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F Power transmission and Conveyor belt requirements
Re-discovering the “ Reasoning of Uncertainties”
through Innovative Technology and providing complete
system solutions to customers.
Habasit Iakoka as an affiliated company in coimbatore
shall commit to achieve this vision as the most preferred
supplier to Textiles, Material handling and other
Processing Industries providing “complete solutions in
motion” promptly.
Habasit lakoka in Coimbatore would strive hard to
• Ensure accessibility and affordability by customersthrough dealers network and logistic Partners minimizing the cost and maximizing the value tocustomers.
• Provide ‘Scientific based innovative solutions’ measured by number of new solutions every year.
• Enhance skill set in every process recognizing latent talents of employees measured by number ofemployees exposed to advance opportunities.
• Achieve growth in market share measured by order finalization among enquires.
• Ensure return on investment year after year enabling re-investment.
• Implement corporate business strategies of Habasit AG Switzerland
Vision Mission
Over the years Habasit Iakoka has been very
successful at expanding our core business. We have
added important new product lines such as modular
belts, timing belts and monolithic belts to our traditional
fabric belts, leather belts and synthetic spindle tapes.
Our joint venture with Habasit AG helps us to broaden
our offering of top quality, high performance products
and services even further, so that we can continue to
provide an excellent customer experience with even
more comprehensive and competitive solutions for all
manufacturing processes.
Thank you for your continuing support and
commitment as we bring our plans to life and to
customer satisfaction.
Properties
Spindle tapes – Overview
4
Grade HS-4 HS-44 HS-5 HS-55
Application Spinning & Heavy Doubling Spinning & Doubling Heavy DoublingDoubling & Twister & Twister
l Adhesive-free jointl Excellent joint qualityl Uniform thicknessl Short machine downtimesl S and Z direction possible
Easy handling
l
l Increased efficiencyl Cost saving
Uniform yarn quality
l
l Minimum speed lossl No re-tensioningl No downtimes
Consistent yarn quality
25
20
15
10
5
0
kW / hour
29.90 28.11
HS-5 tape HS-9 tapes per hour
250
200
150
100
50
0
kW / doff
135.31127.23
HS-5 tape HS-9 tapes per doff
HS-9 Spindle Tape
Energy saving continues to be an important issue in the textile industry as the power requirement is continuously increasing due to high speed operations. The ring spinning frame is a major consumer of energy which is about 40% to 60% of the total Spinning Mill consumption. With the Habasit Iakoka HS-9 spindle tape, customers can be sure to have the best possible solution to keep energy cost at a minimum.
Habasit Iakoka made a comparative power study in a leading Textile Mill in South India by keeping all the operating conditions similar in all aspects.
HS-9 Spindle Tape
Specifications:
M/c Model and year LR6/S 2006 No. of steps in spindle speed 9
No. of spindles / m/c 1056 Count 60s
Average spindle speed 18713 rpm Twist per inch 30
Energy consumption analysis
Properties HS-5 tape
Number of doffs 6 6
Length of yarn per doff preset (Mtr) 4253 4253
Total energy consumption of main motor only (Kwh) 811.86 763.38
Total yarn production (Kg) (yarn & pneumafil waste) 256.56 255.30
Energy consumed per doff (Kwh) 135.31 127.23
Yarn produced per doff (Kg) 42.76 42.55
Units consumed per Kg of yarn produced (Ukg) 3.164 2.990
Energy saving 5.50%
Cost for 264 tapes (1056 spindles) of size 11 x 2386 5889.84 14550.78
compound)FR (Flame-retardant)MG (Patented magnetic
sensitive resin)
® HabaCHAINSlat and Flex Chains
PE (Polethylene)
PA (Polyamide)
POM (Polyoxymethylene)
PET (Polyethylene
Terephthalate)
PTFE (Polytetra-
fluorethylene)
PVC (Polyvinylchloride)
PP (Polypropylene)
®HabiPLAST extruded profiles are the optimal complement for
®HabaCHAIN slat and conveyor chains and
® ®HabasitLINK & KVP
modular belts.
®HabiPLASTProfiles, guides, wear strips
®HabaSYNC timing belts
PU (Polyurethene)
T5 - seriesT10 - series
T20 - series
AT5 - series
AT10 - series
AT20 - series
XL - series
L - series
H - series
XH - series
Reinforcement material:Steel / Aramide
l
l
l
l
l
l
l
l
l
l
l
Aramide
TF-seriesl
Polyester
TC-seriesl
Polyamide
S-series
SP-series
A-series
l
l
l
Polyurethane round belts
Polycord-seriesl
®HabaDRIVEPower transmission belts
PVC-coated
N-Line
Standard Line
l
l
High duty conveyor andprocessing belts
NBR or EPDM coversFabric coversTPU coated
H… - series
HAT - series
HAL - series
HAR - series
SAG - series
F… - series
E… - series
P… - series
Nonwoven
G… - series
l
l
l
l
l
l
l
l
l
®HabaFLOWFabric conveyor andprocessing belts
Polyamide
A-series (rubber-covered)
F-series (rubber-covered)
H-series (fabric surfaces
and rubber-covered)
l
l
l
Hamid
Non-elastic
Elastic
l
l
Polyamide
folder-gluer belts
S-seriesl
Polyamide
folder-gluer belts®CM-series (Flexfold )l
Machine tapes
Rubber-coated
seamless belts®Grabberl
Rubber-impregnated traditional style seamless belts
Panther
Apache
l
l
®GRABBER
Seamless belts
Services
20
Offering superior fabrication capabilities is a key element in Habasit Iakoka's service concept. Fabrication can take place either in the facilities of the supplier or on-site at the end user. These two approaches need different philosophies. Habasit Iakoka has solutions for both cases.
On site installation service
In cases where having the tools ready on-site is not economical you can be sure to have a Habasit Iakoka service partner nearby who can offer the required fabrication service and bring in the necessary equipment.
High quality auxiliary material
Our custom-made adhesives and meltable foils make sure that the quality of the original belt product is not compromised by the joint.
Belt product alternatives to match the desired fabrication system
For all major yarn processing applications Habasit offers alternative belt products depending on the desired jointing system:
A well adapted range of joining systems
Depending on the application, Habasit Iakoka can deliver belts joined with various joining systems or support you in doing these on-site.
Our standard joining systems are Thermofix (skived joint), Flexproof (finger joint). Quickmelt (but end joint), Step-Flex (finger over finger) and mechanical fasteners (plastic spiral lacing or a wide range of the prevalent metal fasteners are other offerings).
Tools for on-site fabrication
Since we understand your processes, we can support you with cost effective high quality tools that keep your equipment up and running. In case of emergency our tools will help to minimize breakdown time and support efficiently the joining process. Habasit offers skivers to prepare belt ends of Polyamide power transmission belts and spindle tapes prior to joining. Finger cutting devices to prepare Aramid and Polyester power transmission belts and TPU spindle tapes are in the range as well. A selection of hot pressing devices to fit your applications and guarantee optimum quality complement the range.
Joining system Flexproof Thermofix
Spindle tape W-8/HS-9 x
TS/HS x
Tangential belt TC- x
TF- x
S-range x
4
4
4
4
4
Thus we can offer the right product for your existing fabrication tools, or meet the
increasing demand for adhesive-free joining systems.
Fabrication ex works
Our state-of-the-art fabrication facilities ensure that your orders are fulfilled on time, with
optimum quality and at the best economic conditions.
Preparation and joining tools
21
AF-100/US
Finger cutting machine
TF
TC
IS-200 skiving machine
Flat Belts up to 200 mm widthS-Series
PT-100 pressBelts & tapes up to 100 mm WThermofix joint
PolyamideSpindle tapejoining pressAC Press
CD-60 – Cooling toolPQ-59 – Heating toolGuide rail with clamps