The day the music stopped, the health and illnesses of a data center, part 1 whips

The Day the Music Stopped The Health and Illnesses of a Data Center, Part 1

JPE

The Day the Music Stopped

The Health and the Illnesses of a Data Center, Part 1: Whips

vs

JPE

The Cost of outages

The average cost of data center

downtime across industries was

approximately $5,600 per

minute.

For a total data center outage,

which had an average recovery

time of 134 minutes, average

costs were approximately $680,000

The average reported incident length was 90 minutes, resulting in an average cost per incident of approximately $505,500.

For a partial data center outage,

which averaged 59 minutes in

length, average costs were

approximately $258,000.

Downtime can be even more costly for enterprises with revenue models that depend on the

data center′s ability to deliver IT and networking services to customers-such as

telecommunications service providers and e-commerce companies. The report cited the

highest cost of a single event at about $1 million (more than $11,000 per minute).

Per Emerson Network Power white paper

JPE

It has been said “what can go wrong will go wrong”

•Costs and risks of installing power cables (whips)

in a live data center environment

•Costs and risks of installing power cables (whips) in a live data

center environment

* Compromised Security – non- employees on site, Contractors,

project managers and others

* Time for the installation, availability, tightening of joints, corrections

* What could go wrong? Loose Joints, heat build-up and fire hazard ,

workmanship, flaws, missed items during maintenance checks,

difficulty of putting plus on and off of the system

* Possible Consequences: Loss of power to servers, racks,

rows of racks or sometimes the entire data center.

JPE

1. The Client (end user)

1. Hardware; responsible for installing new equipment and maintaining power

and writing work orders

2. IT; responsible for ordering

the equipment and informing

hardware what type of equipment was ordered

2. Facilities Project Management Companies responsible for the building infrastructure

(Generators & UPS, PDU circuits, etc)

3. Electrician (contractor or client); responsible for executing work orders

4.Engineer; responsible for load studies, power quality, and determining

where to add load

Security issues and Outsiders entering the data center

IT decides new

equipment is needed

MOP is

submitted and

recorded to the

change control

process

Method of

Procedure

(MOP is written

to describe work

Whip

Installation

Pre-fab whips

are ordered or

made on-site by

electrician

Labour is

scheduled and

material

procured

Electrician

quotes to the

work order

Risk

assessment is

determined,

High, Medium

or Low

Work order

written by Client

Hardware Dept

Equipment

arrives

IT Orders

equipment

Open Cover dead front of RPP or PDU

Procedures for Whip changes and additions

JPE

Terminate neutral and ground

conductor to neutral and ground bar

Check Whip for proper

wiring

Terminate phase

conductor to breaker

Whip is secured with lock nut to

cabinet

Knock-out is removed

(may require drilling)

Install Whip in RPP

Install Whip under raised

floor

Remove necessary floor tiles and secure

perimeter

Update panelboard

schedule or

electronic database

Replace Floor

tiles

Turn Breaker

on Invoice workorder

JPE

Very limited work space

Difficult to balance the

loads between phases

Inefficient electrical distribution

arrangement

RPP Remote Power Panel Or RPDU Remote Power Distribution Panel

Arc Flash is possible in a live

panel

JPE

1. Possible error in making cable (no QC or

testing-note Whips may not be made to UL or IEC

requirements)

2. Mis-wire, hot wire on ground, turn breaker

on and short out entire PDU

3. Non-captive dead front screws can be dropped

and cause a short circuit

4. People fall thru open floor even with cones out

5. Dropping tools in live RPP

6. Drilling knockouts in RPP or PDU

1. Drill can slip or break through and cut

insulation on cable

2. Metal shavings must be controlled or they can cause a short

Risks: What can go wrong?

7. Dead front cover can be dropped & cause a breaker to trip

8. Inadvertently tripping, knocking a circuit breaker loose or open

9. Potential for wires to become disconnected due improper torquing of

breaker termination screw

10. Potential data cable damage when installing whips under raised floor

11. Must be careful not to remove too many tiles due to drop in static

pressure, which could cause over heating in some areas

12. Workmanship not following the manufacturers or IEC guidelines for

wire and connection best practices.

Risks: What can go wrong? JPE

Under Floor stands and wire

management cabinets can add

Substantial complexity to

routine changes

Using StarLine saves time, money and eliminates unnecessary risks

• The number one risk is outside personnel coming into the data center and this one is

reduced with the usage of Starline

• The 24 steps of whip addition becomes 2 steps with StarLine’s insert and twist

Hot swappable plug-in units

•No interruption to other racks due to circuit changes

•Circuit lead-time goes from up to 4- 6 weeks to minutes

• Risks associated with whip installation are virtually eliminated with StarLine’s fool proof

design

To Optimize using Starline

JPE

Photo showing the protective Neoprene covering the conductors having been removed for easier installation but making the wires more susceptible to damage

JPE

JPE

Time and money, when laying new cables in an existing data center, completion deadlines can be missed for a variety of reasons. Cables too short, broken wires, or damaged insulation is the most common reason.

JPE

Looks are deceiving: The fixed load arrangement on this flimsy metal tray creates problems. Unable to be easily adjusted to changes in phase, or amperage requirements

JPE

Improving the Design and Performance of the Data Center

The ability to accelerate the changes without creating errors has huge advantages

Introducing systems that have beneficial performance and eliminate the maintenance difficulties and warranty issues.

To Be or Not To Be . . . Do decisions create honey or do you get stung?

JPE

Efficiencies can be added to the overall designs – the technology is available to simplify the architecture

Overhead mounting– either

access slot facing side-ways

or access slot facing down.

Under Floor – either access slot

facing side-ways or access slot

facing down.

JPE

Structured Power. All products have strengths and weaknesses.

Of Starline’s many strengths – The most important is the reliability

of the Joint construction. Starline has never had a loose joint on

this system.

Connections Heat Rise tested and rated for 40 deg. C continuous

duty cycle.

Solutions

JPE

Starline enables the user to make changes without disturbing power to Server Racks in the same row.

JPE

Starline Track Busway and all components are easy to:

Install

Expand

Relocate

Reconfigure

Sustainable

These unique features make Starline Track Busway one of today’s most “Green” electrical products

• Flexibility: add/remove circuits in minutes instead of days

• LIVE PLUG IN: add/remove circuits without de-energizing load,

no changes in a live power panel

• Remove under floor cable air dams & reduces bypass airflow by

eliminating cable access holes (brushes, grommets' etc)

• Eliminates many problems associated with power distribution

JPE

StarlineTrack Busway

Simplifies the changing of the

loads to the racks

No abandoned or loose wires

High or low density, Overhead or underfloor mounting arrangements are available for your layout

JPE

Rack Power Distribution

JPE

Track Busway Contact Design

maintenance-free connection.

Copper Conductor Stab on Plug-In Paddle

Soldered Connections

JPE

Typical Plug In modules

203 mm

228 mm

Breaker Box

Outlet Box

Drop Cord

PDU

UPS

Service Switchboard

Circuit Protection

at Point of Use

Traditional Distribution

Versus Starline Track Busway

Distribution System

Sub Panel

Sub Panel

Sub Panel

Cable whips of

varying lengths

Circuit Protection

back at the Panel

PDU

UPS

Service Switchboard

No Sub

Panel

/RPP

New circuits

can be added

quickly

Cut the power cord! Eliminate the under floor mess

No more

under

floor

clutter!

Starline Track Busway Design

GM225, G

Continuous Access Slot U-Shaped Copper busbars • Constant “spring” tension created by the U-

Shaped busbar.

• Creates a maintenance-free connection

GM400, N, G, NG GM250, N, G, NG

Extruded Aluminum Housings Custom colors available

Starline enables Plug-ins to be grouped together to meet site requirements

JPE

JPE

Monitoring of Endfeed and Plug-in Units

JPE

Starline: Underfloor or Overhead

JPE

Hot and Cold Aisle Containment Installations

JPE

JPE

Adjustable to the plug density needs

JPE

JPE

Starline Efficiencies

Installation Installed very quickly. Mounted on 3m centers with

section lengths up to 6 meters.

Usage The Starline supports all densities, high or low, as well as

increased power density over time.

Reliability

Starline design allows for adjustments to the distribution

layout. The time involved is unmatched by any other

system. Benefits include, operation advantages,

sustainability and infrastructure improvements

Copper utilization Provides the correctly sized system for the power

requirements

Electrical adjustment Can quickly adjust the loads to any server rack.

Power Factor Power utilization is improved by balancing the load.

Floor density The system becomes a lineal panel with branch circuits

along the entire length.

Safety

Unlike traditional PDUs, and raised floor arrangements,

no opening of panels required, no floor panels to

remove.

Power Utility Efficiencies

Starline incorporates the metering into the system

designs to meet the monitoring design criteria based

on the PUE Category

Single point of Failure

issues

The Starline Busway success is extremely high. No

reported failures with joints No operations needed in a

cabinet and no awkward plug-in mount to deal with.

Seismic loading

The Starline Busway has installation instructions for

support arrangements for these seismic mounting

conditions to be met.

Starline critical power monitoring

End feed unit Monitoring

unit Plug-in unit

(no display)

Plug-in unit

(with display) Calibration for accuracy within 1% to meet ANSI Revenue Grade Standards

ModBus, Ethernet or Wireless connectivity

Overhead or Underfloor installation

Summary Advantages of StarLine

• Continuous access slot allows high

density and maximum flexibility

• Maintenance-free joints

• Plug and Play Live installation

• Flexible–quick change

• Customizable (Plugs & Busway)

• Applications include IT, Automotive, General Industry, Retail, Ballrooms, etc.

Available through Internationally Approved Resellers For Information on Starline Track Busway please contact: JPE Jelph Power Equipment Co. Pte Ltd, 11th Floor, Wisma Atria, 435 Orchard Road, Singapore 238877 Contact: Edward Hahn 65-9005-8214 [email protected]