The modular system for turning and milling … modular system for turning and milling operations ... changing fixture ... Use MANDO segmented mandrels stationary Adaptations

That makes sense: The modular system for turning and milling operations

HAINBUCH: Flexible clamping solutions with quick change-over

Clamping solutions,

that are worth it!

WORKHOLDING TECHNOLOGY

The HAINBUCH modular system. Flexibility is trump

�� Circumferent ial clamping�� 3 different versions: for raw material, precision machining, and for in-house machining�� An abundance of profile clamping possibilit ies�� Coolant-resistant, rubber-metal connect ion, prevents chips in the chuck

�� Quick change-over from O.D. to I.D. clamping without adjust ing, due to CENTREX interface�� Concentricity < 0.005 mm can be achieved between chuck taper and mandrel taper�� 5 different mandrel sizes �� Clamping range Ø 12 – 100 mm�� Available with and without draw bolt

�� Approx. double the clamping Ø can be realized�� Drilling and milling between the jaws�� Installat ion and removal with tapered bolts – without changing fixture�� Loading plug for in-house machining of the soft jaws

Clamping devices

Rotating

Clamping element

Adaptation clamping device

TOPlus chuck

Clamping head – O.D. clamping

MANDO Adapt mandrel – I.D. clamping

Jaw adapter – clamping in front of the chuck

SPANNTOP chuck

MANOK plus manual stat ionary chuck

TOROK manual chuck

HYDROK hydraulic stat ionary chuck

Stationary

SPANNTOP nova��Typical HAINBUCH features, such as user friendly

set-up, full passage, parallel clamping, opt imal power conversion, extreme rigidity and superior holding power, as well as minimal wear and tear

� Concentric precision < 0.01 mm possible� Minimal effects of inert ia loss

Clamping elements

Adaptations

Clamping head RD

MANDO Adapt T812 RD [without draw bolt]

MANDO Adapt T211 RD [with draw bolt]

MANDO Adapt T212 RD [without draw bolt]

Jaw adapter RD

SPANNTOP nova chuck. The original, that wrote workholding history

B-Top3 jaw chuck. They all fit in one another

Clamping elements

Adaptations

Jaws, different types

SPANNTOP Adapt [clamping head end-stop chuck]

MANDO Adapt[Mandrel-in-jaw-chuck]

SPANNTOP Adapt M [clamping head through-bore chuck]

B-Top3� Through-bore passage bushings or end-stop bushings

that can be changed from the front Ø 62 mm� Fast jaw change with individual unlocking at high

change-over accuracy and suitable for the »Reishauer« system, straight gear cutt ing

� High degree of operator safety with minimum change-over t ime

� Proven wedge rod mechanism

TOROK manual chuck. Clamps gent ly or forcefully

TOROK��Sensit ive manual clamping is possible� Manual actuat ion – a clamping cylinder is not

required� Concentric precision < 0.01 mm possible� Minimal effects of inert ia loss

TOPlus chuck. Six to win

TOPlus��25 % higher holding power than SPANNTOP� Unequalled rigidity due to full-surface contact of

the clamping segments� No radial displacement between clamping head and

chuck body, therefore it is resistant to contamination� Concentric precision < 0.015 mm possible� Absorbs vibrat ion

Clamping elements

Adaptations

Clamping head SE

Jaw adapter SE

MANDO Adapt T211 SE [with draw bolt]

MANDO Adapt T212 SE [without draw bolt]

Clamping elements

Adaptations

Clamping head

Jaw adapter

MANDO Adapt T211 [with draw bolt]

MANDO Adapt T212 [without draw bolt]

Jaw adapter

MANDO T211��Vibrat ion dampening due to vulcanized segmented

clamping bushings� Work piece stabilizat ion through axial draw force

applied against the work piece end-stop��Form-compensat ing segmented clamping bushings

upon request� Clamping range from Ø 20 – 120 mm with only

5 mandrel sizes

Mandrel MANDO T211. Efficient and economical

Clamping elements

Adaptations

SB segmented clamping bushing

MANDREX cartridge

SAD segmented clamping bushing [for machining to size]

MANDO T212��Vibrat ion dampening due to vulcanized segmented

clamping bushings� Work piece stabilizat ion through axial draw force

applied against the work piece end-stop��Clamping without draw bolt, consequent ly ideal for

blind bores� Clamping range from Ø 8 – 100 mm with only

8 mandrel sizes

Mandrel MANDO T212. Perfekte I.D. clamping

Clamping elements

Adaptations

SB segmented clamping bushing

SAD segmented clamping bushing [for machining to size]

Eccentric chuck��Infinite eccentric adjustment via the C-axis� Concentric and eccentric machining in a single clamping set-up� Minimal effects of inert ia loss

Eccentric chuck. Concentric and eccentric machining in a single clamping set-up

Clamping elements

Clamping head RD

Chucks made of carbon fiber ��Made of carbon fiber� As much as 70 % lighter than the standard version� Increased product ivity through faster accelerat ion /

decelarat ion of the machine spindle� Part icularly user friendly� Reduced energy costs

Chucks made of carbon fiber. Light, lighter, carbon fiber

Clamping elements

Adaptations

Clamping head

NC vise UNOK��Very rigid, one-piece basic body, chucking possibilit ies base side, lateral, and vert ical� Basic body ground all-round� Moveable pull-back jaw, the work piece does not lift off while clamping� Repeatability < 0.01 mm possible� Manual actuat ion, hydraulic high-pressure transmission rat io� Preliminary introduct ion of force is possible

Manual stationary chuck MANOK. Small but powerful

MANOK��Easy set-up� Sensit ive manual clamping is possible� Ideal for 5-sided machining� Repeatability < 0.01 mm possible

Photo: OEM Berthold Hermle

Clamping elements

Clamping head

Manual stationary chuck MANOK plus. Incredibly versat ile

Clamping elements

Adaptations

Clamping head

Jaw adapter

MANDO Adapt T211 [with draw bolt]

MANDO Adapt T212 [without draw bolt]

MANOK plus��Lateral clamping set-up possible��Sensit ive manual clamping is possible� Ideal for 5-sided machining� Repeatability < 0.01 mm possible

NC vise UNOK. There‘s force behind it

Clamping elements

Jaws

Multiple vise DUOK��Very rigid, basic body, chucking possibilit ies

base side, lateral, and vert ical� Basic body ground all-round� 3rd hand funct ion facilitates accurate posit ioning

of the work pieces� Repeatability < 0.01 mm possible� Manual actuat ion, hydraulic high-pressure

transmission rat io� Preliminary introduct ion of force is possible

Multiple vise DUOK. The specialist for series

Clamping elements

Jaws

Clamping elements

Adaptations

Jaws

MANDO Adapt[Adaptat ion to I.D. clamping]

TOPlus Adapt[Adaptat ion to SE – O.D. clamping]

SPANNTOP Adapt [Adaptat ion to RD – O.D. clamping]

4-sided clamping vise QUADROK. Incredibly versat ile

QUADROK��All-round 4-sided clamping through compensat ion

of the jaw pairs� High rigidity and powerful work piece clamping

through act ive pull-back� 5-sided machining in one clamping set-up, as small

and equilateral interference contour

Centric vise SYMOK. Small but powerful

Clamping elements

Jaws

Centric vise. Everything in the smallest space

Clamping elements

Actuation

Jaws

ms dock [manual actuating unit]

hs dock [hydraulic actuating unit]

Centric vise��Extremely compact modules� Mult iple clamping made possible in the smallest

space� Highly precise cross offset groove locat ion

for the top jaws� 2 variants: Round and angular design

Hydraulic stationary chuck HYDROK. Convincing in performance

Clamping elements

Adaptations

Clamping head

Jaw adapter

HYDROK��Easy set-up� Repeatability < 0.01 mm possible� Ideal for automated clamping� Angular contour requires less space

MANDO Adapt T211 [with draw bolt]

MANDO Adapt T212 [without draw bolt]

SYMOK��High-posit ioned screw thread bar for opt imal

force build-up� Compact basic body and ideal clamping height

for 5-axis machining� Repeatability < 0.01 mm possible� Manually actuated, sensit ive clamping

Mandrel actuation units ms/hs dock. Use MANDO segmented mandrels stat ionary

Adaptations

MANDO T211[with draw bolt]

MANDO T212 [without draw bolt]

ZS-R-125[Centric vise]

ms/hs dock� Ideal for 5-sided machining� Clamping range from Ø 8 – 120 mm with only

8 mandrel sizes� Ideal for short blind bores, since there are no draw

bolts� Vibrat ion dampening through rigid steel segments

capteX. Clamping change in seconds

capteX quick change-over system� Clamping device change-over in 30 seconds��Repeatability < 0.002 mm possible� Up to 4.000 RPM possible� Automatic drawtube connection� Locking via only one central screw� Suitable for any machine� Standardizat ion of the machine shop

with one interface possible

centroteX. Standardizat ion of the machine shop

centroteX quick change-over system� Clamping device change-over 1.5 minutes��Repeatability < 0.002 mm possible� Max. RPM possible� Automatic drawtube connection� Standardizat ion of the machine shop

with one interface possible

Chuck change-over with centroteX interface

SPANNTOP nova chuck+ clamping device adapter

SPANNTOP nova chuck+ clamping device adapter

Machine-adapter

Jaw chuck B-Top3+ clamping device adapter

Jaw chuck B-Top3+ clamping device adapter

MANDO mandrel+ clamping device adapter

MANDO mandrel+ clamping device adapter

Adaptation exemplar

Adaptation exemples

Stationary clamping devices made of carbon fiber. Less weight, a lot to offer

Clamping elements

Adaptations

Clamping head

Jaw adapter

MANDO Adapt T211 [with draw bolt]

MANDO Adapt T212 [without draw bolt]

Stationary clamping devices��Made of carbon fiber� As much as 70 % lighter than the standard version� Part icularly user friendly� Machine components are offloaded� Higher usable work piece weight is possible

Order-hotline +49 [0]7144. 907-333

HAINBUCH GMBH . SPANNENDE TECHNIKPost fach 1262 . DE-71667 Marbach . Erdmannhäuser Straße 57 . DE-71672 Marbach

Tel. +49 [0]7144. 907-0 . Fax +49 [0]7144. 18826 . [email protected] . www.hainbuch.com

Flexibility is key. Quick change-over

CENTREX pallet system. Technology that centers

CENTREX pallet system��Repeatability < 0.003 mm� Conical posit ioning element prevents t ilt� Robust and easy-to-clean components

CENTREX pallet system

CENTREX kwik pallet system

CENTREX magnet pallet system

Clamping head change-over [approx. 15 sec.]

Clamping device with clamping head

Remove clamping head Clamping device without clamping head

Insert clamping head Clamping device set-up

Change-over to mandrel adaptation T212 [approx. 2 min.]

Insert MANDO Adapt T212 Place on segmented clamping bushing

Attach coupling ring Fit the trimming sleeve / end-stop in posit ion

Clamping device set-up

Change-over to jaw adapter [approx. 4 min.]

Remove clamping head Insert centering Insert jaw adapter Secure jaw adapter Clamping device set-up

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