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Author's Accepted Manuscript
The treatment of pharmaceutical wastewaterusing in a submerged membrane bioreactorunder different sludge retention times
Yasemin Kaya, Gamze Ersan, Ilda Vergili, Z.Beril Gönder, Gulsum Yilmaz, Nadir Dizge,Coskun Aydiner
PII: S0376-7388(13)00262-7DOI: http://dx.doi.org/10.1016/j.memsci.2013.03.059Reference: MEMSCI12047
To appear in: Journal of Membrane Science
Received date: 26 December 2012Revised date: 22 March 2013Accepted date: 26 March 2013
Cite this article as: Yasemin Kaya, Gamze Ersan, Ilda Vergili, Z. Beril Gönder,Gulsum Yilmaz, Nadir Dizge, Coskun Aydiner, The treatment of pharmaceu-tical wastewater using in a submerged membrane bioreactor under differentsludge retention times, Journal of Membrane Science, http://dx.doi.org/10.1016/j.memsci.2013.03.059
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The treatment of pharmaceutical wastewater using in a submerged
membrane bioreactor under different sludge retention times
Yasemin Kaya a*, Gamze Ersan a, Ilda Vergili a, Z. Beril Gönder a, Gulsum Yilmaz a,
Nadir Dizge b, Coskun Aydiner b
a Istanbul University, Faculty of Engineering, Department of Environmental Engineering, 34320, Istanbul, Turkey
bGebze Institute of Technology, Faculty of Engineering, Department of Environmental
Engineering, 41400, Kocaeli, Turkey
Abstract
The performance of a lab-scale submerged membrane bioreactor system (SMBR) for treating
a process wastewater containing the pharmaceutical active compound (PhAc) etodolac with
four different microfiltration (MF) membranes (MP005, MV02, CA, and MCE) was
investigated at three different sludge retention times (SRTs) under constant pressure. In the
first phase of the study, the continuous bioreactor system was operated at SRTs of 15 and 30
days and without sludge wasting (WSW). After steady state conditions were reached, the
SMBR process was started as the second phase. Short-term filtration (24 h) tests were
conducted for each SRT. When the SRTs were increased, both permeate volumes and steady-
state flux values increased. The best etodolac removals were obtained in case of WSW for
both bioreactor system and SMBR. The etodolac removals achieved by the different
membranes for the period WSW were observed in the following order: MV02=
MP005>CA=MCE. In addition, the chemical oxygen demand (COD) removal efficiencies for
bioreactor system and SMBR were approximately 80±2% and 86±2%, respectively at all
SRTs. The COD removals at each of the three SRTs were similar for all of the membranes.
Extracellular polymeric substances (EPSs), soluble microbial products (SMPs) were analyzed
as fouling control factors. Increasing the SRT caused increases in sludge concentrations in the
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SMBR as well as increased etodolac removal, while EPS and SMP protein and carbohydrate
concentrations decreased. Fouling on the pores and surfaces of the membranes were
characterized using a Scanning Electron Microscope (SEM), an Atomic Force Microscope
(AFM), a Fourier transform infrared spectroscopy (FT-IR), and contact angle measurements.
The resistance in series model was used to evaluate the flux decline caused by the gel layer,
cake resistance, and internal pore blocking in the MF membranes at the three different SRTs.
Research Highlights
1. The etodolac removals achieved by the different membranes for the period WSW:
MV02=MP005>CA=MCE.
2. COD removal efficiencies for bioreactor system and MBR were approximately 80±2% and
86±2%, respectively at all SRTs.
3. MP005 had the highest steady state flux for each of the different SRTs.
4. EPS and SMP protein and carbohydrate concentrations decreased with increasing the SRT.
5. Membrane fouling was observed with SEM, AFM, contact angle, and FT-IR analysis at all
SRTs
Keywords: Pharmaceutical wastewater; submerged membrane bioreactor; Sludge retention
time; Resistance in series model
* Corresponding author at: Istanbul University, Faculty of Engineering, Department of Environmental
Engineering, Avcilar Campus, Avcilar, 34320, Istanbul-TURKEY.
Tel.: +90 212 4737070; fax: +90 212 4737180.
E-mail address: [email protected] (Y. Kaya).
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1. Introduction
Pharmaceutical wastewater is a major, complex and toxic industrial waste because it
contains a variety of products. This wastewater contains relatively high levels of suspended
solids and soluble organics, many of which are recalcitrant [1]. Generally, the removal of
these compounds by conventional wastewater treatment processes is not effective and
removal mechanisms are not well understood. Economic reasons make biological treatment
processes appropriate for the treatment of high strength industrial wastewater. However,
conventional treatment systems are not sufficient for meeting discharge limits and
pharmaceutical active compounds (PhAcs) are often not effectively removed from
wastewater. Only a few studies reported in the literature have dealt with ozonation, O3/H2O2,
O3/UV, Fenton, and adsorption processes [2�5]. In recent years, membrane bioreactors have
been developed as an alternative method to conventional activated sludge (CAS) systems for
the removal of these organic micropollutants.
Membrane bioreactors (MBRs) are increasingly being used for municipal and industrial
wastewater treatment [6]. The main advantages of MBRs over other biological systems are
not only that they are more useful for disinfection purposes but also that they have smaller
footprints, produce less sludge, result in better effluent qualities, have longer SRTs
independent of hydraulic retention times, and allow for the rapid start-up of biological
processes [6�12]. MBRs integrate the biological degradation of waste products with
membrane filtration, ensuring effective removal of organic contaminants and nutrients from
municipal and/or industrial wastewaters [13]. Most of these features result from the
uncoupling of the sludge retention times (SRT) and the hydraulic retention time (HRT), which
reflects the basic concept that solid/liquid (sludge/effluent) separation is provided through
highly efficient membrane filtration rather than the traditional gravity settling [13].
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There have been several studies demonstrating the high removal of PhAcs during MBR
treatment of municipal wastewater [14�17]. In a recent study, Pérez and Barceló
demonstrated the 56% elimination of the human metabolite of diclofenac, 40-
hydroxydiclofenac, in a laboratory- scale MBR was achieved versus only 26% removal in
CAS treatment [18]. Radjenovic et al. [14] reported on performances of full-scale CAS
treatment and two pilot-scale MBRs in eliminating PhAcs belonging to different therapeutic
groups with different physico-chemical properties. Two pilot-scale MBRs exhibited enhanced
elimination of several pharmaceutical residues that were poorly removed by CAS treatment,
whereas in some cases the more stable operation of one of the MBR reactors at prolonged
SRTs proved to be detrimental to the elimination of some compounds. Clara et al. [19]
analyzed eight PhAcs, two polycyclic musk fragrances and nine endocrine disrupting
chemicals in several wastewater treatment plants (WWTPs). A pilot scale membrane
bioreactor was operated at different SRTs and the results were compared to those observed in
conventional activated sludge plants (CASP). Some compounds, such as the antiepileptic drug
carbamazepine, were not removed in any of the sampled treatment facilities and effluent
concentrations similar to the influent concentrations were measured. Other compounds, such
as bisphenol-A, the analgesic ibuprofen and the lipid regulator bezafibrate, were removed
(higher than 90% removal). The process wastewater used in this study contains an analgesic
PhAc namely etodolac. This PhAc is a member of the pyranocarboxylic acid group of non-
steroidal anti-inflammatory drugs. Etodolac is one of the most-produced PhAcs in Turkey. A
survey of the literature reveals that there is no research available for the occurrence and
removal of etodolac from water and wastewaters.
SRT is an important factor affecting the performance of bioreactors, as the SRT can have a
significant influence on the biomass properties in an MBR system. The operation of WWTPs
with high SRTs was suitable for nitrogen removal (SRT › 10 days at 10 °C) and increased the
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potential for the removal of selected micropollutants. As in conventional WWTPs, the
removal efficiency of MBR treatment depends on the SRT. A long SRT is considered an
advantage because the amount of sludge produced is reduced and the cost of sludge handling
and disposal is reduced. Since higher biomass concentrations results higher treatment
efficiencies, many MBRs are operated with higher SRTs. Nevertheless, at high SRTs, dead or
inactive microorganisms accumulate in the MBR, affecting sludge activity [20, 21]. Another
important factor related to SRT is membrane fouling, which causes significant declines in
flux, increased operating costs, and decreased membrane lifetimes [22].
Most research has been focused on the identification of MBR membrane fouling
mechanisms under different SRTs. In this study, removal efficiencies, sludge properties and
membrane fouling mechanisms in a lab-scale SMBR were investigated. This system, treating
a pharmaceutical process wastewater, was studied under constant pressure for SRTs of 15 and
30 days and WSW. Permeates from four different MF membrane modules under the constant
pressure were collected and analyzed. Chemical oxygen demand (COD) was measured to
evaluate the performance of the system. The microbial flock structures, extracellular
polymeric substances (EPSs), soluble microbial products (SMPs), and surface properties
(hydrophobicities) were analyzed as controlling factors. The hydrophobicity of the membrane
surface was analyzed by contact angle measurements. Membrane fouling on the pores and the
surface was observed with using Scanning Electron Microscope (SEM), Atomic Force
Microscope (AFM) and Fourier transform infrared spectroscopy (FT-IR) analysis. Zeta
potential measurements were used to determine the surface charges of substances in the
wastewater. In addition, the membrane fouling mechanism was investigated by resistance in
series model. In each phase, the HRT was kept constant at 24 hours (h) and a 1.5 kg COD m–3
d–1 organic loading rate (OLR) was applied.
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2. Materials and methods
2.1. Experimental set-up
A laboratory-scale SMBR was used in this study. A schematic representation of the
experimental setup is shown in Fig. 1. Four flat sheet membrane modules were immersed in
the activated sludge system that consisted of an aeration tank and a sedimentation tank. The
total volume of cylindrical plexiglas aeration tank was 14 L (with an effective volume of 8.5
L) with an inner diameter 25 cm and height of 29.5 cm. Compressed air was supplied by a
membrane diffuser at 8–10 L/min. The SMBR tank was aerated at the bottom to supply
oxygen for the microorganisms and to scour the membrane surface. The dissolved oxygen
(DO) concentration in the bioreactor was 4.6 ± 1.1 mg L-1. A sedimentation tank was placed
after the aerobic tank to maintain a constant HRT. The treated water at the top of the settling
tank was collected and discharged from the tank as final effluent. The total volume of
plexiglas sedimentation tank was 8.5 L with 13 cm inner diameter and 27 cm height. The
sludge in the sedimentation tank was transferred to the aeration tank with a sludge pump
(Sisdoz-PRS6). The continuous-flow back-mixed bioreactor was tested at the three different
SRTs. After reaching steady state conditions, four flat sheet membrane modules were
immersed in the aeration tank during the 24 h experiments. The sedimentation tank was
cancelled at that time and permeates were not returned to the feed tank. The permeates were
drawn through the membranes using vacuum pumps and were collected in the vessels. The
permeate flow rate was measured every minute by an electronic balance and recorded by a
computer via a PCI card and an RS 232 line.
The four flat sheet membrane modules, made of kestamit, had a total area of 84 cm2 were
used and the four different microfiltration membranes (MP005, MV02, CA, MCE) were
placed on the modules. MP005 and MV02 membranes, with pore sizes of 0.05 μm and 0.2
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μm, were supplied by Microdyn-Nadir GmbH. Nitrocellulose Mixed Ester (MCE) and
Cellulose Acetate (CA) membranes, with pore sizes of 0.22 μm and 0.45 μm, were supplied
by GE Osmonics. The characteristics of the membranes are summarized in Table 1.
2.2. Wastewater characterization
Pharmaceutical process wastewater was fed into the SMBR system with a feed pump (Cole
Parmer Masterflex). The activated sludge inoculum and raw wastewater were obtained from a
wastewater treatment plant in Gebze, Turkey. The characteristics of the raw wastewater,
which contained etodolac, are shown in Table 2. The chemical and physical properties of the
PhAc in the raw wastewater are shown Table 3. Nitrogen and phosphate sources were added
as NH4Cl and KH2PO4, respectively, to maintain a COD/N/P ratio of 100/5/1.
2.3. Operating conditions
The continuous bioreactor system was operated at SRTs of 15 and 30 days and WSW. All
other process conditions were the same for each of the experiments. The SMBR was operated
over a period of eight months to investigate the influence of different SRTs on sludge
characteristics and membrane fouling. The HRT of the SMBR was controlled at 24 h. A
temperature controller was used in the SMBR to maintain a constant temperature of 25±1 oC.
In each phase, a 1.5 kg COD m–3 d–1 organic loading rate (OLR) was applied. The pH of the
bioreactor was adjusted to approximately 7.3 ± 0.2 with a phosphate buffer. The membrane
system had a pressure gauge (Keller PA-21Y) capable of measuring in the range of 0�4 bar,
and the transmembrane pressure was kept constant at 200 mbar throughout the experiments.
2.4. Analytical methods
Total suspended solids (TSS), volatile suspended solids (VSS), and COD were analyzed
according to Standard Methods [23]. Effluent and permeate The pH, DO concentration and
temperature in the bioreactor were controlled by a Hach-Lange SC1000 control unit.
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EPS extraction was performed based on the methods reported by Frolund et al. [24]. After
reaching steady state conditions, samples for extraction were taken from the aeration tank.
The samples, with known VSS levels, were centrifuged. All of the experiments were hold
cold (flasks and tubes were kept in a container filled with ice). After centrifugation, the
supernatant of the sludge sample, called the SMP, was stored at -20 °C [24]. The EPSs were
extracted from residual sludge, called pellet, using a cation exchange resin (CER). The CER
was DOWEX Marathon C, a strongly acidic 20�50 mesh resin, in the sodium form (Sigma-
Aldrich). Liquid phase samples of the extractable portions of the EPS were stored at 4 °C
until analysis of the protein and polysaccharide fractions. The concentrations of proteins and
the polysaccharide fractions of the SMPs and EPSs were determined using the methods
reported by Lowry et al. [25] and Dubois et al [26], respectively. For measurements of
proteins and polysaccharide contents, Bovine Serum Albumin (BSA) and Alginate were used
as standards, respectively. The results were expressed in mg equivalent of BSA per liter for
protein content and mg equivalent of Alginate per liter for polysaccharide content. All
samples were measured using a UV–vis spectrophotometer (PG Instruments T60U) at the
wavelength of 750 nm for proteins and 480 nm for polysaccharide concentrations. All of the
analyses were conducted in duplicates.
Membrane fouling on the pores and surfaces was observed with AFM, SEM, and FT-IR
analysis. AFM (NanoScope IV, Digital Instruments, USA) was used to examine the surface
morphology of the different membrane surfaces before and after fouling. Clean membranes
were stored in pure water and dried at room temperature before the AFM measurements were
performed. Fouled membranes were carefully removed from the filtration cells after
experiments and stored in 100 mL of a 0.5% sodium bisulfite solution. To protect the fouling
layer on the membrane surface, measurements were made within one week with dried
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membranes at room temperature. Membranes were cut into squares of 1cm×1 cm and glued
on a glass substrate. The samples were then attached to a magnetic sample holder located on
top of the scanner tube. Generally, there are three definitions of the roughness parameters: the
mean roughness (Ra), the root mean square (Rrms) of the average height of the membrane
surface peaks, and the mean difference in the height between the five highest peaks and the
five lowest valleys (Rz). Ra, Rrms and Rz were calculated according to the formulas defined by
Kaya et al. [27]. SEM measurements were carried out both before and after the filtration
experiments. The samples of membranes were fractured using liquid nitrogen and were then
coated with gold to obtain an adequate contrast of the membrane structure. SEM images were
obtained using a JEOL/JSM- 6335F-INCA instrument with an accelerating voltage of 10.0
kV. An FT-IR (Perkin-Elmer Spectrum One FTIR Spectrometer) was used to identity the
functional groups of the clean and fouled membranes. FT-IR analysis was measured with with
the attenuated total reflection (ATR) method.
Membrane hydrophobicity was quantified by measuring the contact angle that was formed
between the membrane surface and water. Contact angles were measured using the sessile
drop method with a goniometer (KSV Instruments, CAM 101). The particle size distribution
was determined with a laser particle size analyzer (Malvern Master Sizer 2000, UK MATH
(microbial adhesion to hydrocarbons) methods were used for the surface properties
(hydrophobicity). Zeta potential of sludge by Malvern Zetasizer Nano ZS90 was performed
according to Laser Doppler and phase Doppler techniques. Etodolac analysis of the samples
was made by Accredited (ALS) Laboratories of the Czech Republic. The concentration of
etodolac in each sample was determined by using a HPLC-MS-MS method. 5 mL of
wastewater sample was filtered and then directly injected. The analytes were separated on a
RP-column (Gemini C18 from Phenomenex) using a gradient of a methanol-water-eluent.
Etodolac-D3 was added as internal standard to all samples prior analysis. The API 4000
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(ABSiex,CA) in the MRM-mode with 2 MRM – transitions was used for each analyte. The
quantification was made by standard addition to the sample which eliminates possible matrix
effects. The detection limit of method is 0,05 μg/L.
Effluent and permeate obtained from continuous bioreactor system and SMBR, respectively
were stored at 4 °C. After reaching steady state conditions in the bioreactor, etodolac was
measured in the effluent for SRTs of 15 and 30 days and WSW. COD of effluent was
monitored daily in the bioreactor. COD and etodolac were measured in the permeate obtained
from four flat sheet membrane modules after 24 h. The reactor content was sampled weekly
for determination of TSS and VSS.
2.5. Flux decline and membrane resistance analysis
Membrane fouling plays a significant role in filtration processes. The presence of this effect
was confirmed by the declines in permeate flux with increased processing times. This fouling
could be due to several factors, such as cake formation, adsorptive fouling mechanisms, and
pore blocking [28].
The permeate flux is described by Darcy’s law [29, 30]:
J= 1 dVA dt
where J is the permeate flux; A, the membrane filtration area; V, the total volume of permeate
and t is the filtration time.
The membrane resistances were determined from the flux data as follows: (1) total resistance
(Rt) was estimated based on the final flux of studied MF membrane; (2) membrane resistance
(Rm) was determined by measuring the clean membrane flux with deionized water; (3) at the
end of the filtration experiments, the membrane surfaces were rinsed with deionized water
and cleaned with a sponge to remove the fouling cake layer, and the fluxes with deionized
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water were measured to obtain the combined membrane resistance and resistance due to pore
blockage (Rm + Rp); (4) the pore blockage resistance (Rp) was calculated as the difference of
the values measured in steps 3 and 2 ((Rm + Rp)�Rm); and (5) the cake resistance (Rc) was
calculated as the difference of the values measured in steps 1 and 3 (Rt � (Rm + Rp)) [31].
3. Result and discussion
3.1. Effects of SRT on the removals of PhAc and COD
All of the permeate samples were collected simultaneously from the MP005, MV02, CA,
and MCE membranes at constant pressure after the reactor reached steady state conditions.
COD and etodolac removal efficiencies were determined to compare the performances of the
SMBR at different SRTs with different membrane materials (Fig. 2). The sufficient COD
removal was achieved in period WSW for all membranes. The MP005 and MV02 membranes
had slightly higher COD removal efficiencies than the CA and MCE membranes in case of
WSW. COD removals for all of the membranes were higher than 86% whereas only 80%
removal efficiency was reach in the conventional activated sludge bioreactor. As the SRT
decreased from 30 to 15 days, the COD removal efficiencies changed gradually for both
systems.
COD removals by the MP005 membrane were 85.3 and 84.0% at 15 and 30 day SRTs,
respectively, and 87.3% in the WSW. COD removals by the MV02 membrane were 85.3 and
86.0% at 15 and 30 days SRTs, respectively, and 87.3% in the WSW. COD removals by the
CA membrane were 86.6 and 82.6% at 15 and 30 day SRTs, respectively, and 86.6% in the
WSW. COD removals by the MCE membrane were 85.3 and 84.6% at 15 and 30 day SRTs,
respectively, and 86.6% in the WSW. As a result, different membrane materials did not have a
significant effect on COD removal efficiencies under the same operation conditions. COD
removals for bioreactor system were 78.6 and 77.3% at 15 and 30 days SRTs, respectively,
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and 80.0% in the WSW. Consequently, COD removal efficiencies for bioreactor system were
lower than that of SMBR. The COD removal from supernatant was primarily due to
biological degradation in the bioreactor while COD removal in the permeates were due to
membrane filtration and biofilm (biofouling layer) on the membrane surfaces. However, it
may be due to blocking of membrane pores with some high molecular organics and become
smaller at the beginning of the filtration, and able to filtrate more organics, in turn improve
the quality of effluent water.
The etodolac removals by the MP005 and MV02 membranes were found same (31.7 and
46% for 15 and 30 day SRTs, respectively).In addition etodolac removals were found close
values (65 and 66.8%) for WSW. The etodolac removals by the CA membrane were 27.0 and
44.7% at 15 and 30 day SRTs, respectively, and 81.0% in the WSW. The etodolac removals
by the MCE membrane were 25.8 and 43.5% at 15 and 30 day SRTs, respectively, and 81.1%
in the WSW. Changes in operating conditions had important effects on the etodolac removal
efficiencies of the CA and MCE membranes. The etodolac removals for the bioreactor system
were 27.0 and 38.8% at SRTs of 15 and 30 days, respectively, and 55.0% in the WSW. Thus,
the membrane usage contributed to the etodolac removal efficiency. This contribution was
relatively lower at 15 and 30 SRTs (5%) while 25% contribution was obtained in case of
WSW. As the SRT decreased the etodolac removal efficiencies decreased appreciably for
both systems. These results indicate that different types of microorganisms may be present
under different SRTs and that more resistant microorganisms may arise in the WSW.
3.2. Effects of SRT on membrane fouling factors
Membrane fouling factors were investigated at different SRTs. To better understand
membrane fouling mechanisms, many different factors were evaluated, including microbial
floc structure (through EPS and SMP analysis), membrane surface fouling (through AFM
analysis), membrane properties (pore sizes, hydrophobicities, pore size distributions, and
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membrane materials), solution properties (concentrations, the natures of the components, and
particle size distributions) and operating conditions (SRTs, HRTs, and fluxes). As SRT
increased, sludge concentration increased accordingly. VSS at SRT of 15 days maintained
1.65 g/L and reached 2.26 g/L at SRT of 30 days. VSS in the period WSW was 4.06 g/L.
3.2.1. SMP and EPS secretions at different SRTs
When SRTs were increased both permeate volumes and steady-state fluxes increased. This is
considered to be due to decreased membrane fouling. The total permeate volumes (VT),
initial fluxes (Jo), and pseudo steady-state fluxes (Jss) for each membrane are presented in
Table 4. As SRTs decreased, steady state fluxes decreased. Permeate volumes also decreased
with different SRT values. Among the different MF membranes, MP005 had the highest
steady state flux at each SRT. The permeate volume of MP005 was also higher than those of
the other membranes during the 24-hour period. At an SRT of 15 days, the permeate volumes
for the CA and MCE membranes were lower than those of the other membranes. The most
important cause of this may be changes in EPS and SMP fractions. Therefore, the effects of
SRTs on the concentrations of proteins and carbohydrate fractions of the EPSs were
investigated (Fig.3). EPSp and EPSc indicate protein and carbohydrate fractions of the
extracellular polymeric substances in the bioreactor. With decreasing SRTs, both the protein
and carbohydrate concentrations increased dramatically (86–87% increase for 15 days of SRT
compared to WSW). The amounts and characteristics of the EPSs in the aerobic sludge were
affected by many parameters, including substrate compositions, loading rates, aeration, and,
most importantly, SRTs [32, 33]. Lee et al. [34] found that, as SRTs increased, EPSp
concentrations also increased, while EPSc concentrations stayed stable [8].
The same behavior was observed in SMP fractions in the bioreactor. 92–94% increase in
SMP fractions was found for 15 days of SRT compared to WSW. The effects of SRTs on the
concentrations of SMPp and SMPc are shown in Fig. 4. SMPp and SMPc indicate protein and
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carbohydrate fractions of the soluble microbial products in the bioreactor or membrane
permeates. For all three different SRT values, concentrations of protein fractions were
consistently higher than those of carbohydrate fractions in both EPS and SMP. Furthermore,
concentrations of EPSc and EPSp were consistently higher than those of SMPc and SMPp.
Overall, total EPS concentrations were generally one order of magnitude higher than those of
SMP [8].
The protein and carbohydrate fractions of the SMP from the four membranes supernatant
were also measured at the different SRTs (Fig. 5). The concentrations of SMPp were relatively
higher than those of SMPc for each membrane. SMP protein and carbohydrate concentrations
decreased with increasing SRTs.
3.2.2. Analytical measurements
The surface morphologies of clean and fouled membranes were characterized using AFM for
the evaluation of the fouling on the membrane surfaces. AFM images of the different
membrane surfaces before and after fouling at the different SRTs are shown in Fig. 6, and the
roughness parameters of the surfaces obtained from AFM measurements are presented in
Table 5.
Based on the Rrms values for clean membranes in Table 5, MP005 had the smoothest surface,
and the CA membrane had the roughest surface. The Rrms values for the fouled membranes
examined in the WSW were similar to those of the membranes at the other SRTs, and the Rrms
values obtained at SRTs of 15 and 30 days were almost the same.
The fouling of the membrane pores was characterized using SEM. The SEM images of the
membranes with the different SRTs are given in Fig. 7. The SEM images of the clean and
fouled membranes for an SRT of 15 days indicate that the pore structures of the MV02, CA
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and MCE membranes changed. However, the pore structure of MP005 changed less than the
others. Changes in the hydrophilic/hydrophobic structures on the MF membranes were
evaluated through contact angle measurements. The contact angle values for clean and fouled
membranes are presented in Table 6.
As shown in Table 6, MP005 was the most hydrophobic membrane, based on contact angles,
whereas the others were highly hydrophilic. MP005 exhibits the lowest change in contact
angles between clean and fouled membranes. With increasing SRTs the contact angle values
increased dramatically for MV02, CA and MCE membranes. It can be said that the surfaces of
the membranes became hydrophobic in consequence of fouling. The contact angle values of
the MV02 and CA membranes were higher than the others at all SRTs.
Membrane fouling, sludge sedimentation properties and biomass size distributions were
evaluated through relative hydrophobicity and particle size distribution analysis. The results
of these analyses for the three different SRTs are given in Table 7. The initial sludge sizes
were the same because the same seed sludge was introduced. It is known that sludge size
decreases with extended runtimes and is affected by the SRT. The sludge sizes in the SMBRs
were 77.3 and 76.8 μm at SRTs of 15 and 30 days, respectively, and 65.3 μm in the WSW.
The sizes of sludge flocs in the SMBRs were related to the bonding forces among the bacteria
cells and the hydraulic shear forces due to aeration. The relative hydrophobicities changed
between 63% and 72% for different SRTs (Table 7). The hydrophobicities of the biomasses
decreased with increasing SRTs. Correspondingly, particle sizes decreased with increasing
SRTs. Zeta potential measurements were carried out to quantify the surface charges of the
materials in the wastewater. The zeta potentials in the SMBRs were -13.7 and -12.1 mV at
SRTs of 15 and 30 days, respectively, and -12.3 mV in the WSW (Table 7). The zeta
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potentials at the 30 day SRT and in the WSW were very similar, while the biomass surface
charge at the 15 day SRT was higher.
The chemical bonds at the surfaces of the MF membranes were characterized using FT-IR
spectroscopy. FT-IR images of the clean and fouled membranes are shown in Fig. 8. In the
FT-IR spectrum of the clean MP005 membrane (Fig. 8a), there are some typical
polysaccharide absorption peaks from the membrane material. The band at 3294 cm-1 is the
characteristic band of the –OH group. C=O stretching was observed at 1655 cm-1 on the
original membrane surface. This band decreased after experiments at the different SRTs.
Aromatic bands at 1578 and 1486 cm-1 are characteristic of the PES membrane and decreased
after fouling at an SRT of 15 days. The band at 1535 cm-1 is characteristic of N-H and was
visible after experiments in the period WSW and 30 day SRTs. These bands were not altered.
The clean membrane exhibited bands at 1241 and 1151 cm-1 that were not affected by the
experiments. However, the band at 1105 cm-1 disappeared after fouling at an SRT of 15 days.
A band at 1045 cm-1, indicating the existence of organic matter and carbohydrates, appeared
after fouling. The peaks at 1034 cm-1 represents sulfone group (S=O) stretching in the clean
membranes. This band disappeared when the membranes were fouled at 15 and 30 day SRTs.
The band moved toward 1030 cm-1 after fouling in the WSW. The band at 923 cm-1 present in
the clean membranes was not observed in the fouled membranes. There was a band at 671 cm-
1 present for the membranes fouled at 15 day SRTs, indicating degradation of the polymer
chains [35].
There were typical polysaccharide absorption peaks in the FT-IR spectrum of the clean
MV02 membrane (Fig.8b) at 3301, 1404, 1182, 1074, 1092, 975, 880, 840, 795 and 766 cm-1.
The broad band from 3600 to 2800 cm-1 may be attributed to O-H and C-H stretching, and the
brand from 3200 cm-1 to 3570 cm-1 may be attributed to hydrogen bonds [33, 34]. Three
characteristic bands at 1404, 1182, and 975 cm-1 were attributed to C-H out-of-plane
Page 18
deformation vibrations. The bands at 1074 and 1092 cm-1 were due to the structure of PVDF,
and were associated with C-F stretching. The bands at 840 and 795 cm-1 are attributed to CH2-
rocking vibrations and the band at 766 cm-1 represents CF2 bending. The band results around
1535 cm-1 showed N-H bending and appeared at each of three different SRTs. The bands at
1629, 1632 and 1629 cm-1 may be assigned to amine groups on the surface of the fouled
membranes and were present for WSW, 30 and 15 day SRTs, respectively. C-F stretching at
1074 and 1092 cm-1 showed slipping in the fouled membranes. The bands at 975, 797 and 762
cm-1 disappeared after experiments at each of the three different SRTs, and the band at
approximately 678 cm-1 in the fouled membrane indicated degradation of the polymer chain.
In the FT-IR spectrum of the clean CA membrane (Fig.8c), bands were observed at 3390,
2931, 1746, 1645, 1434 1370, 1321, 1237, 1160, 1051 and 904 cm-1. A broad band from 3600
to 2800 cm-1 may be attributed to O-H stretching. The band at approximately 1750 cm-1 is
characteristic of ester stretching. The C=O band at 1740 cm-1 and the C-O band at 1228 cm-1
indicate a carboxylate group. The band at 1168 cm-1 indicates a C-O-C bond. Bands at 2334
and 2276 cm-1 appeared in the fouled membranes after experiments at each of the three SRTs.
The C=O band at 1655 cm-1 on the surface of the original membrane showed slipping after
experiments at each of the three SRTs. The bands at 1535 and 1541 cm-1 are assigned to N–H
bending. The band at 1434 cm-1 emerged from an asymmetric metal C-H bend, and the band
at 1370 cm-1 resulted from symmetric metal C-H bending. After the membrane was fouled,
the asymmetric C-H bending band showed slipping for WSW and 30 day SRTs but was not
altered for the 15 day SRT. The three bands at 1237, 1160 and 1051 cm-1 were attributed to C-
O stretching at 1000-1300 cm-1. The bands at 1237 and 1051 cm-1 showed slipping in the
fouled membranes, and the band at 1160 cm-1 utterly disappeared in the fouled membranes.
The band at 904 cm-1 may be attributed to C-H out-of-plane bending.
Page 19
In the FT-IR spectrum of the clean MCE membrane (Fig.8d), bands were observed at 3386,
1743, 1650, 1429, 1373, 1280, 1159,1062, 843, 751 cm-1. A broad band from 3800 to 3000
cm-1 in the clean MCE membrane was attributed to O-H stretching. The band at
approximately 1750 cm-1 is characteristic of ester stretching and the C=O band at 1743 cm-1
indicates a carboxylate group. The N-H band at 1650 cm-1 on the surface of the original
membrane showed slipping for all of the different SRTs. As the bands at 1429 cm-1 resulted
from asymmetric metal C-H bending, and the band at 1373 cm-1 resulted from symmetric
metal C-H bending. After membrane fouling, the symmetric metal C-H bending disappeared
for each SRT. The three bands at 1280, 1159 and 1062 cm-1 were attributed to C-O stretching
at 1000-1300 cm-1. The band at 843 cm-1 indicated C-H bending and disappeared after fouling
with an SRT of 30 days. The band at 751 cm-1 represented C-H bending and disappeared after
fouling with each of the three different SRTs.
3.3. Resistances in series model results
The resistance in series model was applied using the flux-time graphics at constant pressure
for each of the three different SRTs. Membrane filtration resistance (Rt) in the SMBR was
classified as membrane pore blocking resistance (Rp), gel layer resistance (Rg) and cake layer
resistance (Rc). Rp and Rg were mainly caused by soluble and colloid substances, while Rc
was mainly due to the deposition of flocs [33, 34].
The Rm, Rp and Rc values and their relative percentages of Rt for the different membrane
materials with different pore sizes are presented in Table 8. Each membrane had different
surface properties and morphologies. Therefore, either the type of microbial population
initially attached to the membrane surfaces or the orientation of the attachment or packing of
the flocs to the membranes were likely to be different, causing variations in the porosities of
the cake layer near the surfaces of the membranes [13]. At the different SRT values, the pore
resistances of the MP005 membrane were the lowest. The reductions of the total resistance
Page 20
values for all of the membranes with increased SRTs were due to the decreases in cake
resistance. Increases in pore resistances were observed. In the MP005 membrane, the
reduction in cake layer resistance constituted a large portion of the total resistance decrease
with decreasing SRTs. For the other membranes, the pore resistances were higher than the
cake layer resistances at the different SRTs. A comparison of pore and cake resistances
reveals that the majority of the fouling occurred due to cake formation on the membrane
surfaces for all of the membranes.
The cake layer resistance (Rc) formed the majority of the total resistance under the WSW.
This situation was thought to be caused by the reduction of the EPS fractions under high
SRTs. A membrane pore resistance (Rp) increase was observed for 15 and 30 day SRTs. For
the CA and MCE membranes under the WSW, Rp did not have a greater effect on the total
resistance and was more effective than Rc under WSW and 15 day SRTs. The membrane pore
resistance of the MP005 membrane was not found to be as effective as the cake layer
resistance.
In addition, the AFM and contact angle results were supported by the Rc values for all
membranes. For example, the highest Rc value was found for the CA and MCE membranes at
an SRT 15 days, as were the highest values for Ra, Rrms and Rz and contact angle. Correlations
between AFM, SEM images and contact angle values had reasonable relationships with the Rp
and Rc values of fouled membranes obtained from the resistance in series model.
4. Conclusions
This study compared removal efficiencies, sludge properties and membrane fouling
mechanisms in a lab-scale SMBR system under constant pressure in the WSW, 30 and 15 day
SRTs. Specific conclusions can be summarized as follows:
Page 21
� COD removal efficiencies for bioreactor system and SMBR were approximately 80±2%
and 86±2%, respectively at all SRTs. The COD removals for the different membranes
were very similar among the different SRTs.
� The etodolac removal of the bioreactor system was 86.6% in the WSW. The MP005 and
MV02 membranes achieved 86.6% etodolac removal efficiencies in period the WSW. CA
and MCE membranes achieved 87.3% etodolac removals in the WSW. The membrane
materials contributed 5�25% of the etodolac removal. As the SRT decreased from 30 to
15 days, the overall etodolac removal efficiencies decreased much faster than the etodolac
concentrations in the discharge.
� To investigate the flux decline resulting from fouling, experiments were carried out at
different SRTs. As SRTs decreased, the steady state flux values through the membranes
decreased. Permeate volumes decreased with different SRTs. Among the different MF
membranes, MP005 had the highest steady state flux for each of the different SRTs. When
the SRT was increased, both the permeate volumes and the steady-state fluxed increased.
This result is due to decreased membrane fouling. The most important reason for this
could be the change of EPS and SMP fractions with changing SRTs. The concentrations
of protein fractions were consistently higher than those of carbohydrate fractions in both
EPS and SMP under each of the different SRTs. These contents decreased with increasing
SRTs, leading to decreased filtration resistance.
� The SEM, AFM imaging and contact angles demonstrated that the membrane surfaces
were covered with compact gel layers formed by organic substances. The SEM and AFM
measurements of clean and fouled membranes also indicated that the Ra, Rrms and Rz and
contact angle values were supported by the Rg values for different SRTs.
Page 22
� The fouled membranes were analyzed using a FT-IR spectrometer to obtain information
about organic fouling in the gel layer. In the case of a hydrophobic membrane, alcoholic
compounds, aliphatic amides and polysaccharides were the main contributors to
significant membrane fouling due to adsorption. FT-IR observations lead to the
conclusion that the microfiltration membranes do not allow any further retention of the
investigated substances due to size exclusion.
� Flux decline was also evaluated using the resistance in series model. Rp, Rg and Rc were
calculated according to this model to clarify the effects of different SRT values. The Rt of
the MP005 membrane showed the most significant decrease. The Rp of the MP005
membrane was also lower than those of the other membranes at the different SRTs. In
addition, Rt values decreased for all of the membranes with increasing SRTs because of
the decreases in Rc. As a result, when Rp and Rc were compared it was observed that
major fouling occurred due to cake formation on the membrane surfaces for all of the
membranes. Furthermore, the correlations between AFM, SEM images and contact angle
values had reasonable relationships with the Rp and Rc values of the fouled membranes
that were obtained using the resistances in series model.
Acknowledgment
This work was supported by the Research Fund of the Istanbul University (Project number:
4239).
Page 23
Nomenclature
AFM atomic force microscope
BSA bovine serum albumin
CA cellulose acetate
CAS conventional treatment system
CASP(s) conventional treatment system plants
CER cation exchange resin
COD chemical oxygen demand (mg L-1)
DO dissolved oxygen (mg L-1)
EPS extracellular polymeric materials
FT-IR fourier transform infrared
HRT hydraulic retention time (h)
J permeate flux (L m-2 h-1)
Jo the initial flux at time t = 0 for studied or fouled
membrane (L m�2 h�1)
Jss pseudo steady-state flux (L m-2 h-1)
MCE nitrocellulose mixed ester
MF microfiltration
mV milivolt
OLR organic loading rate (kg COD m–3 d–1)
PhAc pharmaceutical active compound
PES polyetersulfon
PVDF polyvinlidenflorid
R rejection (%)
Page 24
Rt resistance of total
Ra the mean roughness on membrane surface (nm)
Rp resistance of por blockage (m�1)
Rc resistance of cake layer (m�1)
Rm resistance of the membrane (m�1)
Rrms the root mean square of average height of membrane surface peaks (nm)
Rz the mean difference between five highest peaks and lowest valleys (nm)
SEM scanning electron microscope
SMBR submerged aerobic membrane bioreactor
SMP soluble microbial product
SRT(s) sludge retention time (s)
t filtration time (min)
TSS total suspended solid
� contact angle (0)
Vt total volume of the permeate (L)
VSS volatile suspended solid
μm micrometre
WSW without sludge wasting
WWTP(s) wastewater treatment plant(s)
Subscripts
a mean roughness
c concentrate
d day
f feed
Page 25
g gel
in internal
F factor
H hour
m membrane
o initial
p permeate
rms root mean square
Page 26
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Page 30
Fig. 1. Schematic structure of submerged membrane bioreactor (SMBR)
Fig. 2. Removal efficiency of etodolac and COD in the different SRTs and membrane
materials
Fig. 3. Effect of SRTs on EPS fractions in the bioreactor
Fig. 4. Effect of SRTs on SMP fractions in the biorector
Fig. 5. SMP concentrations in the bioreactor and SMBR for different SRTs
Fig. 6. AFM images of clean and fouled membrane surfaces for different SRTs
Fig. 7. SEM images of clean and fouled membrane surfaces for different SRTs
Fig. 8. FT-IR spectra of (a) MP005 (b) MV02 (c) CA (d) MCE membranes
Page 31
Table 1. Characteristics of MF membranes used in the experiments
a obtanied from our cross-flow membrane system; 0-2 bar, 25 oC, pH 7.5–8
Supplier Membranes Materyal Nominal
pore size
(µm)
Max.
Temperature
(oC)
pH Water
Flux
(L m-2
h-1)
Microdyn-
Nadir
MP005 Polyethersulfone (PES) 0.05 95 0–
14
450a
Microdyn-
Nadir
MV02 Polyvinylidenefluoride
(PVDF)
0.2 95 2–
11
485a
GE
Osmonics
MCE Nitrocellulose Mixed
Ester
0.22 180 3–
11
470a
GE
Osmonics
CA Cellulose Asetate 0.45 135 3–
11
460a
Page 32
Table 2. Characteristics of the pharmaceutical wastewater
Items Value
pH 7.6
COD (mg L-1) 18000
TKN (mg L-1) 32
N-NH4 (mg L-1) <5
P-PO4 (mg L-1) 2.7
N-NO3 (mg L-1) 37
Etodolac (mg L-1) 511
Page 33
Table 3. Chemical and physical properties of etodolac
Molecular Structure
Chemical Formula C17H21NO3
Chemical Name 1.8-Diethyl-1.3.4.9-tetrahydropyrano[3.4-b]indole-1-
acetic acid
Appearance White crystalline
Therapeutic class Analgesic, nonsteroidal anti-inflammatory
Chemical group pyranocarboxylic acid
Molecular Weight
(g mol--1)
287.36
Water Solubility
(mg mL-1)
0.0392 (20oC)
Dissociation constant
(pKa)
4.65
Page 34
Table 4. Values of permeate volume, initial and steady-state flux values in the SMBR
Membrane SRT: 15 day SRT: 30 day WSW
Vt
(mL)
Jo
(L m-2 h-1)
Jss
(L m-2 h-1)
Vt
(mL)
Jo
(L m-2 h-1)
Jss
(L m-2 h-1)
Vt
(mL)
Jo
(L m-2 h-1)
Jss
(L m-2 h-1)
MP005 1450 45 9 2075 120 13 2970 166 30
MV02 1050 17 5 1875 85 10 2850 85 24
CA 850 30 3 1180 67 8 2525 106 19
MCE 745 20 2.9 1050 39 6 2360 115 15
Page 35
Tab
le 5
. Rou
gnes
s par
amet
ers o
btai
ned
with
AFM
of c
lean
and
foul
ed m
embr
anes
at d
iffer
ent S
RTs
Mem
bran
e C
lean
mem
bran
e Fo
uled
mem
bran
e
SRT
: 15
day
SRT
: 30
day
WSW
Ra
(nm
)
Rrm
s
(nm
)
Rz
(nm
)
Ra
(nm
)
Rrm
s
(nm
)
Rz
(nm
)
Ra
(nm
)
Rrm
s
(nm
)
Rz
(nm
)
Ra
(nm
)
Rrm
s
(nm
)
Rz
(nm
)
MP0
05
18.3
4 24
.00
75.9
8 24
.47
28.1
3 77
.12
25.9
2 31
.03
85.2
3 25
.03
27.3
9 82
.75
MV
02
31.7
4 40
.79
60.2
8 40
.69
59.3
8 89
.27
45.3
7 77
.89
95.2
1 36
.59
50.5
3 65
.43
CA
80
.53
88.3
5 15
6.6
81.6
4 97
.42
106.
7 88
.99
99.6
5 17
3.4
89.3
1 96
.36
172.
1
MC
E 25
.57
29.1
6 64
.14
55.4
8 67
.21
187.
0 54
.91
71.0
2 23
2.4
23.7
4 36
.34
113.
2
Page 36
Table 6. Contact angle values of clean and fouled membranes
Membrane
Clean
membrane
(� o)
Fouled membrane (� o)
SRT: 15 days SRT: 30 days WSW
MP005 48.5 61 64 56
MV02 <10 69 71 69
CA <10 69 73 67
MCE <10 66 68 50
Page 37
Table 7. Relative hydrophobicity, particle size distribution and zeta potential analysis
Analysis
SRT
15 days 30 days WSW
Relative hydrophobicity (%) 72 68 63
Zeta potential (mV) -13.7 -12.1 -12.3
Particle size (�m) 77.3 76.8 65.3
Page 38
37
Table 8. Estimated resistances due to membrane (Rm), pore blocking (Rp), cake formation
(Rc) and total resistance (Rt)
Membrane
SRT: 15 days SRT: 30 days WSW Rt
(x101
2)
Rm(x101
2)(%)
Rp(x101
2)(%)
Rc(x101
2)(%)
Rt(x101
2)
Rm(x101
2)(%)
Rp(x101
2)(%)
Rc(x101
2)(%)
Rt(x101
2)
Rm(x101
2)(%)
Rp(x101
2)(%)
Rc(x101
2)(%)
MP005 7.99 0.16 (2.1)
1.89 (23.6
)
5.94 (74.3
)
5.53 0.16 (2.9)
0.87 (15.7
)
4.50 (81.4
)
2.39 0.16 (6.7)
0.17 (7.2)
2.06 (86.1
) MV02 14.37 0.15
(1.1) 8.32 (57.8
)
5.90 (41.1
)
7.19
0.15 (2.1)
2.51 (34.9
)
4.53 (63.0
)
2.99 0.15 (5.0)
0. 27 (9.1)
2.57 (85.9
)CA 23.95 0.15
(0.6) 14.2 (59.4
)
9.60 (40)
8.98 0.15 (1.7)
4.98 (55.4
)
3.85 (42.9
)
3.78 0.15 (4.0)
0.36 (9.5)
3.27 (86.5
) MCE 24.76 0.16
(0.6) 14.2 (57.3
)
10.4 (42.1
)
11.99 0.16 (1.3)
6.38 (53.2
)
5.45 (45.5
)
4.80 0.16 (3.2)
0.47 (9.8)
4.17 (87.0
)
Page 39
Fig. 1
Blower
Wastewater
Peristaltic pump
Diaphram pump
Flow meter
Excess sludge
Returned sludge
Vacuum pump Vacuum tank
Membrane modules Sedimentation
tank
Electronic balances Computer
Permeate
Effluent
Page 40
020406080100
WSW
30
15
WSW
30
15
WSW
30
15
WSW
30
15
WSW
30
15
SRT
(day
)
Removal Efficiency (%)
Etod
olac
CO
D
Bio
reac
tor
M
P005
M
V02
C
AM
CE
Fig.
2
Page 41
0
10
20
30
40
50
60
70
80
90
100
15 30 WSW
SRT (day)
EPSp EPSc
EPS
frac
tions
in th
e bi
orea
ctor
(mg/
gVSS
)
Fig. 3
Page 42
0
10
20
30
40
50
60
70
80
90
15 30 WSWSRT (day)
SMPp SMPc
SMP
frac
tions
in th
e b
iore
acto
r (m
g/gV
SS)
Fig. 4
Page 43
0
20
40
60
80
100
120
140W
SW 30 15
WS
W 30 15
WS
W 30 15
WS
W 30 15
WS
W 30 15
SRT (day)
SM
P fra
ctio
ns o
f sup
erna
tant
(mgL
-1)
SMPpSMPc
Bioreactor MP005 MV02 CA MCE
Fig. 5
Page 44
Fig.
6
Mem
bran
e C
lean
Mem
bran
e
Foul
ed m
embr
ane
SRT
: 15
days
SR
T: 3
0 da
ys
WSW
M
P005
MV
02
CA
MC
E
Page 45
Fig.
7
Mem
bran
e C
lean
mem
bran
e
Foul
ed m
embr
ane
SRT
: 15
days
SR
T: 3
0 da
ys
WSW
M
P005
MV
02
CA
MC
E
Page 46
(a
) MP0
05 m
embr
ane
(b
) MV
02 m
embr
ane
(c
) CA
mem
bran
e
(d) M
CE
mem
bran
e
Fig.
8