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Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011 Changing Times – U.S. Minimill Competitiveness CANACERO: La Competitividad en la Cadena Productiva del Acero
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Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

Feb 10, 2016

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CANACERO: La Competitividad en la Cadena Productiva del Acero. Changing Times – U.S. Minimill Competitiveness. Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011. CANACERO Conference. Outline. SMA NAFTA Support Changes Steel Demand Drivers & Forecasts - PowerPoint PPT Presentation
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Page 1: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

Thomas A. DanjczekPresidentSteel Manufacturers AssociationSeptember 7, 2011

Changing Times – U.S. Minimill Competitiveness

CANACERO: La Competitividad en la Cadena Productiva del Acero

Page 2: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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Outline

•SMA

•NAFTA Support

•Changes

•Steel Demand Drivers & Forecasts

•Raw Materials

•What the U.S. Needs to Do

•Final Thoughts

CANACERO Conference

Page 3: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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The Steel Manufacturers Association (SMA)– 35 North American companies:

30 U.S., 3 Canadian, and 2 Mexican– Operate 125 steel recycling plants in North America– Electric Arc Furnace (EAF) steelmakers using recycled steel– EAF steel producers account for nearly 2/3 of U.S. production today– SMA represents approximately 90 million of U.S. 120 million ton capacity

(75%)– 128 Associate members - Suppliers of goods and services to the steel industry– Governance – i.e. vast majority

SMACANACERO Conference

Page 4: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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CANACERO Conference NAFTA Support

-SMA and its North American members have long supported an open trade policy based on comparative advantage; NAFTA producers have strengthened themselves through competition and open markets.

-SMA members have enhanced work with their NAFTA partners through OECD, NASTC, WTO, AISI, CANACERO, and CSPA in areas including:

• Chinese Mercantilism• Predatory Trade in Ferrous Scrap• NAFTA Prosperity• NAFTA Security• Infrastructure, Energy, and Transportation• Customs• Environmental Issues• Removal of Subsidies (“Enemy of Free Trade”), and Other Market-Distorting

Mechanisms

Page 5: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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CANACERO Conference Changes from the Past

Deeper Recession

Variable Cost Control

Engineers

Scrap Prices

High Unemployment

Labor Intensity

Inventory Levels

China

Safety

Consolidations

Customer Requirements

Environmental Regulations

Foreign Ownership

Transportation Costs

Ore Prices

Energy Costs

Currency

State-Owned Enterprises

Other Factors…

Page 6: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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CANACERO Conference Steel Changes

Page 7: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011F40%

50%

60%

70%

80%

90%

100%

Capacity Utilization (%)

Raw steel capacity utilization may reach 75% in 2011

CANACERO Conference

Page 8: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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Finished steel demand drivers in US

Actual Fitted

Three variables drive demand:• NA auto build• Non-residential construction• Appliance shipmentsR² = 85%

Source: First River

CANACERO Conference

Page 9: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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US finished steel demand forecast

Actual ADC

Forecast

Source: CSM, FW Dodge, AHAM, First River

CANACERO Conference

Page 10: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

Auto build & non-res construction expected to recover, but not to previous peak NA Auto Build (Million Units)

10Source: CSM Worldwide, FW Dodge

ForecastNon-Res Construction

(Million Sq. Feet) Forecast

CANACERO Conference

Page 11: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

CANACERO Conference

Page 12: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

US net imports expected to remain lowerUS Imports & Exports

(Million Tons)

12Source: AISI, First River

Net Imports & US Dollar

Net Imports as % of demand(3 year rolling average)

$ IndexImports (%)

CANACERO Conference

Page 13: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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• Recovery underway, but slow

• Increased exports and imports (5mmt of semi’s imports) YOY

• Not normal cycle of recession, overcapacity

• Relative strong demand in auto; construction lagging

Comments on Current U.S. ProductionCANACERO Conference

Page 14: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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Raw Material Cost and Availability is #1 Issue for NAFTA Producers

• Many countries continue to impose a variety of restrictions on exports of vital raw materials

– Export prohibitions

– Export duties

– Export quotas

– Other measures

• Trade-distorting restrictions on exports of raw materials– Give domestic producers in the exporting country an unfair advantage

– Increase worldwide costs of production

– Place a heavy burden on steel industries in developing countries that do not have substantial iron ore reserves or steel scrap supplies

Raw MaterialsCANACERO Conference

Page 15: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

Page 15

World Scrap Supply and Consumption, By Region

World Scrap Supply, 2008

0

20

40

60

80

100

120

EU Turkey CIS NAFTA Latin America China Japan Other Asia

Mill

ion

Met

ric T

ons

Domestic SupplyApparent Consumption

Source: World Steel Association

CANACERO Conference

Page 16: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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0

1,000,000

2,000,000

3,000,000

4,000,000

5,000,000

6,000,000

7,000,000

Tota

l Qua

ntity

Exp

orte

d (M

etric

Ton

s)

2004 2005 2006 2007 2008 2009

Source: U.S. International Trade Commission - Dataweb

U.S. Scrap Exports to China - 2004 - 2009

While China Restricts Exports of Scrap, U.S. Exports to China Have Surged

CANACERO Conference

Page 17: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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What does the U.S. need to do?

• Assume a Pro-Manufacturing Agenda– Business Tax Reform– Border Adjustable Taxes– Currency Adjustments– Energy Independence– Reasonable regulatory measures (Environment/Labor)– Climate for investments (Jobs, Jobs, Jobs) and Infrastructure

• Solve the structural problems that caused the recession - Real Foundation

– Bad loans and securities on bank balance sheets– Reduce huge trade deficits

• Policy incrementalism is not sufficient

CANACERO Conference

Page 18: Thomas A. Danjczek President Steel Manufacturers Association September 7, 2011

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Final Thoughts

• Ultimately, the world needs greater total supply of scrap and steel• U.S. is in a traffic jam, moving slightly forward, but don’t know other consequences.

Don’t look to Washington, DC for help• Environment of uncertainty and volatility will continue in U.S. industry until economic

fundamentals are in equilibrium• In U.S., dissatisfaction/perception that U.S. Government is not tackling the right

issues (i.e. “It’s the economy, stupid.”)• Reasons for optimism in steel in U.S.:

– Scrap-based, 70% of cost – local supply– Low cost on global basis (energy is neutral, labor less than 10%, others have

higher transportation costs)– Relatively strong U.S. market and U.S. resiliency– Better U.S. company balance sheets

CANACERO Conference

• North American Free Trade Agreement works, but has not changed since 1994