1 DGS Sealed Unit Guide v0113a The Sealed Unit Guide The DGS Group of Companies - your Supply Chain Partner Over Thirty Five years Leading the Door and Window Industry Since 1977, the name DGS has become synonymous with service and value. Formed in the very early days of double glazing technology, our focus on technical expertise and customer satisfaction has lead to the development of today’s highly successful multi-million pound business. This catalogue is intended as a guide only; products are continuously developed and improved and we reserve the right to change products without notice. For technical specifications, please contact your local DGS Branch or visit www.dgsgroup.co.uk As environmental and security matters have become increasingly pressing and are enforced by legislation, a prime focus of DGS is to carefully monitor legislative and technical trends in the industry. We constantly work with innovative suppliers throughout the UK, Europe and beyond enabling us to offer the latest technological solutions such as ‘warm edge’ and ‘gas fill’. Our up-to-date knowledge makes it possible for us to offer products which will enable you to comply with current and known future specifications. We are pleased to announce we are GGF members as of 2013. Our expertise, help and assistance are always available. We invite you to make contact with our sales team throughout the UK and Ireland so that we can help you make informed decisions about your choices from our extensive range of window and door hardware, sealed unit materials, building plastics and ancillaries. There are 11 strategically placed branches, including over 100,000 square feet of manufacturing and warehouse space at our head office in Derbyshire and across the country. We have our own fleet of 35 vehicles out daily delivering to most parts of the UK and Ireland. All information in this catalogue is for information and guidance only. We have taken all reasonable due care to ensure the information contained within our website is accurate and current but we do not accept any liability for any inaccuracy or omission. It is the customers sole responsibility to ascertain compatibility and suitability of products. For any specific applications we recommend that you seek further advice. If you have any questions please contact our head office on 01332 811611 The Complete One Stop Distributors of Window & Door Hardware, Sealed Unit Consumables and Fitting Materials.
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1 DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
The DGS Group of Companies - your Supply Chain Partner
Over Thirty Five years Leading the Door and
Window Industry
Since 1977 the name DGS has become synonymous with service and value
Formed in the very early days of double glazing technology our focus on
technical expertise and customer satisfaction has lead to the development of
todayrsquos highly successful multi-million pound business
This catalogue is intended as a guide only products are continuously
developed and improved and we reserve the right to change products without
notice For technical specifications please contact your local DGS Branch or
visit wwwdgsgroupcouk
As environmental and security matters have become increasingly pressing
and are enforced by legislation a prime focus of DGS is to carefully monitor
legislative and technical trends in the industry We constantly work with
innovative suppliers throughout the UK Europe and beyond enabling us to
offer the latest technological solutions such as lsquowarm edgersquo and lsquogas fillrsquo Our
up-to-date knowledge makes it possible for us to offer products which will
enable you to comply with current and known future specifications
We are pleased to announce we are GGF members as of 2013
Our expertise help and assistance are always available We invite you to
make contact with our sales team throughout the UK and Ireland so that we
can help you make informed decisions about your choices from our extensive
range of window and door hardware sealed unit materials building plastics
and ancillaries
There are 11 strategically placed branches including over 100000 square
feet of manufacturing and warehouse space at our head office in Derbyshire
and across the country We have our own fleet of 35 vehicles out daily
delivering to most parts of the UK and Ireland
All information in this catalogue is for information and guidance only We
have taken all reasonable due care to ensure the information contained within
our website is accurate and current but we do not accept any liability for any
inaccuracy or omission
It is the customers sole responsibility to ascertain compatibility and suitability
of products For any specific applications we recommend that you seek further advice
If you have any questions please contact our head office on 01332 811611
The Complete One Stop Distributors of Window amp Door Hardware Sealed Unit Consumables and Fitting Materials
2 dgsgroupcouk DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
REACH Regulations
REACH regulations apply to all products imported into the EU from 31st May
2013 and enforcement of the criteria is with the Health and Safety Executive
Any products that do not comply cannot legally be sold past this date and all
IG units MUST HAVE REACH certification
We at DGS are extremely pleased to get complete REACH approval for our
quality range of GLASMOL Desiccants
CE Marking
From 1st July 2013 all products under the CPR (Construction Products
Regulation) will have to show the CE mark on their label This is a legal
requirement To use the CE mark all products used must comply with the
relevant standards ie desiccant must have REACH regulation
Penalties up to pound5000 fine can be imposed for not CE marking or for using the
CE mark without compliance ALL PRODUCTS SUPPLIED BY THE DGS GROUP
COMPLY WITH THE NEW REGULATIONS
News and Views - Whats Happening at DGS
Increased Spacer Print Capacity
DGS invest in more capacity at its Donington HQ
The ever increasing demand for printed warm edge products has
necessitated further investment by DGS to again increase printing
capacity
Managing Director David Aucott says
ldquoThe increase in demand for printed warm edge bar has been quite
extraordinary We have been struggling for some time to keep pace with
the phenomenal increase in sales of these products and we had no choice
but install another printing line at our Donington hub We now have a
number of lines and combining these with shift working enables us to cope
with the demand
We always have an eye on the need to maintain and improve current
customer serviceability and this commitment should not be compromised by
new business I am quite sure that yet another line will be required in the
near future and the planning for this is at an advanced stage
Having multiple lines does give us flexibility and also allows us to
thoroughly maintain our equipmentrdquo
DGS use high performance UV resistant ldquobluerdquo print as the standard for all warm edge
products making the print easily visible even on the very popular black bars
Default Window Specification Method for
Building Regulation Compliance
In September 2010 the BFRC announced a new simple method of ensuring
compliance with the building regulations Up until this announcement it seemed
that that the WERs method (Window Energy Rating scheme) which involved a
computer simulation taking into account (various variables) in the construction of
the window was the only way of proving building regulation compliance
However this new method known as the lsquodefault window specificationrsquo states
that if a window is manufactured with a timber or PVC-U frame with an IGU
comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no
further proof of compliance
More detail is shown in the appendices on page 56
3 DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
The Sealed Unit Guide
Swisspacer Ultimate
The most energy efficient foiled warm edge spacer bar SWISSPACERrsquos new ULTIMATE spacer bar sets a new standard in energy
efficiency comfort and structural stability ULTIMATE came top in independent tests of all warm edge spacers conducted by IFT
Rosenheim
The Best Energy Efficiency
Ultimate has the best thermal conductivity value of all foiled warm edge spacer bars
The Best Comfort
Ultimate spacer ultimate comfort Windows with Ultimate inside keep homes at a comfortable temperature all year round
The Best Aesthetics
Ultimate has a satin finish and the widest choice of colours
The Best Long Lasting Performance
High Tech Gas Barrier keeps sealed units performing year after year
For more information see page 9
Swiss Duplex Grille Systems
Exclusive to DGS compatible with Swiss Spacer New 14mm size
available
Simple and easy to assemble this is a unique bespoke system that
enables the fabrication of one sealed unit but gives the appearance of
multiple sealed units
Kommerling Kodimelt IG
NEW solvent-free one component sealant Suitable for sealing insulating glass units It features
very low water vapour and gas transmission rate good adhesion to glass aluminium and galvanized
or stainless steel
For more information see page 26
4 dgsgroupcouk DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
Chromatech Ultra Warm Edge Spacer Bar
Now with improved thermal performance
DGS are pleased to announce the implementation of an improved thermal
performance backing manufactured from APB polymer
Features
Strong impervious vapourmoisture barrier Unlike tapes not easily
damaged
Rigid high grade stainless steel base
Bendable on existing bending machines
Consistent close tolerance dimensions - corner keys and connectors will
always fit
Low thermal transmittance
Minimal thermal expansioncontraction ensures long unit durability
Extra small more frequent perforations ensure good airflow and dust
resistance For more information see page 13
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with
aluminium stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a
simple steel pin that eliminates potential cracking of warm edge spacer
bar furthermore the need to preload the spacer bar with desiccant is
eliminated This enables manufacturers to fabricate decorative sealed units
and charge them with desiccant just prior to unit assembly and sealing total
flexibility is assured
For more information see page 51 New DGS Pin Gun
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified manufactured in accordance with UNI EN 1279 regulation adjustable to any architectural need highly resistant at any latitude and climatic zone and long-lasting Their linear thermal transmittance is basically nil centesimal (UNI EN 10077) Surfaces are powder-coated by extraordinary long-lasting natural pigments with high capacities to stand extended exposure to sunlight and corrosion Surfaces are anodised by chemical polishing and foils are certified by the most famous quality label organisations of the field
For more information see page 38
The Sealed Unit Guide
5 DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
In This Issue
Spacer Bar Warm Edge Warm - An introduction 7
Rating System 8
Swisspacer Warm Edge Technology Spacer Bar 9
Swisspacer Alufoil Bar - Economy and Performance 9
Swisspacer Duplex System (Georgian Bar) 12
Swisspacer Double Face System (Georgian Bar) 12
Chromatech Ultra Spacer Bar 13
Chromatech Plus Spacer Bar 15
Super Spacer 16
Gas Filling and Testing 17
Alupro Bendable Spacer Bar 18
Alupro Standard Induction Welded Spacer Bar 20
Duplex System for Standard Spacer Bars 23
Alupro Double Face Spacer Bar 24
Hot Melt Sealant Fenzi Hotver 2000 Hot Melt Sealant 25
Bostik 5000 Hot Melt 26
Bostik 5200 Hot Melt 27
Bostik P5125 Hot Melt Butyl Insulating Glass Sealant 27
2 Part Sealant Fenzi Thiover two-part polysulphide sealant 28
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 dgsgroupcouk DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
REACH Regulations
REACH regulations apply to all products imported into the EU from 31st May
2013 and enforcement of the criteria is with the Health and Safety Executive
Any products that do not comply cannot legally be sold past this date and all
IG units MUST HAVE REACH certification
We at DGS are extremely pleased to get complete REACH approval for our
quality range of GLASMOL Desiccants
CE Marking
From 1st July 2013 all products under the CPR (Construction Products
Regulation) will have to show the CE mark on their label This is a legal
requirement To use the CE mark all products used must comply with the
relevant standards ie desiccant must have REACH regulation
Penalties up to pound5000 fine can be imposed for not CE marking or for using the
CE mark without compliance ALL PRODUCTS SUPPLIED BY THE DGS GROUP
COMPLY WITH THE NEW REGULATIONS
News and Views - Whats Happening at DGS
Increased Spacer Print Capacity
DGS invest in more capacity at its Donington HQ
The ever increasing demand for printed warm edge products has
necessitated further investment by DGS to again increase printing
capacity
Managing Director David Aucott says
ldquoThe increase in demand for printed warm edge bar has been quite
extraordinary We have been struggling for some time to keep pace with
the phenomenal increase in sales of these products and we had no choice
but install another printing line at our Donington hub We now have a
number of lines and combining these with shift working enables us to cope
with the demand
We always have an eye on the need to maintain and improve current
customer serviceability and this commitment should not be compromised by
new business I am quite sure that yet another line will be required in the
near future and the planning for this is at an advanced stage
Having multiple lines does give us flexibility and also allows us to
thoroughly maintain our equipmentrdquo
DGS use high performance UV resistant ldquobluerdquo print as the standard for all warm edge
products making the print easily visible even on the very popular black bars
Default Window Specification Method for
Building Regulation Compliance
In September 2010 the BFRC announced a new simple method of ensuring
compliance with the building regulations Up until this announcement it seemed
that that the WERs method (Window Energy Rating scheme) which involved a
computer simulation taking into account (various variables) in the construction of
the window was the only way of proving building regulation compliance
However this new method known as the lsquodefault window specificationrsquo states
that if a window is manufactured with a timber or PVC-U frame with an IGU
comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no
further proof of compliance
More detail is shown in the appendices on page 56
3 DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
The Sealed Unit Guide
Swisspacer Ultimate
The most energy efficient foiled warm edge spacer bar SWISSPACERrsquos new ULTIMATE spacer bar sets a new standard in energy
efficiency comfort and structural stability ULTIMATE came top in independent tests of all warm edge spacers conducted by IFT
Rosenheim
The Best Energy Efficiency
Ultimate has the best thermal conductivity value of all foiled warm edge spacer bars
The Best Comfort
Ultimate spacer ultimate comfort Windows with Ultimate inside keep homes at a comfortable temperature all year round
The Best Aesthetics
Ultimate has a satin finish and the widest choice of colours
The Best Long Lasting Performance
High Tech Gas Barrier keeps sealed units performing year after year
For more information see page 9
Swiss Duplex Grille Systems
Exclusive to DGS compatible with Swiss Spacer New 14mm size
available
Simple and easy to assemble this is a unique bespoke system that
enables the fabrication of one sealed unit but gives the appearance of
multiple sealed units
Kommerling Kodimelt IG
NEW solvent-free one component sealant Suitable for sealing insulating glass units It features
very low water vapour and gas transmission rate good adhesion to glass aluminium and galvanized
or stainless steel
For more information see page 26
4 dgsgroupcouk DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
Chromatech Ultra Warm Edge Spacer Bar
Now with improved thermal performance
DGS are pleased to announce the implementation of an improved thermal
performance backing manufactured from APB polymer
Features
Strong impervious vapourmoisture barrier Unlike tapes not easily
damaged
Rigid high grade stainless steel base
Bendable on existing bending machines
Consistent close tolerance dimensions - corner keys and connectors will
always fit
Low thermal transmittance
Minimal thermal expansioncontraction ensures long unit durability
Extra small more frequent perforations ensure good airflow and dust
resistance For more information see page 13
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with
aluminium stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a
simple steel pin that eliminates potential cracking of warm edge spacer
bar furthermore the need to preload the spacer bar with desiccant is
eliminated This enables manufacturers to fabricate decorative sealed units
and charge them with desiccant just prior to unit assembly and sealing total
flexibility is assured
For more information see page 51 New DGS Pin Gun
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified manufactured in accordance with UNI EN 1279 regulation adjustable to any architectural need highly resistant at any latitude and climatic zone and long-lasting Their linear thermal transmittance is basically nil centesimal (UNI EN 10077) Surfaces are powder-coated by extraordinary long-lasting natural pigments with high capacities to stand extended exposure to sunlight and corrosion Surfaces are anodised by chemical polishing and foils are certified by the most famous quality label organisations of the field
For more information see page 38
The Sealed Unit Guide
5 DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
In This Issue
Spacer Bar Warm Edge Warm - An introduction 7
Rating System 8
Swisspacer Warm Edge Technology Spacer Bar 9
Swisspacer Alufoil Bar - Economy and Performance 9
Swisspacer Duplex System (Georgian Bar) 12
Swisspacer Double Face System (Georgian Bar) 12
Chromatech Ultra Spacer Bar 13
Chromatech Plus Spacer Bar 15
Super Spacer 16
Gas Filling and Testing 17
Alupro Bendable Spacer Bar 18
Alupro Standard Induction Welded Spacer Bar 20
Duplex System for Standard Spacer Bars 23
Alupro Double Face Spacer Bar 24
Hot Melt Sealant Fenzi Hotver 2000 Hot Melt Sealant 25
Bostik 5000 Hot Melt 26
Bostik 5200 Hot Melt 27
Bostik P5125 Hot Melt Butyl Insulating Glass Sealant 27
2 Part Sealant Fenzi Thiover two-part polysulphide sealant 28
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
3 DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
The Sealed Unit Guide
Swisspacer Ultimate
The most energy efficient foiled warm edge spacer bar SWISSPACERrsquos new ULTIMATE spacer bar sets a new standard in energy
efficiency comfort and structural stability ULTIMATE came top in independent tests of all warm edge spacers conducted by IFT
Rosenheim
The Best Energy Efficiency
Ultimate has the best thermal conductivity value of all foiled warm edge spacer bars
The Best Comfort
Ultimate spacer ultimate comfort Windows with Ultimate inside keep homes at a comfortable temperature all year round
The Best Aesthetics
Ultimate has a satin finish and the widest choice of colours
The Best Long Lasting Performance
High Tech Gas Barrier keeps sealed units performing year after year
For more information see page 9
Swiss Duplex Grille Systems
Exclusive to DGS compatible with Swiss Spacer New 14mm size
available
Simple and easy to assemble this is a unique bespoke system that
enables the fabrication of one sealed unit but gives the appearance of
multiple sealed units
Kommerling Kodimelt IG
NEW solvent-free one component sealant Suitable for sealing insulating glass units It features
very low water vapour and gas transmission rate good adhesion to glass aluminium and galvanized
or stainless steel
For more information see page 26
4 dgsgroupcouk DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
Chromatech Ultra Warm Edge Spacer Bar
Now with improved thermal performance
DGS are pleased to announce the implementation of an improved thermal
performance backing manufactured from APB polymer
Features
Strong impervious vapourmoisture barrier Unlike tapes not easily
damaged
Rigid high grade stainless steel base
Bendable on existing bending machines
Consistent close tolerance dimensions - corner keys and connectors will
always fit
Low thermal transmittance
Minimal thermal expansioncontraction ensures long unit durability
Extra small more frequent perforations ensure good airflow and dust
resistance For more information see page 13
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with
aluminium stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a
simple steel pin that eliminates potential cracking of warm edge spacer
bar furthermore the need to preload the spacer bar with desiccant is
eliminated This enables manufacturers to fabricate decorative sealed units
and charge them with desiccant just prior to unit assembly and sealing total
flexibility is assured
For more information see page 51 New DGS Pin Gun
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified manufactured in accordance with UNI EN 1279 regulation adjustable to any architectural need highly resistant at any latitude and climatic zone and long-lasting Their linear thermal transmittance is basically nil centesimal (UNI EN 10077) Surfaces are powder-coated by extraordinary long-lasting natural pigments with high capacities to stand extended exposure to sunlight and corrosion Surfaces are anodised by chemical polishing and foils are certified by the most famous quality label organisations of the field
For more information see page 38
The Sealed Unit Guide
5 DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
In This Issue
Spacer Bar Warm Edge Warm - An introduction 7
Rating System 8
Swisspacer Warm Edge Technology Spacer Bar 9
Swisspacer Alufoil Bar - Economy and Performance 9
Swisspacer Duplex System (Georgian Bar) 12
Swisspacer Double Face System (Georgian Bar) 12
Chromatech Ultra Spacer Bar 13
Chromatech Plus Spacer Bar 15
Super Spacer 16
Gas Filling and Testing 17
Alupro Bendable Spacer Bar 18
Alupro Standard Induction Welded Spacer Bar 20
Duplex System for Standard Spacer Bars 23
Alupro Double Face Spacer Bar 24
Hot Melt Sealant Fenzi Hotver 2000 Hot Melt Sealant 25
Bostik 5000 Hot Melt 26
Bostik 5200 Hot Melt 27
Bostik P5125 Hot Melt Butyl Insulating Glass Sealant 27
2 Part Sealant Fenzi Thiover two-part polysulphide sealant 28
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
4 dgsgroupcouk DGS Sealed Unit Guide v0113a
More News and Views - Whats Happening at DGS
Chromatech Ultra Warm Edge Spacer Bar
Now with improved thermal performance
DGS are pleased to announce the implementation of an improved thermal
performance backing manufactured from APB polymer
Features
Strong impervious vapourmoisture barrier Unlike tapes not easily
damaged
Rigid high grade stainless steel base
Bendable on existing bending machines
Consistent close tolerance dimensions - corner keys and connectors will
always fit
Low thermal transmittance
Minimal thermal expansioncontraction ensures long unit durability
Extra small more frequent perforations ensure good airflow and dust
resistance For more information see page 13
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with
aluminium stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a
simple steel pin that eliminates potential cracking of warm edge spacer
bar furthermore the need to preload the spacer bar with desiccant is
eliminated This enables manufacturers to fabricate decorative sealed units
and charge them with desiccant just prior to unit assembly and sealing total
flexibility is assured
For more information see page 51 New DGS Pin Gun
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified manufactured in accordance with UNI EN 1279 regulation adjustable to any architectural need highly resistant at any latitude and climatic zone and long-lasting Their linear thermal transmittance is basically nil centesimal (UNI EN 10077) Surfaces are powder-coated by extraordinary long-lasting natural pigments with high capacities to stand extended exposure to sunlight and corrosion Surfaces are anodised by chemical polishing and foils are certified by the most famous quality label organisations of the field
For more information see page 38
The Sealed Unit Guide
5 DGS Sealed Unit Guide v0113a
The Sealed Unit Guide
In This Issue
Spacer Bar Warm Edge Warm - An introduction 7
Rating System 8
Swisspacer Warm Edge Technology Spacer Bar 9
Swisspacer Alufoil Bar - Economy and Performance 9
Swisspacer Duplex System (Georgian Bar) 12
Swisspacer Double Face System (Georgian Bar) 12
Chromatech Ultra Spacer Bar 13
Chromatech Plus Spacer Bar 15
Super Spacer 16
Gas Filling and Testing 17
Alupro Bendable Spacer Bar 18
Alupro Standard Induction Welded Spacer Bar 20
Duplex System for Standard Spacer Bars 23
Alupro Double Face Spacer Bar 24
Hot Melt Sealant Fenzi Hotver 2000 Hot Melt Sealant 25
Bostik 5000 Hot Melt 26
Bostik 5200 Hot Melt 27
Bostik P5125 Hot Melt Butyl Insulating Glass Sealant 27
2 Part Sealant Fenzi Thiover two-part polysulphide sealant 28
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Swisspacer U 8mm (51m length) SWISSU08BK SWISSU08GY SWISSU08WH 240 SWISSU08LG
Swisspacer U 10mm (51m length) SWISSU10BK SWISSU10GY SWISSU10WH 216 SWISSU10LG
Swisspacer U 12mm (51m length) SWISSU12BK SWISSU12GY SWISSU12WH 168 SWISSU12LG
Swisspacer U 14mm (51m length) SWISSU14BK SWISSU14GY SWISSU14WH 144 SWISSU14LG
Swisspacer U 16mm (51m length) SWISSU16BK SWISSU16GY SWISSU16WH 120 SWISSU16LG
Swisspacer U 18mm (51m length) SWISSU18BK SWISSU18GY SWISSU18WH 120 SWISSU18LG
Swisspacer U 20mm (51m length) SWISSU20BK SWISSU20GY SWISSU20WH 96 SWISSU20LG
Swisspacer U 22mm (51m length) SWISSU22BK SWISSU22GY SWISSU22LG SWISSU22WH 96
Swisspacer U 24mm (51m length) SWISSU24BK SWISSU24GY SWISSU24LG SWISSU24WH 96
Benefits of SWISSPACER
ULTIMATE - The best foiled warm edge spacer bar on the market ndash tried and tested by ift Rosenheim - ULTIMATE gives the best performance and it lasts Its High Tech Gas Barrier stops moisture getting in and insulating gas getting out of the sealed unit so performance doesnrsquot drop - Can be used lsquoout of the boxrsquo with cut and corner keys and on existing machinery or with specialist welders and benders for mass production - Ideal for triple glazing because it has a strong rigid structure - Its attractive matt sheen finish does not reflect on the glass or disturb the clean lines of the glazing Available in a choice of 17 colours
please contact your local branch for
details of colours available
Detailed modelling Material Thickness Conductivity (W Mk)
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
26 dgsgroupcouk DGS Sealed Unit Guide v0113a
Did you know
We sell silicone pads See
page 46
We sell nozzle guides for
hot melt machines See
page 46
Typical Performance Data (approx)
Moisture Vapour Transmission rate Very low
Application Temperature From +185oC to +200oC
For further details please contact your local
DGS sales office
Bostik 5000 hot melt butyl sealant has been specifically formulated for use in the
production of insulating glass units Bostik 5000 is a single part butyl rubber based
sealant which when applied at the correct temperature sets quickly from its molten state
allowing units to be moved from their assembly location between two and five minutes
after application Units can therefore be sealed and glazed within the same day Bostik
5000 has a high output and fast heat loss enabling optimum turn round of unit
production The combination of these properties also means that corner defects can be
easily avoided thereby ensuring a complete seal around the unit
Features
Compatible with all types of manual dispensing equipment currently available
Quick-setting from the molten state
Clean application with no wastage
No cleaning or purging of dispensing equipment required
Can be used as a secondary seal in conjunction with a PIB primary sealant such
as Bostik 2000
Convenient pack size for easy storage
Bostik 5000 Hot Melt
Hot Melt Sealant
Kommerling Hot Melt
Solvent-free one component sealant
Sealing insulating glass units
Very low water vapour and gas transmission rate
Good adhesion to glass aluminium and galvanized or stainless steel
Technical Data
Base Colour Consistency
Synthetic Rubber Black Rigid material processable only at elevated temperatures (170degC to 180degC)
Preparation
Surfaces to be bonded should be dry clean and free from dirt or grease If washing
machines or other certified equipment are not available we recommend Korasolv GL as a
cleaning agent
Density approx 118 gcmsup3 DIN 53 379 +23degC
Peel Resistance ge 4 Nmm Kommerling Test Method
Gas Permeability lt001 gmsup2h EN 12794
Water Vapour Transmission Rate lt02 gmsup2d EN12794
Volatile Content le 1 EN 12796 annex G
Fogging Without visual fogging EN 12796 annex C
MVI 155cmsup310 min DIN ISO 1133 2 16kg +180degC
Bonding
Kodimelt IG is delivered ready for use It is processed using adequate tank or barrel
melting equipment Recommended processing temperature is approx +170degC + 180degC
Special Notes
Store in a cool dry place Kodimelt
IG may be stored at room
temperature for at least 24
months
Product Code Carton
Size
Kodimelt
IG HMKODIMELT65 65kg
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
27 DGS Sealed Unit Guide v0113a
Hot Melt Sealant
Did you know
We can supply hot melt machines and a
range of other machinery from our
partner Atlantic Machinery Please
contact your local branch for more
information
Product Characteristics
Packaging 65kg block
Constitution A blend of butyl rubber with other synthetic polymers and resins
which contain no volatile materials
Colour Black
Form Rubbery solid
Density 119 gcm2
Shelf life
Storage
At least 12 months from date of manufacture when stored unopened
in a cool dry place within the temperature range +5oC to +25oC
Codes
The quality Sealant with the competitive edge
Bostik P5125 Hot Melt Butyl Edge Sealant is a single part 100 solids compound
specifically designed for the edge sealing of factory produced double glazing units
Hot Melt P5125 Butyl Insulating Glass Sealant
Product Code Carton
Size
Bostik
5125 HMBP512565 65kg
Shop Floor Checks Bostik advise that glass
temperature and ambient workshop
temperature should be at least 15degC Lower temperatures can have an adverse effect on
adhesion performance This advice applies to
all hot melt sealants
Hot Melt 5200
Bostik 5200 provides superior slump resistance moisture barrier and very low gas leak-age rate
Features
Latest development based on market leading technology
Formulated specifically to meet the demands of the North American and European
markets
Compatible with all spacer systems
Superior extensibility and movement accommodation
Product Code Carton
Size
Bostik
5200 HMB520065 65kg
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
28 dgsgroupcouk DGS Sealed Unit Guide v0113a
2 Part Sealant
Emcepren 200 LD Polyurethane Insulated Glass
Sealant
Product properties and application
solvent free two-component polyurethane sealant for edge sealing of all types of
insulated glass units
gives primerless adhesion to glass and spacer bars
its rheological properties ensure trouble-free application with both automatic and
manual application systems
Technical Data for EMCEPREN 200 LD Insulated Glass Sealant
Density approx 175 gcm3
Mixing ratio
by volume
by weight
Base Hardener
100 10
100 63
Pot life at 23deg C 40 - 50 minutes
Tack free at 23deg C
Foil method (according to BS 3712 Part 3) 60 - 80 minutes
Shore A after approx 3 hours approx 25
End shore A gt 45
Water vapour transmission according to EN
1279 part 2 4
Gas loss rate according to EN 1279 Part 3 040 per year
Product properties EMCEPREN 200 LD
Colour Black
Packaging 22 litre set
Storage Up to six months when stored at room temperature in original unopened containers
Safety advice
The hardener component contains Isocyanates Please pay attention to the EU safety data sheet Avoid contact with skin eyes and mucous membrane When working with hardener component
wear gloves and safety glasses Uncured material should not come in contact with foodstuff In case
of skin contact wash well with soap and water
Product Code Set Size
Emcepren 200 LD 22 litre PUEMCEPREN22 22 litre
Code
Thiover is a polisulphide sealant especially formulated for insulating glass Thiover is
produced in different viscosities in order to suit the individual requirements of the
operator and of the equipment in use Thiover is totally solvent free and can be used
either for the production of single seal or dual seal panels
Technical Characteristics
Product Code Set Size
Thioverreg 2 part Poysulphide Sealant 210 litre PSFENZI210 210 litre
Colour
Part A (base) Part B (catalyst)
Mixture (A+B)
Ivory Black
Anthracite
Mixing ratio
by volume by weight
10010 10095
Storage
9 months in the original containers It is recommended to store
Thiover in dry well ventilated rooms with an ambient tempera-ture between +10 degC and +30 degC
Packaging
210 litre kit (191l + 19l)
371kg (339kg + 32kg) Other packaging size could be discussed Please contact your
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
with the Atlantic Machinery small butyl extruder For more
information contact DGS sales or
visit
wwwatlantic-machinerycouk
Fenzi Butylverreg Primary Sealant 25kg slug
DGS PIB (Primary Insulating Butyl) Tape
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
30 dgsgroupcouk DGS Sealed Unit Guide v0113a
Desiccant
Desiccant
New Superior E Grade Desiccant
DGS 3Aring Molecular Sieve has been specifically developed for use in insulating glass
production
The product is suitable for all gas filling types and solvent free sealant systems
Low dew points are achieved over a long period of time to minimise pane deflection and
glass breakage This product is fully compliant with EN 1279-2 and EN 1279-3 and
manufactured to ISO 9001 2000 quality management systems
Superior E Grade as used in automated line
Reach compliant for peace of mind
High k (Potassium) content 3A Sieve
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc =
200
Specifically developed for use in insulating glass production in conjunction with
solvent free sealants
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air filled and gas filled insulating glass units
Available in 25kg boxes and 150kg drums
Manufactured to ISO 90012000 Quality Management Systems
Product Unit Code
DGS Glasmol E Desiccant 25kg box DESGME25
DGS Glasmol E Desiccant 150kg steel drum DESGME150
Glasmol E 150kg drum
Glasmol E 25kg box
Standard CE Grade Desiccant
DGS 3Å Molecular Sieve is our standard product Again the product is suitable for all gas filling types and solvent free sealant systems Low dew points are achieved over a long period of time to minimise pane deflection and glass breakage This product is fully compliant with EN 1279-2 EN1279-3 and manufactured to ISO 90012000 quality management systems
DGS 3A Glasmol Molecular Sieve is a mixture of zeolites and natural desiccants The product is fully activated for immediate application These homogenous dust free beads are suitable for all insulated glass systems including gas filled
Standard CE Grade
Standard moisture adsorption capacity according to DIN EN 1279-2 Annex D Tc
= 20
Achieves low dew point temperatures over a very long period of time to minimise
pane deflection and the danger of glass breakage
Recommended for air-filled and gas filled insulating glass units
Available in 25kg bag in boxes and 150kg steel drums
Manufactured to ISO 90012000 Quality Management Systems
Extremely competitively priced
Product Unit Code
DGS Glasmol CE Desiccant 25kg box DESGMCE25
Desiccant
Glasmol CE 25kg box
31 DGS Sealed Unit Guide v0113a
Desiccant Dispensers
Wall Mounted Desiccant Dispenser
This machine is designed to dispense large volumes of desiccant with or without an
optional vibration unit
Fills between 12 and 24 spacer bars at one time
Hopper capacity 60kg
Airtight lid rubber seals and strip bushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 500 x 330 x 1480mm
Stand available
Small Wall Mounted Desiccant Dispenser
This dispenser is designed to keep fresh and fill smaller quantities of spacer bar and is
available with or without a stand
Designed to keep fresh and fill smaller quantities of spacer bar
Available with or without a stand
Fills between 4 and 8 spacer bars at one time
Hopper capacity 30kg
Airtight lid rubber seals and strip brushes prevent loss and deterioration of
desiccant
Optional vibrator unit for small profiles
Dimensions 350 x 330 x 1250mm
Stand available
Wall Mounted Desiccant Dispenser
Small Wall Mounted Desiccant Dispenser
32 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Colour Code 18 x 8 Stillage Stillage
Quantity
Stillage Code Stillage
Quantity
White (Ral 9016) GBAP1808WHST 5700m GB2508WHST 3600m
Warm White (Ral 9010) GBAP1808WWST 5700m GB2508WWST 3600m
Other foiled and powder coated colours availablemdashcontact your local DGS Sales office with
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
SQUARE hole Light Oak GBDCSA1808LO GBDCSA2508LO 200
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
34 dgsgroupcouk DGS Sealed Unit Guide v0113a
Square Cut Centres for Aluminium Georgian Bar
Colour Code 18 x 8 Code 25 x 8 Bag Qty
White (Ral 9016) GBSC1808WH GBSC2508WH 200
Warm White (Ral 9010) GBSC1808WW GBSC2508WW 200
Brown GBSC1808BN GBSC2508BN 200
Cream (Ral 1015) GBSC1808CR GBSC2508CR 200
Mahogany Woodgrain GBSC1808WG GBSC2508WG 200
Light Oak Grain GBSC1808LO GBSC2508LO 200
Irish Oak Grain GBSC1808IO GBSC2508IO 200
Georgian Bar
Square Cut Centres for Dual Coloured (12 wrap) Georgian Bar
For dual coloured (12 wrap) Georgian bar you need one of the centres below and centre clip
Colour Code 18 x 8 Code 25 x 8 Bag Qty
Mahogany Woodgrain GBSC1808WGP GBSC2508WGP 200
Light Oak Grain GBSC1808LOP GBSC2508LOP 200
White Centre Clip GBCC1808WH GBCC2508WH 100
Georgian Bar Ends
Item Code 18 x
8mm Code 25x 8mm Bag Qty
18 x 8 White (Ral 9016) GBE1808WH GBE2508WH 300
18 x 8 Warm White (Ral 9010) GBE1808WW GBE2508WW 300
18 x 8 Brown GBE1808BN GBE2508BN 300
18 x 8 Light Oak GBE1808LO GBE2508LO 300
Georgian bar ends connect Georgian bar to spacer bar For ends to suit
mahogany and rosewood bar please use brown
Georgian Bar Ends
Square Cut Centres for use with Aluminium
Georgian Bar 18mm x 8mm White centre
clip For dual coloured (12 wrap) Georgian bar you need one centre and centre clip
New product - Centre in Irish oak
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
35 DGS Sealed Unit Guide v0113a
Georgian Bar
Georgian Bar Staple Ends
Item Code Bag Qty
Staple Ends 18x8 Clear GBSEDGS1808CL 1000
Staple Ends 25x8 Clear GBSEDGS2508CL 1000
Staple ends are for use with automatic staple machines
Square Cut Self Centering Staple Ends 18mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC115 1000
Square Cut Self Centring Staple End 155mm GBSEC155 1000
Square Cut Self Centring Staple End 195mm GBSEC195 1000
Georgian Bar Staple Ends
Square Cut Self Centering Staple Ends
Saddle Clips
Staples
Item Code Bag Qty
Staples standard box GBSTAPLEBEA16 5000
Georgian Bar Saddle Clips
Item Code Box Qty
Georgian Bar Saddle Clip 18 x 8
White GBSAD1808WH 1000
Georgian Bar Saddle Clip 18 x 8
Brown GBSAD1808BN 1000
Georgian Bar Saddle Clip 25 x 8 White
GBSAD2508WH 1000
DGS Pin Gun Pins
Product Code Box Quantity
New DGS Pin Gun Pins GBPINS 20000
End Fixing Pins
For pin gun see page 52
Square Cut Self Centering Staple Ends 25mm System
Item Code Bag Qty
Square Cut Self Centring Staple End 115mm GBSEC25115 1000
Square Cut Self Centring Staple End 155mm GBSEC25155 1000
Square Cut Self Centring Staple End 195mm GBSEC25195 1000
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
36 dgsgroupcouk DGS Sealed Unit Guide v0113a
Georgian Bar
Did you know
We sell duplex and double
face systems which use
spacer bar as Georgian
bar See pages 12 and 24
Georgian Bar Accessory Kits 25 x 8 Drilled Centres
Item Kit Code Quantity
ROUND hole white (Ral 9016) 25 x 8 GBKEYKIT25WH 1 kit
ROUND hole warm white (Ral 9010) 25 x 8 GBKEYKIT25WW 1 kit
ROUND hole brown 25 x 8 GBKEYKIT25BN 1 kit
SQUARE hole white (Ral 9016) 25 x 8 GBKEYKITS25WH 1 kit
SQUARE hole warm white (Ral 9010) 25 x 8 GBKEYKITS25WW 1 kit
SQUARE hole brown 25 x 8 GBKEYKITS25BN 1 kit
Item Kit Code Quantity
ROUND hole white (Ral 9016) 18 x 8 GBKEYKITWH 1 kit
ROUND hole warm white (Ral 9010) 18 x 8 GBKEYKITWW 1 kit
ROUND hole brown 18 x 8 GBKEYKITBN 1 kit
SQUARE hole white (Ral 9016) 18 x 8 GBKEYKITSHWH 1 kit
SQUARE hole warm white (Ral 9010) 18 x 8 GBKEYKITSHWW 1 kit
SQUARE hole brown 18 x 8 GBKEYKITSHBN 1 kit
150 pieces 150 pieces
+ +
300 pieces
Georgian Bar Accessory Kits 18 x 8 Square Cut
Item Kit Code Quantity
White (Ral 9016) GBKEYKITSCWH 1 kit
Warm White (Ral 9010) GBKEYKITSCWW 1 kit
Brown GBKEYKITSCBN 1 kit
+
300 pieces 150 pieces
Georgian Bar Accessory Kits 18 x 8 Drilled Centres
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
37 DGS Sealed Unit Guide v0113a
Georgian Bar
Germanella lsquoPrsquo Georgian Bar (3m)
DGS Germanella P Georgian bar is an aesthetically pleasing light section bar Its cross
section is 9 x 55mm It is currently available in gold and chrome finishes
Item Code Bar Length
Metres per Box
Germanella P Georgian Bar Gold GBGPGD 3m 210
Germanella P Georgian Bar Chrome GBGPCH 3m 210
Germanella P Georgian Bar Accessories
Item Code Box Qty
Germanella P Metal Cross Cover (Gold) GBGPMCGD 100
Germanella P Metal Cross Cover (Chrome) GBGPMCCH 100
Germanella P Metal End (Gold) GBGPMEGD 200
Germanella P Metal End (Chrome) GBGPMECH 200
Germanella P Plastic Cross Insert (Black) GBGPPCBK 500
Germanella P Plastic End Connector (long clip) GBGPPELCL 800
Germanella P Plastic End Connector (short clip) GBGPPESCL 800
Germanella P Plastic Centre Piece (Gold) GBGPPCGD 200500
Germanella P Plastic Staple End GBGPPSECL 800
Solid Centre (Gold)
4-Way Plastic Key
Metal Cross Cover (Gold)
Aluminium End Connector (Gold)
Germanella P in Gold and Chrome
End connector long clip and short clip
Staple End
Item Code Box Qty
Germanella P Decorative Lily Gold GBGPDLGD 50
Germanella P Decorative Diamond Gold GBGPDDGD 50
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
This is an aluminium foil tape thickness 38 microns with a permanent acrylic pressure
sensitive adhesive Aluminium foil lsquos efficiency as a barrier to moisture gases and light
is well known Thicknesses above 25 microns are impermeable The adhesive has a
combination of properties high peel good tack and shear resistance This tape is
particularly suitable for protecting sealed units
Item Code Rollsbox
Self Wound Aluminium Foil Tape 25mm ATSW25 48
Self Wound Aluminium Foil Tape 30mm ATSW30 40
Self Wound Aluminium Foil Tape 38mm ATSW38 32
Self Wound Aluminium Foil Tape 43mm ATSW43 24
Self Wound Aluminium Foil Tape 50mm ATSW50 24
Primary Seal PIB Tape
Item Code Reelscarton
PIB tape 35mm 30m roll PIBTAPE35 100
For use when fabricating sealed units to EN1279 Part 3 - Gas Retention
DGS offer a simple and effective way to use PIB primary seal tape without the need for
expensive equipment PIB is an effective barrier against gas loss for both hot melt and 2
part edge sealants
DGS PIB Tape is a butyl rubber two sided self adhesive tape reinforced with a cotton
mesh for stability This unique tape has been developed for spacer bar used in insulated
glass units Application can be by hand or using a simple tape applicator
Size 06mm x 3mm x 30m
Packing 100 rolls per box
Specific gravity 135
Non volatile content 996
Tensile adhesion 192 Ncm2
Tested to EN1279 UVFogging Norm
50 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tapes
Double Sided Spacer Bar Tape
DGS Spacer Bar tape is a high quality product which has been tested to BS5713
resistance to ultra-violet radiation when in use with hermetically sealed units
Item Code Reelscarton
Spacer Bar Tape 35mm DST35 160
Double Sided Spacer Bar Tape
Protection Tape
DGS Protection Tape is a low tack tape which can be readily removed after use without
leaving any residue
Item Code Rollscarton Roll
Protection Tape 1rdquo (25mm) PT01 48 Rolls 50m
Protection Tape 2rdquo (50mm) PT02 24 Rolls 50m
Protection Tape
Laminated Poly Cloth Tape (50m rolls)
This is a laminated polythene cloth tape coated with aggressive pressure sensitive
adhesive particularly suitable for protecting sealed units
Item Code Rollscarton
Laminated Cloth Tape 25mm CT25 48
Laminated Cloth Tape 30mm CT30 40
Laminated Cloth tape 35mm CT35 32
Laminated Cloth tape 38mm CT38 32
Laminated Cloth tape 44mm CT44 24
Laminated Cloth tape 50mm CT50 24
Laminated Poly Cloth Tape (50m rolls)
51 DGS Sealed Unit Guide v0113a
Tools
DGS Pin Gun Pins
Toyo Self Oiling Glass Cutter TC17
Toyo Glass Cutter with Metal HandleTC17a
Toyo Glass Cutter with Plastic HandleTC20
Double pad lifter
New DGS Pin Gun
New DGS Pin Gun
Fast simple cost effective solution available now and compatible with aluminium
stainless steel and proprietary warm edge spacers
This new innovative system replaces traditional staple fixing systems with a simple steel
pin that eliminates potential cracking of warm edge spacer bar furthermore the need to
preload the spacer bar with desiccant is eliminated This enables manufacturers to
fabricate decorative sealed units and charge them with desiccant just prior to unit
assembly and sealing total flexibility is assured
Check these features
The need to pre-load spacer bars with desiccant is eliminated
Potential cracking of spacer bar is eliminated
Suitable for aluminium stainless steel and warm edge spacer bars
Operation is fast and simple
Required air pressure for operation 4 - 6 bar
Potential cost savings of up to 30
Try before you buy offer is available
Product Code Box Quantity
New DGS Pin Gun GBPINGUN 1 (single)
New DGS Pin Gun Pins GBPINS 20000
Product Code
Toyo Glass Cutter TC17 Plastic Handle GCTC17
Toyo Glass Cutter TC17a Metal Handle GCTC17A
Toyo Glass Cutter TC20 GCTC20
Glass Cutters
Pad Lifters
Product Code Max lifting capacity
Double pad lifter DPL 60kg
Triple pad lifter TPL 100kg
Product Code
Suction lathe 1500mm SL1500
Suction lathe 2500mm SL2500
Safe and accurate straight line cutting edge for one person operation Quick suction
action with easy turn screw These items are available lsquoto orderrsquo
Suction Lathes
Suction Lathes
Triple pad lifter
52 dgsgroupcouk DGS Sealed Unit Guide v0113a
Tools
Product Code Unit
Glas-o-Meter Glass Thickness Measuring Device GM0471 Each
Glas-o-Meter Glass Thickness Measuring Device
The Glas-o-Meter Glass Thickness Measuring Device enables you to measure the thickness
of the glazing unit in situ ie in the frame
The Glas-o-Meter also features an optical device for measuring the thickness of the glass
This items is available lsquoto orderrsquo
Glas-o-Meter Glass Thickness Measuring
Device
Red Chinagraph pencils are available
ex-stock All other colours are available to
order
Product Code Unit
5m tape measure TM05 each
Tape Measure (5m)
Features
High quality shockproof rubber casing
Clear and easy to read graduations in metric and imperial units
Available in 5m x 25mm
Product Code Box qty
Chinagraph pencils red CP 12
Chinagraph pencils
This is the leading and original pencil for marking on glass acetate film china and all
polished surfaces It is made from a combination of specially selected pigments and waxes
to give an unrivalled quality
The pencil mark is impervious to water and dampness but may be removed with a dry
cloth
All colours conform to the Pencils and Graphic Instruments (Safety) Regulations 1974
Other colours available on request
Powerlock Tape measure
PVCu Window Knife (Moon Knife)
Product Code Unit
PVCu Window Knife (Moon Knife) MK each
Putty Knife
Product Code Unit
Putty Knife PK each
Skeleton Gun
Product Code Unit Box Qty
Skeleton Gun SG Each 12
53 DGS Sealed Unit Guide v0113a
Tools
Stanley Knife
Product Code Unit
Stanley Knife SK each
Heavy Duty Stanley Blades
Product Code Box Qty
Heavy Duty Stanley Blades SBHD1992 100
Razor Blades Single Edged
Product Code Box Qty
Razor Blades Single Edged RBSE 100
Stanley Scraper
Product Code Unit
Stanley Scraper SS each
Expanding Foam Applicator Gun
Product Code Unit
Expanding Foam Applicator Gun EFDGSAG Each
Rubber Lead Roller
Product Code Unit
Rubber lead roller RLR Each
Boning Peg
Product Code Unit
Boning Peg BP Each
Rubber Lead Roller
Boning Peg
54 dgsgroupcouk DGS Sealed Unit Guide v0113a
List of Appendices
Appendices
National Window Energy Ratings Scheme WERs 55
Energy Saving Trust 55
Default Window Specification 56
Notes on Gas Fill Components 57
Gas Fill Components - A Summary 58
Duplex amp Double Face Systems Explained 59
55 DGS Sealed Unit Guide v0113a
Window Energy Ratings Scheme WERs
National Window Energy Ratings Scheme WERs
The British Fenestration Rating Council (BFRC) in conjunction with the UK glazing industry
and European partners has designed a window rating system to meet the need for simple
and accurate information system which can be used to provide energy efficiency
information that is easily understood and can be used to compare fenestration products
The simple lsquoU valuersquo does not fulfil these requirements because it only focuses on the heat
loss from the window and takes no account of the solar heat gain through windows which
can improve the overall energy efficiency of the house From 1 October 2010 all newly
manufactured windows are required to attain at least a lsquoCrsquo rating on the BFRC system
Window Energy Rating
The BFRC provides third party certification for the total thermal performance of windows
using a lsquofair accurate and crediblersquo assessment scheme Window energy rating
allows consumers to rapidly compare the energy efficiency of competing products
allows specifiers to select windows based on a validated performance figure
allows legislators and others to ensure that fitted windows meet the legal
requirements
allows energy agencies to direct support to energy efficient products
provides a method to link thermal window performance to other thermal
assessment systems
The A-G Scale
Windows are rated using the A to G scale on the basis of their total energy efficiency
where an A-rated window is more energy efficient than a G-rated window Consumers and
specifiers can quickly and easily choose the most suitable window for their needs The
system can be used to verify that legal requirements are met and energy agencies can
verify that window meets their criteria for support
Calculating the Rating
The Window Energy rating assesses the whole window energy performance and covers
the frame material the frame design the glass type and all the other components that
make up the window The rating is carried out by computer simulation of the product to
European Standards and the use of climate data and building models This gives a single
number that can be used to compare the energy performance of a window simply and
quickly
Energy Saving Trust
The Energy Saving Recommended logo has been developed by the Energy Saving Trust to
distinguish the most energy efficient products on the market
The Energy Saving Trust is an independent non-profit making organisation backed by the
Government Its aim is to cut emissions of carbon dioxide (CO2) the main greenhouse
gas causing climate change by promoting the sustainable and efficient use of energy
Since 1 October 2010 only windows with a lsquoBrsquo rating or higher are eligible to be endorsed
by the Energy Saving Trust and to use the Energy Saving Recommended logo (subject to
approval)
For more information visit wwwenergysavingtrustorguk
56 dgsgroupcouk DGS Sealed Unit Guide v0113a
An Alternative Method
Default Window Specification
In September 2010 the BFRC announced a simple method of ensuring compliance with
the building regulations Up until this announcement it seemed that that the WERs
(Window Energy Rating scheme) which involved a computer simulation taking into
account various variables in the construction of the window was the only way of proving
building regulation compliance However this new method known as the lsquodefault window
specificationrsquo states that if a window is manufactured with a timber or PVC-U frame with
an IGU comprising soft coat low-e glass 90 gas filled and warm edge spacer bar it will
be deemed to have achieved an overall U-value of 16Wm2K and will need no further
proof of compliance The BFRC said
ldquoThe work which has been undertaken by BFRC with the detailed simulation of
thousands of window combinations and the resulting whole window U value and WER
means we can look at which combinations achieve the 16 U value It is apparent that if
you have a timber or PVC-U frame and you use an IGU comprising soft coat low E
glass 90 gas filled and warm edge spacer bar you will achieve a 16 U value
We know there are many other combinations of component which can achieve the 16 U
value however the above specification is a clear guide for FENSA registered window
installers who need a quick guide solution to be prepared for 1 October 2010 Other
solutions will achieve the required U value hard coat low E non gas filled units and all
spacers bars could still be used these alternative combinations will have to be
determined by detailed simulation or by using one of the U value calculatorsrdquo
57 DGS Sealed Unit Guide v0113a
Notes on Gas Fill Components
Choosing a Gas Fill method
Increasingly carbon emission regulations and market forces are pushing the sealed unit
manufacturer towards gas filled units usually using argon or krypton as the gas fill
material
Three methods of gas fill are available to the manufacturer These are
Use of gas sleeves inserted into the bar
Use of special gas corner keys
Manufacture using an on-line gas press
DGS supports the first two options and is able to supply a variety of components for gas
corner key fill and sleeve fill some of these components are exclusive to DGS
Whilst the use of a line gas press is advantageous in that no holes are required and there
is no extra handling the lsquodown-sidersquo is that a sizable capital investment is required
typically set up cost for this method would be pound150k
Spacer Bar Type is a Factor
One factor considered in the choice of components is the type of spacer bar used
Aluminium spacer bar is available in two distinct types
bendable for use on automatic lines and
non-bendable using corner keys
Bendable Spacer
To manufacture a sealed unit using bendable bar the bar is bent to the required
dimensions and the two ends are joined using a straight connector The choice of gas fill
method is either
Use of sleeves and plugs introduced somewhere into the bar
Manufacture on a line gas press
Non-Bendable Spacer
To manufacture a sealed unit using non-bendable bar individual pieces of bar are joined
using corner keys When using a non-bendable type the user can choose
Use of sleeves and plugs introduced somewhere into the bar
Use of lsquogas fill corner keysrsquo
To manufacture on a line gas press
Note that using non-bendable bar gives an additional choice of injecting the gas via a lsquogas
corner keyrsquo with a hole in it
Using gas sleeves and plugs (bendable and non-bendable spacers)
To use the gas sleeve method to inject insulating gas into a sealed unit 1 or 2 small holes
must be drilled somewhere in the bar to accommodate the gas-fill sleeves The number of
sleeves required depends on the requirements of the gas filling machine gas is
introduced through the sleeve and the unit is sealed using a dedicated plug
Using gas fill corner keys and plugs (non-bendable spacers only)
Gas is introduced through a special lsquogas corner keyrsquo with a hole and the unit is sealed
using a dedicated plug Matching lsquogas corner keys without a holersquo are used in the other
corners
Specific Spacer Types - Warm Edge or Standard bar
Having chosen a sleeve or gas fill corner key option components compatible with the
spacer bar be it warm edge or standard must be chosen
Making the Decision
Now having a choice between using a gas fill sleeve or a gas fill corner key or using gas
press production how is the decision made Ultimately the decision on which method to
use is down to customer preference-
Sleeves and plugs use cheaper components but require more labour
Gas fill corner keys use more expensive components but require less labour
Gas press production does not require any holes to be drilled therefore there is
less handling but a substantial capital investment typically of pound150000 is required
58 dgsgroupcouk DGS Sealed Unit Guide v0113a
Gas Fill Components - A Summary
Gas fill sleeves for bendable and non-bendable
Warm Edge Bar
Swisspacer Chromatech
Ultra
GKSSS
GKP4472
Standard Bar
Chose Diameter
65mm
GKS68
GKP4472
50mm
GKS50
GKP51
Gas fill corners for non-bendable spacer only
GKW
GKP36 for 55mm
bar GKP51 for other
sizes
Standard Bar Warm Edge Bar
Swisspacer 16 20mm
SWISSDGKW
SWISSDGKP
Swisspacer 12 14 18mm
SWISSGKW
SWISSGKP
Chromatech Ultra
SSBCUGKW
Gas plug GKP51
Summary
Non- Bendable Option
Sleevesplugs or
Gas corner keysplugs or
On line gas press
Bendable Bar
Sleeves plugs
On line gas press
59 DGS Sealed Unit Guide v0113a
Duplex amp Double Face Systems Explained
So what are Duplex and Double Face Spacers Systems
Duplex Key Systems are designed to enable the fabrication of single sealed units which appear
to be an array of multiple sealed units
There are two possible ways of achieving this
Duplex Key Systems
These consist of end keys and centres which allow the use of two lengths of spacer bar to be
placed side by side with a small gap between After fabrication an external Georgian bar is fixed
onto the outside of the glass on both sides over the spacer bar pair This gives the appearance of
multiple small sealed units being used
Double Face Spacer
This is a special spacer which has two faces Again after fabrication an external Georgian bar is
fixed onto the outside of the glass on both sides over the spacer bar
For duplex and double face systems in our standard bar range see pages 23 and 24
Details on Swisspacer warm edge duplex and double face systems can be found on page 12
This is a single
sealed unit but
when glazed appears to be
4 smaller units
Double face
spacer bar
Duplex Key System using
special keys and 2 lengths
of standard spacer bar
Face 1
Face 2
Face 2
Face 1
Swiss Georgian
(Double face) Bar
DGS offer a range of components for Swisspacer These can be used with standard Swisspacer but we also stock
Swisspacer without the moisture barrier foil thus reducing costs For duplex and double face systems in our
Swisspacer bar range see page 9
60 dgsgroupcouk DGS Sealed Unit Guide v0113a
DGS Best Seller - Swisspacer Ultimate
Launched in 2013 SWISSPACER Ultimate is the next generation and the best
foiled warm edge spacer bar in the world
ULTIMATE was top of all leading foiled warm edge spacers for thermal performance in official tests by ift Rosenheim (WA-171
amp WA-082)
A warm edge spacer bar has to achieve the best thermal performance but it also has to maintain that performance for years by
preventing insulating gas leaking out and moisture vapour getting into the sealed unit
The ideal product design is a spacer bar material with outstanding thermal properties and a backing foil that is capable of
stopping 100 of gas and moisture vapour transmission so it can maintain its energy saving performance over many years
Ultimatersquos High Tech Gas Barrier is as good as metal backing foils such as steel or aluminium in preventing gas and moisture
vapour transmission
This catalogue is available to
download in PDF form from
our NEW website
(Launch 2014)
Swisspacer Ultimate Stock
Available from DGS the largest distributor of Swisspacer
stocking over 25 million metres of Swiss bar
61 DGS Sealed Unit Guide v0113a
Swiss
Ultimate
See Page 9
for details
Scan here to visit
wwwdgsgroupcouk
62 dgsgroupcouk DGS Sealed Unit Guide v0113a
38 dgsgroupcouk DGS Sealed Unit Guide v0113a
Varsavia Georgian Bar
Varsavia Georgian Bar
Varsavia Georgian bars are Qualicoatreg and Qualanodreg certified and suitable for any domesticcommercial applications Three sizes available cover any Georgian rectangular and patterned requirements in RAL or foiled finishes
Item Code
End Connector GBV1808T
Item Code
End Connector GBV4508T
Item Code
End Connector GBV2608T
Item Code
Assembling set with round pin Oslash 4mm
GBV2608KR
Item Code
Assembling set with round pin Oslash 4mm
GBV4508KR
Item Code
Assembling set with round pin Oslash 4mm
GBV1808KQ
Item Code Box Qty Finish
Varsavia Georgian Bar 18 x 8 GBV1808LO 255 Light oak
Varsavia Georgian Bar 18 x 8 GBV1808MY 255 Mahogany
Varsavia Georgian Bar 18 x 8 GBV1808WW 255 Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWLO 255 Light Oak and Warm White
Varsavia Georgian Bar 18 x 8 GBV1808WWMY 255 Warm White and Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608LO 204 Light oak
Varsavia Georgian Bar 26 x 8 GBV2608MY 204 Mahogany
Varsavia Georgian Bar 26 x 8 GBV2608WW 204 Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWLO 204 Light Oak and Warm White
Varsavia Georgian Bar 26 x 8 GBV2608WWMY 204 Warm White and Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508LO 102 Light oak
Varsavia Georgian Bar 45 x 8 GBV4508MY 102 Mahogany
Varsavia Georgian Bar 45 x 8 GBV4508WW 102 Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWLO 102 Light Oak and Warm White
Varsavia Georgian Bar 45 x 8 GBV4508WWMY 102 Warm White and Mahogany
Georgian Bar
Transom Keys
Edge Keys
39 DGS Sealed Unit Guide v0113a
Bespoke Georgian Grille
Georgian Grilles to your specification delivered
within a week
All grilles constructed using a spacer bar width and colour of your choice
No charge for colour variants (except for straight grilles)
Sizes available include 18 x 8mm 25 x 8mm 34 x 8mm and 45 x 10mm For
other sizes please call
Precision produces joints stapled to avoid twisting in sealed unit
All products manufactured in compliance with BS EN ISO 90012000
Straight grilles available in 18 x 8mm and 25 x 8mm
Warm edge spacer systems available or Swiss Ultimate in colours and a range
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
Ionacreg NM-60 Ion Exchange Resin for Glass Washer Demineralising Systems
lonac NM-60reg Glass Washer Resin 25 litres is a high quality resin mixture for direct purification of water It can be used in glass washing machines to remove salts from the water which may otherwise cause streaking lonac NM-60reg is a highly regenerated mixed bed ion exchange resin consisting of a 11 chemically equivalent mixture of a type 1 strong base anion exchange resin and a strong acid cation exchange resin lonac NM-60reg is specially treated for high conversion and low TOC to meet the most exacting standards of high purity water industry The resin mixture is ready for the use without regeneration lonac NM‑60reg is especially suitable in glass washer demineralization systems
Note Exposure to the atmosphere for more than half an hour approx can result in
substantial quantities of carbon dioxide which can affect the performance of the product
Bags should be opened shortly before use and unused part bags re-sealed carefully The
product should not be left in direct sunlight
TradeSeal Glass Cleaner
DGS TradeSeal Glass Cleaner is a smear-free glass cleaner specially formulated for fast
and effective use on windows glass doors mirrors display cabinets etc
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12
DGS TradeSeal Low Modulus Silicone Oak SILTSLMOK Tube 310ml 25
DGS TradeSeal Low Modulus Silicone White SILTSLMWH Tube 310ml 25
Fixall Crystal Clear
Ready to use polyurethane based adhesive and filler which replaces traditional mortar based adhesives Ready to
use without mixing which saves time effort and money Paintable Fast curing Can be applied to damp
surfaces Excellent thermal and acoustic insulation properties DIN 4102 B2 Fire rated Available in Gun Grade and patented hand held versions
Product Code Unit Tubes per box
Fixall Adhesive Crystal Clear FIXALLCC 290ml 12
Silirub 2
Low modulus neutral cure silicone Virtually odourless Very fast skinning time and final cure (very low dirt pick
up) Solvent free formulation no shrinkage during curing Thick bodied for ease of use Excellent break off and
tooling Primerless adhesion on all common construction materials (glass plastics masonry substrates metals and wood) High movement capability Resistant to UV rain snow and ozone and many chemicals High and
low temperature resistance
Product Code Unit Tubes per box
Silirub 2 Silicone Clear SILIRUB2CL Tube 310ml 24
Silirub 2 Silicone Brown SILIRUB2BR Tube 310ml 15
Silirub 2 Silicone Oak SILIRUB2OK Tube 310ml 15
Silirub 2 Silicone White SILIRUB2WH Tube 310ml 15
Fixall High Tack
Fix ALL High Tack is a high quality single component joint sealant with high adhesive strength and initial tack It
is based on MS-Polymerreg
Product Code Unit Tubes per box
Fixall Adhesive High Tack White FIXALLHTWH 290ml 12
Fixall Adhesive High Tack Black FIXALLHTBK 290ml 12