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THE EFFECT OF DIFFERENT COUPLING AGENT ON ZEOLITE MODIFICATION FOR DEVELOPMENT OF POLYETEHERSULFONE MMMs FOR O 2 /N 2 SEPARATION. NIK NUR ZANARYAH BINTI NIK HASSAN Thesis submitted in fulfillment of the requirements For the award of the degree of Bachelor of Chemical Engineering (Gas Technology) Faculty of Chemical Engineering and Natural Resources UNIVERSITI MALAYSIA PAHANG JANUARY 2012
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  • THE EFFECT OF DIFFERENT COUPLING AGENT ON ZEOLITE

    MODIFICATION FOR DEVELOPMENT OF POLYETEHERSULFONE MMMs FOR

    O2/N2 SEPARATION.

    NIK NUR ZANARYAH BINTI NIK HASSAN

    Thesis submitted in fulfillment of the requirements

    For the award of the degree of

    Bachelor of Chemical Engineering (Gas Technology)

    Faculty of Chemical Engineering and Natural Resources

    UNIVERSITI MALAYSIA PAHANG

    JANUARY 2012

  • vi

    ABSTRACT

    The industrial gas separations have been attracted in using membrane for gas

    separations since membrane separation technologies have the advantages of energy

    efficiency, simplicity and low cost. This lead to the exploration mixed matrix membrane

    (MMMs) that combining the polymeric membrane filled with organics particles. In

    order to improve the interaction between polymer and zeolite, chemical modification on

    the surface of zeolite using silane coupling agents need to be done to increase the

    compatibility between zeolite and polymer. In this study, the effect of difference

    coupling agents used on zeolite modification in development of Polyethersulfone

    MMMs for O2/N2 separation was studied. Three types of coupling agents were used

    which are 3-aminopropyltriethoxysilane, glycidoxypropyltrimethoxysilane and 3-

    aminopropyltrimethoxy- silane (APTMOS). The polymer solution was prepared

    contains of 30% Polyethersulfone (PES) as the polymer, 55% of N-Methyl Pyrolidone

    (NMP) as the solvent and 15% of zeolite 5A. The dry/wet phase inversion method was

    used to produce the membrane. The membrane was coated with silicone and n-hexane

    in order to decrease the surface defect and tested using O2 and N2 gases to determine the

    membrane performance. For surface and cross section image of membrane were

    identified using Scanning Electron Microscope (SEM). Membrane was also

    characterized using Fourier Transform Infrared Spectroscopy (FTIR) to analyze the

    presence of silane coupling agent functional group. As a conclusion, the best

    performance was identified by using glycidoxypropyltrimethoxysilane which gives high

    selectivity about 3.14.

  • vii

    ABSTRAK

    Industri pemisahan gas telah menarik minat menggunakan membran bagi

    memisahkan gas. Antara kelebihan menggunakan teknologi membran adalah

    penggunaan tenaga secara efisyen, mudah dan kos yang rendah. Ini membawa kepada

    penerokaan campuran membran matrik yang menggabungkan membran polimer dengan

    zeolit. Bagi meningkatkan keserasian antara polimer dan zeolit, pengubahsuaian

    permukaan zeolit menggunakan ejen gabungan silan perlu dilakukan. Dalam kajian ini,

    kesan penggunaan ejen gabungan silan yang berlainan dalam pengubahsuaian

    permukaan zeolit untuk menghasilkan campuran membran matrik Poliethersulfona

    (PES) bagi memisahkan oksigen dan nitrogen telah dikaji. Tiga jenis ejen gabungan

    silana telah digunakan iaitu 3-aminopropyltriethosisilan, glycidosipropyltrimethosisilan

    and 3-aminopropyltrimethosisilan. Campuran polimer yang mengandungi 30%

    Poliethersulfona (PES) sebagai polimer, 55% N-MetilPyrolidona (NMP) sebagai bahan

    pelarut dan 15% zeolit 5A telah disediakan. Untuk menghasilkan membran ini proses

    fasa balikan kering/basah telah digunakan. Membran yang terhasil akan disalut dengan

    silikon dan N-Heksana untuk tujuan mengurangkan kecacatan pada permukaan

    membran. Membran yang terhasil diuji dengan menggunakan gas oksigen dan nitrogen.

    Permukaan dan imej keratan rentas membran telah dikaji menggunakan Mikroskop

    Pengimbas Elektron (SEM). Membran telah dianalisa menggunakan Spektroskopi Infra-

    Merah Fourier (FTIR) untuk mengkaji kehadiran kumpulan ejen gabungan silana. Dapat

    diputuskan bahawa penggunaan glycidosipropyltrimethosisilan memberi kadar

    pemilihan yang paling tinggi iaitu sebanyak 3.14.

  • viii

    TABLE OF CONTENTS

    Page

    SUPERVISOR’S DECLARATION ii

    STUDENTS’S DECLARATION iii

    DEDICATION iv

    ACKNOWLEDGMENT v

    ABSTRACT vi

    ABSTRAK vii

    TABLE OF CONTENTS viii

    LIST OF TABLES xi

    LIST OF FIGURES xii

    LIST OF SYMBOLS xiv

    LIST OF ABBREVIATIONS xv

    CHAPTER 1 INTRODUCTION 1

    1.1 Research background 1

    1.2 Problem Statement 3

    1.3 Objectives 4

    1.4 Scope of study 4

    1.5 Rational and Significance 5

    CHAPTER 2 LITERATURE REVIEW 6

    2.1 Historical Background of membranes 6

    2.2 Membrane Separation Technology 8

    2.3 Mechanism for gas separation 9

    2.4 Mixed matrix membrane 11

    2.5 Zeolite surface modification 14

    2.5.1 Zeolite 14 2.5.2 Non-idealities in mixed matrix membranes (MMMs) 16 2.5.3 Zeolite surface modification 18

  • ix

    CHAPTER 3 METHODOLOGY 20

    3.1 Material 20

    3.1.1 Polyethersulfone 20 3.1.2 N-methyl-2-Pyrolidone (NMP) 21 3.1.3 Properties of coagulation medium 21 3.1.4 Zeolite 5A 22 3.1.5 Properties of substances for zeolite modification 22 3.1.5.1 3-aminopropyl-trimethoxysilane (APTMOS) 23 3.1.5.2 3-aminopropyl-triethoxysilane (APTES) 23 3.1.5.3 Glycidoxypropyl-trimethoxysilane (GPTMS) 24 3.1.5.4 Ethanol 24 3.1.5.5 Distilled water 25

    3.2 Research Design 26

    3.3 Preparation of modification zeolite 27

    3.4 Preparation of dope solution 27

    3.5 Membrane casting 28

    3.6 Membrane coating 29

    3.7 Gas permeation test 29

    3.8 Membrane characterization 30

    3.8.1 Scanning Electron Microscopic (SEM) 30 3.8.2 Fourier Transform Infrared Spectroscopy (FTIR) 31

    CHAPTER 4 RESULTS AND DISCUSSIONS 32

    4.1 Effect of different coupling agents on the permeability 33

    and selectivity of MMMs

    4.2 FTIR analysis for different mixed matrix membrane with 37

    different coupling agents

    4.2 Effect of Different Coupling Agents on Zeolite 40

    Modification on Morphology of Coated PES MMMS

    4.3 Effect of Pressure on Selectivity and Permeability of MMMs 43

  • x

    CHAPTER 5 CONCLUSIONS AND RECOMMENDATIONS 48

    5.1 Conclusions 48

    5.2 Recommendations 50

    REFERENCES 51

    APPENDICES 54

  • xi

    LIST OF TABLES

    Table No. Title Page

    2.1 Events of the development of membrane 7

    technology 2.2 Properties of zeolite 15

    3.1 Properties of N-methyl-2-Pyrolidone (NMP) 21

    3.2 Properties of coagulation medium 21

    3.3 Properties of zeolite 5A 22

    3.4 Properties of 3-aminopropyl-trimethoxysilane 23 3.5 Properties of 3-aminopropyl-triethoxysilane 23

    3.6 Properties of Glycidoxypropyl-trimethoxysilane 24 3.7 Properties of ethanol 24

    3.8 Properties of distilled water 25

    4.1 Concentrations of materials for dope solution 32

    formulation

    4.2 Average separation properties of modified MMMs 34 using different coupling agents at 3 bars

    4.3 Average separation properties of coated MMMs at 44

    different pressure

  • xii

    LIST OF FIGURES

    Figure No. Titles Page 2.1 Asymmetric membrane structure 9 2.2 Mechanism for permeation of gases through 10

    membranes

    2.3 Illustration of gas molecules’ diffusion through a 11 molecular sieve material

    2.4 Relationship between the O2/N2 selectivity and O2 12

    permeability for polymeric membranes and inorganic membranes

    2.5 Gas permeation through mixed matrix membranes 13

    containing different amounts of dispersed zeolite particles

    2.6 The tetrahedral molecular structure of zeolite 5A 15 2.7 Illustration of morphologies and gas transport 16

    properties of non-idealities in mixed matrix membrane

    2.8 Hydrolysis reaction of silane coupling agents 18

    2.9 Reaction of the chemical modification of zeolite 18 surface

    3.1 Dope solution preparation 28

    3.2 Manual hand casting 29

    3.3 Gas permeation unit 30

    3.4 Scanning Electron Microscopic (SEM) 30

    4.1 Pressure normalized flux and selectivity at different 35

    solution at 3bars 4.2 Voids between polymer and zeolite for S1 36 4.3 Voids between polymer and zeolite for S2 36 4.4 Voids between polymer and zeolite for S3 37 4.5 FTIR spectra recorded for S1 38

  • xiii

    4.6 FTIR spectra recorded for S2 38 4.7 FTIR spectra recorded for S3 39 4.8 Coated surface at S1 MMMs 40

    4.9 Coated surface at S2 MMMs 41

    4.10 Coated surface at S3 MMMs 41 4.11 Cross section of MMMs for S1 42 4.12 Cross section of MMMs for S2 42 4.13 Cross section of MMMs for S3 43 4.14 Pressure-normalized flux and selectivity of coated 45

    MMMs of S1

    4.15 Pressure-normalized flux and selectivity of coated 45 MMMs of S2

    4.16 Pressure-normalized flux and selectivity of coated 46

    MMMs of S3

  • xiv

    LIST OF SYMBOLS

    P Overall permeability Pc Permeability of the continuous polymer phase Pd Permeability of the dispersed zeolite phase Ø Volume fraction α Selectivity (Unitless) Q Flow rate of gas species A Area of membrane ∆� Pressure difference across membrane (cm Hg) Å Amstrong nm Nanometer µm Micrometer cm Centimeter mL Milliliter % Percentage Kg Kilogram g Gram °C Degree celcius K Kelvin F Fahrenheit kPa Kilopascal (P/l) Pressure Normalized Flux (cm3 (STP)/ cm2. s. cmHg)

  • xv

    LIST OF ABBREVIATIONS

    CMS Carbon molecular sieves O2 Oxygen N2 Nitrogen wt% Weight percentage PES Polyethersulfone MMMs Mixed Matrix Membranes APTES 3-aminopropyltriethoxysilane GPTMS Glycidoxypropyltrimethoxysilane APTMOS 3-aminopropyltrimethoxysilane SEM Scanning Electron Microscopic STP Standard Pressure and Temperature GPU Gas Permeation Unit AlO4 Aluminium Oxide SiO4 Silicone Oxide NMP N-methyl-2-Pyrolidone H2O Water PDMS Polydimethylsiloxane FTIR Fourier Transform Infrared Spectroscop

  • CHAPTER 1

    INTRODUCTION

    1.1 Research Background

    During the past 20 years, gas separation has become main industrial application

    of membrane technology (Baker, 2004). Gas separation is an important unit operation

    and widely use in chemical industries. For examples the separation of air into oxygen

    and nitrogen and the removal of volatile organic compounds from effluent streams. The

    traditional method that use for gas separation include cryogenic distillation and

    adsorbent bed process. Recently, membrane based gas separation has been used (Javaid,

    2005).

    Membrane based gas separation widely used due to its inherent advantages

    compare to traditional method, low capital and operating costs, lower energy

    requirements and ease of operation (Chung et al., 2007). Membrane based process has

    been used in wide array of application such as microfiltration, ultrafiltration,

    nanofiltration, reverse osmosis and electrodialysis. There are some limitations for

    polymer membrane which are poor contaminant resistance, low chemical and thermal

    stability. In addition polymer membrane materials reached a limit in the tradeoff

    between productivity and selectivity (Kulprathipanja, 2010).

  • 2

    Then research is focused on forming novel membranes such as nanoporous

    molecular sieving material. Example of nanoporous molecular sieving such as carbon

    molecular sieves (CMS), silica and zeolite. The selectivity and permeability for carbon

    membrane is higher than polymer membrane. In spite of these findings carbon

    membrane not widely used in industrial separation process due to the inherent

    brittleness of carbon material, high price and aging of the carbon surface by chemical

    surface reaction ( Nunes and Peinemann, 2006).

    Then mixed matrix membrane has been proposed as an alternative approach to

    obtain high selectivity and permeability from molecular sieving membranes and

    economical processing of polymer (Vu et al., 2003). The fragility inherent in organics

    membrane can be avoided by using flexible polymer as continuous matrix. Mixed

    matrix membrane is an organic –inorganic membrane consists of dispersed inorganics

    particles such as zeolite particles in continuous organic polymer. Mixed matrix

    membrane provide the advantages of both inorganic and organics membrane

    (Kulprathipanja, 2010).

    Zeolites also known as molecular sieves are crystalline aluminosilicates of group

    IA and group IIA elements such as sodium, potassium, magnesium and calcium. The

    development of a successful mixed matrix membrane depends on good match and

    compatibility between zeolite and polymer material. There are some obstacles in

    producing successful mixed matrix membrane which is poor adhesion between polymer

    and zeolite particles which produce voids and defects in membrane. To overcome this

    problem, coupling agents has been used to improve adhesion between zeolite and

    polymer (Kulprathipanja, 2010).

    For zeolite surface modification, usually use silane coupling agents such as 3-

    aminopropyltriethoxysilane, 3-aminopropyl-trimethoxysilane, N-β-(aminoethyl)-γ-

    aminopropyltrimethoxy silane, (γ - glycidyloxypropyl)-trimethoxy silane and (3-

    aminopropyl)-dimethylethoxy silane. 3-aminopropyltriethoxysilane consists of three

    ethoxy group and for 3-aminopropyl-trimethoxysilane it consists of three methoxy

    group. Both of the coupling agents consist of amino functional group and for (γ -

    glycidyloxypropyl)-trimethoxy silane it consists of epoxy functional group. Ethoxy and

  • 3

    methoxy group is a hydrozable group. Silanol group was produce through hydrolysis

    reaction. The silanol groups will react with hydroxyl group found on zeolite surface to

    form siloxane bonds through condensation reaction.

    From a research on enhanced gas permeation performance of polyethersulfone

    mixed matrix hollow fibre membranes using novel Dynasylan Ameo silane agent show

    that with membrane with modified zeolite, gas separation performance higher compare

    to membrane with unmodified zeolite. Selectivity of O2/N2 for untreated zeolite was

    lowest compare to treated zeolite which is 2.13. For 10wt% of treated zeolite the

    selectivity was 2.74, 15 wt % of treated zeolite the selectivity was 3.07 and 20 wt% of

    treated zeolite the selectivity was 4.78. Therefore, by using coupling agents, it will

    expect to increase the selectivity of gas separation. By using different coupling agents

    give different selectivity of gas. For hollow fiber 3-aminopropyltriethoxysilane

    selectivity of O2/N2 was 4.78 (Ismail et al., 2008). For 3-aminopropyltrimethoxsilane

    the selectivity of O2/N2 was 3.25 (Hidayat, 2010).

    1.2 Problem statement

    Membrane separation process have widely use especially for gas and liquid

    separations. Gas and liquids separation process required a membrane with high

    permeability and selectivity. Currently, carbon molecular sieve and zeolite had been

    embedded in polymer matrix due to their excellent separation performances for the

    gases. In mixed matrix membranes fabrication, the most important thing is to ensure

    there is a good contact between polymer matrix and zeolite.

    For PES, it is widely used for gas separations due to the wide operating

    temperature, limit, wide operating pH tolerances, fairly good chlorine resistance, easy

    fabrication in wide variety of configuration and good chemical resistance to aliphatic

    hydrocarbons, alcohol and acids. But in PES, there is disadvantage which is poor

    compatibility between zeolite and polymer matrix. In this research, we need to study the

    effect of different coupling agents on zeolite modification for PES MMMs in order to

    obtain a good performance of membrane.

  • 4

    1.3 Objectives

    Based on the problem statement, the objectives of this study are:

    a) To develop Polyethersulfone Mixed Matrix Membranes for O2/N2 separation.

    b) To study the effect of difference coupling agents used on zeolite modification in

    development of Polyethersulfone Mixed Matrix Membranes for O2/N2 separation.

    1.4 Scope of study

    There are several scopes of study that have been outlined to achieve the

    objectives of this study which are:

    a) Three types of coupling agents were used which are 3-aminopropyltriethoxysilane

    (APTES), glycidoxypropyltrimethoxysilane (GPTMS) and 3-

    aminopropyltrimethoxy- silane (APTMOS).

    b) Preparing asymmetric mixed matrix membrane by phase inversion technique using

    dope solution contain of Polyethersulfone (polymer) and N-methyl-2-Pyrolidone

    (solvent).

    c) Characterize the membranes morphology using Scanning Electron Microscopy

    (SEM).

    d) Characterize the functional group in membranes using Fourier Transform Infrared

    Spectroscopy (FTIR)

  • 5

    1.5 Rational and significance

    To improve the interfacial strength to enhance the separation performance is to

    use chemical modification of zeolite surface with coupling agent. Different coupling

    agents have different effect on the voids between zeolite and polymer. The presence of

    void at polymer- zeolite interface reducing the separation performance of the

    membrane. By using coupling agents, the selectivity of gas will increase and can

    achieve better gas separation. By achieve better gas separation, can save cost and

    energy.

  • CHAPTER 2

    LITERATURE REVIEW

    2.1 Historical Background of membranes

    Nowadays membrane gained an important place in chemical technology and

    used widely like in hydrogen separation, oxygen-nitrogen separation, natural gas

    separation, vapor-vapor separation and dehydration of air (Baker, 2006). The

    development of membrane dates back to early 18th century and has been developing

    rapidly. In 1784, Abbé Nolet started to use the word osmosis to describe permeation of

    water through a diaphragm. At nineteenth and early twentieth century, membrane uses

    limited at laboratory tools in developing physical and chemistry theories only (Baker

    2006). Table 2.1 shows the events of the development of membrane technology.

  • 7

    Table 2.1: Events of the development of membrane technology.

    Year/ century

    Researcher Inventor

    1748 Abbé Nolet

    Introduced the word osmosis to describe water

    permeation through water

    1829 Thomas Graham Performed first recorded experiment on the transport

    of gases and vapors in polymeric membranes

    1855 Fick Proposed quantitative description of material transport

    through boundary layer

    1887 Van‟t Hoff Explain the behavior of ideal dilute solutions and

    introduce Van‟t Hoff equation

    Maxwell et al Develop Kinetic theory of gases

    1907 Bechold Devised a technique in preparation nitrocellulose

    membrane of graded pore size using a buble test

    1930 Ekford, Zsigmondy,

    Bachmann and

    Ferry

    Improved Bechhhold’s technique and microporous

    colloidion membrane commercially available

    1960 Loeb–Sourirajan Develop process for making defect free, high flux,

    anisotropic reverse osmosis membranes.

    1966 Alex Zaffaroni Use membranes technique to control drug delivery

    system

    1980 -Microfiltration, ultrafiltration, reverse osmosis and

    electrodialysis widely established

    -Monsanto Prism develops membrane for hydrogen

    separation.

    1980 GFT (German

    engineering

    company)

    Introduce commercial pervaporation systems for

    dehydration of alcohol

    Source: Baker (2006)

  • 8

    2.2 Membrane Separation Technology

    Membrane can be defined as a barrier which separates two phases and transport

    of various chemicals in a selective manner (Ravanchi et al., 2009). Membrane can be

    homogeneous or heterogeneous, symmetric or asymmetric in structure. Homogeneous is

    completely uniform in composition and structure and heterogeneous consists of holes or

    pores of finite dimensions or consisting if layered structured (Baker, 2006). Transport

    through the membrane take place when there is driving force applied to the components

    in the feed. In membrane processes, driving force can be defined as a pressure

    difference or a concentration difference across the membrane. Another driving force is

    electrical potential difference (Ravanchi et al., 2009).

    The separation of gas mixture with membrane is rapidly growing and become

    one of significant unit operations in the chemical industry (Nunes and Peinemann ,

    2006). In membrane based gas separation, components separated from mixture by

    differential permeation through membranes. There are some advantages of membrane

    based technology such as low capital cost and high energy efficiency compare to older

    technique like crygogenic distillation, absorption and adsorption (Chung et al., 2007).

    The membrane performance for separations is characterized by permeability

    across the membrane and selectivity. Selectivity can be defined as the ratio of

    permeabilities of feed component across the membrane. Permeability and selectivity are

    temperature dependent. For membrane mechanism, each feed component is sorbed by

    the membrane at interface, transported by diffusion across membrane through the voids

    between polymer chains and desorbed at other interface.

  • 9

    Membrane can be classified into two groups according to its morphology which

    are symmetric and asymmetric. Symmetric membrane is film without pores. Symmetric

    membrane significantly low permeability and hardly to practical uses. Asymmetric

    membrane structure consists of dense skin layer and a porous support layer (Li et al.,

    2008). Asymmetric membrane structure is shown in Figure 2.1. To maximize the

    membrane productivity needs to minimize the thickness of the membrane selective skin

    layer. Polymer membranes for gas separation have the geometry of an asymmetric flat

    sheet, a thin film composite or an asymmetric hollow fibre. These membranes have

    highly porous non- selective support layer and an ultrathin selective layer less than

    100nm. Ultrathin selective layer provide membrane selectivity while highly porous non

    selective provide membrane mechanical strength. The membrane with thinner selective

    layer will have higher productivity compare to thicker layer (Kulprathipanja, 2010).

    Figure 2.1: Asymmetric membrane structure

    Sorce: Kulprathipanja (2010)

    2.3 Mechanism for gas separation

    There were various mechanisms for gas transports across membranes have been

    proposed depending on the properties of permeant and the membrane. The mechanism

    for gas separation is divided into porous membranes and dense membranes. The

  • 10

    mechanisms include Knudsen diffusion, the molecular sieve effects and a solution

    diffusion mechanism. However, most of these models have been found to be applicable

    only to a limited number of gas/material systems (Pandey and Chauhan, 2001). As a

    practical material, solution diffusion based gas transport through membrane is used

    exclusively in current commercial devices (Shu Shu, 2007). Figure 2.2 shows

    mechanism for permeation of gases through membranes.

    Figure 2.2: Mechanism for permeation of gases through membranes.

    Source: Shu Shu (2007)

    In molecular diffusion, the mean free path of the gas molecules is smaller than

    the pore size. Diffusion occurs primarily through molecule-molecule collisions. In this

    mechanism, the driving force is the composition gradient. If a pressure gradient is

    applied in such pore regimes bulk (laminar) flow occurs, as given by Poiseuille flow or

    viscous flow. For Knudson diffusion, the separation is based on gas molecules passing

    through membrane pores small enough to prevent bulk diffusion. Separation is based on

    the difference in the mean path of the gas molecules due to collisions with the pore

    walls, which is related to the molecular weight (Javaid, 2005).

    Molecular sieving relies on size exclusion to separate gas mixtures. Pores within

    the membrane are of a carefully controlled size relative to the kinetic (sieving) diameter

    of the gas molecule. This allows diffusion of smaller gases at a much faster rate than

    larger gas molecules (Colin et al., 2008). The diffusion mechanism is illustrated in

  • 11

    Figure 2.3. Zeolites are able to discriminate even in size and shape which gives superb

    gas separation efficiency. When one gas molecule is able to transverse the pore structure

    while the other is precluded due to oversize, the selectivity could ideally reach infinity

    (Shu Shu, 2007).

    Figure 2.3: Illustration of gas molecule diffusion through a molecular sieve material

    Source: Shu Shu (2007)

    In dense membrane, solution diffusion widely accepted as mechanism of

    transport. This mechanism consist three steps of process. For first step the gas

    molecules are absorbed by the membrane surface on the upstream end. Second step was

    followed by the diffusion of the gas molecules through the polymer matrix. Finally the

    gas molecules evaporate on the downstream end (Javaid, 2005)

    2.3 Mixed matrix membrane

    During the last 2 decades, polymer based organic and inorganic get worldwide

    attention due to the superior performance in term of mechanical toughness permeability

    and selectivity for gas separation and photoconductivity for electronics. This concept

    has been use for gas liquid separation membrane by combine organic and inorganic

    material which called as mixed matrix membrane (Li et al., 2006). Mixed matrix

    membrane can be defined as the hybrid membrane which consists of inorganic

    molecular sieves (zeolite) and polymer. This membrane is a combination of selectivity

    of zeolite membranes with the low cost and ease of manufacture of polymer

    membranes. For performances of polymeric membranes in gas separation there is an

  • 12

    upper limit which predicted by Robeson in early 1990. Figure 2.4 shows the

    performance of various membrane materials available for the separation of O2/N2.

    Figure 2.4: Relationship between the O2/N2 selectivity and O2 permeability for

    polymeric membranes and inorganic membranes

    Source: Robeson (1991)

    From Figure 2.4, it shows that for polymeric materials trade off exists between

    permeability and selectivity with an upper-bound limit. For polymeric membrane, the

    permeability and selectivity is tracking along this line instead of exceeding it. On the

    other hand, the inorganic materials properties lying far beyond the upper bound limit.

    The application of inorganic membrane is hindered by the lack of technology to form

    continuous and defect free membranes, the extremely high cost for membrane

    production and handling issue. A new approach is needed to provide cost effective

    membrane with separation properties well above the upper bound limit. The latest

    membrane with the potential for future applications is mixed matrix membrane

    (MMMs) which consists of organic polymer and inorganic particle (Chung et al., 2007).

    In the development of mixed matrix membrane, proper selection for polymer as

    continuous phase and inorganics as dispersed phase properties is important which it can

    affect membrane morphology and separation performance. Mixed matrix membranes

    have higher selectivity compare to continuous polymer matrix. For MMMs fabrication

  • 13

    there were two inorganics phase material that have been use which are non porous and

    porous filler. For porous filler, zeolite and carbon molecular sieves (CMS) were

    commonly used. These materials have hydrophobic internal surface that used in industry

    to separate air by adsorption of oxygen and remove carbon dioxide. The additional of

    small volume fraction of zeolite to polymer matrix can increase the separation

    efficiency (Aroon et al., 2010). At low loadings of zeolite, permeation occurs by

    combination of diffusion through the polymer phase and diffusion through the

    permeable zeolite particles. The concept is show in Figure 2.5.

    Figure 2.5: Gas permeation through mixed matrix membranes containing different

    amounts of dispersed zeolite particles

    Source: Baker (2004)

    At low loading of zeolite, the effect of permeable zeolite on permeation can be

    expressed mathematically by the expression shown below which develop by Maxwell in

    1870s. For the equation 2.1, P is the overall permeability of mixed matrix membrane

    material, is the volume fraction of the dispersed zeolite phase, is the permeability

    of the continuous polymer phase and is the permeability of the dispersed zeolite

    phase.