OF THE PROPOSED EXPANSION PROJECT FOR MANUFACTURING OF RESINS (BY ENHANCEMENT IN CAPACITY AND ADDITION OF NEWPRODUCT) Under Activity: 5(f) - Synthetic Organic Chemical Manufacturing Industry OF Located at: S. No. : 441/P 1 & 2, Haripar-Kerala Road, Village- Bela (Rangpar), Bela (Rangpar)-363642, Dist. & Tal. : Morbi (Gujarat)
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OF
THE PROPOSED EXPANSION PROJECT
FOR MANUFACTURING OF RESINS
(BY ENHANCEMENT IN CAPACITY AND ADDITION OF NEWPRODUCT)
Under Activity: 5(f) - Synthetic Organic Chemical Manufacturing Industry
OF
Located at:
S. No. : 441/P 1 & 2, Haripar-Kerala Road, Village- Bela (Rangpar), Bela (Rangpar)-363642,
Dist. & Tal. : Morbi (Gujarat)
Pre-feasibility Report M/s. Sun Particle Board Pvt. Ltd.
Expansion project-Synthetic Organic Chemicals Page | i
i. Type of Project including interlinked and interdependent projects, If any 05
ii. Location (map showing general location, Specific location, and project boundary & project site layout)with coordinates
05
iii. Profile of Project site 07
iv. Site Layout Plan 08
v. Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted
09
vi. Size or magnitude of operation 09
vii. Project description with process details (a schematic diagram/ flow chart showing the project layout components of the project etc. should be given)
10
viii. Resource optimization/ recycling and reuse envisaged in the project, If any, should briefly outlined
17
ix. Availability of water its source, Energy/power requirement and source should be given
17
x. Quantity of waste to be generated (liquid and solid) and scheme for their Management/disposal
18
xi. Schematic representations of the feasibility drawing which give information of EIA purpose
20
4. Site Analysis………………………………………………………………………………………………………………… 21
i. Connectivity 21
ii. Land Form, land Use and Land Ownership 21
iii. Existing Infrastructure/ land use pattern 21
iv. Soil Classification and Land Use Classification 21
Name of the Project Proponent: M/s. Sun Particle Board Pvt. Ltd.
The unit was incorporated under the Companies Act, 1956 on February 2015. The Registered Office of
the Company is located at A-one Chamber, Shop No.:11,2ndFloor,AvaniChar rasta,Canal road,Morbi-
363641 (Gujarat). The main objects of the company on its incorporation by the promoters of the
company were to carry manufacture plain and pre-laminated particle boards to meet the growing
demand for the particle board in Indian market. This product is eco-friendly product; it is also very much
helpful in saving the forests and our environment too. The location for setting up this plant was selected
at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. :
Morbi (Gujarat).
The initial production of particle boards was started in March 2016; this factory produces the much
needed particle board to cater to the Furniture industry of Gujarat and to the various states of India.
The company is a registered Private Limited company and is promoted by three Directors. Details
related to them are given below:
Sr.
No. Name of Directors
Residential Address
1. Dayalal M. Jakasaniya 202-Prayag Tower,Narsang
Society,Ravapar Road,
Morbi-363641
By profession he is in
manufacturing(production) line since last 22
years and by qualification he is a civil engineer
2 Amitkumar D. Bhanvadia Milan Park, Block No-9,
Shobheshwar Road,
Morbi-363641
He has also experience of production line since
last 12 years but he knows the marketing of
the product very well.
II. Brief description of nature of the Project:
M/s. Sun Particle Board Pvt. Ltd. proposed for expansion of their products manufacturing unit at S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela (Rangpar)-363642,Dist& Tal. : Morbi (Gujarat).
The proposed expansion project involves the production of “Bonding Glue (Resin)” which is synthetic organic Resins used to manufacture Plain and Pre-laminated Particle Board. As per the EIA notification- 2006 as amended the manufacturing of proposed new products are covered under activity 5(f), hence required Prior Environmental Clearance.
For the proposed expansion project, the company intends to install required plant & machinery with the help of competent people in this field.
The industrial sector in the past 10 years has seen a drastic boom and also the keeping in mind the globalization trend, we have identified the demand for the proposed expansion products and with continuous R & D found that it can be developed in-house and produce commercially for domestic market as well as an eye more on export markets.
All the raw materials for the production of Resin are in plenty in India, so there will be no import of any
raw materials.
Prefeasibility Report M/s. Sun Particle Board Pvt. Ltd
III. Need for the project and its importance to the country and or region: The proposed expansion project provides a potential growth opportunity for the already runningbusiness of the company. The company is already engaged in the business of manufacturing of “Particle Boards”.
Additional capacities of product range required over & above our existing capacities, as the company
expect strong growth of local market.
IV. Demand–Supply Gap:
Theproducts have very high specific demand for manufacturing of Particle Boards.
V. Imports vs. Indigenous production:
Existing products manufacturing in the country will be very much economical compare to Imports of
the same and also the export of the same will earn extra revenue generation for our county.
VI. Export Possibility / Domestic / export Markets:
Existing products are having very good domestic market as well as high export potential.
Additional capacities of product range required over & above our existing capacities, as the company
expect strong growth of exports to the extent of 40-50%. Local market also showing strong growth
potential.
Our resin products are used as binders to manufacture various products of Particle Boards as per the
required applications. These are having very good market in domestic as well as international markets.
VII. Employment Generation (Direct and Indirect) due to the project:
The man power employed in the existing unit is 50 Nos. and due to the expansion of the project there
will be very good opportunity of employment generation directly and indirectly due to proposed
project. Due to proposed expansion project there will be requirement of manager, supervisor, operator
and semi skilled workers. Hence the company will employ about 15people to fulfill its need to handle
the plant. So that 15 people will be directly employed and about 10 people will be indirectly employed.
Prefeasibility Report M/s. Sun Particle Board Pvt. Ltd
Raw material required along with estimated quantity, likely source, marketing area of final product(s), mode of transport of raw material and finished product:
Detailed raw material requirement along with estimated quantity, likely source, marketing area of final products, mode of transport of raw material and finish product
Marketing area of final products:
The proposed products are widely manufactured and are old and steady products. All the raw materials are
easily available indigenously in the local market. The sources of raw materials required for proposed products
are market driven and they will be transported through road.
Sr. No. Name of the product Raw Materials Raw Material Consumption
(kg/MT) MT/Month
01 Particle Boards Strips of Pine woods 1500.00 3600.00
wood saw Dust 208.00 500.00
Bonding Glue 354.17 850.00
Decorative Paper 54167.00 130000.00
02 Bonding and Lamination compound
Urea Formaldehyde Resin
Formaldehyde 766.00 620.50
Urea 50.00 40.50
Water 182.50 147.42
Sodium Penta Chlorophenate 1.00 0.81
Caustic Soda 0.250 0.20
Formic Acid 0.250 0.20
Melamine Formaldehyde Resin
Formaldehyde 480.00 19.20
Water 59.00 2.36
Melamine 380.00 15.20
Mono Ethylene Glycol (MEG)/DEG 48.00 1.9
NBA 26.00 1.04
Para formaldehyde 7.00 0.28
Paraffin Wax Emulsion
Paraffin Wax 272.00 1.90
Water 674.00 4.71
Liq. Ammonia 9.00 0.06
Stearic Acid 36.00 0.25
Borax Powder 9.00 0.06
Prefeasibility Report M/s. Sun Particle Board Pvt. Ltd
XI. Schematic representations of the feasibility drawing which give information of EIA purpose:
A schematic representation of the feasibility drawing
Resource requirements • Raw Material: Sourced from Manufacturer / Traders of the same. • Land: Acquired land for proposed project, at existing land • Water: Will be sourced through bore well. • Power: Power will be sourced through paschim Gujarat Vij Co.
Ltd. • Fuel : Local dealer
Env. Mgt. Plan (EMP)
Air Pollution Control Measures: Air Pollution control system will be
provided.
Greenbelt area 12% of the total area is within company premises
Health & Safety measures will be followed properly
Soak pit/ Septic Tank and ETP for Industrial waste water.
Flue Gas emissions: Adequate chimney height will be provided.
Fugitive emission: There is no generation of fugitive emissions.
Type of Industry Proposed to expand its manufacturing
capacity of “Particle boards and Synthetic resins “
Site Location: S. No. : 441/P 1 & 2, Haripar-Kerala Road,Village- Bela (Rangpar), Bela
The project is owned by the company from private owners of the land. The land use is non cultivated
land, non agriculture land. Kerala , Gujarat which is very well connected to National Highway no.27. are 1.65 W And the nearest Rajkot airport and port are 68.00 KM S away from the project site by road.
II. Land Form, Land use and Land ownership:
The total plot area (25192sq.m.) is belonging to M/s. Sun Particle Board Pvt. Ltd.The existing land is located in the privet land (non-agriculture land)
III. Existing Infrastructure/ land use pattern Proposed project will be located in the private non-cultivated, Non agriculture land. It is very well connected to national highway NH-27.
IV. Soil classification and Land use classification: Study area is located at North Gujarat in which most of the area cultivated and some area non cultivated under sallow and past forest. The soils found in the district are mostly of Inceptisol and Entisol order and of Othids, Ochrepts, Orthents, Fluvents, Psamments and Aquepts suborder. The soils are of clayey loam to clay type. They are moderately deep to deep and vary in colour from very dark brown to very dark greyish brown and reddish brown. The EC of the soils is generally less than 1.0 mmhos/cm and cation exchange capacity is between 40 and 60 me/100 gm of soil.
V. Climate data from secondary sources:
The prevailing climate in Morbi is known as a local steppe climate. There is not much rainfall in Morbi all year long. The climate here is classified as BSh by the Köppen-Geiger system. In Morbi, the average annualtemperature is 27.0 °C. About 521 mm of precipitation falls annually.
VI. Social Infrastructure available:
M/s. Sun Particle Board Pvt. Ltd. Infrastructure owes itself largelyin building the Industrial infrastructure and in attracting young entrepreneurs from neighboringvillages.
The city-state of Morbi and much of the building heritage and town planning is attributed to the administration of Sir Lakhdhiraji Waghji,[2] who ruled from 1922 to 1948. Sir Waghji acted as a ruler, manager, patron and policeman of the state with great authority. Sir Waghji, like other contemporary rulers of Saurashtra, built roads and a railway network (of seventy miles), connecting Wadhwan with Morbi and the two small ports of Navlakhi and Vavania, for exporting the state's production of salt and cloth. The Morbi railway station combines Indian and European architectural elements. Today, Sir Waghji Thakor's grandson Shivam Thakor is still the Prince of the state and resides in the royal palace.
Morbi has one of the oldest Engineering Institutes of Gujarat which is Lukhdhirji Engineering College which have been started since 1951. Institute run more than 8 Graduate courses, 4 post graduate courses, 8 Diploma in Engineering. Major branches are Mechanical Engineering, Civil Engineering, Electrical Engineering, Specially Production and Industrial Engineering in Bachelor of Engineering. This Institute is only Institute in Gujarat which has Ceramic Engineering in Diploma course.
Morbi has many schools and colleges of commerce, arts, science, home science and different branches of engineering.