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From Milking to Bottling Change the way you ChillH y b r i d C h ill e r C h ill er He a t e r 1 ° C C h i ll e d W a t e r A b s o r p t i o n C h i l l e r T r i p l e E f f e c t C h il l e r M i l k P r o c e s s i n g
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Thermax_Dairy_Chiller_Catalogue

Apr 15, 2017

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AMIT SAGDEO
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Page 1: Thermax_Dairy_Chiller_Catalogue

From Milking to Bottling

Change the way you “Chill“

Hybrid Chiller Chiller Heater

1°C

Chil

led Water Absorption Chiller

Triple Effect Chiller

Milk Processing

Page 2: Thermax_Dairy_Chiller_Catalogue

Replace Conventional Bulk Milk Cooler

Replace your conventional bulk milk cooler with Thermax’s absorption chiller heater solution. It cools the milk instantly from 35°C to 3.5°C as against conventional bulk milk cooler which takes 4.5 hours for the same process. The instant milk cooling substantially improves quality of raw milk by minimizing bacterial growth.

The same solution (Absorption Chiller Heater) can be used to generate hot water for cleaning in place (CIP) hence

eliminates the need for separate hot water generating system.

The absorption chiller heater leads to higher overall system efficiency due to stepless operation and gives flexibility as the same set up can be used for 5KL and 10KL bulk milk cooling.

Raw Milk Loading

Collection Tank

FeedPump

Insulated Milk Storage Tank5000 ltrs. Or 10000 ltrs.

3.5 C°

35 C°

60

70

Milk Chilling Circuit

Hot water CircuitCleaning in Place (CIP)

VAMChiller - Heater

MilkCirculating Pump

Modify Conventional Raw Milk Chilling Process in Milk Chilling Centres/DairiesThermax’s Vapour absorption chiller help to reduce refrigeration load on Ammonia chiller by cooling water from 8°C to 3.5°C. This results in considerable savings in operational cost by reducing power consumption of ammonia chiller.

Raw Milk

35 C°4 C°

VA

M

1 C° 8 C°

3.5 C°

Milk PHE

Ice Bank Tank

Chilled waterCirculating

Pump

ExpansionValve

Receiver

AmmoniaChiller

Condenser

IBT

P.H.E

Compressor

R

CO

C

Replace Conventional Raw Milk Chilling Process in Milk Chilling Centres/DairiesReplace conventional IBT (Ice Bank Tank) and Ammonia Chiller system with Thermax’s 1°C chilled water vapour absorption chiller which gives substantial savings in operational cost. The initial cost also comes down as there is a remarkable reduction in the capacity of (standby) diesel generator.

35 C°4 C°

Raw Milk

1 C°

8 C°

Milk PHEP.H.E

8 C°

1 C°

VAM

ColdWell

HotWell

Chilled waterCirculating

Pump

Chilled waterCirculatingPump

Instant Milk Cooler

New Refrigeration SystemModifying Existing Conventional

Refrigeration System

Page 3: Thermax_Dairy_Chiller_Catalogue

Replace Conventional Cold Room

Replacing conventional ammonia chiller for cold room with Thermax’s hybrid absorption chiller results in substantial power savings and brings down the size of ammonia chiller.

Dairy Product

HybridAbsorption

Chiller

CirculatingPump

Brine/ Refrigerant outlet(< 0°C)

Brine/ Refrigerant inlet(< 0°C)

Cold Room

Why Chilling

or Heating our way

� More than 80% savings in electricity consumption which reduces dependency on unreliable grid power & fossil fuel.

� More than 25% savings in operational cost

� Uses water (H2O) as refrigerant. Hence no CFCs & HCFCs are involved.

� Zero ozone depletion potential � Zero global warming potential with reduction in carbon footprints.

� Quiet Operation (<85db) � Low maintenance cost. � Highly reliable & long life. � Wide range of operation from +95 °C to -40°C.

� 80% Depreciation benefit

PasteurizationReplace conventional heat exchanger and Ice bank tank (IBT) system for pasteurization with Thermax’s vapour absorption chiller heater. This solution generates chilled water at 1 °C & hot water at 85°C simultaneously, which leads to substantial savings in heat input and reduction in cooling tower capacity. The result is significant savings in operational cost.

Pre heater PHE

4 C°

3 C1°

18 C° 72 C°

1 C°

8 C°

4 C° 72 C°

85 C°

75 C°

75 C°

85 C°1 C°

8 C°

Raw Milk

CoolingPHE

HeatingPHE

HotWaterTank

VAM

ChilledWaterTank

Pasteurized Milk

Chilled waterCirculatingPump

Chilled waterCirculating Pump

Hot waterCirculating

Pump

Hot waterCirculating Pump

Replace Conventional Cold Room

Pasteurization Process

Page 4: Thermax_Dairy_Chiller_Catalogue

© 2015 Thermax Ltd. All rights reserved.

Registered Office

D-13, MIDC Industrial Area, R D Aga Road, Chinchwad, Pune 411019, India

Tel : +91-20-6612-2100

Email : [email protected]

www.thermaxglobal.com | www.thermax-usa.com | www.thermax-europe.com | www.thermax-china.com

Some Beneficiaries

Winner- Excellence in Energy Efficiency Award at ACREX-2015

“Triple Effect Absorption Chiller”

The “Absorption Chiller Heater” Patented Technology by Thermax

Awarded for Excellence in Engineering

Innovation at ACREX-2015

“1°C Chilled Water Absorption

Chiller”

• Paras Dairy, India

• Milkfood, India

• Amul Dairy, India

• Mother Dairy, India

• Nestle, India

• IDMC, India

• Parag Dairy, India

• Haldirams, India

• Heritage, India

• Umang Dairy, India,

• Nestle, Brazil

• Nestle, USA

• Modern Diary - India,

• Sterling Agro Industries - India

• Agro Dutch - India

and many more .....