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ENERGY & INFRASTRUCTURE HIGH PERFORMANCE POLYMERS MAGNESIUM THIXOMOLDING THERMOSET MOLDING THERMOPLASTIC MOLDING AUTOMOTIVE ELECTRONICS HEALTHCARE TECHNOLOGY AUTOMOTIVE FUNCTIONAL INDUSTRIAL PAINT & LASER ETCH AEROSPACE & DEFENSE Thixomolded Magnesium Injection Molding Design Guide
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Thixomolded Mangesium Injection Molding Design Guide

Oct 16, 2021

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Page 1: Thixomolded Mangesium Injection Molding Design Guide

ENERGY & INFRASTRUCTURE

HIGH PERFORMANCE

POLYMERSMAGNESIUM

THIXOMOLDINGTHERMOSET

MOLDINGTHERMOPLASTIC

MOLDING

AUTOMOTIVE ELECTRONICS

Confidential – Not for External DistributionConfidential – Not for External Distribution

HEALTHCARETECHNOLOGYAUTOMOTIVE FUNCTIONAL

INDUSTRIAL

PAINT & LASER ETCH

AEROSPACE & DEFENSE

Thixomolded Magnesium Injection Molding Design Guide

Page 2: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionDesign to the benefits of Thixomolding

Page 3: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionAreas to consider in design

Page 4: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionWall Thickness

Page 5: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionWall Thickness

Page 6: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionNominal Wall Design

Page 7: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionWall Transitions

Page 8: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionCorner Design

Page 9: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionNominal Wall

Page 10: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionDraft Angle & Part Removal

Page 11: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionReinforcement Design

Page 12: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionReinforcement Design Rules

Page 13: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionRib Design Basics

Page 14: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionRib Configuration Design

Page 15: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionBoss Design

Page 16: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionGussets

Page 17: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionAssembly: Snap Fit Designs

Page 18: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionAssembly: Fasteners

Page 19: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionAssembly: Fasteners

Page 20: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionAssembly: Fasteners

Page 21: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionV-Groove Stiffeners

Page 22: Thixomolded Mangesium Injection Molding Design Guide

Confidential – Not for External DistributionConfidential – Not for External DistributionFinishing Options