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TH-1074

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    F L E X U R L B E H V I O U R O F R E I N F O R C E D C O N C R E T E B E M S

    M D E W I T H C O I R O R S T E E L F I B R E C O N C R E T E

    VISHAL CHAND JAIN

    Submitted in fulfilment of the

    requirements of the Degree of

    DO TOR OF PHILOSOPHY

    to the

    Indian Institute of Technology Delhi

    DEPARTMENT OF CIVIL ENGINEERING

    INDIAN INSTITUTE OF TECHNOLOGY DELHI

    NEW DELHI 11 16

    SEPTEMBER 1983

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    CERTIF ICATE

    This is to certify that the

    t h4s, entitled tFLE XUR A L

    BEHAVI OUR OF REI NF ORCED CONCRETE BEAMS MADE W TH COI R OR

    STE E L FIBR E C ONC R E TE being submitted by Mr. Vishal C hand

    Jain to the Indian Institute of Technology Delhi in ful-

    filment of the requirements of the Degree of Doctor of

    Philosophy, is a record of bonafide research work c ar r i ed

    out by him under our guidance and supervision.

    To the best of our knowledge, the thesis has reached the

    requisite standard. The material presented in this thesis

    has not been submitted in part or full to any other

    University or Institution for award of a degree or

    diploma.

    ( 0 . P J J a i n )

    Ibrmerly Director,

    Indian Institute of Technology,

    Del hi .

    Ahuja)

    Professor of Civil Engineering

    Indian InstitUte of Technology

    Delhi.

    New Delhi,

    (S.,Krishnamoorthy)

    16th Sep ,

    1

    983.

    Professor of Civil Engineering

    4

    ndian Institute of Technology

    Delhi.

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    A C K N O W L E D G E M E N T S

    I have the privilege of working under the guidance of

    Prof. O.P. Jain on several important projects dtring the

    last twenty five years. I would like to express my sincere

    gratitude to him for his inspiration and guidance at all

    stages of this work.

    I am thankful to Prof*B.M.Ahuja and Prof.,S.Krishnamoorthy

    for suggesting an interesting and useful problem for research.

    I

    am

    grateful to them for their guidance and encouragement at

    all times. I am especially thankful to Prof.S.Krishnamoorthy

    for carefully checking the manuscript.

    I am thankful to the staff of Concrete and Structures

    Laboratory, Strength of Materials Laboratory, Fibre Testing

    Laboratory, and Civil Engineering DepaiLnient Workshop of

    Delhi, for their cooperation and help. Special thanks

    are due to Messers Shiv Lal Sachdeva, Shree Chand, Badan Singh,

    Badle Ram, C.L.yerma and G.K. Mehta for their assistance in

    experimen tal w ork.,

    I am extremely grateful to my brother Ashok for preparing

    t he t r ac i ngs ,

    and for his help in compiling the thesis. He

    also assisted me in cutting the coir fibres.

    I em thankful to the Head of Civil Engineering Department

    and the Vice Chancellor

    ;

    University of Roorkee, for

    granting me study leave to work at

    Delhi I am also

    thankful to Mr.R.C.Sharma for typing the thesis neatly

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    iii

    A B S T R A C T

    The work relates, principally,to the flexural behaviour

    of R.C. beams made with fibre concrete. The relationship

    between fibre content and workability of fibre concrete

    m x es ha s al s o be en s t udi e d, s o t h at wor k abl e m x es o f

    specified fibre contents

    c a n be ma de . T he wo r k , f ur t he r ,

    includes study of the stress-strain

    be ha vi o ur of pl a i n and

    fibre concretes in compression, as this directly influences

    the

    be ha vi o ur o f a

    R . C . me mb e r .

    Two

    types of fibres, namely steel and coir, have been used.

    Steel fibres have been mostly favoured for structural use.

    Coir fibres have been chosen because these are relatively

    i nex pe ns i ve, ar e abunda nt l y avai l abl e i n I ndi a , a nd ha ve

    adequate durability in a cement concrete matrix.

    The Expe r i me nt a l P r o gr a mme i nc l uded V* - 1 3 t e s t s o f p l a i n and

    fibre concrete mixes,

    t e s t s f or c ompr e s s i v e s t r e ngt h

    and

    modulus of rupture, tests to obtain

    c ompl et e s t r es s - s t r a i n

    c ur v es of c onc r e t e i n c ompr e s s i on, a nd t e s t s of r e i n f or c e d

    fibre concrete beams in flexure under a mo onic loading

    upt o f a i l ur e .

    A method has been developed to

    d e t e r m ne t h e max i mu m

    volume fraction of fibres, which can be included in a given

    mix for desired workability.

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    iv

    A performance index for fibre concrete, called Ductility

    Factor, has been postulated. This factor is a measure of

    the ductility in compression achieved with the addition of

    fibres. A relation between ductility factor and volume

    fraction of fibres has been obtained.

    The idealised stress-strain curve of fibre concrete has

    been related to that of

    pl a i n conc r et e by a s i ngl e

    parameter,

    namely, the ductility factor of fibre concrete.

    Tests on reinforced fibre concrete beams show that, in the

    range of service loads, addition of steel fibres results

    in reduced deflections and crack widths, whereas coir

    fibres produce little influence at this stage. At ultimate

    l oad, t he beams exhi bi t i nc r eas ed duc t i l i t y i f t he f i br e

    c ont ent i s l e s s t han

    a critical fibre content whose

    value depends on percentage of tension steel.

    A

    method has been developed to determine the stiffening

    effect of fibres in the tension zone of a R.C. beam,

    which is an extension of the method adopted by British

    Code, CP110:1972, to estimate curvature of a cracked

    section.

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    C O N T E N T S

    Chapter

    Page

    CERTIFICATE

    A C K N O W L E D G E M E N T S

    A B S T R A C T

    LIST OF SYMBOLS

    1-

    D i 7 R O D U C T I O N

    1.1 General

    1 2 Fibre Concrete

    MOO

    2

    1.3 Need for the S t u dy

    3

    1.4 Scope of Study

    /Oa 4

    1.5 Brief Outline of E :Terimental Programm e

    4

    2 -

    L I T E R A T U R E R E V I E W

    2.1 Introduction

    24,2 Fibre Concrete

    2 3

    C oncrete M atrix

    2 4

    Fibres

    2 . 4 0 .

    Steel Fibres

    2 .4.2 Polypropylene

    ibres

    2.4.3 vegetable Fibres

    2 .5 Workability and F ibre C ontent

    2 6

    Behaviour of Fibre Concrete in Tension,

    Flexure , and C ompression

    2.7 Strength of Fibre Concrete

    2.7.1 Tensile Strength

    2.7..2 Flexural Strength

    2 7 . , 3

    C ompressive Strength

    2 .7.4 Im pact Strength

    2 7..5 F atigue Strength

    28

    T heory of Fibre R einforcement

    O

    00

    6

    9

    1

    0

    12

    13

    14

    ... 16

    18

    4 00

    19

    .

    doe

    19

    . . . p a

    . . .

    2 1

    ... 22

    ... 22

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    vi

    Chapt er

    Page

    2. 8. 1 Cr ac ki ng St r engt h

    . . .

    2 3

    2. 8. 2 Pos t - c r ac ki ng Tens i l e St r engt h

    OIPO

    5

    2. 8. 3 Pos t - c r ac ki ng Fl exur al St r engt h

    . . . 27

    2. 8. 4 Cr i t i c al F i br e Cont ent f or

    St r e ngt heni ng i n T ens i on or F l ex ur e

    OVO

    29

    2. 9 Use i n Re i nf or ced o r P r es t r essed Concr e t e

    Member s

    OM

    29

    Tabl es

    4. . 32

    F i gur es

    . . .

    3 4

    MATERLALS

    3. 1 I nt r oduc t i on

    11

    6

    32

    Coar se Aggr egat e

    6

    3 . 3

    F i ne Aggr egat e

    440,

    7

    3. 4 Cement

    37

    3. 5 Coi r F i br es

    Y

    3 7

    3 : 6

    St eel F i br es

    9

    3 . 7

    Rei nf or c i ng Bar s

    4 0

    T abl e s

    Of

    42

    F i gur es

    40

    47

    4 -

    FI BRE CONTENT AND WORKABI L I TY

    4. 1 I nt r oduc t i on

    SO

    1

    42 V- B Test o f Concr et e Mi xes

    0 2

    4 . 3

    Pl ot s of of ver s us l og ( t )

    . . .

    r7

    0

    4 . 4

    Expr es s i on f or m

    5 3

    4 . 5 Det er m nat i on of n1

    n2

    c

    a

    p a n d c

    f

    . . .

    5 5

    4 . .

    6

    Rel at i on bet ween o

    f

    and t

    4' 57

    Tabl es

    . . . 59

    F i gur es

    0114 65

    COMPRESSI VE AND FL EXURAL STRENGTHS

    5. 1 I nt r oduc t i on

    000

    9

    5 . 2 P l ai n Conc r et e Mi x

    9

    5 . 3 F i br e Conc r e t e Mi x es

    IWO

    0

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    vii

    Chapter

    5 . 4 Ca s t i ng and Cur i ng

    Page

    71

    5 . 5 Co mpr e s s i v e St r e ngt h

    72

    5.6 modulus of Rupture

    . . .

    7 3

    T abl e s

    75

    6

    STRESS- STRAI N BEHAVI OUR

    6.1

    I nt r oduc t i on

    7 7

    6.2

    Pr epar at i on of Tes t Cyl i nder s

    7 8

    6.3

    Test Set-up

    7 8

    6.4

    Test Results

    30

    6.5 Discussion of Test

    Res ul t s

    8

    6.6

    Stress Block Parameters and Ultimate

    Compressive Strain in Flexure

    82

    Tabl es.

    84

    F i gur es

    97

    7

    DUCTILITY FA CTOR AND IDEAL ISED

    T I R E S S

    STRAIN CURVE

    7. 1 I nt r oduc t i on

    7. . 2 Duc t i l i t y F ac t or

    101

    101

    7. 3

    Relation between D

    _ and o

    f

    103

    7.4

    Idealised Stress-Strain Curve of Fibre

    Concrete

    104

    Tables

    105

    F i gur es

    108

    8

    TES TS OF REI NFORCED F I BRE CONCRETE BEAMS

    I N FL EXURE

    8. 1 I nt r oduc t i on

    .4S

    110

    8. . 2 De t a i l s o f Tes t Beams

    . . . 110

    8.3

    Casting

    and Cur i ng of Beams

    8.4

    Handl i ng of Beams

    4

    4 : :

    11

    14

    8..5 Preparation for Tcsting

    O00

    114

    8 6

    Experimental Set-up

    060

    115

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    viii

    Page

    hapter

    8.7

    Test Procedure

    8.8

    Cube Strength of Concrete

    8.9

    Test Results

    8.1

    0

    Discussion of Test Results

    Tables

    Figures

    9

    NALYSIS OF TE ST BEAMS

    di

    1

    8

    120

    120

    121

    125

    154

    9 . 1 Introduction

    190

    9.2 Relevant Material Data

    191

    9.2.1 Compressive Strength of Concrete

    4 . .

    91

    9.2.2

    Modulus of Rupture of Concrete

    192

    9 . 2 . 3

    Modulus of Elasticity of Concrete....

    193

    9 . 2 . 4

    Concrete Strain and Stress

    Block Parameters at Flexural

    Strength

    1 9 4

    9.2.5 Stress Block Parameters

    195

    9 3

    Method of Analysis

    196

    9.3.1 Determination of M

    cr

    and 0

    cr

    96

    9.5.2

    Determination of M

    u

    and W

    u

    196

    9 . 3 . 3

    Determination of M and W for a

    given f

    s

    9 3

    9 . 3 . 4

    Determination of f

    t

    at a given

    load stage

    1 9 9

    9 . 4

    values of f

    t 202

    Tables

    2 0 4

    Figures

    230

    10-

    STIFFE NING AND DUCTILITY OF R . C. SECT IONS

    'WITH FIBRE CONCRET E

    10.1 Introduction

    231

    10.2 Expression for f

    t

    232

    10.3 Stiffening of R.C. Sections with

    Fibre Concrete at Service Loads

    2 3 4

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    Chapter

    11

    10.4 Ductility of R.C. Sections with Fibre

    Concrete

    10.5 Critical Fibre Content for Ductility

    Tables

    Figures

    O N L U S I O N S

    PLATES

    R E F E R E N E S

    AUTHO R S BIO D ATA

    x

    Page

    235

    236

    238

    240

    241

    249

    254

    263