700 S. Waterloo Road | Cleveland, Ohio 44110-3898 USA64
S P E C I A LT Y F A S T E N E R S G R O U P
THREADED INSERTS
TH
RE
AD
ED
INS
ER
TS
Inch Thread Repair Insert Kits
The Jergens Keylocking Inserts provide strong and durable threads in most types of material. They are easily installed using standard drills and taps.
The Jergens Thread Repair Insert Kits include inserts, an installation tool, and installation and removal instructions.
The Kits are available with either inch, metric, or metric internal/inch external carbon steel inserts.
Each Kit is comprised of one size of insert in various quantities. For Thread Repair Kits that include several different sizes, see pages 62 – 63.
Carbon Stainless Stainless Steel Steel Steel Internal External Inserts Insert Insert Tool Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
Carbon Stainless Carbon Steel Stainless Steel Installation Steel Steel Internal External Inserts Insert Insert Tool Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
The Jergens Keylocking Inserts provide strong and durable threads in most types of material. They are easily installed using standard drills and taps.
The Jergens Thread Repair Insert Kits include inserts, an installation tool, and installation and removal instructions.
The Kits are available with either inch, metric, or metric internal/inch external carbon steel inserts.
Each Kit is comprised of one size of insert in various quantities. For Thread Repair Kits that include several different sizes, see pages 62 – 63.
Metric Thread Kits - Heavy Duty
Insert Tool Part Internal External Inserts Part Part Number Thread Thread Per Kit Number Number
76243 M 6x1.0 3/8 - 16 8 26243 24843 76244 M 8x1.25 1/2 - 13 8 26244 24844 76245 M 10x1.5 5/8 - 11 6 26245 24845 76247 M 12x1.75 3/4 - 16 4 26247 24847 76248 M 14x2.0 7/8 - 14 3 26248 24848 76249 M 16x2.0 1" - 12 3 26249 24849
Carbon Stainless Stainless Steel Steel Steel Internal External Inserts Insert Insert Tool Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number
Carbon Stainless Stainless Steel Steel Steel Internal External Inserts Insert Insert Tool Part Number Part Number Thread Thread Per Kit Part Number Part Number Part Number