Standard Devices Test Switch P 421
Standard Devices
Test Switch
P 421
The contents may be subject to modification for the purpose of technical improvement.The general regulations applicable to installationand commissioning must be observed. No warranty can be accepted.
The products described in this brochure are intended for industrial use and meet the requirements laid down by the EUdirective 73 / 23 EU (issued by the Council for Coordination of the Regulations of EU Member Countries regarding the electrical equipment for use within certain voltage limits, revised by directive 93 / 68 EU issued by the council).
Test Switch P421 3
Contents Page
Application 4
Design and Principle of Operation 4
Connection for Control Panel Surface Mounting 4
Connection for Control Panel Flush Mounting 4
Order References 4
Diagrams 5
Dimension Drawings 11
Table of Contents
4 Test switch P421
Application
The test switch P 421 is used for the easy testing of networkmaster and differential protection relays during online operation.The required periodic inspections of the relays can thus be carriedin a fast and safe manner.
Design and Principle of Operation
The test switch P 421 comes in an instrument case with the frontdimensions 144mmx144mm (DIN 43700). The knob-operatedswitch on the frontplate is used to set the built-in blade contacts tothe test or operating position. Closed contacts are indicated by theletter ”B” (Operation) on a red background, open contacts by theletter ”P” (Test) on a green background. The acces to the built-insockets is mechanically enabled when the switch is in test position.
When the contacts are in the operating position, the electric circuitsof the current and voltage transformers to JKL the protection relayare connected and the tripping line is enabled (see diagrams).Upon changeover from ”Operation” to ”Test”, the currenttransformers are short-circuited before the contacts open. Theprotection relay can now be tested using the protective-side-connected JKL sockets. For the connection of the measuring leadswe recommend our test socket which is available as an accessorypart. The test switch can be supplied with a permanent or aremovable knob.
The test switch P 421 is available both for surface-mounting andflush-mounting in control panels (see pages 11 and 12 fordimension drawings).
Connection for Control Panel Surface Mounting
The connection is established by means of 2x15=30side-mounted screw terminals (maximum) with M4 thread. Dependingon the circuit arrangement, the terminals are numbered from ”1” to”11” (lower row) and ”12” to ”22” (upper row), or ”1” to ”15” (lowerrow) and ”16” to ”30” (upper row). The maximum cross-sectionalarea of the connecting cables is 6mm2. Upon request, the surface mounting case is delivered with 2 largeterminal covers.
Connection for Control Panel Flush Mounting
The connection is established by means of 2x15=30 rear-mounted screw terminals (maximum) with M4 thread. Dependingon the circuit arrangement, the terminals are numbered from ”1” to”11” (lower row) and ”12” to ”22” (upper row), or ”1” to ”15” (lowerrow) and ”16” to ”30” (upper row). The maximum cross-sectionalarea of the connecting cables is 6mm2. Four ”C” type fixing elements are delivered upon request.
Order References
Ident No.: 51-9_-001 xx xx
Mounting Surface-mounting 1type: Flush-mounting 2
Diagram number: 42-
Options and accessories acc. to price list
Front view of flush mounting case Rear view of flush-mounting case
Test switch P421 5
Diagram 42-001 for network limiting Diagram 42-003 for network limiting
Diagrams
Betrieb
R
+–U V 0W
S T K +' +''
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 615 8 10 79
2 3 4 17 19 21 20 18
R
–U V 0W
S T K +'
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 615 8 10 79
2 3 4 17 19 21 20 18Betrieb
Diagram 42-007 for differential protection Diagram 42-017 for line protection
R
–R ' S ' +T '
S T K +'
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 15 24
2 3 4 10
16
5
17
6
18
7Betrieb
R
+'U V W
S T 0 +
Mp
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20
7
18
15 16
5
11
Betrieb
Diagram 42-040 for network limiting Diagram 42-054 for network limiting
LR–u v 0w
K K' UhrLS LT
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 615 8 10 9
2 3 4 17 19 21 20
11
5Betrieb
R
+U V W
S T K +
0
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 168 10 9
2 3 4 17 19 21 20 5
7
18
1115
Betrieb
Diagram 42-058 for network limiting Diagram 42-068 network limiting
R
+''0' – +'
S T K U'
+' +''
V' W'
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 168 10 9
2 3 4 17 19 21 20 5
7
18
15
Betrieb
R
–U V W
S T K +'
0 +
+''
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 168 10 9
2 3 4 17 19 21 20 5
7
18
15 11
Betrieb
6 Test switch P421
Diagrams
Diagram 42-085 for network limiting Diagram 42-088 for network limiting
R
+u v w
S T 0mp +'
S (S )1 2 3 4 5 6 7 8 9 10 11
Betrieb
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
16 17 18 20 3021 22 24
2 3 10 5 6 7 9 29
28
13
3725
35
R
+U V 0W
S T K +'
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 615 8 10 169
2 3 4 17 19 21 20 5
7
18Betrieb
Diagram 42-095 for network limiting Diagram 42-109S* for network limiting
R
+U V 0W
K +' +''S T
–
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 615 8 10 9
2 3 4 17 19 21 20
11
5
7
18Betrieb
R
+u v w
S T +' +''MpMp
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
16 17 18 21
2 3 10 6
25 9
24
30
29
28
13
36
35
20
5
22
7
34
Betrieb
Diagram 42-113 for network limiting Diagram 42-115 for network limiting
R
+u v Mpw
S T K A1A2A3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Betrieb
Prüfen1
A1 B1 C1 L
2 3 11 7 9
M
12
13
N
G JD1
4 5
E
8
H
10
K
6
F 01
14
02
U
51 2 3
W + +' –
4 6
–'
Betrieb
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
10 12 14 16
3 5 7 9 11 13 15
18
17
228642 20
19 21
1 2 3 4 5 6 7 8 9 10 11
Diagram 42-116S* for network limiting Diagram 42-117S* for network limiting
+'LS-A
1 3 6 9 11 13 15 17 19 22 25 27 29
+'U<
+'U>
Betrieb
Prüfen
2 4 5 7 8 10 14 16 18 20 21 23 24 26
1 2 3 29 11 12
12
174 18 4B4A 30 34 26 PB 27 PB1 20 21 25 PB2 36 37 22 24 2816
5 6 10 35 7 9 13
28 30
+'ΣA-AL
+'ΣA-EL
+'LS-E
+09
–09
–10
110VDC
R
+u v w
S T +' +''MpMp
16 17 18 19 20 21 22 23 24 25 26 27
1 2 3 4 5 6 7 8 9 10 11 12
28 29 30
Prüfen1
16 17 19 28
2 3 10 13
25 9
24
30
29
27
12
36
35
20
5
22
7
26
11Betrieb
13 14 15
34
*not available for control panel flush mounting
Test switch P421 7
Diagram 42-122 for network limiting Diagram 42-123 for network limiting
Diagrams
R
+U V W
S T
Y
+'
0
1 2 3 4 5 6 7 8 9 10 11
g g12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20 16
7
18
1115 5
Betrieb
R
–U V W
S T K +'
0 +
+''
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20
7
18
15
1 2 3 4 5 6 7 8 9 10 11 12
5
1116
Betrieb
13 14 15
Diagram 42-126 for network limiting Diagram 42-130 for network limiting
R
–'U V 0W
S T K +'
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
16 17 18 2319 24 25 2831
2 3 4 8 9 10 15 14
26
13Betrieb
L1
A1U V NW
L2 L3 N A2100V
+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
100V
Betrieb
Prüfen1
16 17 18
2 3
25
10
28
13
20
5
26
11
21
6
22
7
24
9
27
12 35
37
Diagram 42-132 for network limiting Diagram 42-134* for network limiting
R
–'U V W
S T K +'
0GANR
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Betrieb
Prüfen1
16 17 18 26 27 21 24
2 3 10 11 12 6 9
22
7
25
1 2 3 4 5 6 7 8 9 10 11 12
29
343020
5
28
13
13 14 15
R
–'u v 0w
S T K +'
–'
+'
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
G.Aus AWE
Betrieb
Prüfen1
A1 B1 C1 E
2 3 5 6 7
J
9
N
13
F GD1
4 8
H
10
K
11
L
12
M 01
14
02
Diagram 42-137* for differential protection Diagram 42-138 for differential protection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
0
W
V
U
T'
T
S'
SR
R' +''
+'
–
+
Betrieb
Prüfen1
16 17 18
2 3
24
9
2819
4 10
25
11
26
12
2720
5
21
6
22
7
23
8 14
29
13
R
+''R' S' N'T'
S T N +' +
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
–
Betrieb
Prüfen1
16 17 18
2 3
19
4
26
11
23
8
24
9
25
10 12
28
13 14
2927
*not available for control panel flush mounting
8 Test switch P421
Diagrams
Diagram 42-139* for differential protection Diagram 42-143 for network limiting
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
V
U
N'
N
T'
T
S'
SR
R' 0
W
–'
+'
Betrieb
Prüfen1
16 17 18
2 3
24
9
28
13
19
4 10
25
11
26
12
2720
5
21
6
22
7
23
8 14
29
15
30
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
–
+'
+
+''L1
U V NW
L2 L3 N2 n
e
Betrieb
Prüfen1
16 17 18
2 3
20
5
25
10 7
22
13
2826
11
24
9
21
6
27
12
Diagram 42-147 for network limiting Diagram 42-150* for network limiting
R
+0 0 0
S T +' +''
–
Betrieb
Prüfen1
16 17 18 25
2 3 4 12 10
619 24
9 11
26
12 13 14 15 16 17 18 19 20 21 22
1 2 3 4 5 6 7 8 9 10 11
27
L1
EU V NW
L2 L3 N2
+
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
N1 +'
Betrieb
Prüfen1
16 17 18
2 3 5 6 14
24
9
19
4 11
26
12
272920
13
2821
8
23 25
10
30
Diagram 42-153* for network limiting Diagram 42-154 for network limiting
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
n
k
–
+'R
U V 0W
S T K i
e
Betrieb
Prüfen1
16 17 18
2 3
19
4 12
2725
10
24
9
23
8
22
7
20 21
5 6 11
26
13
28
J/L1+U/L1 U/L2 U/xU/L3
J/L2 J/L3 J/k+'
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Betrieb
Prüfen1
12 13 14
2 3
15
4 5
16
6
17
7
18
8
19
10
21 24
23
28
26
31
29
Diagram 42-156 for network limiting Diagram 42-157 for network limiting
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+
+'1(P)–
IL1 IL2 IL3 INUL1 UL2 UL3 UN
+''1(S) +'2(P)+''2(S)
Betrieb
Prüfen1
12 13 14
2 3
15
4 23
2419
8
18
7
17
6
16
5 29
3021
10 26
28
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
L+L–
IL1 IL2 IL3 INUL1 UL2 UL3 UN
Aus PGAus LS
Betrieb
Prüfen1
12 13 14
2 3
15
4 5
16
6
17
7
18
8
19
10
21
23
24 25
Meldungen
*not available for control panel flush mounting
Test switch P421 9
Diagram 42-158 for network limiting Diagram 42-161 for network limiting
Diagrams
R
2+'U V OW
S T K 1+'2+''1+''
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+
–Betrieb
Prüfen1
12 13 14 16
2 3 5 6 7
27
26
17 18
23
15
4 8
19
10
21 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1
7 8 109
2 3 4 5
11 12
6
13
Betrieb
Prüfen29
3023
24
16
5 32
3317
6
18
7
19
8
21
10
14
3
15
26
27C
4
D13
2
B12
1
A
Diagram 42-163 for network limiting Diagram 42-166 for network limiting
R
-U V 0W
S T K +'++''
Betrieb
Prüfen1
12 13 14 16
2 3 5 6 7
17 18
23
15
4 8
19
10
21 24
1 2 3 4 5 6 7 8 9 10 11
2212 13 14 15 16 17 18 19 20 21 23
R
–U V W
S T K +'
0 +
+''
12 13 14 15 16 17 18 19 20 21 22 27 28 29 30
–
+'
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20
7
18
15
1 2 3 4 5 6 7 8 9 10 11 23
Betrieb
24 25 26
16
5
Klemmen-Oberseite
Klemmen-Unterseite
Diagram 42-167 for network limiting Diagram 42-168 for network limiting
R
–U V W
S T K +'
0 +
+''
12 13 14 15 16 17 18 19 20 21 22 24
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20
7
18
15
1 2 3 4 5 6 7 8 9 10 11 23
Betrieb
16
5
Klemmen-Oberseite
Klemmen-Unterseite
1
+U1 U2 U3
2 3 0 +'
U0
12 13 14 15 16 17 18 19 20 21 22
Prüfen1
12 13 14 6 8 10 9
2 3 4 17 19 21 20
15
1 2 3 4 5 6 7 8 9 10 11
Betrieb
16
5
11
Diagram 42-169 for differential protection Diagram 42-170 for network limiting
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+''
S2
+'
R2
T3
T1S3S1R1
R3 –
T2
Betrieb
PrüfenP1
1 3 5
P2 P3
7
P4 P12
21
P14
239
P5
11
P6
13
P7
15
P8
18
P10
22
P13
R
L+U V MpW
S T M +
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
L–
+'
Betrieb
Prüfen
18
P10
21
P12
22 23 24
P13 P14 P15
9
P5 P6
11 13
P7
15
P8
17
P9P1
1 3 5
P2 P3
7
P4
2 4 6 8 12
Prüfen
10 Test switch P421
Diagrams
Diagram 42-171 for network limiting Diagram 42-173 for network limiting
R
+'U V W
S T K +
0
t
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PrüfenP1
1 3 5 9 11 13 15
P2 P3 P4 P5 P6 P7 P8
21
P12
7
1 2 3 4 5 6 7 8 9 10 11 12
Betrieb
13 14 15
23
P14
22
P13
01
13 14 15
02 03 04
16
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
PrüfenP1
1 3 5
P2 P3 P4
25
P16
7
1 2 3 4 5 6 7 8 9 10 11 12
Betrieb
13 14 15
22
P13
21
P12P5
9 11 13
P6 P7 P8
15 19
P10
24
P15
23
P14
Diagram 42-175 for network limiting Diagram 42-176 for network limiting
R
–U V W
S T K +'
0 +
+''
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Prüfen1
12 13 14 16 17 18 19
2 3 4 5 6 7 8
21
10
15
1 2 3 4 5 6 7 8 9 10 11 12
Betrieb
13 14 15
30
29
27
26
2824
23
25
R
+U V W
S T K +''
0 –
+'
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
Prüfen1
12 13 14 17 18 19 20
2 3 4 6 7 8 9
21
10
15
1 2 3 4 5 6 7 8 9 10 11 12
Betrieb
13 14 15
11
5
Diagram 42-177 for network limiting Diagram 42-178 for differential protection
R
–U V W
S T K +'
0 +
+''
12 13 14 15 16 17 18 19 20 21 22 24 4A2 4A3 4A4
1 2 3 4 5 6 7 8 9 10 11 23 F9 F10 F8
Prüfen1
12 13 14 16 17 18 19
2 3 4 5 6 7 8
21
10
15
Betrieb
24
23
30
29 31SchutzPrüfung
Klemmen-Oberseite
Klemmen-Unterseite 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
+
+''K
T'
T
S'
SR
R' –
+'
Betrieb
Prüfen1
12 13 14
2 3
15
4
16
5
17
6
18
7
24
10 9
21
Diagram 42-179 for differential protection
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
–
+'
+
0
3'
3
2'
21
1'
Betrieb
Prüfen1
12 13 14
2 3
15
4
16
5
17
6
18
7 9 10
20 22
Test switch P421 11
Dimension Drawing: Surface-mounting Case
302928272625242322212019181716
151413121110987654321
B
Terminal markings for alldiagrams > 22 connections!Terminal markings for alldiagrams ≤ 22 connections!
Note:The test socket markings correspondto diagram 42-001.For all other markings, pleaserefer to the diagrams.
Colours:Bezel - RAL 7037 (dust grey)Housing - RAL 7032 (pebble grey)
Connections: Max. cross section: 6 mm2
Accessories:4 x cyl.-head stud M 5 x 20 ID No.: 08-00-0634 x six-edged nut M 5 ID No.: 08-08-0104 x locking washer 5.0 ID No.: 08-06-043
* The depth of 200 mm applies to the following diagrams:42-109S / 42-113 / 42-116S / 42-117S / 42-134 /42-137 / 42-139 / 42-150 / 42-153
126
145
144 x 144
154
170
201
13.5
619
156
(200
*)
6
11
U V W O - +
R S T K +' +''
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22
12 Test switch P421
Dimension Drawings: Flush-mounting Case and Test Plug
Terminal markings for alldiagrams ≤ 22 connections!
Terminal markings for alldiagrams > 22 connections!
Note:The test socket markingscorrespond to diagram 42-001.For all other markings, please refer toto the diagrams.
Rear view
Colours:Bezel - RAL 7037 (dust grey)Housing - RAL 7032 (pebble grey)
Connections:Max. cross-section: 6mm 2
Accessories:2 x mounting elementID No.: 08-40-080
180
6
208
25
Pane
l cut
out:
138
+0.
5 x 1
38 +
0.5
Beze
l: 14
4 x
144
B
R S T K +' +''
U V W O - +
123456789
1011
161718192021222324252627282930
123456789
101112131415
15
121314
161718
22212019
Test plug
Coding pins
Number cable 12x1.5PVC, grey 2m longTest voltage 2kVOperating voltage 500V maxLoad capability at 25°C 20A
Either plug- or fork-type (please state when placingyour order)
1
2
3
4
5
6
7
8
9
10
11
12
ø 4
ø 5
Test switch P421 13
Notes
14 Test Switch P421
Notes
Test Switch P421 15
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For an up-to-date list of all our representa-tives and branch offices, please visit ourhomepage: www.mauell.com
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IranKoreaKuwaitNetherlandsNorwayPolandSingaporeSpainSwedenSwitzerlandTurkeyUSA