Welcome to Plastribution the preferred choice for UK plastics processors plastribution.co.uk +44 (0)1530 560560
Welcome to Plastributionthe preferred choice for UK plastics processors
plastribution.co.uk+44 (0)1530 560560
3 @plastribution plastribution.co.uk+44 (0)1530 560560
An introduction to Plastribution
As the UK’s leading plastics raw materials distributor, we are the preferred choice for plastics processors.
With an extensive portfolio of over 5000 grades sourced from over 35 global polymer suppliers, we have evolved our distribution model to be supportive, sustainable and secure.
5 @plastribution plastribution.co.uk+44 (0)1530 560560
Our success is driven by conversations.
The right conversations with the right people:suppliers and customers.
Our markets Packaging Automotive Medical Electrical Electronics Industrial Construction
Our customers Processors
Injection Moulding Extrusion Film Profile Compounding & Masterbatch Blow Moulding
Specifiers OEMs Designers
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We understand your business, delivering ourexpertise in an intelligent way and providing the services that you have told us matter.
We do what we say we are going to do
We take ownership of problems
If there is bad news to be shared, we won’t hide it
We are confident that every contact with Plastribution will be positive
Jon King, Essex Injection Moulding Ltd
Excellent relationship
and customer service. Very
knowledgeable about
applications and the materials
we use in our business.
Polymer related degrees
No.1Distributor in the UK
UK based stafftimes winner of a PIA2
A distributor of substance
Source: AMI European Polymer Distribution Survey 2014
925UK Customers
3500TUK Stock
UKwarehouses
Global Suppliers
yearsof management team polymer industry experience
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Our connections
Officially connecting businesses with the world’s leading polymer suppliers.
Visit the industry’s most comprehensive product database
Interactive link available
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Value = Price + Service + Reliability
Founded on the strength of our relationships, we create lasting partnerships with our customers by delivering value.
We add value by being trusted advisors, unrivalled at sourcing product, identifying new markets, and providing commercial and technical support.
I like the way Plastribution
do business. It is not just all
about selling plastic, they add
value to our business.
Graeme Purves. Production and Supply Chain Manager. Mainetti UK ltd.
price
November 2015Is the Disconnection Between Polymer and Oil Prices Sustainable?
0845 34 54 560www.plastribution.co.uk
4www.plastribution.co.uk Tel: +44 (0) 1530 560560 Email: [email protected] and feedstock price data provided by PIE. www.pieweb.com
Is the Disconnection Between Polymer and Oil Prices Sustainable?
Whilst it is not clear if the current dichotomy is sustainable in the long-term, the current market situation in which polymer producers are increasing prices and closing order books prematurely is almost unprecedented at a time of year that typically special deals are being done in order to optimize inventory in preparation for the seasonal December shutdowns in Western Europe.
Monomer Prices (£ GBP per tonne)
Feedstock Change (Contract)
C2 (Ethylene) £0.00
C3 (Propylene) -£28.85
Styrene -£21.64
Benzene £44.72
Brent Crude -£7.56
Price Index 2008 - 2015 GBP Based
120%110%100%
90%80%70%60%50%40%30%
Brent CrudePolyole�n Basket
Jul -
08
Mar
- 09
Nov
- 09
Jul -
10
Mar
- 11
Nov
- 11
Jul -
12
Mar
- 13
Nov
- 13
Jul -
14
Mar
- 15
5www.plastribution.co.uk Tel: +44 (0) 1530 560560 Email: [email protected] and feedstock price data provided by PIE. www.pieweb.com
Polyolefins
LDPEOctober prices initially followed the
reduction in the Ethylene price, although
some producers offered further reductions
to stimulate demand, reflecting improved
availability. However, as the month
progressed the market seemed to tighten
and rumours of a change in pricing
trend prevailed. Whilst in November the
Ethylene price rolled over, many producers
implemented price increases of up to
€50 citing improved demand in Europe
and balanced/tight supply. In the UK
though, the strength of Sterling versus
the Euro minimised the impact. At the
time of writing, many producers have
closed November order books, although
so far supply has largely met demand.
There is talk of feedstock increases
in December due to an unplanned
outage at a large European cracker.
Data provided by PIEwww.pieweb.com
LLDPEReductions of at least the Ethylene
settlement were applied in October.
However, the market for LLDPE products is
highly variable according to the product
type. Traded C4 LLDPE for film is readily
available and here pricing was weak.
However, C4 injection grades have
remained tight and therefore pricing
is much firmer. Supply of Metallocene
products has also been balanced/tight.
For November, whilst Ethylene rolled over,
many producers implemented price
increases in Euro terms, although these
were offset somewhat by the strength of
Sterling. As with all Polyolefin products,
many producers have closed order books
early citing strong demand and the need
to protect stocks for December sales.
HDPEAs with the other Polyethylene families,
reductions of at least the Ethylene settlement
were applied in October. However, the
market situation on HDPE products was,
and remains, highly variable according to
the product type. Standard blow moulding
grades are in abundance and therefore
pricing has been weak. However, injection
moulding grades remain extremely tight and
therefore pricing has been much firmer.
For November, most producers implemented
price increases in Euro terms, although these
were offset somewhat by the strength of
Sterling. Many producers have now closed
order books citing strong demand and
the need to protect stocks for December
sales. The surge in spot feedstock costs
due to the unplanned outage at a
large European cracker means that an
increase is anticipated for December.
PPThe significant reduction in C3 costs was
passed on in October, although some
producers applied further reductions
to reflect the market conditions. The
availability picture was very mixed
with some suppliers still affected by
availability issues, but overall the
market was in surplus. However,
during the month the climate started
to change and many producers
reported strong demand, particularly
in Europe, tightening availability. As
a result, the feedstock reduction in
November was not passed on and most
producers rolled prices over. As with
Polyethylene, most PP order books were
closed early this month. The outage
at the large European cracker could
affect propylene feedstock prices
for December and any feedstock
increases are likely to be passed on.
Other PolyolefinsMetallocene products
are discussed in the
section on LLDPE.
EVA pricing and
availability is very
mixed with surplus
availability from certain
manufacturers and
shortages of specific
grades from others.
Supply Supply Supply Supply
Demand Demand Demand Demand
£1,400.00
£1,200.00
£1,000.00
£800.00
£600.00
£400.00
£200.00
£ p
er t
onn
e
Brent Crude
Naphtha Spot
Ethylene (C2) Spot
Ethylene (C2) Contract
Propylene (C3) Spot
Propylene (C3) Contract
Polyolefin Basket
Oc
t -
14
No
v -
14
De
c -
14
Jan
- 1
5
Feb
- 1
5
Ma
r - 1
5
Ap
r - 1
5
Ma
y -
15
Jun
- 1
5
Jun
- 1
5
Au
g -
15
Sep
t -
15
Oc
t -
15
£1,400.00
£1,200.00
£1,000.00
£800.00
£600.00
£400.00
£200.00
£ p
er t
onn
e
Brent Crude
Naphtha Spot
Ethylene (C2) Spot
Ethylene (C2) Contract
Propylene (C3) Spot
Propylene (C3) Contract
Polyolefin Basket
Oc
t -
14
No
v -
14
De
c -
14
Jan
- 1
5
Feb
- 1
5
Ma
r - 1
5
Ap
r - 1
5
Ma
y -
15
Jun
- 1
5
Jun
- 1
5
Au
g -
15
Sep
t -
15
Oc
t -
15
price
9www.plastribution.co.uk Tel: +44 (0) 1530 560560 Email: [email protected] and feedstock price data provided by PIE. www.pieweb.com
Fundamentals
price
Topic Item Date % Trend
GDP Real GDP (Q on Q) Q2 2015 0.4
GDP Real GDP (Y on Y) Q2 2015 1.6
UK Output Manufacturing (M on M) Aug 0.5
UK Output Manufacturing (Y on Y) Aug -0.8
Sales New Car Registrations (Y on Y) Sep 8.6
Sales Retail Sales (M on M) Sep 1.9
Labour Unemployment Rate July 5.4
Prices CPI (Y on Y) Sep -0.1
Prices RPI (YoY) Sep 0.8
Interest Rate Bank of England Base Rate November 0.5
The proposed lifting of sanctions against Iran has put downward pressure on price in anticipation of increased supply.
The Sterling/Euro exchange rate is a key factor in determining polymer prices, since most materials are Euro denominated. At current price levels, each Euro Cent change in price represents a £10 per tonne impact on our polyolefins materials basket. The Sterling/USD exchange rate tends to be more influential on the price of ABS, PC and POM.
Currently Sterling is sat between an appreciating USD and depreciating Euro. Although significant, these changes remain subtle compared to the more dramatic changes in feedstock prices.
UK Economic DataBrent Crude Oil Price per tonne
Exchange Rates
USD per tonne GBP per tonne
900.00
800.00
700.00
600.00
500.00
400.00
300.00
200.00
No
v –
14
De
c –
14
Jan
– 1
5
Feb
– 1
5
Ma
r – 1
5
Ap
r – 1
5
Ma
y –
15
Jun
e –
15
July
– 1
5
Au
g –
15
Sep
– 1
5
Oc
t -
15
Au
g –
14
Sep
– 1
4
Oc
t –
14
No
v –
14
De
c –
14
Jan
– 1
5
Feb
– 1
5
Ma
r – 1
5
Ap
r – 1
5
Ma
y –
15
Jun
– 1
5
Jul y
– 1
5
Au
g –
15
Sep
- 1
5
Oc
t -
15
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
USD Monthly
Euro Monthly
www.plastribution.co.uk@plastribution
0845 34 54 560
Interplas Show Edition 2017
the magazine
Celebrating 30 years of Engineering Polymers
Solutions to beat supplychain disruption Find out more on Page 12
www.plastribution.co.uk@plastribution
0845 34 54 560
Issue 07 November 2016
the magazine
Introducing the new know-how hubOur online content resource goes liveTurn to page 20
Still the preferred choice for plastics processors
In this issue
Forward pricing for stability of supply 14
Ethydco 18
Colour Tone Masterbatch 36
industry
Plastribution is the UK’s leading distributor of plastics raw materials, delivering reliability, know-how and true business partnership to the world’s best polymer suppliers and our UK customers.
In the event that you require further information about packaging formats please do not hesitate to contact a member of the Plastribution team for further information by emailing [email protected] or phone 0845 3454560
Pallet SizeOriginally pallets were 1,000kg, although in order to achieve better pallet utilization and transport effi ciency, pallets are now typically 1,375 kg (55 x 25kg bags).
Pallet DimensionsThese are typically determined to enable a fi ve-bag-per-layer confi guration that provides maximum stability.
advertorial advertorial
Raw material packaging formats explainedThere is some confusion as to which materials are supplied in what packaging formats, why this is done and - if required - how it can be changed.
As shown in the table below, the default packaging format is 25kg bags with the exception of PVC Resin and PET Resin (APET).
Pallet Wrapping: One of the following forms of wrapping is typically used:
1. Stretch HoodsA large plastic bag is physically stretched and then placed over the bags on the pallet.
2. Shrink hoodsAs above with the additional application of heat so that the wrapping shrinks to adopt the shape of the bags on the pallet.
3. Machine Stretch WrapA tacky, pre-tensioned plastic fi lm is wound around the bags on the pallet.
4. Hand Stretch WrapA tacky plastic fi lm is wound around the bags on the pallet.
Industry know-how is a series of articles that provide essential background to the industry, terminology and practices.
In some cases there is a high level of assumed knowledge, in other cases terms of reference lack clarity – Industry know-how aims to provide clear explanation and where appropriate thought leadership to support our industry.
Types of 20 & 25kg bagsVarious types of bags are used depending upon type and origin of the polymer. The variants can be summarised as follows: -
Bulk DensityIn addition to variations in actual density of different thermoplastics and formulations, pellet/granule geometry will also affect the mass of material that can be contained within a specifi c volume – the bulk density. Bulk density is particularly important when calculating the volume of tanks and silos so as to ensure that their capacity is suitable for the intended weight of polymer granules.
Quantities less than one palletOften customers require quantities of less than one pallet and denominations of 25 kg (20kg) are available. A premium is charged to cover the additional costs and this may include:
< 100kg – courier service, boxes, picking charges
>100kg < 500kg – cost of pallet, pallet wrapping, picking charges, delivery premium (delivery charges from logistics companies are based upon number of pallets rather than weight, with a minimum charge of one pallet).
>500kg < 1,000, 1,250, 1,375 - (depending upon original packaging) cost of pallet and picking charges.
Ocatbins, Otaboxes & GaylordsThis packaging allows quantities greater than 25kg bags to be shipped in one container on a pallet. Weights range from 900 to 1,250 kg depending on material type and supplier. ‘Gaylords’ are designed for use in shipping containers where they offer better stability and more effi cient use of space.
Big Bags FIBCs (Flexible Intermediate Bulk Containers)These are woven PP raffi a sacks which can be either lifted by means of loops at the top of the bags or are supplied on pallets. The weight of polymer supplied in each bag is typically 1,000 kg. In addition to extensive use for PET and PVC resin, this format is often used in the compounding and recycling sectors.
Bulk Supply OptionsBulk is a term used to refer to materials that will be stored in silos. Historically road tankers were used to collect material from a polymer producer’s silo and deliver it directly to a customer’s silo. The need for dedicated vehicles with low utilization (due to return journeys being empty) has restricted the ability of high-usage customers to take advantage of this option. Options to overcome these restrictions and enable access to overseas sources include:
1.‘Rip & Tip’In this operation 20, 25 kg bags, big bags or octabins are emptied into a road tanker for onward delivery to a customer. In effect the raw material supplier takes on responsibility for materials handling, and so overcomes the issues of geographical restrictions.
2. Sea BulkThis type of packaging involves the use of shipping containers which are often modifi ed to facilitate fi lling and emptying. The containers are lined with a plastic bag to remove any risk of contamination. The containers are suitable for ‘multi-modal transport’ (sea, rail and road), and can be also used as storage vessels. A specialist trailer is only required for the fi nal journey to enable the material to be transferred into a silo.
© Plastribution Limited. All rights reserved. 2011
Y = Available. N = Not Available. S = Sometimes Available
Material 20kg bags
25kg bags
Pallet Size kg
Pallet Size kg Gaylords Octabins Big Bags Bulk
PVC Resin N N N/A N/A N N Y Y
PET Resin N N N/A N/A N N Y Y
Polyolefi ns N Y 1,250 1,500 N S N S
Styrenics N Y 1,000 1,375 N S N S
Masterbatch Y Y 1,000 1,000 N S N S
Engineering Polymers N Y 1,000 1,250 S S N S
Compounds S Y 1,000 1,375 Y Y Y S
Stability Weather Resistance
Risk of Adhesion to bags*
Stretch Hoods Excellent Good None
Shrink Hoods Good Good High
Power Stretch Wrap
Good Poor None
Hand Stretch Wrap
Poor Poor None
Type Strength Material Types
PE Good All
Paper Reasonable Mainly Engineering Plastics & ABS
PP Raffi a Excellent All
Laminated Good Hydroscopic
*The process of heating results in the Shrink Hood becoming welded to the material bag. Not applicable to paper bags
knowhow injection DPS final.indd 1-2 14/12/2011 08:22
processing
Polypropylene (PP), PPHP (Homo-Polymer), PPCP (Co-Polymer), PPRCP (Random Co- Polymer)General Description
A light weight semi crystalline material. In its 3 forms and when modified with additives and fillers polypropylene has a broad range of properties.
In Summary
• PPHPisstiffandrelativelybrittle.
• PPCPflexibleandtoughevenatlowtemperature
• PPRCPphysicalpropertiesfallbetweenPPHP&PPCPbutthematerialisclear,
• Averywiderangeofapplications,thinwallpackaging,cap&closures,disposablemedicalequipment.Will need to be UV stabilized if used outside
Pre-Production
PPisnothygroscopic,sodryingshouldnotbenecessary.Materialshouldbestoreddryenvironmentawayfromstrongsunlight,stockrotationshouldbeenforced.
Colouringisrelativelyeasy,howeversomepigmentscancreatewarpinganddistortionbypromotingcrystallinity.
Processing notes
• InjectionSpeeds.Ashighaspossibletoensuregoodsurfacefinish,andstrongweldlines.
• Variationinsurfacefinishcanbecausedbyexcessiveinjectionspeeds,thiscanalleviatedbyprofilingtheinjectioncycle
• Highholdingpressuremayberequiredtoavoidvoiding.
• Avoidhighscrewspeedshigherthan0.8m/s
• Backpressuretobesetaslowaspossibletoachieveconsistentshotsizeandcolourdispersion.
• PPissusceptibletooxidation,residencetimeshouldnotexceed6minutes,or3minwhenmelttemperatureexceeds270.
0845 34 54 560
@plastribution plastribution.co.uk
Tool Temp–
30-80 °c
Drying–
N/ANozzle–220-270°c
Zone 1–
220-270°c
Zone 2–
200 -240°c
Zone 3–
190 -230°c
Throat–
30-80°c
processing
Tool requirements
• 0.4%-0.8%.Postmouldedshrinkageisnegligible.
• Gatesshouldbegenerousduetorelativelyhighmeltviscosity.
• Hotrunnersystemscanbeusedbutgoodtemperaturecontrolessential.
Post Production
• Purgecleanbarrel,Flameretardantgradesshouldbepurgedoutcompletelyusing standard grade of ABS.
ABS Portfolio
Disclamier
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0845 34 54 560
@plastribution plastribution.co.uk
Supplier Material Brand Name
PC/ABS Xantar C
PC/ABS Wonderloy
PC/ABS Wonderloy
15 @plastribution plastribution.co.uk+44 (0)1530 560560
Engagement
Keeping you informed. Plastribution publishes a suite of industry relevant publications.
price know-how know-how hub the magazine processingindustry training
Interactive link available
Product List Supplier Material Brand Name
Engineering polymersTPE/SEBS Megol®
TPE/TPO Apigo®
TPE/TPV Tivilon®
TPE/SBS Raplan®
TPE/PVC Apiflex®
TPE/PVC/NBR Apilon 33®
TPE/PVC/TPU Apilon 64®
TPE/EVA Apizero®
TPE/EVA Apifive®
TPU Apilon 52®
COAGULATION TPU Apilon 52 c®
CAST ELASTOMERS PU Apithane®
MASTERBATCHES Apicolor®
TPU BIOPLASTICS Apilon 52 Bio®
BIOPLASTICS Apinat Bio®
POM (Acetal Copolymer) Iupital
Polycarbonate Iupilon, Xantar
PC/ABS Xantar C
PC/PET Xantar E
Medical Acrylic Cyro XT
Medical Acrylic Cyro
PMMA Plexiglas
PEEK Vestakeep
PPS
SPS Xarec
Polycarbonate Tarflon
Polycarbonate Wonderlite
PC/ABS Wonderloy
PP Compounds Exxtral
TPV Santoprene
Supplier Material Brand Name
PA12 Plustek
PA6 Plustek
PA6.6 Plustek
Long Glass Fibre Compounds Polytron
PP Compounds Ramofin
PBT Ramster
Conductive Polymers Pre-Elec
Static Dissipative Compounds Pre-Elec ESD
High frequency Solutions Pre-Perm
TPEE/TPE Heraflex
PA6.6 Heramid A
PA6 Heramid S
PA6.6 FR Radiflam A
PBT FR Radiflam B
PA6 FR Radiflam S
PA6.6 Radilon A
PA6 Radilon B
PA6.10 Radilon D
PA6 Radilon S
PBT Raditer
ABS, ASA, PC & PA Blends Romiloy
PPE Blends Luranyl
PP Compounds Thermofil
LCP Sumikasuper
PES Sumikaexcel
PPS Susteel
17 @plastribution plastribution.co.uk+44 (0)1530 560560
Supplier Material Brand Name
Specialities
Purging Agent Barrel Blitz Universal
Biohybrid Cardia Biohybrid
Masterbatch - Colours Colourtone Masterbatch
Masterbatch - Blowing Agents Colourtone Masterbatch
Masterbatch - Nylon Colourtone Masterbatch
Masterbatch - PBT Colourtone Masterbatch
Masterbatch - Polycarbonate Colourtone Masterbatch
Masterbatch - POM Colourtone Masterbatch
Masterbatch - PVC Colourtone Masterbatch
Masterbatch - Universal Colourtone Masterbatch
Masterbatch - UV Stabilisers Colourtone Masterbatch
Masterbatch - Anti-static Colourtone Masterbatch
Functional Polymers Exxelor
Mineral Filled Compounds Granic
Masterbatch - Blowing Agents
Kafrit/Constab Masterbatch
Masterbatch - Flame Retardant
Kafrit/Constab Masterbatch
Masterbatch - Process Aids
Kafrit/Constab Masterbatch
Masterbatch - Slip Agent
Kafrit/Constab Masterbatch
Masterbatch - UV Stabilisers
Kafrit/Constab Masterbatch
Masterbatch - Anti-block
Kafrit/Constab Masterbatch
Masterbatch - Colour Universal
Kafrit/Constab Masterbatch
Masterbatch - Slip/Anti-block
Kafrit/Constab Masterbatch
Repro LDPE – Natural/Grey LDPE GREY
Repro LDPE – White LDPE WHITE
Repro LDPE – Black LDPE BLACK
Repro LDPE - Green LDPE COLOUR
Repro HDPE HDPE BLACK
Agglomerated PE PE ECOIN
Supplier Material Brand Name
StyrenicsABS Polylac
SAN Kibisan
ASA Kibilac
PC Wonderlite
PC/ABS Wonderloy
SMMA Kibiton
SBC Kibiton
Q-Resin Kibiton
DELTECHCORPORATION SMMA Styrilic
GPPS Total GPPS
HIPS Total HIPS
HIPS Alloys Total HIPS Alloys
HIPS FR Total HIPS FR
Longlass Fibre ABS Ramshine
Polyolefins
Functional Polymers QueoTM
LDPE Ipethene
PPHP Capilene
PPCP Capilene
PPRCP Capilene
Speciality PP Carmel Clear
PPRCP Duclear
PPHP (Phthalate free) Dupure
PPCP (Phthalate free) Dupure
Supplier Material Brand Name
LDPE ExxonMobil LD
LLDPE ExxonMobil LLD
mPE Enable
mPE Exceed
HDPE ExxonMobil HD
EAA Escor
EVA Escorene
Functional Polymers Exxelor
PPHP ExxonMobil PP
PPCP ExxonMobil PP
PP Plastomer Vistamaxx
PP Compounds Exxtral
TPV Santoprene
LDPE Bralen+
PPHP Tippelen
PPCP Tippelen
PPRCP Tippelen
PP Compounds Thermofil
LLDPE Sumitomo
PPCP Sumitomo
HDPE Sumitomo
LDPE Total LD
LLDPE Total LLD
MDPE Total MD
HDPE Total HD
EVA Total EVA
PPHP Total PP
PPCP Total PP
PPRCP Total PP
mPPRCP Lumicene
PPHP Lumicene
HDPE Aceso Medical
LDPE Aceso Medical
PPCP Aceso Medical
PPHP Aceso Medical
HDPE rPol
PPRCP rPol
PPHP rPol
MDPE Liten
HDPE Liten
PPHP Mosten
PPCP Mosten
PPRCP Mosten
If you would like to know more, please get in touch
Plastribution LimitedClinitron House, Excelsior Road, Ashby Business Park, Ashby-de-la-Zouch, Leicestershire LE65 1JG
+44 (0) 1530 560560 [email protected] plastribution.co.uk @plastribution bit.ly/1PjDzAi
PLA0346 12/17