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The Ramco Cements Limited, Govindapuram Works Page 2
The Ramco Cements Limited, Govindapuram Unit
ARIYALUR
DISTRICT
Details
Area 150 Ha.
Clinker
MTPA
Cement
MTPA
Power Plant
MW
Line 1 1.55 3.0 –
Line 2 1.70 2.5 40+20+6
Total 3.25 5.5 66
QMS EMS OHSMS 5 Star Rating
(only mines in
TN)
2017 – Energy
Efficient AwardEnMS Best OHC
15-16
National Best
Outstanding 5S
Movement
Best Private
Sec Org. for
NCQC 2016
5S - JUSE
QUANTITY
AWARDS & CERTIFICATES
The Ramco Cements Limited, Govindapuram Works
Environment Management System
Page 3
IMS POLICYWe, at The Ramco Cements Limited, Ariyalur, are
committed to achieve customer satisfaction by:-
• Meeting the customer requirements through
consistent quality.
• Preventing pollution and providing safe and
healthy environment
• People development
• Technology upgradation
• Continually improve the effectiveness of the IMS.
We shall strive to achieve these by:-
1. Manufacturing quality products with suitable
packaging.
2. Safe & on-time delivery to our customers.
3. Optimizing resources and increasing profitability
to the organization, while providing value to our
stakeholders.
4. Providing safe and healthy environment to our
employees, associates, visitors, neighbourhood
and customers.
5. Complying with applicable legal and other
requirements.
6. Conservation of natural resources through
efficient operation; and utilization of alternate
fuels, flyash and other industrial waste.
7. Enhancing the socio-economic standards of our
neighbours, through corporate social
responsibility.
8. Periodic setting and reviewing of IMS objectives.
We shall make this policy available to the public, on request.
The Ramco Cements Limited, Govindapuram Works
Road Map
➢ Improving energy efficiency
➢ Switching to alternative fuels, thermal substitution goals
➢ Reduction in carbon footprint
➢ Reducing the clinker to cement ratio
➢ Introduction of low NOx burner in Kiln
➢ Plan for installation of FGD in TPP
➢ Using emerging and innovative technologies
➢ Water conservation
➢ Greenery development
➢ Yield improvement
Page 4
The Ramco Cements Limited, Govindapuram Works Page 5
S. No Details Compliance
SPM
1 Kiln 1 & 2 Complied
2 Coal Mill 1 & 2 Complied
3 Cooler 1 & 2 Complied
4 Cement Mill 1 & 2 Complied
5 Power Plant (2 nos) Complied
SO2 & NOx
1 Kiln Complied
2 Power Plant Complied
Stacks
S. No Details Compliance
1 PM 2.5 & 10 Complied
2 SO2 & NOx Complied
Ambient Monitoring Station
S. No Details Compliance
1 pH Complied
2 TSS Complied
3 Temperature Complied
Effluent Monitoring
Compliance of stack emission & effluent standards to CAC & CPCB
6
Instruments for Measuring & Monitoring Emission
The Ramco Cements Limited, Govindapuram Works
ISO Certifications
Page 7
We were awarded
with
IS/ISO 14001:2015
The Ramco Cements Limited, Govindapuram Works
KILN /RAW MILL
➢ ILC Preheater with Low Nox Calciner in Pyro section.
➢ Fives Pillard Novaflam burner for kiln firing which consumes less primary air which reduces the Nox formation in the kiln.
➢ PTFE member woven fibre glass bags in RABH.
➢ Present PM value – 20-24 mg/Nm3.
➢ Nox – 450-500 mg/Nm3
Page 8
The Ramco Cements Limited, Govindapuram Works Page 9
Carbon Dioxide Emission Reduction by energy saving
Total Electrical energy Saved : 148 Lakh Units
Thermal energy Saved on power generation : 53028 mkcal
Thermal energy saved on energy saving projects : 1206 mkcal
Co2 Generation on Combustion : 0.443 kg/1000 kcal
Co2 Emission Reduction : 0.443*(53028+1206)/1000 = 24025839 kg
Total CO2 reduction : 2403 MT
The Ramco Cements Limited, Govindapuram Works Page 10
GHG Inventorisation
0.68
0.69
0.7
0.71
0.72
0.73
0.74
0.75
0.76
2014-15 2015-16 2016-17 2017-18
0.744
0.708
0.752 0.748
Kg / Kg of Cement
The Ramco Cements Limited, Govindapuram Works
Emission & Effluent Performance
Page 11
The Ramco Cements Limited, Govindapuram Works
Load Based Emission
Page 12
117.03
108.89 106.88111.69
60.94
0
20
40
60
80
100
120
140
2013-14 2014-15 2015-16 2016-17 2017-18
Stack Emission g/T
The Ramco Cements Limited, Govindapuram Works Page 13
Air Pollution Control Measures
CPP - ESPs
RABHs Closed Conveyors
Covered Shed
The Ramco Cements Limited, Govindapuram Works
Fugitive & Ambient Emission Control
Page 14
The Ramco Cements Limited, Govindapuram Works
Housekeeping Visual
Page 15
Clean Development Mechanism
Cleaner Production
The Ramco Cements Limited, Govindapuram Works
Water Performance
Page 16
0
20
40
60
80
100
2015-162016-17
2017-18
93
7777
Fresh Water Consumption Litres /Ton of Clinker
Rain Water Harvesting
Page 17
Total Area – 80 x 30 x 8 mCapacity - 19200 m3
Total Area –60 x 33 x 5 mCapacity - 9900 m3
Total Area – 110 x 37 x 4 mCapacity - 16280 m3
Total Area – 77 x 20 x 1.5 mCapacity – 2310 m3
Total Annual Recharge- 10.87 Lakhs m3
The Ramco Cements Limited, Govindapuram Works
Waste Management
Page 18
We have installed sprinklers and drip irrigation system for optimum utilization
of water to our greenery
development
Sewage Treatment plant (350 m3 / day)
installed is effectively used for
treatment and utilized for green belt development
Bio Gas Plant to consume
kitchen waste from colony and canteen with a capacity of 400
kg/day
S. No Particulars Year Quantity
1 TPP Ash (in MT) 15-16 18534
16-17 21416
17-18 22790
2 CETP Sludge (in MT)
16-17 904.26
17-18 6016.05
3 ETP Water from TPP (in KL)
15-16 34070
16-17 27129
17-18 31236
4 Waste to Wealth (Scrap sale)
(Rs. In Lacs)
15-16 144.16
16-17 72
17-18 92
The Ramco Cements Limited, Govindapuram Works Page 19
Covered Storage Infrastructure
India’s 1st Aluminum
Dome
Completely covered storage for raw
and finished goods. All transporting
conveyors are also closed.
The Ramco Cements Limited, Govindapuram Works Page 20
Utilisation of Renewable Energy
Solar Street lights➢ We use solar street light
at our Colony and
signals for the roads.
➢ We are in the process of
making the entire time
office building roof top
with solar panel for
harnessing solar power
within the premise for 10
kwh per day.
➢ On successful
implementation we
planned to install in our
mines office roof top as
well.
The Ramco Cements Limited, Govindapuram Works Page 21
Bio Gas Plant to
consume kitchen waste
from colony and
canteen with a
capacity of 400 kg/day
Year Energy Use
in millon.kwh
2015-2016 141
2016-2017 135
2017-2018 148
Bio Gas Plant
Bio Gas Usage Year wise
Utilisation of Renewable Energy
Page 22
77620
82011
79511
2015-16 2016-17 2017-18
S.No Year No. of
Trees
% of area
covered1 07-08 450
38.38
2 08-09 30003 09-10 20004 10-11 11005 11-12 29006 12-13 176707 13-14 460008 14-15 25009 15-16 2000
10 16-17 189111 17-18 2500
Total 82011
Afforestation inside the Plant
Afforestation inside the Plant
Page 23
Limestone Unloading Area Cement Silo
Area
Periphery
Conveyors Power Plant Western Side
Page 24
155500
171500
165500
2015-16 2016-17 2017-18
Mines Plantation details
S.No Year
No. of
saplings
planted
Total no.
of saplings
1 2015-16 7500 155500
2 2016-17 10000 165500
3 2017-18 6000 171500
Afforestation inside the Mines
Page 25
Afforestation inside the Mines
Pudupalayam Kattupringium
Periyanagalur Reddipalayam
Biodiversity
Page 26
Exhausted View Reclamation in progress
Rehabilitated ViewRehabilitation of Refilling Area
Page 27
We are the only mines in the State of Tamil Nadu to beawarded with ‘Five Star Rating’ awarded by the Ministry of
Mines, Government of India as per Notification No. -
31/4/2016-M.III for last two consecutive years.
Biodiversity
Page 28
The objectives of the plantation are a combination of the
following:-
✓The Integrated garden with fruit bearing trees and Medicinal
Plants is developed with the Help of Auroville Team
which attracts both birds and animals which help the
environment suitable for biodiversity.
✓To utilize fruit bearing species that can provide an income
for people living in the local area.
✓To regain the soil nutrients on the reclaimed area.
✓ To plant species that will attract birds and insects to the
site which leads to Biodiversity.
✓ To have some plantation of herbal species.
✓ Around the viewing area to utilize ornamental species, to
receive visitors to the area.
Biodiversity
The Ramco Cements Limited, Govindapuram Works Page 29
Environmental Awards
YEAR GROUP PRIZE Category of Prize MINE
2017-18
Conventional
2nd Afforestation Periyanagalur Limestone Mine
2nd Environmental Monitoring Periyanagalur Limestone Mine
1s t Sustainable Development Periyanagalur Limestone Mine
Non -Conventional
2nd Waste Dump Management Pudupalayam North Limestone Mine
1st Systematic and scientific development Reddipalayam Limestone Mine
1s t Reclamation, Rehabilitation & Restoration Pudupalayam North Limestone Mine
1st Sustainable development Pudupalayam North Limestone Mine
1st Over All Performance Pudupalayam North Limestone Mine
Awards and Accolades
The Ramco Cements Limited, Govindapuram Works Page 30
Awards and Accolades
National Award for Environmental Excellence in Limestone Mining
The Ramco Cements Limited, Govindapuram Works
Contribution to Environment & Society under CSR
Page 31
First 5S certified Govt. Higher Sec. School - Govindapuram Changed the dusty class rooms to live able rooms
Provision of permanent dust bins Provision of drinking water
Construction of new hygiene toilets with incinerator for girls
Cleaning of 9 bus stops and giving a new look to access
The Ramco Cements Limited, Govindapuram Works Page 32
Vettan kullam Pond - Govindapuram
Thurai Pond - GovindapuramBefore After
Before After
Contribution to Environment & Society under CSR
Beneficiary -
Beneficiary – 1800 people
Page 33
Thank You
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