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The third production processes control procedures Figure 1 Production Flow Chart of Inflatable Products Production arrangements Cut out Print Inflation test Entering warehouse Package High frequency welding
14

The third production processes control procedures - Icecat

Mar 22, 2023

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Khang Minh
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Page 1: The third production processes control procedures - Icecat

The third production processes control procedures

Figure 1 Production Flow Chart of Inflatable Products

Production arrangements

Cut out

Print

Inflation test

Enteringwarehouse

Package

Highfrequencywelding

Page 2: The third production processes control procedures - Icecat

NOTE Frame pool and stereoplasm pool after passing inspection in the lighting test into the packaging process.

Figure 2 Production Flow Chart of Pool

Production arrangements

Cut out

Print

Highfrequencywelding

Lighting test

Inflation test

Inner packaging

Semi-finished products storage

Assemble

Enteringwarehouse

LogisticsCenterAssemblyDivision

Manufactory

Page 3: The third production processes control procedures - Icecat

Figure 3 Outsourcing of factory Production process finished products

Production Management Department signed with the Outsourcing Factory "Product Outsourcing Agreement"

To the outsourcing of factory process documents and raw materials

Outsourcing of factory production (Including the inspection process)

Deliver goods

Department of batch quality control test

Entering warehouse

Page 4: The third production processes control procedures - Icecat

Course of production

Product inspection

qualified

unqualified

qualified

Nonconformingproduct control

procedures unqualified

Productinspection

Receivinginspection

qualified

Flow Chart of the Third Production Process Control

Contract / customer order requirements

Annual Sales Forecast

Production plan

Production department

Production arrangements

Qualitycontrol

department

QC

Purchase Order

Supplier

Auxiliary parts orders

Tape factory

Supplier

Outsourcing product orders

Enteringwarehouse

Enteringwarehouse

Nonconforming product control procedures

unqualified

Manufactory

Page 5: The third production processes control procedures - Icecat
Page 6: The third production processes control procedures - Icecat
Page 7: The third production processes control procedures - Icecat
Page 8: The third production processes control procedures - Icecat
Page 9: The third production processes control procedures - Icecat
Page 10: The third production processes control procedures - Icecat

Production processes and quality inspection procedure

Primary material accessories

� Passing inspection

� Entering warehouse

� Production Preparation

� Cutting

� Passing inspection

� Printing

� Passing inspection

� High-frequency sealing

� Passing inspection

� Inflation check

� Passing inspection

� Package

� Passing inspection

� Product inspection

� Entering warehouse

Page 11: The third production processes control procedures - Icecat

Finished unqualified control procedure (Part 1)

Product inspection �

Passing inspection �

Quality Assurance Branch sampling �

Disqualification �

Fill out the "quality problems in production processing table" �

Informed that the department heads �

Rework �

Analysis of cause & Corrective programs �

Quality Authentication �

Passing inspection �

Entering warehouse (Part 2)

Customer Inspection �

Disqualification �

The issue of "product quality issues dealing with the table (C1 form)" �

Informed that the department heads and sales manager �

Rework �

Analysis of cause& Corrective programs �

Quality Authentication �

Passing inspection �

Entering warehouse

Page 12: The third production processes control procedures - Icecat

Production processes

Coating material element contents in line with the relevant provisions of EN71-3.

Packaging also in line with the provisions of EN71-3

1. Cutting Shear PVC sheet surface and underside. Cutting error is within +-5mm. Surface Perforated for Safety valves (Safety valves Diameter23mm).

2. Printing Print out the color accuracy. Deviation is less than 0.5mm.

3. High-frequency The first heat sealing Safety valves. The use of high-frequency machine is 2.5K. Current of 0.8A, hot-pressing time of 1S.

Forming The use of high-frequency machine is15K. Current of 2A, hot-pressing time of 2-3S.

Connected The use of high-frequency machine is 35K. Current of 4A, hot-pressing time of 1-3S.

4 Check Inflatable Toys Inflatable seeking a modest but full to maintain 12-hour non-leak, stable center of gravity and modeling standards.

NOTE: VALVE OF THE TYPE/NON-RETURN VALVE.

Page 13: The third production processes control procedures - Icecat

qualified

unqualified

qualified

qualified

Monitor and control product flow chart

Incoming inspection process

Raw materials, purchasing products, processing product outside

Incomingtest

Implementationof the

"unqualified control

procedures"

Enteringwarehouse

product inspection

Productsampling

Implementationof the

"unqualified product control

procedures"

enteringwarehouse

Product Inspection Flow Chart

Page 14: The third production processes control procedures - Icecat

unqu

alifi

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qual

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qual

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unqu

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the

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ess

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ess

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mpl

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reco

rd

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ess

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insp

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n

(ass

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n

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rd

ente

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se

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next