Textile Machinery Design and Construction
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Textile Machinery Design and Construction
Company
Company presentation
LIDEM S.L. is situated in the Valencian town of Ontinyent (Spain), one of Europe´s most important textile production centres.
In our plant we carry out all our design, production, merchandise classification and warehousing tasks, as well as reception and administration. Our plant has been built following the strictest Q.C. guidelines so that all of our processes can be carried out in optimum conditions and where the most up to date process engineering systems are combined with traditional human care. In this environment we develop a complete range of specialised machinery for the production of textile in two principal areas; fibre preparation and the preparation andpresentation of fabrics.
OUR PHILOSOPHY Lidem S.L. was born from a dream of innovating and developing textile production with state-of-the-art technology. Thanks to the efficiency, innovation and security of our developments, our market has steadily increased and has become export orientated.
Company
PERSONNEL Our staff is comprised of specialists in every area of our activities, who attend regular, on-going training courses. We also maintain close contact with companies and associations such as AIMME, AMTEX or FEMEVAL who are responsible for assessing our technicians in all aspects of new technologies and their application to textile production systems, which in turn allows us to offer the highest possible guarantees on all our products. The experience of our technicians allows us to guarantee the effectiveness and long life of all our production system. Our own in-house Design and Development department is responsible for certifying the quality of all our products. Our state-of-the-art machinery complies to the strictest EEC requirements.
Company
INVESTIGATION In a forward looking company, investigation and development is a constant task, so our R+D department is in constant contact with specialised companies and institutions in order to keep up to date with any technological developments and new systems that come on to the machinery market.
In the field of R+D one of the most exiting developments is the ROTATOR; high production capacity and low energy consumption, and the EXTENDOR; capable of making 8 simultaneous cuts on deformable material, with a speed and precision hitherto unknown on traditional cutting systems.
Company
DESIGN Technology and design has always been at the forefront of LIDEM´sphilosophy. In order to improve the competitiveness of our clients, we have had to configure our production lines to offer improved output and greater production flexibility than our competitors. Our job is to design machinery which is capable of offering the best possible production capacity. This is the task of our engineering department and is the result of an exhaustive knowledge of our client and the product, knowledge which is reflected in the design of a machine which perfectly fits the real needs of every client. To achieve this we use a 3D design system which allows us to carry out studies of alternatives much quicker than we could using a prototype and to show the client a series of images of the machine in our studio, without the need of building a prototype; this allows us to achieve much shorter lead times.
Company
We boast a large, fully equipped installation, which combined with the most modern production systems, permit us to maximise the fabrication and production system. All the machinery built in our plant undergoes rigorous quality controls to fully guarantee the quality of our products.
PRODUCTION MACHINERY Our production plant is controlled by an ERP (Enterprise Resource Planning) system, which directs and controls the processes involved in any forward thinking industrial manufacturer: All the departments in the company are integrated into the system, paying particular attention to the production style of a mechanical engineering process. A proven method of implantation and start up of the production system combined with the experience of our technicians permits us to carry out the construction of the machinery.
Company
THE CUSTOMER Offering an integral service in which the client can enjoy personal attention, follow up and assessment, is every bit as important as offering the best machinery. The confidence that our clients have confided in us is our greatest incentive.
LIDEM, Thanks to the success of our production team, we have broadened our field of operations and currently export several of our production systems. We are also strengthening our participation in international events, such as ITMA (International Textile Machinery Fair) and FIMETEX (Textile Machinery Fair), EXINTEX (Mexico) and IMB (Germany) amongst others. This all goes to show that we are a company who can offer guarantees backed up by our experience and whose future lies in customer attention, adaptation and the technological development of staff and technology.
Products
OUR PRODUCTS The machinery that is designed and produced by LIDEM falls into different families. Each group boasts a full range of machinery to satisfy every production need.
SPINNING � Thread preparation
· CINTEX · Feeding transport bands. · ROTATOR · Rotating cutters for cloths and textile fibres. · NODRIX · Storage and blending systems for carding or recycling lines. · Transport fans, piping and accessories � Veil Formation
· APERBALL · Bale-breaker. · AUTOCARGER · Automatic loader and weigher. · NODRIX · Storage and blending systems for carding or recycling lines.
NON-WOVEN
· CINTEX · Feeding transport bands. · ROTATOR · Rotating cutters for cloths and textile fibres · APERBALL · Bale-breaker. · AUTOCARGER · Automatic loader and weigher. · DOCER · Weighing and blending systems. · NODRIX · Storage and blending systems for carding or recycling lines. OPENFIBRE Fibre fine opening systems. · Transport fans, piping and accessories TREATMENT & RECYCLING
· CINTEX · Feeding transport bands. · ROTATOR · Rotating cutters for cloths and textile fibres. · NODRIX · Storage and blending systems for carding or recycling lines. · COMPACTOR Doser feeding silo for tearing machines. · HULK · Tearing machine. PRESS Bale presses.
Products
CUTTING ROOMS
· EXTENDOR · Spreading, cutting and stacking systems. · ROLLER CUT · Roll slitting amchine into pieces, ribbons and bias. · BLANKETCUT · Blanket cutting and folding system.
STUFFING
· ROTATOR · Schredders for crushing. · APERBALL · Bale-breaker. · AUTOCARGER · Automatic bale breaker and loading system. OPENFIBRE Fibre fine opening systems · DOCER · Weighing systems. PILLBLOW Containing silo and stuffing nozzles. Other stuffing system for foam and poliespan. · Transport fans, piping and accessories.
PACKING & LOGISTICS
· PRESSVAC · Vacuum pressing and packing machines. · PRESSPACK · Packing press.
PILROLL Pillow rolling system for the packing. GAUWELD Gauze welding system. Ribbon folding (into boxes) Palet packer
KNITTING
· QUALITY · Fabric inspection systems. · TRANSCA · Metering rewinding machines. FINISHING
· QUALITY · Fabric inspection systems. · TIGER · Tiggering system. · TUNDER PULL · Polisherand shearer. · BLANKETCUT · Blanket cutting and folding system. ROLLERFOLD Half-width rolling machine.
WAX
WAVEL Votive candles manufacturing system WABUX Taper candles manufacturing system WALUMEX Tea candles manufacturing system WADEP Wax and paraffin tanks WAPAR Wick parafiner
Products
Model TSB: Underground model; the flat bed is at ground level.
Modelo TTF: Fixed model which can incorporate high precision metal detectors.
Strength All our belt structures are constructed in high strength materials which guarantees their durability and effectiveness on the production line. Safety Protected by sheet steel plates around the belt which protects the system and dust guards to protect the interior from dust and foreign objects. Continuous feed The material is evenly transported, which ensures continuous, uniform feed. Regulation Fitted with electronic systems to regulate belt velocity.
Transport belt – CINTEX Specialised transport belts for all types of material
Products
Model CRS8 15N An innovative system which allows access to feed system and independent transmission. Modelo CRS5 10NA: Basic cutting system
Model CRD5 10NA Specialised cutting system
High technology and innovation
Our machines maximise capacity and minimise consumption. Their robust construction houses a large diameter twin bladed cutting assembly, whose high mass guarantees a great production capacity with low consumption. Complete access Changing blades or cleaning the assembly is made easier thanks to the access door. Ease of use The cut length can be adjusted electronically. The fixed cutter has four blades. Reliability Equipped with protectors which avoid the introduction of foreign objects in the roller. All of our cutter models are safe and easy to use. All models can be fitted with a high-precision metal detector.
Rotating Cutting Systems – ROTATOR Specially designed cutting system for natural and synthetic fibre re-cycling and preparation; cotton, jute, nylon, wool, polyester, acrylic, linen, matting sisal and plastic
Unrolled material
Opening hinge
Products
Model SAM/3: Twin accumulation chambers and a mobile emptying head, feed is via a motorised rotating distributor.
Complete strength The system boasts robust construction, designed to guarantee its durability and effectiveness in the production line. Even feed Rotating distributors spread the material over the entire surface of the chamber. Independent accumulation chambers Two independent retaining chambers comprise the mixing and storage system. Extraction system Vertical extraction system. The system extracts the material from the horizontal layers deposited on the retaining chamber belt. Emptying head The emptying head is mobile and can be moved along the front of the accumulation chambers to perform the hopping and extraction of the material from each of the chambers independently. Material discharge The material is deposited on the transport belt by the extraction system onto a belt positioned on the emptying head, which in turn transports the material to an inlet which takes the material to the next process. High technology and innovation The system incorporates simple technical solutions which simplify the handling and use advanced technology to guarantee high productivity and self regulation of the load.
Storage and blending system - NODRIX The finest system available for achieving a well balanced mix and the storage of all types of materials, chopped as well as fibres, for subsequent feeding into various types of production processes.
Mobile emptying head
Accumulation chamber
Chamber full of material
Products
SAD Model: The model can be fabricated in various working widths, according to the line to be fed
Total strength The system is built on a rigid structure, formed by a vertical tank with dust extraction, a horizontal tank, a discharger and a regulator doser with feed density control High capacity, high production This system allows high capacity and production, thanks to the large capacity accumulator and smooth feed. Continuous regular feed The system allows continuous feed and perfect mixing of any type of chopped material. The principal characteristics of this system are security and complete access for cleaning. Production line self sufficiency The compactor system is equipped with an electronic self loading and unloading control, according to the requirements of the production line.
Dosing and feeding silos - COMPACTOR A specially designed system for automatic storage, mixing and feeding, via an adjustable doser, for all types of fraying machines.
Accumulator silo
Access platform
Dosing unit
Products
HULK System Several widths models and several units assemblies. The system can also incorporate digression and brushing units.
Total Sturdiness
The system is manufactured with really sturdy elements which allow us to project the machines for the most demanding conditions.
High output
The system allows a high autonomy as well as a high output. It is equipped with an inteligent feeding system which avoids innecessary stops.
Energy Saving
Due to the studies and implemantations, HULK system is a system in which consumption has been reduced to the minimum expresion.
Versatility
LIDEM offers a totally versatile and adaptable system to the quantity of material to be processed as well as to the dessired fiber. This way, the machine can be manufactured only with the dessired modules.
Tearing Systems · HULK ·
Specially designed system for the tearing in textile recycling processes. Useful for all kind of materials.
Products
Model CPC Constructed in several capacities and working widths, depending on the process type required.
High accumulation capacity Large capacity accumulator silo which permits continuous and uniform feed to the production line which it is feeding. Integration Integrates perfectly into any production process thanks to the total adaptability of its controls. High technology and innovation Designed with cutting edge technology which guarantees uniform and continuous weight control, using the latest digital technology. High precision Programming is carried out via a touch screen to pre-select the required weight. Level feed Feeding is carried out via a pneumatic belt to the accumulator silo Simplicity and safety The roller is highly resistant to dust and foreign objects. Simple and safe to use.
Fibre loading and weighing system - AUTOCARGER This is the perfect system for accumulating, weighing and loading fibres via a compactor to carding lines etc. which require precision when loading.
Accumulator silo
Weighing scales
Volumetric compactor
Products
Model CAB Built in various working widths and capacities to feed mixing lines; can also be installed in series.
High production capacity Great stand-alone capacity and material control. Total strength Boasts a robustness in line with its high production capacity, which allows vibration free operation. High loading capacity Complete with loading platform and transport belt, to move the material to the feed unit. High technology Cutting edge technology has been incorporated into the design of the most basic aspects, such as toothed transport belts and protection systems. Simplicity and safety The roller is highly resistant to dust and foreign objects. Simple and safe to use. Versatility The extraction of material can incorporate diverse systems such as; Weighing scales, compactors, inlets or pneumatic extraction among others.
Bale breaking systems - APERBALL A specially designed system for splitting bales and bundles of fibres, for the continuous smooth feeding of carding or mixing lines.
Feed module
Loading platform
Products
Model DPM: Composed of accumulator silos, compactor rollers, scales and extraction belt. Can be installed in series according to the material to be mixed.
The accumulator silo is positioned above the dosing module.
Independence The weighter mixer has two or more independent accumulation systems, depending on the material to be mixed. The material stored in each of the accumulators is deposited into the dosing systems, which respond to the requirements of the weighing scales. Precision Weight selection is carried out via a touch screen. The dosing system then delivers the correct weight to the scales. Constant quality The scales deposit the material onto the extraction belts which carry it to the mixing inlet; there, it is evenly mixed via a vacuum system. Ease of use The controls are clearly laid out, without technical complications. The system is equipped with warning lights to advise the operator of any breakdowns or problems, as well as maintenance requirements.
Material weighing and blending systems - DOCER Specially designed system for the accumulation, weighing and mixing of various textile fibres, such as; fibre, feathers and chopped foam.
Dosing system
Weighing scales
Extraction system
Accumulator silo
Products
APERBALL – To open the bales and feed the next stage
OPENFIBRE – To open the fibre and get the perfect volume of it.
PILLBLOW – To receive the material and keep it moving. DOCER – Weighing unit to get the exact stuffing. PILLBLOW – Stuffing nozzle
Versatility The systems have been diesigned to work with all kind of materials such as fibers, poliespan, fiber balls, chrused materials. The customer can choose which elements will install in the plant according to his necessities and can integrate those elements in future. Production capacity The planst have been designed to operate under the most demanding conditions, offering the adequated production range to each customer. High precision The customer can integrate in the plant a weighing device to get a perfect and exact stuffing on each unit.
Systems for stuffing – STUFFING LINES LIDEM offers complete stuffing plants for pillows, toys, etc Useful for all kind of materials (fibers, poliespan, chrused, etc).
Products
Press–welder for the packaging of sizeable materials Samples of packed materials
Features Activation of the pressing and welding unit through two controls.
Due to its sturdiness, the system guarantees the durability of its components. System designed for the extraction of air from the textile fibres. Adjustable pressure and temperature The pressure made to the material is adjustable, according to the material. Adjustment of temperature according to the kind of plastic.
Uses Fabrics press and plastic bags welder of one face through electric resistance, with adjustable pressure and temperature. The system offers a high performance and is specially designed for the welding of plastic bags of one face, once the material introduced is pressed.
Press-welder for vacuum packing ·PRESSVAC A specially designed system for the packaging of sizeable materials such as pillows and eiderdown.
Products
PILLROLL – Pillow rolling machine for the pillow and eiderdowns packing in rolled form.
Samples of packed material
Features Activation of the rolling unit through buttons and expulsion unit through pedal.
Due to its sturdiness, the system guarantees the durability of its components. System designed for the extraction of air from the textile fibres and rolling ot the dessired diameter.. Adjustable pressure The pressure made to the material is adjustable, according to the material. Adjustment can be modified through different cases. Versatility
The machine can be supplied with interchangeable cases which allow the customer to use the machine with different pillow sizes.
Uses The machine is used for a different product presentation. Once the pillow is rolled, the machine expels the material into the bag. The system offers a high performance and is specially designed for textile elements.
Pillow rolling machine - ·PILLROLL A specially designed system for the packaging of pillows, cushions and eiderdowns in rolled form.
Products
PRESSPACK – Designed to compress materials facilitating its
packing.
Packed material samples
Features Pressing unit activation through double button system (integrated security). Due to the total sturdiness of the system and quality of its components has been designed for a continuous working. Designed system for the extraction of the air in the fibres and further introduction of the material into the bag.
Adjustable presion The presion exerted on the textile material is adjustable according to the product to be packed. Funcionality The system offers a high performance, specially designed to facilitate the packing of high volume and easy
compressible materials.
Eiderdowns and blankets packing system - ·PRESSPACK· Press to facilitate the packing of blankets, eiderdowns, duvets, pillows, etc. Really easy to use and without electric consumption.
Products
Model ECBE: This model has an unroller for 4 rolls of 3000 mm or 8 of 1500mm. Raising table with two work areas, one manual and the other automatic.
Knitwear The system is adaptable to any type of knitwear, thanks to the prior programming of fabric tension according to the material to be cut. Versatility The stretching system is characterised by the great variety of quadrants that can be configured from the console. Thanks to the manual work area, downtime is kept to a minimum. High precision The system adapts to any type of material and guarantees an exact transversal cut through previous programming of tension, material length and blade velocity. Ease of use The controls are clearly laid out, without technical complications. The system is equipped with warning lights to advise the operator of any breakdowns or problems. Easy maintenance The integral command console also houses an advanced maintenance programme with preventative maintenance warning lights, which activate after certain total operation hours. We adapt to your requirements: The customer can choose between different working widths and the unrolling capacity.
Spreading, cutting and stacking system - EXTENDOR
A specially designed system for the spreading, cross cut and automatic stacking of fabrics, with an 8 roll capacity.
Manual work area
Automatic work area
Unroller module
Products
Model ECM/3 Ref. DC4, Up to 4 rolls can be unwound using the powered cradle and the extender arm. High speed extender arm incorporating a fixed work bench.
Model ECM/3 Ref. D3: Up to 3 rolls can be unwound using the cradles and using the extender arm or high speed extender arm. Incorporates a fixed work bench.
Precision cutting A high precision cutting and stacking system; Utilising a brand new system of fabric pegging, combined with the possibility of varying the speed of the stretch a perfect cut can be achieved. Versatility The stretching system is characterised by the large number of quadrants that can be configured from the control panel. High technology The system incorporates the most advanced electronic technology to control and synchronise the diverse movements. Simple programming An easy to use touch screen has been incorporated which includes illustrative diagrams. The system is equipped with warning lights to advise the operator of any breakdowns or problems. Easy maintenance The integral command console also houses an advanced maintenance programme with preventative maintenance warning lights, which activate after certain total operation hours. Adaptability We adapt to your requirements: The customer can choose between: Different working widths. The loading system (Cradle or bar) With or without raising table, etc.
Spreading, cutting and stacking system - EXTENDOR A specially designed system for the spreading, cross cut and automatic stacking of fabrics.
4 roller mounts
3 support cradles
Products
Model CCA: Automatic model with a length of up to 3,300mm and a roll diameter of 360mm
Model CCM: Manual model with a cutting length of up to 3,300mm and a roll diameter of 360mm Samples of cuts
Versatility The perfect system for cutting a wide range of roll diameters, thanks to the adjustable cradle. Adjustable speed The velocity of the blade can be adjusted according to the material to be cut. Production capacity The cut length is programmable, into number of cuts and cut length; in the case of programming more cuts than the length of material allows, the machine will continue cutting until it runs out of material. High precision The system adapts to any type of material and guarantees high precision by allowing the velocity of the blade to be regulated in relation to the depth of cut. Easy to use The system is easy to use and the controls are clearly laid out In-built security system Thanks to the blade protector, this machine possesses a high degree of security; the protector opens only as the blade descends. There is also a manual model with similar characteristics
Systems for cutting coils into ribbons and bias - ROLLER-CUT A system developed for cutting rolls of fabric or plastic into ribbons or rolls of a shorter length.
Material
Cutting head
Manual cutting head
Products
Unrolling and rolling modules general view. General View of the screen and programmer.
Continuous and regular feeding
Unrolling system is composed by a rollers set. It presents a easy feeding, which precedes to the rolling system, feeding the system in a continuous and regular way.
Measurement programming
The machine allows to program the number of meters to be rolled in an automatic and easy way.
Perfect rolling
Rolling system carries out a perfect rolling of the fabric. At the same time, it keeps a constant tension of the fabric during all the rolling process.
Adaptability
In our models, we adapt the systems to the customer necessities. Among others, the customer can choose the working width and the coil diameter.
Fabric rewinding and measurement system – TRANSCA
TRANSCA system has been designed to unroll, measure and roll fabric or plastic coils.
Meter Counter
Products
Model DRCEM: Comprising un-roller, inspection screen, centering system and roller equipped with an automatic evacuation system. Model DRCEMP: Comprising un-roller, inspection screen, centering system and optional zig-zag or folded extraction system.
Continuous, regular feed The material is automatically unrolled and fed through the inspection table: The material tension is maintained constant via the speed control. Precision An electronic meter counter controls the quantity of material inspected. Innovation The innovative system for removing inspected rolls improves operator comfort. Correction The centering system allows optimum rolling of the inspected material, thanks to perfect alignment. Extraction options Extraction of the inspected material can be through zig-zag folding or rolls. Can be adapted to needs We adapt to your requirements: The customer, amongst other options, can choose the working width, the diameter of the roll and the extraction system.
Inspection systems - QUALITY Specially designed for the inspection of density, stains, creases and other defects.
Extraction module
Inspection screen
Feed system
Evacuation system.
Products
Model PLT: Working width of up to 3,200mm, equipped with HEUSCH raising cylinder, fabric centring system, feed from bin and extraction in zigzag.
Cut perfection The cutting assembly is comprised of a large structure with a flat blade and a raising cylinder with a helicoidal blade. A perfect cut is assured thanks to the automatic lubrication of the felt, which ensures constant humidity. Shine and uniformity A Pol-Rotor cylinder with a durochrome, mirror polish surface. The thermostats are controlled by electronic regulators, which maintain a uniform temperature. High performance The robust construction of all the working parts of the machine allow high speed, vibration-free processing of the material, with optimum results. Easy to use The controls are clearly laid out. The system is also equipped with a safety warning system to warn the operator of breakdowns and problems; the emergency stops are electronically controlled in case of lack of power or air pressure. Correction The centring system allows the material to be perfectly aligned at all times. Feed and extraction The feed and extraction trays are set high in order to allow feeding from large volume bins and extraction in zigzag.
Raising and polishing systems - TUNDER-PULL Specially designed to polish and raise in one process. The system is useful for processing wovens and knitwear, blankets, velvet, felt, upholstery etc.
Precision centering
Feed arm
Polishing and raising
Products
Model DET: Working width of up to 3,200mm with automatic centring, feed via bin and extraction by zigzag folding.
Quality de-fibre process The de-fibre process is unique in its precision. Depth, speed and fabric tension are all adjustable. It is equipped with a large diameter carding cylinder which permits high quality de-fibreing. Easy to use The controls are clearly laid out. The system is also equipped with a safety warning system to warn the operator of breakdowns and problems; the emergency stops are electronically controlled in case of lack of power or air pressure. High performance The robust construction of all the working parts of the machine allow high speed, vibration-free processing of the material, with optimum results. Correction The centring system allows the material to be perfectly aligned at all times. The feed and tray is set high in order to allow feeding from large volume bins. Functional The feed and extraction sections of the machine can be adapted to suit the needs of the client and it can also be used independently for brushing and combing the material.
De-fibre and brushing systems - TIGER A specially designed system for combing and de-fibreing of the material. Its optimum performance is reached when working with wovens and knitwear such as; blankets, raschel, velvet, felt upholstery etc.
Zigzag folding arm
De-fibre assembly
Products
System designed for the unrolling, half width folding and rolling of the fabrics. All parameters control from the rolling unit panel.
Different feeding possibilities.
Adaptability
ROLLERFOLD system by LIDEM presents a high adaptability degree to the customer necessities. The customer can choose, among others, the material to be rolled, the working width, feeding system, etc. The velocity of the machine is also adjustable.
Continuous and regular feeding
Unrolling unit feeds the system in a continuous and constant way. At the same time, a uniform and constant rolling tension is guaranteed. Through a high precision electronic system, the fabric is kept tense during the run. Really easy to use and high efficiency rolling system.
High Output
Its sturdy structure allows a perfect working, without vibrations, at high speeds.
Precision
Due to the LIDEM technology, high precision during the rolling is achieved. Metres number are controlled through a digital device incorporated in the system.
Functionality
Feeding system is optional for different diameters coils (big or small diameters) or zigzag folding. The system match perfectly with the customer necessities.
Half width rolling system – ROLLERFOLD
Specially designed system for the unrolling, half width folding and rolling for the packing. It has been designed to work with different fabrics and knitwear. LIDEM also manufactures the inverse system, to roll opened fabric coils from half width rolled or folded fabrics.
Rolling Unit
Products
CPM Model: 3,200 mm useful working width model, with high precision fabrics centring system, feeding by cart and evacuation by folding of the cut material.
Automatic cross cutting
Blanket Cut is characterised by its precise cutting systems. Longitudinal cut is executed by a cutting cart which is moving on a lineal guide in an automatic way due to positioning photocells.
Easy to use
Control elements are distributed in an elementary way and without technical complexity. The system is equipped with a safety device, which notify possible damages and breakdowns.
A tactile programmer controls all the parameters of the machine as web as output, according to the selected program.
High performance
Its sturdy structure allows working without vibrations at high speeds.
Perfect folding
Folding system presents a really high output and a wide variety of folding sizes. By a previous programming in the control panel, the system allows working with big volume carts.
Cutting and folding systems for blankets · BLANKET CUT
Specially designed system for the longitudinal and cross cutting, and subsequent zigzag folding of the fabric. System is suitable for different kind of fabrics and knitwear such as blankets, raschel, velvets, felts, upholstery, carpets, rough fabric, etc.
Zigzag feeding arm
Folding Group
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