The world of motor feedback systems for electrical drive … · 2015-12-11 · The world of motor feedback systems for electrical drive engineering UlTimaTe performance for every

The world of motor feedback systems for electrical drive engineeringUlTimaTe performance for every applicaTion

Motor feedback systems

M o t o r f e e d b a c k s y s t e m s | S I C KSubject to change without notice

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moTor feedback SySTemS

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experTiSe wiTh inTerfaceS iS parT oUr TradiTion. hipeface dSl®

1985

with the patented synchronous serial interface (SSi), Sick-STeG-mann Gmbh created an interface which established itself as an undisputed standard in industrial environments.

The new standard The revolution

1996

with the innovative universal hiperface® interface, Sick-STeG-mann set another global standard in 1996: There was now only one interface on the speed controller for all applications and only one type of signal line between the speed controller and feedback system.

content

Solutions for electrical drive engineering . . . . . . . . . . . . . . . . . . . . . . . . 4

performance overview . . . . . . . . . . . . . . . 6

Technology overview . . . . . . . . . . . . . . . . 8

Safe motion control overview . . . . . . . . 10

hiperface dSl® overview . . . . . . . . . . 12

hiperface® overview . . . . . . . . . . . . . . 18

motor feedback systems with hiperface® for direct drives. . . . . . . . . 32

motor feedback systems for integration into brushless servomotors. . . . . . . . . . 36

svip®- pGT-11-S The universal visualizati-on and programming tool. . . . . . . . . . . . 40

Subject to change without notice3M o t o r f e e d b a c k s y s t e m s | S I C K8015535/2015-08-25


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experTiSe wiTh inTerfaceS iS parT oUr TradiTion. hipeface dSl®

The HIPERFACE® interface is known for its compactness, speed and precision – the installed base is globally present. In order to better serve customer require-ments our engineers kept just a single goal in mind: to make a great system even better. They looked for areas where improvements could be made, simplified or accelerated. The result: HIPERFACE DSL®. This digital servo link interface enables an entirely new architecture for the servo drive with completely new options, as it is now fully digital instead of hybrid (ana-log/digital).

With SSI and HIPERFACE® we have suc-ceeded in setting new industry standards. HIPERFACE DSL® fulfills all requirements to establish itself as a premium system.

The digital evolution

2011

hiperface® goes digital: with hiperface dSl®, tech-nology leader Sick presents a purely digital protocol that uses a minimum of connection cables between the frequency converter and motor feedback system.


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SolUTionS for elecTrical drive enGineerinG

Innovation & partnership

progress means innovation and innova-tions lead to the development of new products and technologies. This has been demonstrated by Sick for decades with its range of motor feed-back systems and interfaces.

it goes without saying for us that close partnerships are essential for success. The mutual development of solutions for creating successful projects and offering you the best possible service are equally important to us. This forms the basis for long-term and sustainable partnerships.

Flexibility

Sick offers you a product portfolio which combines various technologies into a minimum of mechanisms. do you require various performance levels? we can deliver! Sick's motor feedback systems ad-ditionally optimize your products, reduce system costs and offer you the flexibility you need to succeed in today's market-place.

Safety

SICK's certified safety motor feedback systems are available in a broad range of performance levels, enabling indi-vidual selection in order to fulfill market requirements.

These safety components represent the state-of-the-art and facilitate certifica-tion of systems compared to non-certi-fied products. with Sick you always have a competent partner at your side.



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SolUTionS for elecTrical drive enGineerinG

The wide range of available technologies covering everything from compact servo drives through to powerful direct drives are ideal for creating bespoke solutions. a mechanical interface to the custom-er's equipment serves to minimize vari-ances on-site across a broad spectrum of technologies.

in addition to its comprehensive product portfolio, technology leader Sick also continually brings innovation to the field of drive engineering. Building on SSi and hiperface®, hiperface dSl® represents the next stage of evolution in terms of drive engineering.


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performance overview

SrS/Srm50g see page 27

SfS/Sfm60g see page 30

SkS/Skm36g see page 24

Sek/Sel34/37g see page 20

Typical applicationsproduct familynumber of sine/cosine

periods per revolution

1024

128

16

Servo system in• Printing press• Semiconductor

industry

• Servo system for cutting and folding machines in the paper industry

• Servo hydraulic system• Robotic



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performance overview

efS/efm50g see page 17

ekS/ekm36g see page 16

eeS/eem34/37available end of 2016

Typical applicationsproduct family resolution

21/23 bit

18/20 bit

15/17 bit

Servo system in• Packaging• Milling center


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TechnoloGy overview

Speed and position measurement with ultimate precision

Motor feedback systems from SICK fulfill important requirements,such as temperature resistance, high resolution, electronic type labeling, multiturn designs with mechanical gear mechanisms, high stability, and last but not least, small dimensions, enabling short motor lengths.

… for low-end applications

• bearingless encoder systems

• rugged technology

Example uses:

Sek/Sel 34 Sek/Sel 37 Sek 90 to 260 eeS/eem34/37

Capacitive technologies …

Application spectrum

Ultimate

pe

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ance

for e

very

appli

catio

n



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TechnoloGy overview

… for mid-range applications

• Sensing centrally to rotary axis

• high resolution combined with com-pact housing design

Example uses:

SkS/Skm 36 ekS/ekm 36

… for high-end applications

• Ultimate resolution

• rugged, metal code disk

Example uses:

SrS/Srm 50 SfS/Sfm 60 efS/efm50

… for all performance classes

• Maximum reliability through geared technology

Used for all multiturns.

Optical technologies …Optical technologies … Multiturn technologies …


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Safe motion control moTor feedback SySTemS

Safe motion control

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Safe moTion conTrol overview

inTeGraTed SafeTy concepT

Servo SySTem conSiSTin of:

• digital servo drive with integrated safety function • Servomotor with safe motor feedback system

• Safe motor feedback system with hiperface® or hiperface dSl® such as Srm50S or ekm36-2

The Sick SolUTion

• Servo system in a packaging system • Servo system in metal processing • Servo system in a handling system

Typical applicaTionS

Subject to change without notice1 1M o t o r f e e d b a c k s y s t e m s | S I C K8015535/2015-08-25

moTor feedback SySTemS Safe motion control

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Safe moTion conTrol overview

exTernal SafeTy concepTServo SySTem conSiSTin of:

• digital servo drive without safety function • Servomotor with safe or standard motor feedback system • External safety monitor

• motor feedback system with hiperface® such as Srm50S • drive monitor

The Sick SolUTion

• Retrofitting of existing servo systems • Servo system in a packaging system • Servo system in metal processing • Servo system in a handling system

Typical applicaTionS


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HIPERFACE DSL® moTor feedback SySTemS

HIPERFACE DSL®

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The original – single cable technology with hiperface dSl®

Thanks to the innovative and interference-free HIPERFACE DSL® protocol, communication can be achieved using just two wires that are integrated into the motor cable.

hiperface dSl ® overview

The absence of motor feedback connections achieves significant cost savings and distinctly increased performance.

Controller-side, analog devices become superfluous, and implementation is made easier through the use of an fpGa or aSic. This leaves only one connector for connecting the servomotor, including power, communication and the temperature sensor.

The absence of motor feedback connections allows for design freedom motor-side, which is extremely important in the case of small servomotors.

For the entire system, these advantages mean reduced cabling, lower space requirements and unparalleled performance.


moTor feedback SySTemS HIPERFACE DSL®

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For you as a manufacturer of motors, drives, and systems:Reduced TCO from:

• fewer components (cables, plugs) • More efficient installation and commissioning

• reduced error risk • no risk of confusing power/signal combinations when connecting to a converter

• Smaller and lighter machine • reduction in cabling, saving resources (copper, plastic) • Smaller and shorter motor, fewer connections • Smaller bend radius • 50% less cabling and wiring costs

• reduction in machine downtime caused by broken cables and wires • higher machine availability

• improved status monitoring • recording of temperature ranges and number and speed of revolutions, accessible online

• histograms of all environmental variables affecting service life.

• Synchronous control possible up to 64 khz (12 µs clock speed) • more rigid control characteristics, more precise position and rotational speed quality

• increase in repeat accuracy

• future-proof technology • purely digital system • improved immunity to interference • Up to Sil3 (ple) possible


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HIPERFACE DSL® moTor feedback SySTemS

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These manufacturers offer HIPERFACE DSL®:


ZZ ROBOT


moTor feedback SySTemS HIPERFACE DSL®

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HIPERFACE DSL® is your gateway to the future!


more about hiperface dSl® :

Increased safety: Safety in terms of both function and investment, trouble-free running of the system

Preventive maintenance option: Unplanned machine downtime can be avoided through preventative maintenance.

Remote diagnostics: maintenance work is prepared more quickly and efficiently using the convenient, internet-based remote

diagnostics function.

Smoother running: your drive systems will demonstrate a new and excellent level of smooth operation.

Diagnostics: Quicker and more efficient recognition and elimination of faults via self- diagnosis for even higher quality.

Certified up to SIL3: in terms of reliability and safety functions, you’re always on the safe side with hiperface dSl®: The interface fulfills the

requirements of the internationally-applicable Safety integrity level 3 standard.

SIL3

50% lower connection costs and cable variance: The lack of a dedicated motor feedback cable not only reduces connection costs, but also cable variance – sometimes less is

more!

50%

Improved performance: The extremely quick process data trans-mission rate of hiperface dSl® ensures an incredibly high resolution and level of

accuracy.


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EKS/EKM36 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/EKS_EKM36

Connection type Safety system Design Resolution per revolution Model name Part no.

built into motor cable, 1 temperature sensor

-

Singleturn18 bit ekS36-0kf0a018a 1053848

20 bit ekS36-0kf0a020a 1053856

multiturn18 bit ekm36-0kf0a018a 1053849

20 bit ekm36-0kf0a020a 1053857

Singleturn18 bit ekS36-2kf0a018a 1054315

20 bit ekS36-2kf0a020a 1054323

multiturn18 bit ekm36-2kf0a018a 1054316

20 bit ekm36-2kf0a020a 1054324

accessories

Brief description Model name Part no.

other mounting accessoriesmounting tool bef-mw-ekx36 2060224

plug connectors and cableshead a: female connector, braided, 4-pin, straighthead b: cablecable: hiperface®, unscreened, 0.2 m

dol-0b04-G0m2xc1 2058333

Programming and configuration toolspGT-11-S lan svip® pGT-11-S wlan 1057324

pGT-11-S wlan svip® pGT-11-S lan 1067474

EKS/EKM36

at a glance• motor feedback system with hiperface

dSl® interface• compact, rugged design with 36 mm

diameter• Up to 20 bit resolution per revolution and

4,096 revolutions measurable with the multiturn system

• Option for connecting an external tempera-ture sensor

• e²prom with 8 kb of free memory space• SIL2-certified (only applies to EKS/EKM36-

2...)• Service life histogram

Your benefits• Saving all analog components on the

controller part through exclusively digital data transmission

• enormous cost saving thanks to the separate encoder cable no longer being necessary, data transmitted synchronously to the controller cycle

• minimal cabling thanks to integration of the encoder communication into the motor cable

• optimization of the controller circuit via automatic synchronization with the control-ler cycle

- www.mysick.com/en/EKS_EKM36for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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https://www.sick.com/de/en/motor-feedback-systems/motor-feedback-systems-rotary-hiperface-dsl/eksekm36/c/g192751

https://www.mysick.com/productfinder/en/?1053848
























https://www.sick.com/de/en/motor-feedback-systems/motor-feedback-systems-rotary-hiperface-dsl/eksekm36/c/g192751


moTor feedback SySTemS EFS/EFM50

ordering informationother device versions available here g www.mysick.com/en/EFS_EFM50

Connection type Safety system Design Resolution per revolution Model name Part no.

built into motor cable, 1 temperature sensor

-

Singleturn21 bit efS50-0kf0a021a 1073485

23 bit efS50-0kf0a023a 1073501

multiturn21 bit efm50-0kf0a021a 1073486

23 bit efm50-0kf0a023a 1073502

Singleturn21 bit efS50-2kf0a021a 1073487

23 bit efS50-2kf0a023a 1073503

multiturn21 bit efm50-2kf0a021a 1073488

23 bit efm50-2kf0a023a 1073504

accessories


plug connectors and cablesHead A: female connector, braided, 2-pin, straight, for radial outflowshead b: cablecable: hiperface dSl®, unshielded, 0.2 m

dol-0b02-G0m2xc2 2079920

Head A: female connector, braided, 2-pin, straight, for axial and radial outflowshead b: cablecable: hiperface dSl®, unshielded, 0.2 m

dol-0b02-G0m2xc1 2062083



EFS/EFM50

at a glance• motor feedback system with hiperface

dSl® interface• compact, rugged design with 50 mm

diameter• Up to 23-bit resolution per revolution and

4,096 revolutions measurable with the multiturn system

• Facility for connecting an external

temperature sensor• e²prom with 8 kb of free memory space• SIL2-certified (only valid for EFS/EFM50-2)• 12-bit resolution of the safe position value• Usage chart

Your benefits• Thanks to data transmission exclusively in

digital format, no analog components are necessary on the controller side

• The absence of a separate encoder cable considerably reduces costs. data trans-mission is synchronized with the controller cycle.

• minimum cabling thanks to integration of encoder communication into the motor cable

• optimization of the controller circuit via automatic synchronization with the control-ler cycle

- www.mysick.com/en/EFS_EFM50for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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https://www.sick.com/de/en/motor-feedback-systems/motor-feedback-systems-rotary-hiperface-dsl/efsefm50/c/g344911

























https://www.sick.com/de/en/motor-feedback-systems/motor-feedback-systems-rotary-hiperface-dsl/efsefm50/c/g344911


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HIPERFACE® moTor feedback SySTemS

HIPERFACE®

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Your benefits as a result of HIPERFACE®

• optimum market penetration, as it is implemented worldwide

• analog signals (sine and cosine signals) can be picked up externally

• Enables an external safety concept

• easy commissioning thanks to the electronic type label

This information is transmitted by HIPERFACE®

• commutation

• absolute position

• Speed

• data from the electronic type label

The HIPERFACE® interface is supported by numerous drive man-ufacturers, thus offering broad market coverage. By this hybrid interface, it transmits both analog and digital sensor values.

The speed measurement is performed using high-precision analog sin- and cosine signals (process data channel). The digi-tal absolute position is transmitted via the parameter channel.

hiperface ® – the standard interface in electrical drive engineering

hiperface ® overview


moTor feedback SySTemS HIPERFACE®

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D r ive s & M o r e

hiperface ® overview

These renowned manufacturers offer HIPERFACE®


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SEK/SEL34 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/SEK_SEL34

Design Model name Part no.

Singleturn Sek34-hfb0k02 1053402

multiturn Sel34-hfb0k02 1053403

accessories


plug connectors and cableshead a: female connector, JST, 8-pin, straighthead b: cablecable: hiperface®, unscreened, 0.2 m

dol-0J08-G0m2xb6 2031086

head a: cablehead b: cablecable, hiperface®, hiperface®, suitable for drag chain, pUr, halogen-free, screened

lTG-2708-mw 6028361



SEK/SEL34

at a glance• motor feedback system for the basic power

range• Special design for motors with a 40 mm

edge dimension• 16 sine/cosine periods per revolution• absolute position with a resolution of

512 increments per revolution and

4,096 revolutions with the multiturn system

• programming of the position value• electronic type label• hiperface® interface• rohS-compliant

Your benefits• its small dimensions allow manufacturers

of small and very small motors to achieve a significant reduction in the length of their motors

• The Sek/Sel34 motor feedback systems are particularly suitable for use under harsh ambient conditions

• The capacitive measurement principle with holistic sensing enables high axial and radial tolerances

- www.mysick.com/en/SEK_SEL34for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS SEK/SEL37


Connection type Design Model name Part no.

radial male connectorSingleturn Sek37-hfb0-k02 1037378

multiturn Sel37-hfb0-k02 1037379

Axial male connectorSingleturn Sek37-hfa0-k02 1037376

multiturn Sel37-hfa0-k02 1037377

accessories



dol-0J08-G0m2xb6 2031086


lTG-2708-mw 6028361



SEK/SEL37


range• 16 sine/cosine periods per revolution• absolute position with a resolution of

512 increments per revolution and 4,096 revolutions with the multiturn system

• programming of the position value• electronic type label• hiperface® interface• built-in version with tapered shaft and

axial or radial connector output• rohS-compliant





• due to the uniform mechanical com-ponent, a high level of flexibility can be achieved with SkS/Skm36 when using with various encoder systems


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SEK/SEL52 moTor feedback SySTemS


Shaft type Design Model name Part no.

Tapered shaftSingleturn Sek52-hfa0-k02 1037368

multiturn Sel52-hfa0-k02 1037371

hollow shaftSingleturn Sek52-hna0-k02 1037370

multiturn Sel52-hna0-k02 1037373

Shoulder clampingSingleturn Sek52-h1a0-k02 1037369

multiturn Sel52-h1a0-k02 1037372

accessories


device protection (mechanical)cover, closed bef-Ga-Sey52bS1 2048234

open cover for Sek/Sel52 with hollow shaft bef-Ga-Sey52TS1 2048232

other mounting accessoriesmounting tool for Sek52/Sel52 bef-mw-Sey52 2048235

Servo clamps, small, for servo flange (clamps, eccentric fastener), (3 pcs.), without mounting material bef-wk-reSol 2039082

Servo clamps for shoulder clamping, without mounting material bef-wk-reSol1 2048827

SEK/SEL52


range• 16 sine/cosine periods per revolution• absolute position with a resolution of

512 increments per revolution and 4,096 revolutions with the multiturn system

• programming of the position value• electronic type label• hiperface® interface• various shaft variants: hollow and tapered

shafts as well as shoulder clamping• rohS-compliant





• The resolver-compatible mechanical com-ponent of the Sek/Sel52 motor feedback systems enables immediate mounting of encoders


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moTor feedback SySTemS SEK/SEL52



dol-0J08-G0m2xb6 2031086

head a: cablehead b: cablecable, hiperface®, suitable for drag chain, pUr, halogen-free, screened

lTG-2708-mw 6028361



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SKS/SKM36 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/SKS_SKM36

Shaft type Safety system Design Model name Part no.

Tapered shaft

-Singleturn SkS36-hfa0-k02 1034095

multiturn Skm36-hfa0-k02 1034094

Singleturn SkS36S-hfa0-k02 1036556

multiturn Skm36S-hfa0-k02 1036558

accessories


other mounting accessoriesmounting tool bef-mw-Skx36 2031079


dol-0J08-G0m2xb6 2031086



SKS/SKM36

at a glance• motor feedback system for the standard

power range• 128 sine/cosine periods per revolution• absolute position with a resolution of

4,096 increments per revolution and 4,096 revolutions with the multiturn system

• programming of the position value and electronic type label

• hiperface® interface• built-in and standalone designs• Certified in accordance with SIL2/PL d

(only applies to SkS36S/Skm36S-h...)• rohS-compliant



• The standalone version makes an ideal master or path encoder

• The SkS/Skm36 motor feedback systems

boast high market penetration in the field of drive engineering

• due to the uniform mechanical com-ponent, a high level of flexibility can be achieved with Sek/Sel37 when using with various encoder systems

- www.mysick.com/en/SKS_SKM36for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS SKS/SKM36

ordering informationother device versions available here g www.mysick.com/en/SKS_SKM36

• Shaft diameter: 6 mm• Mechanical version: servo/face mount flange• Available memory bank: e2prom 2048• Electrical interface: hiperface®

• Programmable/configurable: l

Connection type Model name Part no.

male connector SkS36-hva0-k02 1035603

cable SkS36-hvv0-k02 1035604

male connector SkS36S-hva0-k02 1036557

male connector Skm36-hva0-k02 1035601

cable Skm36-hvv0-k02 1035602

male connector Skm36S-hva0-k02 1036559

accessories


other mounting accessories

Servo clamps, small, for servo flange (clamps, eccentric fastener), (3 pcs.), without mounting material bef-wk-reSol 2039082

plug connectors and cables

head a: female connector, m12, 8-pin, straightcable: suitable for drag chain, pvc, screened, 5 m dol-1208-G05mac1 6032867

SKS/SKM36

at a glance• motor feedback system for the standard

power range• 128 sine/cosine periods per revolution• absolute position with a resolution of


• programming of the position value and electronic type label

• hiperface® interface• built-in and standalone designs• Certified in accordance with SIL2/PL d

(only applies to SkS36S/Skm36S-h...)• rohS-compliant



• The standalone version makes an ideal master or path encoder

• The SkS/Skm36 motor feedback systems

boast high market penetration in the field of drive engineering

• due to the uniform mechanical com-ponent, a high level of flexibility can be achieved with Sek/Sel37 when using with various encoder systems

- www.mysick.com/en/SKS_SKM36for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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SKS/SKM36 moTor feedback SySTemS



lTG-2708-mw 6028361



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moTor feedback SySTemS SRS/SRM50

ordering informationother device versions available here g www.mysick.com/en/SRS_SRM50

• Mechanical version: spring plate support Electrical interface: hiperface®

• Available memory bank: e2prom 2048 Programmable/configurable: l

Connection type Model name Part no.

male connector SrS50-hfa0-k22 1037068

cable SrS50-hfv0-k22 1037070

male connector SrS50S-hfa0-k22 1051790

cable SrS50S-hfv0-k22 1051792

male connector Srm50-hfa0-k22 1037072

male connector Srm50S-hfa0-k22 1051794

cable Srm50-hfv0-k22 1037074

cable Srm50S-hfv0-k22 1051796

accessories


plug connectors and cableshead a: female connector, braided, 8-pin, straighthead b: cablecable: hiperface®, unscreened, 0.2 m

dol-0b08-G0m2xb1 2031081


lTG-2708-mw 6028361



SRS/SRM50

at a glance• motor feedback systems for the top power

range• 1,024 sine/cosine periods per revolution• absolute position with a resolution of


• hiperface® interface: programming of the

position value and electronic type label• plug-in shaft or tapered shaft with various

stator couplings• installation, mounted or standalone ver-

sions• Certified in accordance with SIL2/PL d

(only applies to SrS50S/Srm50S...)• rohS-compliant

Your benefits• motor feedback systems with hiperface®

interface• high shock/vibration resistance thanks to

built-in metal code disk• consistent motor design due to identical

size of single and multiturn versions

• Using a motor feedback system certified in accordance with SIL2/PL d simplifies the process of certifying your system

• Very smooth running thanks to maximum ball bearing distance

- www.mysick.com/en/SRS_SRM50for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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SRS/SRM50 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/SRS_SRM50

• Available memory bank: e2prom 2048• Electrical interface: hiperface®


Shaft diameter Mechanical version Connection type Model name Part no.

6 mm Servo flange cable SrS50-hxv0-k22 1037102

10 mm Face mount flange

male connector Srm50-hwa0-k22 1037096

male connector SrS50-hwa0-k22 1037092

cable SrS50-hwv0-k22 1037094

6 mm Servo flangemale connector Srm50-hxa0-k22 1037104

male connector SrS50-hxa0-k22 1037100

10 mm Face mount flange cable Srm50-hwv0-k22 1037098

6 mm Servo flange cable Srm50-hxv0-k22 1037106

accessories


other mounting accessories

Servo clamps, large, for servo flanges (clamping claws, mounting eccentrics), (set of 3), not including mounting hardware bef-wk-Sf 2029166

SRS/SRM50

at a glance• motor feedback systems for the top power

range• 1,024 sine/cosine periods per revolution• absolute position with a resolution of


• hiperface® interface: programming of the position value and electronic type label

• plug-in shaft or tapered shaft with various stator couplings

• installation, mounted or standalone ver-sions

• Certified in accordance with SIL2/PL d (only applies to SrS50S/Srm50S...)

• rohS-compliant

Your benefits• motor feedback systems with hiperface®

interface• high shock/vibration resistance thanks to

built-in metal code disk• consistent motor design due to identical

size of single and multiturn versions• Using a motor feedback system certified in

accordance with SIL2/PL d simplifies the process of certifying your system

• Very smooth running thanks to maximum ball bearing distance

- www.mysick.com/en/SRS_SRM50for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS SRS/SRM50


plug connectors and cableshead a: female connector, m23, 12-pin, straighthead b: cablecable, hiperface®, hiperface®, suitable for drag chain, pUr, screened, 3 m

dol-2308-G03mJb2 2031070

head a: female connector, m23, 12-pin, straighthead b: cablecable, hiperface®, hiperface®, suitable for drag chain, pUr, screened, 5 m

dol-2308-G05mJb2 2031071


lTG-2708-mw 6028361



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SFS/SFM60 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/SFS_SFM60

• Available memory bank: e2prom 2048• Stator coupling: standard variants• Electrical interface: hiperface®


Shaft diameter Connection type Model name Part no.

12 mm male connector Sfm60-hmab0k02 1053160

15 mmmale connector Sfm60-hpab0k02 1053573

male connector SfS60-hpab0k02 1053300

12 mm cable SfS60-hmkT0k02 1051090

15 mm cable SfS60-hpkT0k02 1050531

12 mm male connector SfS60-hmab0k02 1053951

14 mm cable SfS60-hrkT0k02 1050528

15 mm cable Sfm60-hpkb0k02 1053044

12 mm cable Sfm60-hmkT0k02 1051091

14 mm cable Sfm60-hrkT0k02 1050527

15 mm cable Sfm60-hpkT0k02 1051311

SFS/SFM60

at a glance• hiperface® motor feedback system in

singleturn and multiturn design, compat-ible with the world's leading drive systems

• 1,024 sine/cosine periods per revolution• absolute position with a resolution of


• hiperface® interface: programming of the position value and electronic type label

• Mechanical flexibility through different blind hollow shaft and through hollow shaft diameters (8 to 15 mm diameter), available with various stator couplings

• Unique ball bearing design, allowing for a ball bearing distance of 30 mm

• Universal cable outlet and common con-nector versions

• ip 65 protection class

Your benefits• convenient traceability and simple mainte-

nance thanks to storage of motor-specific data in the electronic type label

• large ball bearing distances reduce uneven wear and minimize vibration on the encoder housing, which increases the encoder's service life

• The nickel code disk offers a high degree of vibration resistance and an extended temperature range

• Shorter development times through stan-dardized mechanical interface

• platform for the future, since all electrical interfaces (TTl/hTl, 1vpp, SSi, profibUS, hiperface dSl®) are or will be available in this mechanical component

- www.mysick.com/en/SFS_SFM60for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS SFS/SFM60

accessories


plug connectors and cableshead a: female connector, m23, 12-pin, straighthead b: cablecable, hiperface®, hiperface®, suitable for drag chain, pUr, screened, 3 m

dol-2308-G03mJb2 2031070

head a: female connector, m23, 12-pin, straighthead b: cablecable, hiperface®, suitable for drag chain, pUr, screened, 1.5 m

dol-2308-G1m5Jb2 2031069

head a: female connector, m23, 12-pin, angledhead b: -cable: hiperface®, SSi, incremental, screened

doS-2312-w01 2072580

head a: male connector, m23, 12-pin, straighthead b: -cable: hiperface®, SSi, incremental, rS-422, screened

STe-2312-G 6027537



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moTor feedback SySTemS wiTh hiperface® inTerfaceS for direcT driveS

with this design the motor and machine speed is identical, therefore there is no loss of torque due to a gear mechanism, ball joint spindle or other coupling.

Main advantages of direct drives:

• Extended service life – low mainte-nance

• increased immediacy

• precision and repeatability

• compact design

• Energy efficiency

Source: ina — drives & mechatronics

increased immediacyThe drive system is more immediate and dynamic because the control circuit requires no elastic coupling elements. ball joint spindles limit or dampen torque transmission and speed and therefore are subject to structural limitations.

for this reason, dynamic linear direct drives with their time-saving potential in production cycles offer an interesting alternative for customers.

Extended service life – low main-tenanceconventional drive systems with servo-motors and gears or ball joint spindles are subject to wear, meaning that the drive system requires regular mainte-nance and servicing.

because direct drives contain no gear mechanisms within the drive train, they are extremely low-maintenance. This leads to a significant reduction in mainte-nance time and costs as oil changes for gear mechanisms becomes a thing of the past.

The past years have shown a clear trend towards direct drives in the field of electronic drive engineering.

Today companies are forced to take en-ergy efficiency into greater consideration for production in order to ensure com-petitiveness, as energy costs are playing an increasingly significant role in the cost structure. in doing so, they are faced with the challenge of finding the right balance between dynamic performance and productivity. This task can be ideally realized with the help of direct drives.

Sick, the innovative provider of industri-al automation products, recognized this trend towards direct drives very early on and developed a range of bespoke motor feedback systems: • Motor feedback systems SEK90,

Sek160 and Sek260 for torque-mo-tors

• Motor feedback systems TTK50 and TTk70 for linear motors

These motor feedback systems are equipped with the industry standard hi-perface® interface and are compatible with the world's leading drive systems.

WhAt IS A DIRECt DRIvE?

a direct drive is a system whereby the motor (actuator) is directly fastened to the moving part (for example a rotary table).



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moTor feedback SySTemS wiTh hiperface® inTerfaceS for direcT driveS

Energy efficiencyThe development of efficient, ecologi-cally-sound systems is an increasingly important matter today. a direct-drive system saves energy costs due to the fact that transmission losses are practically eliminated.

compact designThe overall system is extremely compact with direct drives due to the fact that the range of components and moving parts is limited. This leads to two distinct ad-vantages: easy handling for the machine engineer and simple integration for the end user.

precision and repeatabilitydirect drives offer improved precision and repeatability compared to servomo-tors with gear mechanisms or ball joint spindles. Gear play can be compensated for with a complex mechanical structure, however, this often leads to higher devel-opment and construction costs.


3 4 8015535/2015-08-25

SEK90/SEK160/SEK260 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/SEK90

• Available memory bank: e2prom 2048• Connection type: male connector• Electrical interface: hiperface®

Shaft diameter Model name Part no.

50 mm Sek90-hn050ak02 1038271

110 mm Sek160-hn110ak02 1038272

210 mm Sek260-hn210ak02 1053596

accessories



dol-0J08-G0m2xb6 2031086

head a: female connector, JST, 8-pin, straighthead b: cablecable: hiperface®, screened, 0.5 m

dol-0J08-G0m5xb6 2056250


lTG-2708-mw 6028361



SEK90/SEK160/SEK260

at a glance• hiperface® motor feedback systems for

large hollow shafts and torque motors• 64/128/256 sine/cosine periods per

revolution• absolute position with a resolution of

2,048 increments per revolution• programming of the position value and

electronic type label

• hiperface® interface• Turn & play – for easy mounting without

the need for any tools• high resistance to shocks and vibrations

due to holistic sensing• bearing-free motor feedback system

Your benefits• direct position on the drive shaft renders

transmission components such as toothed belts or couplings unnecessary

• The simplified, compact construction prevents wear, thereby reducing mainte-nance costs

• measurement accuracy not affected by magnet fields due to the capacitive mea-

surement principle• Time-saving mounting with no tools re-

quired: Simply plug in, turn and play• The small dimensions save space and

weight, thereby ensuring effective use of the available area

- www.mysick.com/en/SEK90for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS TTK50/TTK70

ordering informationother device versions available here g www.mysick.com/en/TTK70

Available memory area

Connection type Electrical interface Programmable/configurable

Model name Part no.

e2prom 2048 cable: 500 mm/1000 mm/2000 mm hiperface® l

TTk50-hxJ0k02 1057791

TTk50-hxi0k02 1057792

TTk50-hxQ0k02 1057793

– – – – mvm-1m0-2mc-mklb 6049001

e2prom 2048 m12 male connector hiperface® l TTk70-hxa0-k02 1037434

– – – – mvm-02m-2mc-mklb 6037419

accessories


plug connectors and cables

head a: female connector, m12, 8-pin, straightcable: Suitable for drag chain, pvc, screened, 2 m dol-1208-G02mac1 6032866

head a: female connector, m12, 8-pin, angledhead b: cablecable, hiperface®, suitable for drag chain, pUr, screened, 2 m

dol-1208-w02mac1 6037724


lTG-2708-mw 6028361



TTK50/TTK70

at a glance• absolute, non-contact, wear-free length

measurement system for linear motors• measuring lengths of up to 4 m• Suitable for high traversing speeds of up

to 10 m/s• reliable determination of positions, even

in the event of contamination and conden-sation on the magnetic tape

• electronic type label and programming of the position value

• absolute determination of positions, no reference run

• hiperface® interface• rohS-compliant

Your benefits• no need for a reference run due to the

absolute measurement system• maintenance-free thanks to the non-con-

tact measurement principle• Simple system integration as a result of

the hiperface® interface• Specially developed for use with linear

direct drives• can even be used under harsh ambient

conditions

- www.mysick.com/en/TTK70for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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In applications which do not require absolute motor feedback systems, incremental motor feedback systems with commutation tracks are used.

The direction of the current is reversed using the commutation tracks, which guarantees equal rotational movements..

at a constant torque as regards the input shaft and clockwise rotation. connecting sig-nals A and B creates an output signal, which has a varying-sized cycle duration tx1...tx4.

The difference is determined by: • The pulse/pause ratio tolerance of the individual channels

• The tolerance in the 90° phase shift between a and b

• The frequency.

The times tx1...tx4 should ideally be equal to 1/4 of the cycle duration T.The typical output frequency of the encoders is defined in such a way so that the maxi-mum time tx is less than 1.5 x T/4.

overview of moTor feedback SySTemS for inTeGraTion inTo brUShleSS ServomoTorS

incremental tracks



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overview of moTor feedback SySTemS for inTeGraTion inTo brUShleSS ServomoTorS

The angles listed refer to a mechanical shaft rota-tion, edge accuracy of the signals r, S, T ± 1°

pulse time diagram

Z

R

S

T

e f g h i k

Pole pairs Pole number

e, f, g, h, i, k

Angle

2 4 30° 180°

3 6 20° 120°

4 8 15° 90°

6 12 10° 60°

8 16 7.5° 45°


3 8 8015535/2015-08-25

CKS36 moTor feedback SySTemS

ordering informationother device versions available here g www.mysick.com/en/CKS36

• Connection type: male connector• Stator coupling: Spring plate support

Electrical interface Number of lines per revolution

Zero pulse width Programmable/con-figurable

Model name Part no.

TTl/rS-422 2,048 90° l ckS36-pfbproGr 1035370

accessories


other mounting accessoriesmounting tool bef-mw-Skx36 2031079

plug connectors and cableshead a: female connector, braided, 14-pin, straighthead b: cablecable: incremental, unscreened, 0.2 m

dol-1J14-G0m2xb7 6030948



CKS36

at a glance• output driver for incremental and com-

mutation signals to eia 422• resolution of up to 2,048 lines per revolu-

tion• commutation signals of up to 32 pole

pairs• individual programming of the number

of lines, number of pole pairs and zero impulse width

• high resistance to shocks and vibrations• System-dependent compensation for ec-

centricity errors due to holistic sensing• enables high angular speeds

Your benefits• The small dimensions of the ckS36 allow

manufacturers to achieve a significant reduction in the length of their motors

• programmable version in order to reduce

variety of products• high compatibility thanks to standard

interface

- www.mysick.com/en/CKS36for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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moTor feedback SySTemS CFS50

ordering informationother device versions available here g www.mysick.com/en/CFS50

• Mechanical version: Spring plate support• Connection type: braided• Electrical interface: TTl/rS422

Number of lines per revolution Polpairs Model name Part no.

4,0962 cfS50-afv12x02 1056626

3 cfS50-afv12x03 1058458

2,048 4 cfS50-afv11x04 1059520

CFS50

at a glance• output driver for incremental and com-

mutation signals to eia 422• resolution of up to 65,536 lines per

revolution• commutation signals of up to 32 pole

pairs

• working temperature range of –20°c to +115°c

• various mechanical interfaces

Your benefits• High level of flexibility due to mechanical

component tried and tested in other motor feedback systems

• high compatibility thanks to standard interface

• Saves time as a result of electrical zero point adjustment

- www.mysick.com/en/CFS50for more information, simply enter the link or scan the Qr code and get direct access to technical data, CAD design models, operating instructions, software, application examples, and much more.

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4 0 8015535/2015-08-25

sVip® moTor feedback SySTemS

x

pGT-11-S: The universal visualization and programming tool

There was a very clear motivation behind the development of the innovative svip®: we wanted a single programming tool which supported all existing and future motor feedback systems. By developing this 'one-for-all' tool, we managed to achieve just that. svip® is ideal for use with our systems and replaces all previous programming tools.

The svip® supplements the familiar functions of predecessor programming tools by offering additional and improved applications for programming and analysis. what's more, the svip® has a single standard user interface for all tasks.

• Oscilloscope function – for qualitative signal analysis• Presentation of histograms, e.g., temperature• Reading out and saving of E2prom content• Enables synchronization of analog signals and the absolute position of HIPERFACE® products.

you can find more information in document 8017195.

ordering information

Description Part no.

PGT-11-S LAN sVip® 1057324

PGT-11-S WLAN sVip® 1067474

Scope of delivery

Power supply 100–240 v ac/12 v dc

Primary adapter europe, Uk, USa/Japan, australia

Ethernet cable 3 m in length

noTe: The correSpondinG acceSSory leadS for The connecTion of The moTor feedback SySTemS mUST be or-dered SeparaTely.

sVip®

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moTor feedback SySTemS sVip®

svip® accessory cables accessory cables for connecting the motor feedback system

HIPERFACE®

Figure Brief description Model name Part no.

male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, dUbox, 8-pin dSl-2317-G01mJb1 2071326

male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, JST, 8-pin dSl-2317-G01mJb6 2071327

male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, m23, 12-pin dSl-2317-G01mJb2 2071328

male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, m12, 8-pin dSl-2317-G01mJc1 2071329

male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, terminal block, 8-pin dSl-2317-G01mJc6 2071330

HIPERFACE® DSL


female connector, m12, 4-pin, straight cable: hiperface dSl®, screened, female connector, JST, 4-pin dSl-1202-G01ma 2061361

Incremental

Figure Brief description Model name Part no.male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, terminal block, 8-pin dSl-2317-G01mJc7 2071331

Incremental and commutation


male connector, m23, 17 pin, straight, cable hiperface®, screenedfemale connector, JST, 20-pin dSl-2317-G01mJb7 2071332

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Notes moTor feedback SySTemS

Notes

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8015535/2015-08-25 M o t o r f e e d b a c k s y s t e m s | S I C KSubject to change without notice

4 3

ServiceS for machineS and SySTemS: Sick lifeTime Servicesour comprehensive and versatile lifeTime Services are the perfect addition to the comprehensive range of products from Sick. The services range from product-independent consulting to traditional product services.

Training and educationpractical, focused and professional

Upgrade and retrofitseasy, safe and economical

consulting and designSafe and professional

Verification and optimizationSafe and regularly inspected

product and system supportreliable, fast and on-site

ServiceS

reGiSTer aT www.Sick.com Today and enJoy all The benefiTS

Select products, accessories, documentation and soft-ware quickly and easily.

create, save and share personalized wish lists.

view the net price and date of delivery for every product.

requests for quotation, ordering and delivery tracking made easy.

overview of all quotations and orders.

Direct ordering: submit even very complex orders in moments.

view the status of quotations and orders at any time. receive e-mail notifications of status changes.

easily repeat previous orders.

Conveniently export quotations and orders to work with your systems.

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Sick aG | waldkirch | Germany | www.sick.com

Sick aT a GlanceSick is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. with almost 7,000 employees and more than 50 subsidiaries and equity investments as well as numerous repre-sentative offices worldwide, we are always close to our customers. A unique range of products and services creates the perfect basis for controlling processes securely and efficiently, protecting individuals from acci-dents and preventing damage to the environment.

We have extensive experience in various industries and understand their processes and requirements. With intelligent sensors, we can deliver exactly what our customers need. In application centers in Europe, Asia and North America, system solutions are tested and optimized in accordance with customer specifications. all this makes us a reliable supplier and development partner.

comprehensive services round out our offering: Sick lifeTime Services provide support throughout the machine life cycle and ensure safety and productivity.

For us, that is “Sensor Intelligence.”

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Worldwide presence:Australia, Austria, Belgium/Luxembourg, Brazil, Czech Republic, Canada, China, Denmark, Finland, France, Germany, Great Britain, Hungary, India, Israel, Italy, Japan, Mexico, Netherlands, Norway, Poland, Romania, russia, Singapore, Slovenia, South africa, South korea, Spain, Sweden, Switzerland, Taiwan, Turkey, United arab emirates, USa

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The world of motor feedback systems for electrical drive … · 2015-12-11 · The world of motor feedback systems for electrical drive engineering UlTimaTe performance for every

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