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POWERHEATER TM TEXTURIZED FOOD PROCESSING
13

TEXTURIZED FOOD PROCESSING

Mar 21, 2022

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Page 1: TEXTURIZED FOOD PROCESSING

POWERHEATERTM

TEXTURIZED FOOD PROCESSING

Page 2: TEXTURIZED FOOD PROCESSING

TEXTURIZEDFOOD SERVICE PRODUCTS

SOUP INGREDIENTS

PIZZA TOPPINGS

READY MEALSFAST FOOD INGREDIENTS

SNACKS

TEXTURIZEDPET FOOD PRODUCTS

CHUNKS IN GRAVY

CHUNKS IN JELLY

SNACKS

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Page 3: TEXTURIZED FOOD PROCESSING

FROM EMULSION/GROUND MEAT TO TEXTURIZED MEAT

CHICKEN

BEEF

PORK

CHICKEN CHUNKS

BEEF CHUNKS

PORK CHUNKS

THE POWERHEATERTM PROCESS

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Page 4: TEXTURIZED FOOD PROCESSING

OPERATING COSTS FOR THE POWERHEATER

Figures are subject to formula composition and raw materials.

PROCESS EQUIPMENT

Pre-bin(s)

PowerHeater

Cutting

Utility & Maintenance

CostsEUR per kg product

Steam costs (0.15 kg steam per kg product) 0.002

Electricity costs (0.01 kW per kg product) 0.002

Compressed air costs 0.001

Maintenance costs (3,500 hours per year) 0.001

Total costs (EUR per kg) 0.006

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Page 5: TEXTURIZED FOOD PROCESSING

POWERHEATER TECHNOLOGY FOR TEXTURIZED MEAT PROCESSING

PH100 (75-300 kg/h) PH100-5 (375-1500 kg/h)

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Page 6: TEXTURIZED FOOD PROCESSING

POWERHEATERTM

State-of-the-art heat treatment process for texturized meat.

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Page 7: TEXTURIZED FOOD PROCESSING

THE POWERHEATER PROCESS FOR TEXTURIZED FOOD PROCESSING

Ground Meat

Emulsified Meat

Pre-Bin(s)~80o C

~176o F

Cut Cool

Cool Cut

Dry Cool Cut

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Page 8: TEXTURIZED FOOD PROCESSING

PRE-BIN(S)Multi-purpose bins for color or formula differentation during the same production run.

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Page 9: TEXTURIZED FOOD PROCESSING

CUTTING SYSTEMNon-artificial cutting of the product to ensure meat-like appearance.

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Page 10: TEXTURIZED FOOD PROCESSING

AUTOMATIC CONTROL SYSTEM

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Page 11: TEXTURIZED FOOD PROCESSING

POWERHEATER TECHNOLOGY FOR TEXTURIZED MEAT PROCESSING

POWERHEATER CONTROL SYSTEM

CUSTOMER CONTROL SYSTEM

Analogue (4-20 mA)Digital (24 V)

EthernetCSV file

Bus (option)

AUTOMATIC TEMPERATURE CONTROL

AUTOMATIC START-UP PROCEDURE

ALARM WHEN OUT OF SPECIFICATIONS

TARGET

OC

TARGET

OC

TARGET

OC

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Page 12: TEXTURIZED FOOD PROCESSING

SUPPORTING YOUR SUCCESS

TRAINING INSTALLATION

Source Technology offers installation support to ensure minimal installation time. Our experienced staff can support both the electrical and the mechanical installations.

Training during commissioning of the PowerHeater, is conducted by our experienced Process Engineers. The training ensures that our customers can obtain optimal performance of the equipment.

TEST CENTER PATENTED TECHNOLOGY

We offer our customers the opportunity to test the PowerHeater process in our two test facilities in Denmark, Europe and Sabetha, Kansas, USA. This enables our customers to experience the meat quality prior to purchase.

The PowerHeater process is a unique technology. Multiple patents filed worldwide, protect our technology and ensure our customers exclusivity to the products offered.

PREVENTIVE MAINTENANCE SERVICE

Should a machine breakdown occur, we offer service support from both Europe and USA. Typically, we can provide remote service, thanks to the non-complex design.

We offer our customers preventive maintenance visits to ensure the continuous operation of the supplied equipment. During these preventive maintenance visits, we usually also offer software upgrades as well as general training of the operation staff.

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Page 13: TEXTURIZED FOOD PROCESSING

Plant and Corporate Offices

Korsvej 11

6000 Kolding

Denmark

+45 75559095

[email protected]

www.sourcetechnology.dk

Sales & Service - Europe

Source Technology

Korsvej 11

6000 Kolding

Denmark

+45 75559095

[email protected]

www.sourcetechnology.dk

Sales & Service – North America

Wenger Manufacturing Inc.

714 Main Street

Sabetha, KS 66534-0130

USA

+1 785 284 2133

[email protected]

www.wenger.com

Vers

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1-20

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