Königswinkel 10 32825 Blomberg Phone +49 5235 / 9500-0 Fax +49 5235 / 9500-10 Test Report No: U144305E1, 2 nd Version Designation of equipment under test: KVM Matrix switch system - DVICenter DP32 - U2-R-CPU - U2-R-CON - DVI-U-CPU-MC2-UC - DVI-U-CON-MC4 - MultiPower 12 - MultiPower 6 - PowerSet12 Typ 3 SinPro SPU25A-105 - PowerSet12 Typ 2 SinPro SPU25A-105 Test Laboratory for "Safety of Electrical Equipment and Industrial Low-Voltage Devices as well as Environmental Tests" accredited by DAkkS Deutsche Akkreditierungsstelle GmbH in compliance with DIN EN ISO/IEC 17025 under Reg. No. D-PL-17186-01-03
147
Embed
Test Report - Hatteland Technology...Test A: Cold / EN 60068-2-1; chapter 8.4.2.4, IEC 60945 This test determines the ability of equipment to be operated at low temperatures and also
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Industrial Low-Voltage Devicesas well as Environmental Tests"
accredited byDAkkS Deutsche Akkreditierungsstelle GmbH
in compliance with DIN EN ISO/IEC 17025under
Reg. No. D-PL-17186-01-03
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 2 of 147
The copying of excerpts from this report is not permitted without written the consent of the testing body.The test results indicated in this report refer exclusively to the equipment under test specified below. It isnot permitted to transfer the results to other systems or configurations.
Testing body: PHOENIX TESTLAB GmbHKönigswinkel 10
D-32825 Blomberg
Applicant: Guntermann & Drunck GmbHDortmunder Str. 4a
5 List of pictures .......................................................................................................... 143
6 List of Diagrams........................................................................................................ 145
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 6 of 147
1 Test specifications and test conditions
1.1 Dry heat, storage
Test B: Dry heat / EN 60068-2-2; chapter 8.2.1, IEC 60945
To simulate the effects of temperature stress on equipment in the non-operating
(un-powered) mode. A temperature of +70 °C is the maximum likely to be
encountered in enclosed spaces on ships and in equipment exposed to the full
effects of solar radiation in ports.
The EUT shall be placed in a chamber at normal room temperature and relative
humidity. The temperature shall then be raised to and maintained at 70 °C ± 3 °C,
for a period of 10 h to 16 h.
At the end of the test, the EUT shall be returned to normal environmental condi-
tions and then subjected to a performance check as specified in the relevant
equipment standard (see 7.1; IEC 60945).
Test Severity
Temperature +70 °C ± 3 °C
Duration 16 hours
Voltage during performance check
U = 90 V / 264 V ; f = 47.5 Hz / 63 Hz(Extreme power supply variation)Nominal voltage range 100 V … 240 VVoltage variation ± 10 %Frequency variation ± 5 %
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 7 of 147
1.2 Dry heat, functional test
Test B: Dry heat / EN 60068-2-2; chapter 8.2.2, IEC 60945
This test determines the ability of equipment to be operated at high ambient tem-
peratures and operate through temperature changes. The reasonable maximum
air temperature likely to be encountered over the sea is +32 °C and the maximum
solar gain at sea is +23 °C giving +55 °C as the maximum temperature likely to be
encountered by ships at sea.
The EUT shall be placed in a test chamber at room temperature. The EUT and, if
appropriate, any climatic control devices with which it is provided shall then be
switched on. The temperature shall then be raised to and maintained at +55 °C ±
3 °C.
At the end of a soak period of 10 to 16 hours at +55 °C ± 3 °C, the EUT shall be
subjected to a performance test and check as specified in the relevant equipment
standard (see 7.1).
The temperature of the chamber shall be maintained at +55 °C ± 3 °C during the
whole performance test period.
At the end of the test, the EUT shall be returned to normal environmental condi-
tions.
Test Severity
Temperature + 55 °C ± 3 °C
Duration 16 hours
Voltage during performance test U = 100 V / 240 V; f = 50 Hz / 60 Hz(Normal power supply)
Voltage during performance check
U = 90 V / 264 V ; f = 47.5 Hz / 63 Hz(Extreme power supply variation)Nominal voltage range 100 V … 240 VVoltage variation ± 10 %Frequency variation ± 5 %
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 8 of 147
1.3 Cold, low temperature functional test
Test A: Cold / EN 60068-2-1; chapter 8.4.2.4, IEC 60945
This test determines the ability of equipment to be operated at low temperatures
and also to demonstrate the ability of equipment to start up a low ambient temper-
ature.
The EUT shall be placed in a test chamber at room temperature. The temperature
shall then be reduced to, and maintained at -15 °C ± 3 °C, for a period of 10 h to
16 h. Any climatic control devices provided in the EUT may be switched on at the
conclusion of this period.
The EUT shall be switched on 30 minutes later, or after such a period as agreed
by the manufacturer, and shall be kept operational for at least 2 h during which
period the EUT shall be subjected to a performance test and check as specified in
the relative equipment standard (see 7.1).
The temperature of the chamber shall be maintained at - 15 °C ± 3 °C during the
whole test period.
At the end of the test the EUT shall be returned to normal environmental condi-
tions.
Test Severity
Temperature -15 °C ± 3 °C
Duration 16 hours
Voltage during performance test U = 100 V / 240 V; f = 50 Hz / 60 Hz(Normal power supply)
Voltage during performance check
U = 90 V / 264 V ; f = 47.5 Hz / 63 Hz(Extreme power supply variation)Nominal voltage range 100 V … 240 VVoltage variation ± 10 %Frequency variation ± 5 %
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 9 of 147
1.4 Damp heat, functional test
Test Db: Damp heat / EN 60068-2-30; chapter 8.3, IEC 60945
This test determines the ability of equipment to be operated under conditions of
high humidity.
The EUT shall be placed in a test chamber at room temperature. The temperature
shall then be raised to + 40 °C ± 2 °C, and the relative humidity raised to 93 % ±
3 % over a period of 3 h ± 0.5 h. These conditions shall
be maintained for a period of 10 h to 16 h. Any climatic control devices provided in
the EUT may be switched on at the conclusion of this period.
The EUT shall be switched on 30 minutes later, or after such a period as agreed
by the manufacturer, and shall be kept operational for at least 2 h during which
period the EUT shall be subjected to a performance check as specified in the rel-
evant equipment standards.
The temperature and relative humidity of the chamber shall be maintained as
specified during the whole test period.
At the end of the test period and with the EUT still in the chamber, the chamber
shall be brought to room temperature in not less than 1 h.
At the end of the test the EUT shall be returned to normal environmental condi-
tions.
Test Severity
Temperature + 40 °C ± 2 °C
Relative humidity 93 % ± 3 %
Duration 16 hours (1 cycle)
Voltage during performance check U = 100 V / 240 V; f = 50 Hz / 60 Hz(Normal power supply)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 10 of 147
1.5 Vibration
Test Fc: Vibration, sinusoidal / EN 60068-2-6
This test determines the ability of equipment to withstand vibration without re-
sulting in mechanical weakness or degradation in performance.
The test simulates the effect of vibration induced in a ship's hull by its propeller
and machinery. This is generally at frequencies of up to 13 Hz and predominant-
ly vertical.
The tests at higher frequencies simulate the effect of slamming which occurs in
irregular stormy seas, and is predominantly horizontal. The test does not simu-
late the effect of regular seas giving the translational components of surging,
swaying and heaving, and the corresponding rotational components of rolling,
pitching and yawing which generally produce accelerations too small to be of
consequence to electronic equipment.
A resonance search shall be carried out throughout the test.
During the resonance search the EUT shall be externally observed, by unaided
visual and aural means, for obvious signs of any resonances of components or
sub-assemblies, which may affect the integrity of the EUT. Such observations
shall be recorded in the test report.
If any resonance, as measured by a sensor fixed to the outside of the EUT at the
location where obvious signs of resonance have been observed, has a magni-
tude ratio 5 measured relative to the surface where the EUT is fastened, the
EUT shall be subjected to a vibration endurance test at each resonant frequency
at the vibration level specified in the test with a duration of 2 h.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 11 of 147
When resonant frequencies with magnitude ratios 5 are harmonically related,
only the fundamental shall be tested. If no resonance with a magnitude ratio 5
occurs, the endurance test shall be carried out at one single observed frequen-
cy. If no resonance occurred, the endurance test shall be carried out at a fre-
quency of 30 Hz.
Performance check(s) shall be carried out at least once during each endurance
test period, and once before the end of each endurance test period.
The procedure shall be repeated with vibration in each of two mutually perpen-
dicular directions in the horizontal plane.
Test Severity
Frequency range 5 Hz to 100 Hz
Cross-over frequency 13.2 Hz
Displacement amplitude below the cross-over frequency 1 mm
Acceleration amplitude above the cross-overfrequency 7 m/s²
Sweep rate 0.5 octaves/min
Axis X, Y, Z
Voltage during Performance checks U = 100 V / 240 V; f = 50 Hz / 60 Hz(Normal power supply)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 12 of 147
1.6 Excessive power supply
These conditions exceed the extreme test conditions in which the EUT is re-
quired to operate, with or without performance degradation, as indicated in the
equipment standard. Excessive current is defined as greater than normal work-
ing current.
Excessive voltage is greater than specified in 5.2.2. Protection shall be provided
against such excesses at an appropriate level chosen by the manufacturer and,
when activated, may require the EUT to be reset, for example by fuse replace-
ment. The power supply shall be adjusted to cause activation of the protection
and after EUT reset, a performance check under normal test conditions shall be
carried out.
Power supply misconnections are also regarded as excessive conditions. Where
appropriate, the EUT shall be subjected to an input from a power supply of re-
versed polarity or improper phase sequence for a period of 5 min. After comple-
tion of the test, and reset of the protection of the EUT, if required, the power
supply shall be connected normally and a performance check shall be carried
out.
Test Severity
Temperature 20 °C
Duration 5 minutes
Voltage during Excessive power supply U=288V f= 50 Hz / 60 Hz
Voltage during performance check U = 100 V / 240 V; f = 50 Hz / 60 Hz(Normal power supply)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 13 of 147
1.7 Operating states and test set-up
Provided for testing is a complex assembly of devices in a KVM matrix switch sys-
tem. For these purposes, a digital KVM matrix switch (DVICenter DP32) with PC
connecting devices (targets: DVI-U-CPU-MC2-UC, U2-R-CPU) and console
devices ( DVI-U-CON-MC4, U2-R-CON) with related power supplies (Multipower-
12, MultiPower-6, SinPro SPU25A-105 and SinPro SPU63-105) was built.
As test equipment a PC (signal source), monitors (display video signal), key-
boards and mouse were used to control the complete system.
The logging function of A (DVICenter DP32) allows the observation of the KVM
system for malfunctions. The monitoring function allows also the logging of events
without functional effects like:
- Voltage drop at power supply of A - H and W (A - E directly and F, G, H, W
indirectly)
- Malfunctions and transmission errors at the CAT.x ethernet cables
- Data connection errors to the devices B, C, D and E
The logging is done by the PC. The Monitoring and the description is provided by
the applicant.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 14 of 147
Picture 1: Schematic test setup
F
B
D
C
E
JA
G
W
N
O
P
R
K
L
M
S
T
U
Q 230VAC
230VAC
230VAC
CAT
.x5m
CAT
.x5m
CAT
.x5m
CAT
.x5m
CAT
.x5m
CAT
.x5m
CAT
.x5m
CAT
.x5m
Power-Loop 1m
Power-Loop 1m
USB 5m
RS232 5m
DVI-D 5mDVI-D 5m
USB 5mLine In Audio 5m
VUSB1,8m
Twin-PS/25m
H
Ethernet 5m
Z AA
X YSubD9 5m
ACAB10 4 Power-
Cord 5mPower-
Cord 5m
AD
USB-Service an J
DVI-D 5m DVI-D 1,8m
AE
AF
Line Out Audio 5m
AG
A: DVICenter DP32
B: U2-R-CPU
C: U2-R-CON
D: DVI-U-CPU-MC2-UC
E: DVI-U-CON-MC4
F: MultiPower-12
G: MultiPower-6
H: PowerSet12 Typ3
SinPro SPU25A-105
J: Test-PC (Dell Optiplex 740)
K: USB2.0- Flashdrive
(Intenso, yellow)
L: USB2.0- Flashdrive
(PNY, black)
M: RS-232 Loopback-Dongle
N: Monitor 1 (Dell 2408WFPb)
O: Monitor 2
(Eizo Flexscan S2410W)
P: Speaker (Logitech LS11)
Q: Power supply for speaker
(Logitech G100050A31)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 15 of 147
R: Keyboard USB (ateg InduKey)
S: Mouse USB (ateg InduMouse)
T: Keyboard PS/2 (ateg InduKey)
U: Mouse PS/2 (ateg InduMouse)
V: USB-PS2 converter
(G&D USB-CPU)
W: PowerSet12 Typ2
SinPro SPU63-105
X: Power-Status-Box
Y: Power-Status-Box
Z: PowerSet12 Typ3
SinPro SPU25A-105
AA: PowerSet12 Typ3
SinPro SPU25A-105
AB: Load (resistor) ~ 600 mA
AC: Load (resistor) ~1.2 A
AD: Video analysis by
DL-Vision (M)-MC2-CPU
AE: Audio splitter
AF: Audio bridge (cable, 2 m)
AG: TS-LED-2
Note: EUTs were highlighted bold.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 16 of 147
DVICenter DP32
The MatrixSwitch (A) establishes the connections between the devices B, C, D
and E.
Criteria for correct function:
- uninterrupted operation of the devices B, C, D and E
- State LED "Main Power" and "Red. Power" glows green
- Log shows no error
U2-R-CPU
The USB- target serves in combination with C (U2-R-CON) over A (DVICenter
DP32) the signal transmission of USB and RS232.
Criteria for correct function:
- Uninterrupted data transmission of the test program on J over the RS232-
"Loopback"
- Uninterrupted video playback from the USB- flash drive at C (U2-R-CON)
U2-R-CON
The console unit serves in combination with C (U2-R-CON) over A (DVICenter
DP32) the signal transmission of USB and RS232.
Criteria for correct function:
- Uninterrupted data transmission of the test program on J over the RS232-
"loopback"
- Uninterrupted video playback from the USB- flash drive at C (U2-R-CON)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 17 of 147
DVI-U-CPU-MC2-UC
The DVI-KVM-target serves in combination with E (DVI-U-CON-MC4) over A
(DVICenter DP32) the signal transmission of DVI, keyboard, mouse, USB and
audio. Optionally the system provides an alternative signal path over an addi-
tional DVICenter.
Criteria for correct function:
- Uninterrupted DVI-signal transmission to the monitors at E
(DVI-U-CON-MC4)
- The power- LED glows green
- Keyboard and mouse at E (DVI-U-CON-MC4) usable
- No critical status notifications of D in the log of DVICenter DP32.
- Uninterrupted function of the USB- flashdrive L at E.
- Uninterrupted transmission of the audio signal at E (line- In and line- out
bridged)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 18 of 147
DVI-U-CON-MC4The DVI-KVM-target serves in combination with E (DVI-U-CON-MC4) over A
(DVICenter DP32) the signal transmission of DVI, keyboard, mouse, USB and
Audio. Optionally two separate DVI- connectors for up to 4 DVI- signal transmis-
sions are available (in association with several targets). The DVI- port 4 were
chosen because of the fact that DVI- port 4 shows correct function if the internal
connections (1 to 2, 2 to 3, 3 to 4) and the data processing components works
correct. The DVI Channels 2, 3 and 4 are identically constructed.
Criteria for correct function:
- Uninterrupted DVI- signal transmission to the Monitors at DVI- Port 1
and 4
- The LEDs "Main power" and "Red. power" glows green
- Keyboard and mouse are usable
- No critical status notifications of E in the log of DVICenter DP32.
- Uninterrupted function of the USB- flashdrive L.
- Uninterrupted transmission of the audio signal at D (line- in and line- out
bridged)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 19 of 147
MultiPower-12The device is the power supply for B (U2-R-CPU) and other devices.
In the temperature range up to 45 °C 12 nominal loads with up to 600 mA are
acceptable. In the temperature range up to 45 - 55 °C only 11 nominal Loads
with up to 600 mA are acceptable. The output 12 may be deactivated.
Criteria for correct function:
- Uninterrupted power supply of B
- Status LED "Main power" and "Red. power" glows green
- The status LEDs at X glows green
- The LEDs at the power ports glows green (12 up to 45 °C and 11 up to
55°C)
Due to the overload and overtemperature protection mechanism of the device
the upper ports are deactivated first. The device B is connected to port 11.
MultiPower-6The device is the power supply for C (U2-R-CON) and other devices.
In the temperature range up to 45 °C 6 nominal loads with up to 1200 mA are
acceptable. In the temperature range up to 45 - 55 °C only 5 nominal loads with
up to 1200 mA are acceptable. The output 6 may be deactivated.
Criteria for correct function:
- Uninterrupted power supply of C
- Status LED "Main power" and "Red. power" glows green
- The status LEDs at Y glows green
- The LEDs at the power ports glows green (6 up to 45 °C and 5 up to
55°C)
Due to the overload and overtemperature protection mechanism of the device
the upper ports are deactivated at first. The device C is connected to port 5.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 20 of 147
PowerSet 12 Typ3 SinPro SPU25A-105The device is the power supply for D (DVI-U-CPU-MC2-UC).
Criteria for correct function:
- Uninterrupted power supply of D
- State LED “Power” at D glows green
PowerSet 12 Typ2 SinPro SPU63-105The device is the power supply for E (DVI-U-CON-MC4).
Criteria for correct function:
- Uninterrupted power supply of E
- State LED “Red. power” at E glows green
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 21 of 147
1.8 Monitoring of the EUT during the Test
The permanent correct function during the tests is monitored by several test pro-
grams. The programs creates log-files which allows the detection of malfunctions
or interruptions of normal operation.
Test programs are:
- Audio SweepGen & external monitoring equipment
- SerialMon
- RS232 (FSer-test)
- Flash Drive / Card Tester
- Windows Media Player
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 22 of 147
Audio SweepGen & external Monitoring
The program generates a simple sine signal which is provided by the PC over
the line out. This signal is fed into DVI-U-CPU-MC2-UC and transmitted over
DVICenter DP32 to DVI-U-CON-MC4. At DVI-U-CON-MC4 the audio signal is
provided over a line- out connector. Over an external cable connection the sig-
nal is fed back to the DVI-U-CON-MC4 (over Line-in connector). After that the
signal is send back to the PC over the same path (DVI-U-CON-MC4 >> DVICen-
ter DP32 >> DVI-U-CPU-MC2-UC). At the line out connector of the DVI-U-CPU-
MC2-UC device a PC measures the amplitude of the audio signal.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 23 of 147
SerialMon
The AD DL-Vision(M)-AR-MC2-CPU inspects the parameters of the DVI- Signals
for the State "stable Picture". In case of a change of picture resolution, refresh
rate or signal interruption an appropriate message is generated and saved. Only
one message is allowed after startup. During the test no critical messages
should be recorded.
Critical failures are:
- failures of a power supply device
- transmission errors over the Ethernet cables
- interruptions of the communication between the devices A - E
Allowed messages are:
- Frame repeated, ignore - messages (part of normal communication)
- messages which shows the exceeding of temperature levels (During testswith high temperatures)
The devices F, G, H and W were monitored indirectly because a defect of a
power supply results in a shutdown of the connected device which results in a
failure of one of the key features.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 24 of 147
FSerTestThe PC sends data over U2-R-CPU and DVICenter DP32 to U2-R-CON. By an
external adapter (loopback) the data is sent back to the PC over the same path
(U2-R-CON >> DVICenter DP32 >> U2-R-CPU).
The program on the PC compares the sent and the received data. After the
completion of the test the program creates a statistical analysis. In the statistic
no nonconforming or lost packages should be included.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 25 of 147
Flash Drive / Card TesterThe programm cyclically reads from the USB- Flashdrive at the DVI-U-CON-
MC4. Data connections through DVI-U-CPU-MC2-UC and DVICenter DP32 are
used for this purpose. During the test no interruptions should be identified.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 26 of 147
Windows Media Player
Test for the USB- Flashdrive at U2-R-CON over DVICenter DP32 and U2-R-
CPU. Playback of a Video in a endless-loop. The Video is stored on the Flash-
drive. In case of an Failure the playback is stoped and a error message is
shown.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 27 of 147
2 Test performance and test results
2.1 Test performance
The tests are carried out as follows:
EUT Test Axis Date of test
144305 – Ato
144305 - W
Resonance search5 Hz to 100 Hz
X, Y, Z01.09.2014
-15.09.2014
Vibration Dwell X, Y, Z01.09.2014
-15.09.2014
Dry heat, storage ---17.09.2014
–18.09.2014
Dry heat, functional test ---18.09.2014
–19.09.2014
Cold, functional test ---22.09.2014
–23.09.2014
Damp heat, functional test ---23.09.2014
–24.09.2014
Excessive power supply --- 30.09.2014
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 28 of 147
2.2 Test results
2.2.1 Resonance search
EUT Test Axis Comments Requirementsfulfilled
144305 - A
Resonancesearch
5 Hz to 100 HzZ
1)
Diagrams, see paragraph 5
144305 – E&
144305 – W2) 9)
144305 – F 3)
144305 – G 4)
144305 – Bto
144305 – D&
144305 – H
5) 6) 7) 8)
Note: 1) 144305 – A (DVICenter DP32) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 2) Ethernet port: magnitude ratio < 5 @ 100 Hz (see Diagram 3) Mounting plate fan: magnitude ratio < 5 @ 100 Hz (see Diagram 4) PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 5)
2) 144305 – E (DVI-U-CON-MC4) USB port PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 12) PCB center: magnitude ratio < 5 @ 100 Hz (see Diagram 13) AC filter : magnitude ratio < 5 @ 100 Hz (see Diagram 14) Housing center: magnitude ratio < 5 @ 100 Hz (see Diagram 15)
3) 144305 – F (MultiPower 12) Mounting plate fan: magnitude ratio < 5 @ 100 Hz (see Diagram 16) Heat sink power supply: magnitude ratio < 5 @ 100 Hz (see Diagram 17) Housing : magnitude ratio < 5 @ 100 Hz (see Diagram 19) PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 18)
4) 144305 – G (MultiPower 6) Mounting plate fan: magnitude ratio < 5 @ 95.982 Hz (see Diagram 20) PCB: magnitude ratio > 5 @ 95.982 Hz (see Diagram 21) Housing: magnitude ratio < 5 @ 95.982 Hz (see Diagram 22)
5) 144305 – B (U2-R-CPU) PCB: no resonances (see Diagram 6) Housing: no resonances (see Diagram 7)
6) 144305 – D (DVI-U-CPU-MC2-UC) PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 10)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 29 of 147
Housing : magnitude ratio < 5 @ 100 Hz (see Diagram 11)
7) 144305 – C (U2-R-CON) PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 8) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 9)
8) 144305 – W (PowerSet12 Typ 2) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 73)
9) 144305 – H (PowerSet12 Typ 3) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 70)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 30 of 147
EUT Test Axis Comments Requirementsfulfilled
144305 – Bto
144305 – D&
144305 – HResonance
search5 Hz to 100 Hz
Y
5) 6) 7) 9)
Diagrams, see paragraph 5144305 – G 4)
144305 – F 3)
144305 – E&
144305 – W2) 8)
144305 – A 1)
Note: 1) 144305 – A (DVICenter DP32) Capacitor: no resonances (see Diagram 46) Ethernet port: no resonances (see Diagram 48) Mounting plate fan: no resonances (see Diagram 47) Housing: no resonances (see Diagram 49)
2) 144305 – E (DVI-U-CON-MC4) Ethernet port: no resonances (see Diagram 56) Heat sink voltage regulator: no resonances (see Diagram 58) AC filter: no resonances (see Diagram 57) Housing: no resonances (see Diagram 59)
3) 144305 – F (MultiPower 12) Capacitor power module: no resonances (see Diagram 60) Capacitor main PCB: no resonances (see Diagram 62) Housing: no resonances (see Diagram 61)
4) 144305 – G (MultiPower 6) AC filter: magnitude ratio < 5 @ 100 Hz (see Diagram 64) Mounting plate fan: magnitude ratio < 5 @ 100 Hz (see Diagram 65) Power connector PCB: no resonances (see Diagram 63) Housing: no resonances (see Diagram 66) Heat sink: magnitude ratio < 5 @ 69.53 Hz (see Diagram 67)
5) 144305 – B (U2-R-CPU) USB Port / PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 50) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 51)
6) 144305 – D (DVI-U-CPU-MC2-UC) Ethernet Port / PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 54) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 55)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 31 of 147
7) 144305 – C (U2-R-CON) USB Port / PCB: magnitude ratio < 5 @ 74.59 Hz (see Diagram 53) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 52)
8) 144305 – W (PowerSet12 Typ 2) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 72)
9) 144305 – H (PowerSet12 Typ 3) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 69)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 32 of 147
EUT Test Axis Comments Requirementsfulfilled
144305 – Bto
144305 – D&
144305 – HResonance
search5 Hz to 100 Hz
X
5) 6) 7) 9)
Diagrams, see paragraph 5144305 – A 4)
144305 – E&
144305 – W3) 8)
144305 – F 2)
144305 – G 1)
Note: 1) 144305 – A (DVICenter DP32) LED socket rear: no resonances (see Diagram 23) Battery socket: no resonances (see Diagram 24) AC Filter: no resonances (see Diagram 25) Ethernet Port: magnitude ratio < 5 @ 100 Hz (see Diagram 27) Housing: no resonances (see Diagram 26)
2) 144305 – E (DVI-U-CON-MC4) Capacitor power module: magnitude ratio < 5 @ 100 Hz (see Diagram 35) Heat sink voltage regulator: magnitude ratio < 5 @ 100 Hz (see Diagram 37) USB Port main PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 34) Housing: no resonances (see Diagram 36)
3) 144305 – F (MultiPower 12) Coil power module: magnitude ratio < 5 @ 100 Hz (see Diagram 38) Heat sink power supply: magnitude ratio < 5 @ 100 Hz (see Diagram 39) Housing: magnitude ratio < 5 @ 68.32 Hz (see Diagram 40) Capacitor PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 41)
4) 144305 – G (MultiPower 6) Heat sink power module: magnitude ratio < 5 @ 100 Hz (see Diagram 44) Capacitor main PCB: magnitude ratio < 5 @ 91.0488 Hz (see Diagram 45) PCB power connector: magnitude ratio < 5 @ 67.1241 Hz (see Diagram 43) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 42)
5) 144305 – B (U2-R-CPU) USB Port PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 29) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 28)
6) 144305 – D (DVI-U-CPU-MC2-UC) PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 33) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 32)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 33 of 147
7) 144305 – C (U2-R-CON) Ethernet Port PCB: magnitude ratio < 5 @ 100 Hz (see Diagram 31) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 30)
8) 144305 – W (PowerSet12 Typ 2) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 71)
9) 144305 – H (PowerSet12 Typ 3) Housing: magnitude ratio < 5 @ 100 Hz (see Diagram 68)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 34 of 147
2.2.2 Vibration, sinusoidal
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
- Performance check during the durability test
EUT Test Axis Performancecheck
Visualdamages
Requirementsfulfilled
144305 – A
Vibration Dwell30 Hz for 2 h
X OK None YES
Vibration Dwell30 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
144305 – B
Vibration Dwell100 Hz for 2 h
X OK None YES
Vibration Dwell100 Hz for 2 h
Y OK None YES
Vibration Dwell30 Hz for 2 h
Z OK None YES
Note: During the performance check several status messages were reported by the DL- VisionMC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 35 of 147
EUT Test Axis Performancecheck
Visualdamages
Requirementsfulfilled
144305 – C
Vibration Dwell100 Hz for 2 h
X OK None YES
Vibration Dwell100 Hz for 2 h
YOK None YES
Vibration Dwell74.5947 Hz for 2 h
OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
144305 – D
Vibration Dwell100 Hz for 2 h
X OK None YES
Vibration Dwell100 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
144305 – E
Vibration Dwell100 Hz for 2 h
XOK None YES
Vibration Dwell30 Hz for 2 h
OK None YES
Vibration Dwell30 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
Note: During the performance check several status messages were reported by the DL- VisionMC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 36 of 147
EUT Test Axis Performancecheck
Visualdamages
Requirementsfulfilled
144305 – F
Vibration Dwell100 Hz for 2 h
XOK None YES
Vibration Dwell68.3151 Hz for 2 h
OK None YES
Vibration Dwell30 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
144305 – G
Vibration Dwell91.0481 Hz for 2 h
XOK None YES
Vibration Dwell67.1241 Hz for 2 h
OK None YES
Vibration Dwell30 Hz for 2 h
Y
OK None YES
Vibration Dwell100 Hz for 2 h
OK None YES
Vibration Dwell69.5273 Hz for 2 h
OK None YES
Vibration Dwell95.9818 Hz for 2 h
Z OK None YES
144305 – H
Vibration Dwell100 Hz for 2 h
X OK None YES
Vibration Dwell100 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
144305 –W
Vibration Dwell100 Hz for 2 h
X OK None YES
Vibration Dwell100 Hz for 2 h
Y OK None YES
Vibration Dwell100 Hz for 2 h
Z OK None YES
Note: During the performance check several status messages were reported by the DL- VisionMC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 37 of 147
2.2.3 Dry heat, storage test
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
EUT Temp. Testduration
Visualdamages
Performancecheck
Requirementsfulfilled
144305 – Ato
144305 – HAnd
144305 - W
+ 70 °C 16 h None OK YES
Note: During the performance check several status messages were reported by the DL- Vision-MC2-CPU. Malfunctions of the complete system or parts were not detected.
2.2.4 Dry heat, Functional test
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
- Performance test and check during the test
EUT Temp. Testduration
Visualdamages
Performancetest & check
Requirementsfulfilled
144305 – Ato
144305 – HAnd
144305 - W
+ 55 °C 16 h None OK YES
Note: During the performance test and check several status messages were reported by the DL-Vision-MC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 38 of 147
2.2.5 Cold, Low temperature Functional test
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
- Performance test and check during the test
EUT Temp. Testduration
Visualdamages
Performancetest & check
Requirementsfulfilled
144305 – Ato
144305 – HAnd
144305 - W
- 15 °C 16 h None OK YES
Note: During the performance test and check several status messages were reported by the DL-Vision-MC2-CPU. Malfunctions of the complete system or parts were not detected.
2.2.6 Damp heat, Functional test
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
- Performance check during the test
EUT Temp./Humidity
Testduration
Visualdamages
Performancecheck
Requirementsfulfilled
144305 – Ato
144305 – HAnd
144305 - W
+ 40 °C /
93 %16 h None OK Yes
Note: During the performance check several status messages were reported by the DL- Vision-MC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 39 of 147
2.2.7 Excessive power supply
Requirements: - Before and after the durability test a performance check will be carried out under normal test conditions
- Optical test for mechanical stability
EUT Temp./Humidity
Testduration
Visualdamages
Performancecheck
Requirementsfulfilled
144305 – Ato
144305 – HAnd
144305 - W
+ 40 °C /
93 %
5
minutesNone OK Yes
Note: During the performance check several status messages were reported by the DL- Vision-MC2-CPU. Malfunctions of the complete system or parts were not detected.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 40 of 147
3 List of measurement equipment
Measurement equipment PM Nr.
Shaker LDS V875-640 LPT 600 490022
Accelerometer 1.0496 mV/(m/s)² 481395
Accelerometer 1.054 mV/(m/s)² 480603
Accelerometer 5.048 mV/(m/s)² 481661
Accelerometer 1.026 mV/(m/s)² 481837
Accelerometer 0.9460 mV/(m/s)² 481833
Accelerometer 0.8658 mV/(m/s)² 481480
Accelerometer 1.1661 mV/(m/s)² 481483
Accelerometer 0.9807 mV/(m/s)² 481506
Temperature Cabinet VCS 7150-5 481264
Monitoring Equipment Customer Equipment
AC Power supply type HP6813B 480788
Monitoring equipment MW 10
Note: The QM-Manual of PHOENIX TESTLAB regulates the calibration of the measuringequipment. All listed measuring equipment is traceable calibrated according to nationalor international standards. Measurement uncertainty is calculated according to GUM.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 41 of 147
4 Pictures
Picture 2: Z- Axis, EUT 144305 – A, Test set-up resonance search
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 42 of 147
Picture 3: Z- Axis EUT 144305 – A, position of accelerometers
Accelerometers for reso-nance measurement
- Center PCB- Mounting plate fan- Ethernet Port front
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 43 of 147
Picture 4: Z- Axis EUT 144305 – A, position of accelerometer at housing
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 44 of 147
Picture 5: Z- Axis, EUT 144305 – B; C & D, Test set-up resonance search
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 45 of 147
Picture 6: Z- Axis EUT 144305 – B, position of accelerometers
Accelerometers forResonance Measurement:
- PCB Controller
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 46 of 147
Picture 7: Z- Axis EUT 144305 – B, position of accelerometer at housing
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 47 of 147
Picture 8: Z- Axis EUT 144305 – C, position of accelerometers
Accelerometers forResonance Measurement:
- PCB Controller
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 48 of 147
Picture 9: Z- Axis EUT 144305 – C, position of accelerometer at housing
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 49 of 147
Picture 10: Z- Axis EUT 144305 – D, position of accelerometers
Accelerometers forResonance Measurement:
- PCB
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 50 of 147
Picture 11: Z- Axis EUT 144305 – D, position of accelerometer at housing
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 51 of 147
Picture 12: Z- Axis, EUT 144305 – E, Test set-up resonance search
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 52 of 147
Picture 13: Z- Axis EUT 144305 – E, position of accelerometers
Accelerometers forResonance Measurement:
- 2 Port USB on PCB- PCB Center- AC filter
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 53 of 147
Picture 14: Z- Axis EUT 144305– E, position of accelerometer at housing
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 54 of 147
Note: During the Resonance search and the Dwell Test the power supplies H & W were fastened by cable retainer at the swing table. This was done because the fitting condition during normal use could not be warranted.
The resonances at 45 Hz are a result of the control system of the shaker.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 136 of 147
Note: During the Resonance search and the Dwell Test the power supplies H & W were fastened by cable retainer at the swing table. This was done because the fitting condition during normal use could not be warranted.
The resonances at 45 Hz are a result of the control system of the shaker.
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 138 of 147
Diagram 74: Temperature profile, Dry heat storage
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 139 of 147
Diagram 75: Temperature profile, Dry heat function
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 140 of 147
Diagram 76: Temperature profile, Low temperature function
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 141 of 147
Diagram 77: Climatic profile, Humidity, function
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 142 of 147
Diagram 78: Monitoring Audio Signal, Humidity, function (exemplary)
Examiner: F. Nothnagel Test Report No.: U144305E1, 2nd VersionDate of issue: 16 September 2014 Order No.: 14-114305 Page 143 of 147
5 List of pictures
Picture 1: Schematic test setup ..................................................................................... 14
Picture 2: Z- Axis, EUT 144305 – A, Test set-up resonance search ............................. 41
Picture 3: Z- Axis EUT 144305 – A, position of accelerometers .................................... 42
Picture 4: Z- Axis EUT 144305 – A, position of accelerometer at housing .................... 43
Picture 5: Z- Axis, EUT 144305 – B; C & D, Test set-up resonance search.................. 44
Picture 6: Z- Axis EUT 144305 – B, position of accelerometers .................................... 45
Picture 7: Z- Axis EUT 144305 – B, position of accelerometer at housing .................... 46
Picture 8: Z- Axis EUT 144305 – C, position of accelerometers ................................... 47
Picture 9: Z- Axis EUT 144305 – C, position of accelerometer at housing.................... 48
Picture 10: Z- Axis EUT 144305 – D, position of accelerometers ................................. 49
Picture 11: Z- Axis EUT 144305 – D, position of accelerometer at housing.................. 50
Picture 12: Z- Axis, EUT 144305 – E, Test set-up resonance search ........................... 51
Picture 13: Z- Axis EUT 144305 – E, position of accelerometers .................................. 52
Picture 14: Z- Axis EUT 144305– E, position of accelerometer at housing ................... 53