The Cutting Edge Rottler Manufacturing ~ 8029 South 200 th Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230 www.rottlermfg.com 1 ACCESSORIES AND TOOLING CATALOG SG7 – SG8 – SG9 SG9A AND SG80A MODELS ROTTLER MANUFACTURING COMPANY 8029 South 200th Street ~ Kent, Washington 98032 USA Phone: (253) 872‐7050 ~ Fax: (253) 395‐0230 Web Site: www.rottlermfg.com
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The Cutting Edge - Premier Machinery · The Cutting Edge Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA Tel: 253‐872‐7050 Fax: 253‐395‐0230
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The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Tobin Arp & Sunnen Spindle Taper
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank
RBHAR40 RBHAR40STD SAD750R40
Spherical Self Aligning Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for large 1.500: Dia. Ball heads) SG80A only
Spindle Adapter Patented for Rottler ISO 40 Spindle Taper for 1.000: Dia. For .375" and 6.00MM Toll holders tooling) SG80A only
Spindle Adapter for Rottler R40 Spindle Taper for 3/4" (19.05mm) Shank Diameter Tools, reamers, drills, etc incl. 2 locking set screws SG80A Model Only
SAD375R1 SAD500R1 R1MT3
Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 3/8" (9.525mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws
Spindle Adapter for Rottler R1 Spindle Taper (Serdi Taper) for 1/2" (12.70mm) Shank Diameter Tools, reamers, drills, etc include 2 locking set screws
Adapter for Morse #3 to Rottler R1 taper
For multiple application where mores taper tooling is use (Injector Tubes Tooling)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Rottler Spherical Self aligning Tool Holder for large diameter - Diesel Applications, For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm)
Toll Holder for Small and Mid Size Dia. for Insert holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm)
Tool Holder (no Spring) Mini Spherical Tool Holder, Small, for TH1999 from .551" - .984" (14mm-25mm) for 6.00mm Shank Carbide Pilots
BH20-R BH20-RW BH385R1
Tool Holder for 20.00MM shank Pilots For TH3005 & TH3006 Tip Holders from 2.362" - 4.330" (60mm-110mm) diameter seats SG80A Only
Tool Holder for 20.00MM shank Pilots For TH3007 & TH3008 Tip Holders from 3.740" - 5.905" (95mm-150mm) diameter seats SG80A Only
Toll Holder For .385" Pilot Shank Pilot. For Insert Holders TH2000, TH2001, TH2002 Automotive Applications From .750" - 2.400" (20mm - 60mm) (Sunnen shank Pilot size)
BD105 BD560 BH375R1-7.5EL
Spherical Milling Head Driver for Fixed and adjustable replaceable milling head cutters for .625" ID milling head body. (To be used with RBHAR1)
Spherical Milling Head Driver for 9/16" ID Diameter Milling Heads (.562") (To be used with RBHAR1)
Rottler Spherical Self aligning Tool Holder For AIRCRAFT Cylinder Applications only, to use with TH2000, TH2001, TH2002 Tip Holders From .750" - 2.400" (20mm - 60mm) (To be used with RBHAR1)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Rottler Spherical Self aligning Tool Holder For AIRCRAFT Cylinder Applications only, to use with TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm) (To be used with RBHAR1) SG8 and SG8A only
Fixed Double Replaceable Insert Milling Heads - Bore diameters available from 1” to 2.25” in increments of 1/16" (Requires Milling Head driver) specify size. See Part numbers and descriptions to right.
Tip Holder, Range using the BH600-R1: .570" - .1.250" (14.48mm-33.52mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" -1.320" (20.32mm - 33.52mm Using RCA630 Cutting Insert for minimum range)
Tip Holder, Range using the BH600-R1: .597" - 1.180" (15.16mm - 30mm) (Using RCA630 Cutting Insert for minimum range) Range with BH375R1: .800" - 1.395" (20.32mm - 35.43mm Using RCA630 Cutting Insert for minimum range)
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY)
TH2001 TH2001-00
Tip Holder, Range using the BH600-R1: .850" - 1.625" (21.6mm - 41.3mm) (Using RCA630 Cutting Insert for minimum range) Range with UPT5100 Unipilot , R5000CL1 or BH375R1 Toolholder: 1.00" -1.800" (25.4mm - 35.4mm Using RCA630 Cutting Insert for minimum range)
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (FOR COUNTERBORING ONLY)
TH2002 TH2002-00 TH2002-10
Tip Holder, Range: 1.200" - 2.360" (30.48mm - 60.0mm) Using RCA630 Cutting Insert for minimum range and 1.00" -1.800" (25.4mm - 35.4mm Using RCA026 Cutting Insert for maximum range) for BH375R1, UPT5100 Unipilot or 5100CL1 Toolholder range)
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring. Uses RT211 (1/4" I.C.) Triangular Insert. Range 1.055"-1.400” Requires UPT5100 Unipilot or R5000CL1 Toolholder.
10 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 toolholder adapter (for counterboring seats)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
20 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
30 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
45 Degree Using the RT211 - 1/4" Triangular style Insert holder to be use with BH375R1, UPT5100 Unipilot or R5100CL1 Toolholder adapter (for Counterboring seats)
TH2003 TH2003-00 TH2003-10
Tip Holder, Range: 1.270’’ - 2.360’’ (32.26mm - 60mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring.
10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
TH2003-20 TH2003-30 TH2003-45
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tip Holder, Range: 1.850" - 3.150" (47mm - 80mm) (Using RCA630 Cutting Insert for minimum and maximum range) For BH375-WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
00 Degree Triangular Tip Holder For Valve Seat Installation Counterboring.
10 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, , UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only.
TH2004-20 TH2004-30 TH2004-45
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
TH2005 TH2005-00 TH2005-20
Tip Holder, Range: 2.625" - 4.724" (66.7mm - 120mm) (Using RCA630 Cutting Insert for minimum range) for: BH375-W-R1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. FOR LARGE SEAT USING THE .375: SHANK PILOTS
00 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (for counterboring seats)
20 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
30 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
45 Degree Using the RT211 - 1/4" Triangular style Insert to be use with BH375WR1, UPT5300 Unipilot or R5300CL1 Pilot Toolholder Only. (FOR HARD SEAT APPLICATIONS)
Large Insert Holders Std. Profile for (SG80A Model Only) TH3005 TH3006 TH3007
For RCC Style Insert only using RBH20-RW Large Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) SG80A model only
For RCC style Insert only using RBH20-RW Large Toolholder. Range 3.700" - 4.606" (94.00 - 117.00mm) Req. two SG80A model only
For RCC style Insert only using RBH20-RW Large Toolholder. Range 4.370" - 5.236" (111.00 - 133.00mm) Req. two SG80A model only
TH3008
For RCC style Insert only using RBH20-RW Large Toolholder. Range diameter 5.039" - 5.905" (128.00 - 150.00mm) Req. two, SG80A Model only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Triangle insert Holder (SG80A model Only) TH3005-00 TH3005-10 TH3005-20
00 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (for Counterboring large diameter seats) SG80A only
10 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
20 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
TH3005-30 TH3005-30.125 TH3005-35
30 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
30.125 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
35 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
TH3005-45 TH3005-60
45 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
60 Degree Insert Holder using triangular Rottler style insert RT322 on the RBH20-RW Toolholder. Range 3.543" - 5.905" (90.00 - 150.00mm) (FOR HARD SEAT APPLICATIONS) SG80A only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Six in 1 measuring Fixture (Pilot OD, Valve Stem OD, Set Dia. On profile inserts, Setting 90 degree Counterboring, Set adjustable milling head cutters, Check alignment on valve
Boring Micrometer, Digital Reading Inch and Metric (.800" - 2.80") with setting standard for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter
Counterboring Micrometer Assembly with Digital Reading inch and metric (2.200" - 5.400") For 20mm shank diameter tooling, including Setting Standard
DSP20 DSP GROOVING TOOL
Table mount tool setting device with Interchangeable Point for 20.00mm Shank pilots
Diameter Setting Pointer with Interchangeable Point
Volvo grooving tool with large tool Holder for SG80A model only
CALFIXT20
Calibration fixture for dual Insert RCC Style on 20mm shank holders Including 502-9-9A Indicator (.001" Resolution) SG80A machine only
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tool Bit Sharpener & and Fixtures - SG7 / SG8 / SG8A / SG80A
BWS02 BWSHD20 BSW002
Diamond Wheel Cutting Bit Sharpener - Single Wheel
Heavy Duty Diamond Wheel Insert Sharpener with edge honing brush for 20.00mm and 9.52mm Shank Tooling
Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID)
BSW003 DIESELFIX 502-1-30
Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID)
Diesel Fixture for large in line cylinder heads, includes 1 pair Parallels 12" X 6" (304.80mm X 152.40mm), (1) Jack screw
Clamp Arm Assembly, Set of 2 (also requires (2) 7619 T-nut plate - no charge)
DUALHEFIXT 7618 2DEGREE-TILT
Center Cradle support system assembly for dual cylinder head clamping (SG8 Only)
Large Cylinder Head Clamping Fixture only (for CAT. 3406E Heads) (For SG8 Only)
Tilt Fixtures for large cylinder heads Incl. adjustable base plate, Set of two 1.875" and 4" parallels; required one set of Clamp Towers (7242N) (For SG80A Only)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Precision Valve Seat Concentricity Gage .0001" for .375" Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
Precision Valve Seat Concentricity Gage .0001" for 6.00mm Pilot Shank. Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
VSG2000 DIAL INDICATORS
Precision Valve Seat Concentricity Gage Base Only for 20.00mm Pilot Shank Range 2.362" - 5.905" (60.00 - 150.00mm). Dial indicator is NOT included and must be ordered separately: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
Dial Indicators are not included with Concentricity Gages and must be ordered separately. Available in inch or metric options: Part number 502-11-39D (inch in .0001” increments), 502-11-32L (metric).
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Diamond Wheel Cutting Bit Sharpener replacement Wheel (3.000" Dia. OD by .375" ID)
Diamond Wheel Cutting Bit Sharpener replacement Wheel (Fine Grit) (3.000" Dia. OD by .375" ID)
Screws, Handles and Locking Screws for SG Tooling MHS-375 Fixed Double Replaceable Insert Milling Head Screws for Large diameter milling Head (3/8” insert)
MHS-250 Fixed Double Replaceable Insert Milling Head Screws for Small diameter milling Head (1/4” insert)
S1032-250 BH375R1 and BH600R1 Tip Holder Looking Screw (10/32" X 1/4") Req. 2
S250-28-250 BH375WR1 Tip Holder Looking Screw 1/4"-28" X 1/4" Req. 2
S1032-437 TH1999 Adjusting Screw (10/32" X 7/16")
S1032-375 TH2000 Adjusting Screw (10/32" X 3/8")
S1032-500 TH2001 Adjusting Screw (10/32" X 1/2")
S1032-625 TH2002 Adjusting Screw (10/32" X 5/8")
S600-1570 TH2003 Adjusting Screw (6.00mm X 15.70mm)
S600-2015 TH2004 Adjusting Screw (6.00mm X 20.15mm)
M10X15X35 SG7 Rollover Fixture Hold down swivel Handle Zinc Handle 35mm (1.375") Long stud (KHF-725)
500-13X2 SG8 Rollover Fixture Hold down swivel Handle Zinc Handle 2.000" Long stud (KHF-162)
DIESEL-KIT Tooling for competitive machines Note: Carbide Pilots and Spindle Adapter are NOT included on the DIESEL-KIT you must select Spindle adapter from the three different ones from the list below
RBHA375 RBHA01 RBHAR1
New Rottler Spring Free Spherical Self aligning Tool Holder adapter (patent pending) with .750" 3/4" Straight Shank
Tool Holder adapter (patent pending) for Rottler R1 and Serdi Spindle Taper
DIESEL-KIT Include the following Tooling
T8D PRW375 BM
T8 Torx Tip Holding Screw Driver Pilot Removal Wrench for .375" shank pilot Digital Reading Boring Micrometer Inch and Metric (.800" - 2.80") for .375" (9.52mm) and 6.00mm (152.40mm) shank diameter
DSP 6RCBIT-KIT
Diameter Setting Pointer with Interchangeable Point
Kit of 6 Bits package include RCA 001(45 °), RCA 004 (45 °), RCA 005 (45 °), RCA 007
(45 °), RCA 301(30 °), RCA 637(45 ° Small)
BH375WR1 TH2003 TH2004
Tool Holder for large diameter - For TH2003 & TH2004 Tip Holders from 1.570" - 3.150" (40mm-80mm)
Tip Holder 2003 Diameter 1.570’’ - 2.360’’ (40mm - 60mm)
Tip Holder 2004 Diameter 2.280" - 3.150" (58mm - 80mm)
The Cutting Edge
Rottler Manufacturing ~ 8029 South 200th Street ~ Kent, Washington 98032 USA
Tooling for Counterboring Small Diameter Valve Seat Pockets
Rottler offers two options for counterboring small diameter valve seat pockets:
6 mm Pilots
1. BH600R1 Mini Spherical Toolholder 2. BH600R1 Mini Spherical Toolholder TH2000-00 Tip Holder TH1999 Tip Holder RT211 Triangular Insert RCA513 Seat Cutting Insert Bore diameter: 1.055” – 1.400” Bore diameter: .800” – 1.200” 26.80 mm – 35.55 mm 20.80 mm – 30.48 mm
.375” Pilots
1. BH375R1 Spherical Toolholder 2. BH375R1 Spherical Toolholder TH2000-00 Tip Holder TH1999 Tip Holder RT211 Triangular Insert RCA513 Seat Cutting Insert Bore diameter: 1.270” – 1.580” Bore diameter: 1.000” – 1.280” 32.26 mm – 40.15 mm 25.42 mm – 32.51 mm
Rottler can also provide Fixed Milling Heads to cut valve seat pockets. They are available in fixed diameters from 1.000” to 2.250” in .0625” increments.