Tender Document - Bharat Petroleum · Tender Document Tender reference No : 1000294694 System ID : 32478 Tender title : CONSTRUCTION OF (2X858 KL)BIODIESEL TANKS, PIPELINES AND FW

Domain : bpcleproc.in

Parent department: BPCL

Department : CPO (M) Department officer : Ajoy Sarkar

System ID : 32478 Tender Reference No. : 1000294694

Tender Title : CONSTRUCTIONOF (2X858KL)BIODIESELTANKS,PIPELINES ANDFW NETWORKEXTENSIONWORKS:RAJBANDH

Tender Date : 29/11/2017

Tender Description : CONSTRUCTION OF (2X858 KL)BIODIESEL TANKS, PIPELINES ANDFW NETWORK EXTENSION WORKS: RAJBANDH

Envelope Bidding Type : In 2 Part bidding Envelope Bidding Option : Technical bid +Price bid

Bid validity period (in days) : 180 Type of contract : Service

Project duration / delivery orcompletion period (in days)

: - Form of Contract : Buy

Bid submission configuration

Bidding access : Limited

Base currency : INR Bidding type : National

Key configuration

Bidding variant : Buy Pre-bid meeting : No

Dates configuration

Document downloading startdate

: 30/11/201722:30:00

Document downloading enddate

: 18/12/201715:00:00

Bid submission start date : 30/11/201722:31:00

Bid submission end date : 18/12/201715:00:00

Bid opening date : 18/12/201715:01:00

Tender Document

Tender reference No : 1000294694 System ID : 32478

Tender title : CONSTRUCTION OF (2X858 KL)BIODIESEL TANKS, PIPELINES AND FW NETWORK EXTENSIONWORKS: RAJBANDH

page 1 of 144

Document / EMD / Security fee detail

Tender fees : Not Applicable EMD : Not Applicable

Documents

Sr.No. File name File description

Filesize (in

MB)Date and time Status

1 Annexure V Instructionto Bidders 32478.pdf

Instruction to Bidder 0.825 30/11/201716:29:44

Approved

2 Covering Letter - Tenderfor Servies -32478.docx

Covering Note 0.043 30/11/201716:23:29

Approved

3 Annexure III forStandard Payment

terms.pdf

Annexure III for StandardPayment terms

0.190 29/11/201715:47:55

Approved

4 Annexure II GeneralConditions of Contract

and HSSErequirementrev1.pdf

Annexure II GeneralConditions of Contract and

HSSE requirementrev1

5.069 29/11/201715:47:38

Approved

5 Annexure I GenInstruction to bidders for

e tendering dt11082017.pdf

General Instruction to Bidder 0.314 29/11/201715:46:56

Approved

Bidding forms

Technicalbid

General Instructions to bidders for e-tendering

Sr.no. Description

Bidder'sConfirmation

1 I /We hereby agree to all the terms and conditions of the attachedAnnexure

Annexure I- General Instructions to bidders for e-

tendering

Technicalbid

Annexure II - General Conditions of Contract & HSSE

requirements



page 2 of 144

General Conditions of Contract & HSSE requirements

General Conditions of Contract & HSSE Requirement

Description BiddersConfirmation

I /We hereby agree to all the terms and conditions of the attached Annexurefor General Conditions of Contract

I /We hereby agree to all the terms and conditions of the attached Annexurefor HSSE Requirements

Technicalbid

Standard Payment Terms

Standard Payment Terms

BPCL Standard Payment Terms Bidders Confirmation

I agree to the Payment terms mentioned in the Annexure

Annexure III- Standard Payment Terms

Technicalbid

Bidder shall have to essentially sign the Integrity Pact(IP) for participating in the tender. Bidder isrequired to download the IP document, sign and also take the witness signatures and upload thesame.

IP

Sr.No. Item Description


1 Download the Integrity Pact of BPCL. The same is required to besigned by the vendor and also take the witness signatures and uploadthe same.

Annexure IV- Integrity Pact(IP)

Technicalbid

Annexure V- Instruction to Bidders



page 3 of 144

Instruction to Bidders

Instruction to Bidders

Item Description Bidder'sConfirmation

I /We hereby agree to all the terms and conditions of the attached Annexurefor Instruction to Bidder

Technicalbid

Annexure VI - Technical documents, QAP, Specification, Drawing, Scope, Special PaymentTerms, reconciliation Details, Free Issue Steel plate Details etc.

Drawing, Technical Specification, QAP, Scope of JOB etc.

Sr.No. Item Description


1 I /We hereby agree to all the terms and conditions of the attachedAnnexure (including Drawing, Technical Specification, QAP, Scope ofJOB etc.). Any Technical Deviation can be mentioned in TechnicalDeviation Statement only.

Annexure VI - Technical documents, QAP, Specification,

Drawing, Scope, Special Payment Terms, reconciliation

Details, Free Issue Steel plate Details etc.

Technicalbid

Deviation, if any, to be described in below given table. If no deviation, then write NILDEVIATION.

Deviation

AnnexureNumber

FormName

ClauseNumber

Deviation (IfAny)

Justification forDeviation

Annexure VII - Deviation statement

Technical



page 4 of 144

bid

Declaration of Holiday Listing

Sr.no. Description


1 I /We declare that we are not currently serving any Holiday Listingorders issued by BPCL or MOPNG debarring us from carrying onbusiness dealings with the BPCL/ MOPNG or serving a banning orderby another Oil PSE.

Declaration by Bidders for Holiday Listing

Technicalbid

Billing Address

Description State BillingAddress

Kindly Provide Your Complete Billing Address; Type of GST namelyIGST/CGST-SGST will be determined based upon the billing addressprovided in the tender & the state in which works are being executed.

Billing Address

Technicalbid

GST Rate Confirmation


Description BiddersConfirmation

Kindly Confirm that GST rate is 18% for the tender. In case of deviation, thesame to be given in deviation sheet.


Price bid

Price bid for Service of SOR ITEM - GST will be loaded by Bider

Price bid for Service of SOR ITEM - GST will be loaded

by Bider



page 5 of 144

Label Value

Outline 1

Outline Short text -

Outline Long text -

Parent Outline 0

Column name Bidder response

SAP Item No. ITEM NO.10 : Fabrication of product pipeline(995423) : 10

Service code 9019508

Short Description . . . PIPE AG API < 3"

Long Description

Fabrication, welding, testing & commissioning ofabove ground pipeline(API 5LGrade A/B supplied byBPCL as free issue material) :Transporting of all piping items from owners storagepoint (within plantpremises) to work site ; fabricationincluding cutting, edge preparation, fitup, welding anderection of above ground pipeline overexistingpedestals; overheads on racks and at allelevations ;connecting with equipment nozzles; tappingfor pressure gauges; sample connectionetc.usingrecommended make / size of welding electrodeconforming to IS814; This also includes alignment;internal cleaning and flushing bywater;hydrostatictesting at 10.5 Kg/cm2, rectification of any leakage&re-testing of pipelines to the specified pressure ;draining; drying;completing all such works in allrespects as per the specification;drawings andinstruction of Engineer in charge. The job mayrequire10 %radiography (which shall be paidseperately ).Job includes 100% DP oftotal butt jointsfor above ground, the other considerations againsttheabove item are also to be noted for quoting &execution purpose,

1. Fabrication of pipeline branches (tapping by makingpuncher in thepipelines), stubs, sampling points, ventpoints, drain points, areincluded in the above scope butshall be paid seperately under otheritem of BOQofinline bends , reducers, Tees supplied as free issuematerials by BPCLare included in the scope of workbut shall be paid seperately underother item of BOQ3Painting of pipeline as per BPCL Painting Manualshall be paidseperately.for flushing/Hydrotesting wouldbe arranged by contractor at his owncost.

5. Scope of work also includes reconcilation of BPCLsupplied pipingmaterials and transportation of surplusfree issue materials to Owner'sstorage yard within theplant premises.



page 6 of 144

6. Payment under this item would be made in INCHMETRE DIA of pipelineexcluding the lengths ofbends/elbows/reducers/valves/TEE's.Welding procedure should conform to ASME SECIX/API 1104 as applicable.

API 5L GRADE A/B Size of pipe upto 80 NB

Unit of Measurement (UOM) INM

Quantity 100

Unit Rate (in Rs. in Fig) Publishedby BPCL

157

Total Amount (in Rs.)

CGST-SGST/ IGST in % to beloaded by BPCL

CGST-SGST/ IGST Amount in Rs.

Total Landed Amount (in Rs.) )

Total Landed Amount (in Rs. InWords)

Discount on unit rate in % (To bequoted by Bidder)

Unit Rate (in Rs. in Fig) Offered bybidder

Unit Rate (in Rs. in Words )offered by bidder



SAC Code


SAP Item No. 20


Short Description . . . PIPE AG API 4-8"

Long Description

Fabrication, welding, testing & commissioning ofabove ground pipeline(API 5LGrade A/B supplied by



page 7 of 144

BPCL as free issue material) :Transporting of all piping items from owners storagepoint (within plantpremises) to work site ; fabricationincluding cutting, edge preparation, fitup, welding anderection of above ground pipeline overexistingpedestals; overheads on racks and at allelevations ;connecting with equipment nozzles; tappingfor pressure gauges; sample connectionetc.usingrecommended make / size of welding electrodeconforming to IS814; This also includes alignment;internal cleaning and flushing bywater;hydrostatictesting at 10.5 Kg/cm2, rectification of any leakage&re-testing of pipelines to the specified pressure ;draining; drying;completing all such works in allrespects as per the specification;drawings andinstruction of Engineer in charge. The job mayrequire10 %radiography (which shall be paidseperately ).Job includes 100% DP oftotal butt jointsfor above ground, the other considerations againsttheabove item are also to be noted for quoting &execution purpose,

1. Fabrication of pipeline branches (tapping by makingpuncher in thepipelines), stubs, sampling points, ventpoints, drain points, areincluded in the above scope butshall be paid seperately under otheritem of BOQofinline bends , reducers, Tees supplied as free issuematerials by BPCLare included in the scope of workbut shall be paid seperately underother item of BOQ3Painting of pipeline as per BPCL Painting Manualshall be paidseperately.4.Water for flushing/Hydrotesting would be arrangedby contractor at hisown cost.

5. Scope of work also includes reconcilation of BPCLsupplied pipingmaterials and transportation of surplusfree issue materials to Owner'sstorage yard within theplant premises.6. Payment under this item would be made in INCHMETRE DIA of pipelineexcluding the lengths ofbends/elbows/reducers/valves/TEE's.Welding procedure should conform to ASME SECIX/API 1104 as applicable.

API 5L GRADE A/B Size of pipe from 100 NB to 200NB


Quantity 11000


158







page 8 of 144







SAC Code


SAP Item No. 30


Short Description . . . PIPE UG API 4-8"

Long Description

"Fabrication, welding, testing & commissioningof under ground pipeline(API 5LGrade A/B suppliedby BPCL as free issue material) :Transporting of all piping items from owners storagepoint(within plantpremises) to work site ; fabricationincluding cutting; edgepreparation; fitup; welding anderection of under ground pipelineinsideculverts/trenches/hume pipes/casing pipe at alldepths;connecting with equipment nozzles etc. Thisalso includes alignment, internal cleaningand flushingby water;hydrostatic testing at 10.5 Kg/cm2,rectificationof any leakage & re-testing of pipelines tothe specified pressure;draining, drying completing allsuch works in all respects as per thespecification;drawings and instruction of Engineer in charge.The job may require 100 % radiography which shall bepaid under seperateitem of BOQ.The scope also includes 100% DP of total butt jointsfor under groundsection.other considerations againstthe above item are also to be noted forquoting &execution purpose, Fabrication of pipeline branches(tapping by making punctures in thepipelines), stubs,nipples, sampling points, vent points, drain points, areincluded in the above scope but shall be paid seperatelyunderother item of BOQof bends, elbows, reducers,Tees supplied as free issue materials by BPCLareincluded in the scope of work but shall be paidseperately underother item of BOQThe work includeswrapping coating as per relevant specification andshallbe paid seperately under other item of BOQ.



page 9 of 144

4) contractor to provide Hume pipes for road crossingwhich shall bepaid under seperate items of BOQ.Weldingprocedure should conform to ASME SEC IX andAPI 1104.for flushing/Hydrotesting would be arrangedby contractor at his owncost.Payment under this item would be made in INCHMETRE DIA of pipelineexcluding the lengths ofbends/elbows/reducers/valves/TEE'sPipeline specification : ASTM A 312 TP 304 Sch 10/Sch 40 Dimensionstandard : ASME B 36.19,Fittings Material : ASTM A 182/ASTM A 403-GR.WP304-S , end connection: GR F 304/ BW , Class 3000 #/Sch 40 Dimension standard :ASME B 16.11/ASME B16.9.Flanges : Material : ASTM A 182 GR. F 304, Socketwelded / SORF , Class 150#Dimension :ASME B 16.5. Blind Flanges : Material ::ASTM A 182 GR. F304, Dim : ASME B 16.5,SS STUD TO ASME B 16.5, NUTS TO ASME B18.2.2 HEAVY HEX.,GASKET : SS 316 + GRAFIL + 1 RING DIMSTANDARD : ASME B 16.20.

CS API 5L GR A/B 150 # Size of pipe from 100 NB to200 NB"


Quantity 500


180










Total Landed Amount (in Rs. In



page 10 of 144

Words)

SAC Code


SAP Item No. 40


Short Description . . . MITRE BEND 45 4-8"

Long Description

"Fabrication, welding of mitre bend of 45 degreesch 40 pipelines inminimum 3 cuts (Pipe shall besupplied by BPCL as a free issue material)usingapproved make / size of welding electrodes confirmingto IS 814;with three or more runs of weld includingcutting and beveling ends asnecessary; cleaning ofinternal / external surfaces where welding is tobe done;grinding of welds; etc.; as directed.100 % DP testing to be done on the fabricated bend.Radiography of the fiitting may be required which shallbe paidseperately under other item of BOQ.contractor to quote on INCH DIA basis for the size ofthe bend

Size of Bend 150 # from 100 NB to 200 NB"


Quantity 40


266








Unit Rate (in Rs. in Words )



page 11 of 144

offered by bidder



SAC Code


SAP Item No. 50


Short Description . . . MITRE BEND 90 < 3"

Long Description

"Fabrication, welding of mitre bend of 90 degreesch 40 pipelines inminimum 3 cuts (Pipe shall besupplied by BPCL as a free issue material)usingrecommended make / size of welding electrodesconfirming to IS814; with three or more runs of weldincluding cutting and bevelingends as necessary;cleaning of internal / external surfaces wherewelding isto be done; grinding of welds; etc.; as directed..100 % DP testing to be done on the fabricated bend.Radiography of the fiitting may be required which shallbe paidseperately under other item of BOQ.contractor to quote on INCH DIA basis for the size ofthe bend

Size of Bend 150 # upto 80 NB "


Quantity 20


332









page 12 of 144





SAC Code


SAP Item No. 60


Short Description . . . MITRE BEND 90 4-8"

Long Description

"Fabrication, welding of mitre bend of 90 degreesch 40 pipelines inminimum 3 cuts (Pipe shall besupplied by BPCL as a free issue material)usingrecommended make / size of welding electrodesconfirming to IS814; with three or more runs of weldincluding cutting and bevelingends as necessary;cleaning of internal / external surfaces wherewelding isto be done; grinding of welds; etc.; as directed..100 % DP testing to be done on the fabricated bend.Radiography of the fiitting may be required which shallbe paidseperately under other item of BOQ.contractor to quote on INCH DIA basis for the size ofthe bend

Size of Bend 150 # from 100 NB to 200 NB"


Quantity 20


341







page 13 of 144







SAC Code


SAP Item No. 70


Short Description . . . WELD FITTINGS 150#

Long Description

"Welding, testing & commissioning of BPCLsupplied 150 # bends, Tee's, Reducers, Mitre Bends/Reducers(made bycontractor under seperateitem) and other inline fittings:

Shifting of all fitting items from owners storage pointto work site ;fabrication including cutting; edgepreparation; fitup; welding anderection of abovefittings on the pipeline over existing pedastals;overheads on racks and at all elevations.This alsoincludes ;alignment;cleaning and flushing by watercompleting all such works in all respects as per thespecification; drawings and instruction of Engineerincharge.

100 % DP testing of the welding shall be done in thisitem .Radiographyof the fiitting may be required whichshall be paid seperately underother item of BOQ.

Hydrotesting of the bend at the specified test pressureshall be doneduring the pipeline testing for which noseperate payment shall be madeby BPCL.

Payment shall be made on INCH DIA of the weldingdone on all end jointsof the fitting.

Welding joint done on the fitting in IND"



page 14 of 144

Unit of Measurement (UOM) IND

Quantity 460


192











SAC Code


SAP Item No. 80


Short Description . . . FAB MITRE REDUCER

Long Description

"Fabrication, welding of Mitreconcentric/Eccentric reducer usingpipelines inminimum 4 cuts (Pipe shall be supplied by BPCL as afreeissue material) using approved make / size ofwelding electrodesconfirming to IS 814;includingcutting and beveling ends as necessary;cleaning ofinternal / external surfaces where welding is to bedone;grinding of welds; etc as directed.

100 % DP testing of the welding shall be done in this



page 15 of 144

item .Radiographyof the fiitting may be required whichshall be paid seperately underother item of BOQ.

Payment shall be made on INCH DIA of the weldingdone on all end jointsof the fitting."


Quantity 64


125











SAC Code


SAP Item No. 90


Short Description . . . STUB PIPE < 3"

Long Description

"Making stub/nipple joints .The scope of work shall be for taking stub/branch pipesfrom theexisting main line header including cutting,



page 16 of 144

fabrication, welding etc ofstub pipes as directed byEngineer in charge.The stub pipe shall bestrengthenedusing RF pad (steel plate/pipe shall be supplied byBPCL asfree issue) . Scope of work shall also include100 % DP testing of thewelded joint

Payment shall be made on the INCH DIA of thewelding joint for the stubincluding welding of RFPAD( size of the main pipeline above 100 mm)including all overheads.

Size of stub pipe upto 80 NB"


Quantity 20


445











SAC Code


SAP Item No. 100


Short Description . . . STUB PIPE 4"-8"



page 17 of 144

Long Description

"Making stub/nipple joints .The scope of work shall be for taking stub/branch pipesfrom theexisting main line header including cutting,fabrication, welding etc ofstub pipes as directed byEngineer in charge.The stub pipe shall bestrengthenedusing RF pad (steel plate/pipe shall be supplied byBPCL asfree issue) . Scope of work shall also include100 % DP testing of thewelded joint

Payment shall be made on the INCH DIA of thewelding joint for the stubincluding welding of RFPAD( size of the main pipeline above 100 mm)including all overheads.

Size of stub pipe from 100 NB upto 200 NB "


Quantity 80


428











SAC Code




page 18 of 144

SAP Item No. 110


Short Description . . . VALVE 150# CAF < 3

Long Description

"Fixing of CS Gate Valve/PBBV/PlugValve/Ballvalve/NRV/Strainer/Butterfly/Globe Valveusing CAF gasket

Shifting of all types of valves from owner's storagepoints tocontractors stores / worksite and installation ofvalves flanged for 150lbs. rating including assembly ofvalves accessories if any andsupplying and fixing ofCAF gasket suitable for POL/FF as per the case;bolts& nuts of approved IS brands like UNBRAKO; TVS;TATA or equivalent(after prior approval from BPCL);double washers ; wherever required asper drawings;specification and directions of Engineer-in-charge.The valve is to be hydrotested at 15.8 kg/sq cm or 10.5Kg/sq cm asdirected by Engineer in charge prior toinstallation :Rate to be quoted in INCH DIA for the valve erection.

Size of Valve 150 # upto 80 NB "


Quantity 20


248












page 19 of 144


SAC Code


SAP Item No. 120


Short Description . . . VALVE 150# CAF 4-8

Long Description

"Fixing of CS Gate Valve/PBBV/PlugValve/Ballvalve/NRV/Strainer/Butterfly/Globe Valveusing CAF gasket

Shifting of all types of valves from owner's storagepoints tocontractors stores / worksite and installation ofvalves flanged for 150lbs. rating including assembly ofvalves accessories if any andsupplying and fixing ofCAF gasket suitable for POL/FF as per the case;bolts& nuts of approved IS brands like UNBRAKO; TVS;TATA or equivalent(after prior approval from BPCL);double washers ; wherever required asper drawings;specification and directions of Engineer-in-charge.The valve is to be hydrotested at 15.8 kg/sq cm or 10.5Kg/sq cm asdirected by Engineer in charge prior toinstallation :Rate to be quoted in INCH DIA for the valve erection.

Size of Valve 150 # from 100 NB to 200 NB"


Quantity 240


295









page 20 of 144





SAC Code


SAP Item No. 130


Short Description . . . MOV 150# CAF 4-8

Long Description

"Fixing of MOV (with actuator) with CAF gasket:

Shifting of all types of valves from owner's storagepoints(within plantpremises) to contractors stores /worksite and installation of valvesflanged for 150 lbs.rating including assembly of valves accessories ifanyand supplying and fixing of CAF gasket suitable forPOL; bolts &nuts of recommended brands likeUNBRAKO; TVS; TATA or equivalent (afterpriorapproval from BPCL) double washers ; whereverrequired as perdrawings; specification and directions ofEngineer-in-charge.The connection is to be made leak proof at 10.5Kg/sqm; hydro testedprior to intstallation.Electrical connections and termination are not includedunder the scopeof work under this item.Rate to be quoted in INCH DIA for the valve erection.



Quantity 62


337






page 21 of 144








SAC Code


SAP Item No. 140


Short Description . . . MOV 150# SPR 4-8

Long Description

"Fixing of MOV (with actuator) using spiralgasket:Shifting of all types of valves from owner's storagepoints(within plantpremises) to contractors stores /worksite and installation of valvesflanged for 150 lbs.rating including assembly of valves accessories ifanyand supplying and fixing of gasket of Spiral wound SS304 or higherwith Grafoil as per ASME B16.20 withcentering ring and matching withthe class of flangedjoint; bolts & nuts of recommended brandslikeUNBRAKO; TVS; TATA or equivalent(after priorapproval from BPCL); doublewashers ; whereverrequired as per drawings; specification anddirections ofEngineer-in-charge.The connection is to be made leak proof at 10.5Kg/sqm; hydro testedprior to intsallation.Electrical connections and termination are not includedunder the scopeof work under this item.Rate to be quoted in INCH DIA for the valve erection.



Quantity 24



page 22 of 144


455











SAC Code


SAP Item No. 150


Short Description . . . ROSOV 150# SPR 4-8

Long Description

"Shifting of ROSOV from owner's storagepoints(within plant premises) tocontractors stores /worksite and installation of valves as the firstbodyvalve flanged type for 150 lbs. rating includingassembly ofvalves accessories if any and supplying andfixing of metallic spiralgasket( Spiral wound SS 304 orhigher with Grafoil as per ASME B16.20 withcentering ring and matching with the class of flangedjoint.);bolts & nuts of recommended IS brands likeUNBRAKO; TVS; TATA orequivalent(after priorapproval from BPCL); double washers ;whereverrequired as per drawings; specification anddirections ofEngineer-in-charge.The connection is to be made leak proof at 10.5



page 23 of 144

Kg/sqm.The valve shall be hydrotested (10.5kg/cm2) prior toinstallation.Thehandling of the valve shall be done asper the instructions of OEM toprevent damage to thevalve during shifting and installation.Electricalandpneumatic connections are not included this item.Rate to be quoted in INCH DIA for the valve erection.

Size of ROSOV 150 # from 100 NB upto 200NB"


Quantity 12


544











SAC Code


SAP Item No. 160


Short Description . . . SORF WELD 150# < 3

Long Description



page 24 of 144

"Fabrication, welding of the supplied SORF(freeissue material by BPCL), 150# on the pipelines /fittings using approved make / size of weldingelectrodeconfirming to IS 814; with three or more runs of weldon theoutside for sizes more than 150 NB and 2 runsfor sizes less than 150 NBand one or more runsinside(depending on the size of the flange)includingcutting and beveling ends as necessary; cleaning ofinternal /external surfaces where welding is to be done;grinding of welds; etc.;as directed.Welding procedure should conform to ASME SEC IX/API 1104.Payment shall be made on the INCH DIA of the flangeto be welded.

Size of Flange SORF 150 # upto 80 NB "


Quantity 40


150











SAC Code


SAP Item No. 170



page 25 of 144


Short Description . . . SORF WELD 150# 4-8

Long Description

"Fabrication, welding of the supplied SORF(freeissue material by BPCL), 150# on the pipelines /fittings using approved make / size of weldingelectrodeconfirming to IS 814; with three or more runs of weldon theoutside for sizes more than 150 NB and 2 runsfor sizes less than 150 NBand one or more runsinside(depending on the size of the flange)includingcutting and beveling ends as necessary; cleaning ofinternal /external surfaces where welding is to be done;grinding of welds; etc.;as directed.Welding procedure should conform to ASME SEC IX/API 1104.Payment shall be made on the INCH DIA of the flangeto be welded.

Size of Flange SORF 150 # from100 NB to 200NB"


Quantity 980


162











SAC Code



page 26 of 144


SAP Item No. 180


Short Description . . . FL JT 150# CAF < 3

Long Description

"Making flanged joints /fixing blind flanges class150 lb includingsupplying and fixing 3mm thickcompressed asbestos fibre gasketconforming to IS2712; hi-tensile bolts & nuts; double-washers, igreasing etc.; complete(hi-tensile bolts and nutsshould be ofrecommended make like UMBRAKO;TVS;TATA or equivalent(after priorapproval fromBPCL)), all complete including necessary tools andtacklesas directed by the Engineer-in-charge

Size of Flange SORF 150 # upto 80 NB "


Quantity 40


128













page 27 of 144

SAC Code


SAP Item No. 190


Short Description . . . FL JT 150# CAF 4-8

Long Description

"Making flanged joints /fixing blind flanges class150 lb includingsupplying and fixing 3mm thickcompressed asbestos fibre gasketconforming to IS2712; hi-tensile bolts & nuts; double-washers, igreasing etc.; complete(hi-tensile bolts and nutsshould be ofrecommended make like UMBRAKO;TVS;TATA or equivalent(after priorapproval fromBPCL)), all complete including necessary tools andtacklesas directed by the Engineer-in-charge

Size of Flange SORF 150 # from 100 NB to 200NB"


Quantity 980


153












page 28 of 144


SAC Code


SAP Item No. 200


Short Description . . . PL BLAST WO SCAF

Long Description

"Surface preparation by copper slag blasting toSA 2.5 finish of Swedishstandard SIS 05 5900(external surface of Pipe Line/Structure asspecified)including all materials, consumables, labour;existingscaffolding; equipments etc. complete.Rate shall be paid in M2 basis of the blasted surfaceexcluding the costof scaffolding"

Unit of Measurement (UOM) M2

Quantity 900


198













page 29 of 144

SAC Code


SAP Item No. 210


Short Description . . . PL ZNSILICATE WO SCA

Long Description

"Supplying and applying primer on the preparedsurface including alllabour; scaffolding; consumables;equipments; primer etc. complete asper specifications(primer shall be applied within 8 hours ofsurfacepreparation).Paint shall be as per attached list of BPCLrecommended manufacturers.One coat of Inorganic zinc silicate primer at 65 micron.Rate shall be paid in M2 basis of the painted surfaceexcluding the costof scaffolding"


Quantity 900


122










Total Landed Amount (in Rs. In



page 30 of 144

Words)

SAC Code


SAP Item No. 220


Short Description . . . PL TIE EPOXY WO SCAF

Long Description

"Supplying and applying intermediate coat on theprepared pipe surfaceincluding all labour; scaffolding;consumables; equipments; primer etc.complete as perspecifications (primer shall be applied within 8 hoursofsurface preparation),Paint shall be as per attached list of BPCLrecommended manufacturers.One coat of tie coat epoxy coating of 75 micron.Rate shall be paid in M2 basis of the painted surfaceexcluding the costof scaffolding"


Quantity 900


104












page 31 of 144


SAC Code


SAP Item No. 230


Short Description . . . ACRYLIC PU 1C WO SCA

Long Description

"Supplying and applying finish paints on theprepared pipe surfaceincluding all labour; scaffolding;consumables; equipments; primer etc.complete as perspecificationsPaint shall be as per attached list of BPCLrecommended manufacturers.Finish Coat :One coat of acrylic aliphatic polyurethane at 40microns/coat inAluminium shade.Rate shall be paid in M2 basis of the painted surfaceexcluding the costof scaffolding"


Quantity 900


104












page 32 of 144


SAC Code


SAP Item No. 240


Short Description . . . PL WRAPPING COATING

Long Description

"COATING AND WRAPPING:Supply, Coating And Wrapping By Coal Tar Tape 4Mm Thick (2mm Thick InEach Layer As Per IS 10221

Wrapping U/G Pipeline All Oil Grease Rust Scale ,Soil, Dust, mill scaleshall Be removed Before The PipeSurface Is Primed. The Surface Shall BeCleaned againIn accordance With The Specified Method as Per IS10221.Synthetic Primer Shall Be Applied ImmediatelyAfter Cleaning.Application Of The Synthetic PrimerShall Not Be Done On The MoistSurface. The PrimingCoat Shall Be Provided As Per IS 10221: UniformAndFree From Floods, Runs, Sags, Drips Or BareSpots. Any Bare Spots ShallBe Re Coated WithAdditional Application Of Primer. All Runs , Sages,Drips To Be Cleaned And The Cleaned Area To BeRe-Coated With Primer.Coal Tar Tapes As Per IS10221 Be Heated To Applicable Temperature ShallBeApplied With 12 mm minimum Overlap.

Payment shall be made only for the area covered in M2excludingoverlaps as per the specifications enclosedwith the tender"


Quantity 50


677







page 33 of 144







SAC Code


SAP Item No. 250


Short Description . . . COMP PRESS GAUGE 6"

Long Description

"Compound Glycerine Filled Pressure gauges -Supply; erection; commissioning of Pressure gaugewith 150 mm dia dialgauge ; including cost materialsand labour.Range : -1 to +4 kg/cm2.upply and welding of necessary socket, pulsationdampners(SSconstruction) and isolation needle valve(SS) of 12 mm compatible(Class 150) for fixing thepressure guage is included in the scope ofthis item.Calibration certificate to be provided with the pressuregauge.Recommended Makes : H-GURU /WAREE/WIKA orequivalent (after priorapproval from BPCL).Rate shall be paid in Numbers of the gauge suppliedand erected"

Unit of Measurement (UOM) NO

Quantity 8


4669





page 34 of 144









SAC Code


SAP Item No. 260


Short Description . . . PRESSURE GAUGE 6"

Long Description

"Glycerine Filled Pressure gauges - Supply;erection; commissioning ofPressure gauge with 150mm dia dial gauge ; including cost materialsand labour.Range : 0 to 20 kg/cm2.Supply and welding of necessary socket, pulsationdampners(SSconstruction) and isolation needle valve(SS) of 12 mm compatible(Class 150) for fixing thepressure guage is included in the scope ofthis item.Calibration certificate to be provided with the pressuregauge.Recommended Makes : H-GURU /WAREE/WIKA orequivalent (after priorapproval from BPCL)."


Quantity 8


4705




page 35 of 144










SAC Code


SAP Item No. 270


Short Description . . . PL JUMPER 40X3 CU

Long Description

"Copper jumperSupplying, fabrication & fixing of copper jumpers forprovidingelectrical continuity of the pipeline across theflange joint; made fromcopper flatsRates shall be same for all sizes of flanges joints of allpipelinesizes.Rate to be quoted accordingly.

40mm X 3mm Copper Flat"

Unit of Measurement (UOM) EA

Quantity 60


131




page 36 of 144










SAC Code


SAP Item No. 280


Short Description . . . FIRE SCREEN < 3M

Long Description

"Designing, supplying, providing and fixing ofscreen wall of height asper details given below made ofC.G.I sheets (new) (without holes), supported by adequate no. channels /pipe, angle ironrunners embeddedin ground suitably supported by asystem of guy ropes and as directed byEngineer incharge and it shall be strong enough to bear windpressure, all materials for screen wall to be supplied bycontractor.The designof the fire screen shall be dulyapproved by TPIA/ BPCL including supplyof alllabour, materials like RCC foundation, structuralcolumns, rafters, GI sheets of required thickness,fasteners, etc, complete. Thefire screen and associatedstructural members are to be removed andtaken backafter the completion of all hot works.Fire Screen ratesto bequoted considering the heights as given below.Rate shall be paid in M2 basis as per the category listedbelow

Fire screen Height upto 3 m"



page 37 of 144


Quantity 200


838











SAC Code


SAP Item No. item NO.20:Third party inspection Product (998346) ;10


Short Description . . . TPIA INSPECTION PIPE

Long Description

"Engagement Of Third Party Inspection AgencyFor Inspection Of Piping AsPer The Scope Of WorkDefined By BPCL.The Job Will Be ExecutedUnderSupervision Of TPIAThe Job Includes all overheads like Travelling /Lodging / Boarding etcand any other incidentalcharges.Note: One Visit Of TPIA Shall Be Considerd As OneMandays (MDY) as perthe BPCL approved Quality



page 38 of 144

assurance plan attached with the tender."

Unit of Measurement (UOM) MDY

Quantity 15


12110











SAC Code


SAP Item No. 20


Short Description . . . PL RADIOGRAPHY PL 6"

Long Description

"Testing and Inspection:Inspection of welding by Radiography Method on alltypes, sizes, thicknessof pipe welding joints, ButtWelded fittings including processing ofFilms andinterpreting the same to the Engineer-In-Chargetogether withrecommendation of sub-contractor as tothe acceptability of otherwise ofthe welds; submittingthe finished radiographic films as may be approvedor



page 39 of 144

directed by Engineer-In-Charge including supply of allpersonnel, labour, materials, equipments, consumables,radiographic films and otherinputs and providing allservice complete in all respects as required toperformthe work as per specification and instructionsofEngineer-in-ChargeNOTE :(I)Payment shall be done on the basis ofnumbers of welds ofrespective size.(II) For set-on respective branch welding the rate forradiography willbe as applicable to the branch pipesize.(III)Repeat radiography of the individual weld due todefective films orrepair of welds shall be done atContractors cost.(IV) Radiography not involving full girth weld willpaid at 50% of therate for full girth weld for therespective size.(V) All joints shall be radiographed 100%.VI)Radiography to be done in accordance to API1104/ASME SEC IX

Size of the welding joint upto 50 mm to 150 mm"


Quantity 45


83











SAC Code



page 40 of 144


SAP Item No. ITEM NO.30 :nstallation of pumps (998732):10


Short Description . . . POL PUMP 10M

Long Description

"Supply and welding of GI SORF 150 # allcomplete including necessarytools and tackles asdirected by the Engineer-in-charge.

GI flanges shall be welded at heights for sprinklersystem for ease ofremoval and replacement at a laterdate.

GI flanges 150 # rating shall conform to ASME/ANSIB 16.5.

Rate shall be quoted in INCH DIA for the category ofthe flange as givenbelow including all scaffolding andoverheads for successful completionof the joTank Height more than 10 MGI SORF 150 CLASSHVY DUTY CLASS C upto 150mm"


Quantity 460


454







Unit Rate (in Rs. in Fig) Offered by



page 121 of 144

bidder




SAC Code


SAP Item No. 230


Short Description . . . FLANGE JNT 10M

Long Description

"Supplying, fabrication, erection, testing andcommissioning of differentsizes of pipes for fixed foamsystem meeting the rquirements as per OISD117 andOISD 244 latest edition

The design calculation with detailed drawing of thefoam system shall beas approved by TPIA for whichpayment shall be done under seperate itemof BOQ.

The scope of work includes supply and welding of GIpipes and installingwith necessary GI ""U"" clamps on the periphery of floatingroof tankson structural supports welded on the shell ofthe tanks at specifiedheight.

The job includes supply and fixing of the fixed foamsystem (as per theapproved design) complete with GIPipeline risers , GI tank rings, Pipeline fittings viz. GI tee, elbow, reducers, etc.

The job also include supplying, laying GI pipeline(class C ) onpedestals or UG from fire water ring mainto tank risers and tank ringsincluding fixing / weldingof any support as required on the tankshell and forpedestal supports.Structural steel supply and weldingandvalve erection shall be paid under seperate SOR



page 123 of 144

item. Rates for fixingvalves/strainers/foaminductors/generators shall be paid seperately.

The item also includes painting of fixed foam systemP/L, main ring withriser by Manual Cleaning St-2 andappling 1 coat of 10 micron thickwash primer followedby 1 coat of 40 micron epoxy zinc phosphateprimerfollowed by 2 coats of synthetic enamel paint at 25micron percoat of luminuous yellow shade as per IS:5or directed by Engineer incharge.

THE MATERIAL CLASS FOR GI PIPE IS HOT DIPGALVALNISED CLASS C HVY DUTY.The scope of work under this item shall be for weldingof GI Pipe as perthe approved fixed foam systemdesign at Height on inch metre basis forthe categorylisted below.Tank Height more than 10 M.GI PIPE 150 # HVY DUTY CLASS C upto 150mm"


Quantity 900


428











SAC Code




page 124 of 144

SAP Item No. 250


Short Description . . . INDUCTOR 226-450LPM

Long Description

"Supply and erection of INLINE FOAMINDUCTOR by supplying and fixing 3mmthickcompressed asbestos fibre gasket conforming to IS2712 usinghi-tensile bolts & nuts, double-washers,greasing etc complete(hi-tensile bolts and nuts should be of recommendedmake like UMBRAKO, TVS, TATA or equivalent(after prior approval fromBPCL)), all completeincluding necessary tools andtackles as directed by theEngineer-in-charge.

Rate to be quoted on the flow rates of the foaminductor given belowthrough the main foam pipeline asper the drawings/specificationsattached with the tender

FLOW RATE 226 - 450 LPM at 7 kg/cm2 inletpressure"


Quantity 2


12085












page 125 of 144


SAC Code


SAP Item No. 260


Short Description . . . MAKER 75-225LPM

Long Description

"Supply and erection of Foam maker with vapourseal chamber suitable forfixed roof tanks as per thedrawing attached with the tender.

Rate to be quoted on the flow rates of the foaminductor given belowthrough the branch foam pipelineas per the drawings/specificationsattached with thetender.FLOW RATE 75 - 225 LPM at 3 kg/cm2 inlet pressure(50 NB Inlet X 80 NBOutlet)"


Quantity 4


13811












page 126 of 144


SAC Code


SAP Item No. 270


Short Description . . . TANK EMBLEM 3MX2.4 M

Long Description

"Painting BPCL logo on outer surface of the tankwith two coats ofminimum 25 microns each ofsynthetic enamel paint of first quality asper ourstandard drawing attached.

Rate to include for supply of required shade of enamelpaints ofapproved make, supply and erection of pipescaffolding and painting thelogo as per standarddrawing complete. Logo should be painted asperrequired colour code.3 x 2.4 M"


Quantity 30


1777











page 127 of 144



SAC Code


SAP Item No. 280


Short Description . . . COLOR BAND W/O SCAF

Long Description

"Supplying and painting tank surface as specifiedwith two coats ofsynthetic enamel paint of standardmake for colour bands of 300 mm widthhorizontally5000 mm from the bottom of the tank building upto40microns per coat.

Rate to include for supply of required shade of enamelpaints ofapproved make, on existing scaffolding andpainting the color band asper standard drawingcomplete. Band should be painted as per requiredcolourcode."


Quantity 20


245










page 128 of 144




SAC Code


SAP Item No. 290


Short Description . . . DOUBLE SCAFFOLDING

Long Description

"BPCL standards including all labour; doublescaffolding; equipmentsetc. complete.

Unit to be read as M2."


Quantity 1120


141












page 129 of 144


SAC Code


SAP Item No. 300


Short Description . . . TK BLAST W/O SCAF

Long Description

"Painting Surface preparation of tank by shotblasting to SA 2.5 finishof Swedish Ivonsk StandardSIS 055900-Latest edition to bare metal toensurethorough cleaning of the surfaces to receive paints asperspecifications and BPCL standards including alllabour; equipments etc.complete.(double scaffolding shall be paid seperately.)Application Area : Internal / External surface oftankshell/bottom/Roof/Pipe Line/Structure and internalsurface, appertunancesas specified in BPCL paintingManual.

Note: Contractor to arrange and keep at site therelevant Swedishphotographic standardsfor inspection by BPCL Site in charge.

Unit to be read as M2."


Quantity 1500


140









page 130 of 144





SAC Code


SAP Item No. 310


Short Description . . . SILICATE+TIE WO SCAF

Long Description

"Supplying and applying primer on the preparedsurface complete as perspecifications (primer shall beapplied within 8 hours of surfacepreparation) includingall labour; double scaffolding; equipments, consumables, primer etc. complete.

Application Area : Internal / External surface oftankshell/bottom/Roof/Pipe Line/Structure and internalsurface, appertunancesas specified in BPCL paintingManual.

Unit to be read as M2.

Rate to include wastages, mixing as per manufacturer'sspecifications, testing for thickness etc complete.

Primer details given below:One coat of inorganic zinc silicate at 65 micron andone tie coat epoxycoating of 30 micron on existingscaffolding"


Quantity 1000


147





page 131 of 144









SAC Code


SAP Item No. 320


Short Description . . . ZN PHOSPHATE WO SCAF

Long Description




Rate to include wastages, mixing as per manufacturer'sspecifications, testing for thickness etc complete.

Primer details given below:One coat of Epoxy Zinc Phosphate Primer at 40micron/coat on existingscaffolding"


Quantity 460



page 132 of 144


66











SAC Code


SAP Item No. 330


Short Description . . . PRIMER WELDABLE ZINC

Long Description




Rate to include wastages, mixing as per manufacturer's



page 133 of 144

specifications, providing necessary double scaffolding,testing for thickness etccomplete.

Primer details given below:One coat of weldable zinc silicate primer at 25micron"


Quantity 140


183











SAC Code


SAP Item No. 340


Short Description . . . PRIMER EPOXY ZN PHOS

Long Description

"Supplying and applying primer on the preparedsurface complete as perspecifications (primer shall beapplied within 8 hours of surfacepreparation) including



page 134 of 144

all labour; double scaffolding; equipments, consumables, primer etc. complete.



Rate to include wastages, mixing as per manufacturer'sspecifications, providing necessary double scaffolding,testing for thickness etccomplete.

Primer details given below:Two coats of Epoxy Zinc Phosphate Primer at 25microns/coat."


Quantity 300


131











SAC Code


SAP Item No. 350



page 135 of 144


Short Description . . . HB MIO WO SCAF

Long Description

"""Supplying and applyingintermediate coat paints on the preparedsurfaceincluding all labour, scaffolding, consumables,equipments, paintsetc. complete as perspecifications.(primer shall be applied within 8hours ofsurface preparation) including all labour; doublescaffolding;equipments etc. complete.

Application Area : Internal / External surface of tankshell, roof(fixed roof), tank appertunances exposed toatmosphere

Rate to include wastages, mixing as per manufacture'sspecifications, testing for thickness etc complete.


Intermediate coat details given below:One coat ofepoxy high buildmicaceous iron oxide at 125 micronson existing scaffolding"


Quantity 1000


89












page 136 of 144


SAC Code


SAP Item No. 360


Short Description . . . ACRYLIC PU WO SCAF

Long Description

"""Supplying and applying finishcoat paints on the prepared surfaceincluding all labour,double scaffolding, consumables, equipments,paintsetc. complete as per specifications.(primer shallbe applied within 8hours of surface preparation)


Rate to include wastages, mixing as per manufacture'sspecifications, testing for thickness, shade as perpainting manual etc complete.


Finish coat details given below:""Twocoats of acrylic aliphaticpolyurethane at 30microns/coat on existing scaffolding"


Quantity 1000


158






Discount on unit rate in % (To be



page 137 of 144

quoted by Bidder)





SAC Code


SAP Item No. 370


Short Description . . . HB COAL TAR WO SCAF

Long Description





Finish coat details given below:Two coats of high buildcoal tar epoxyat 125 micron / coat on existingscaffolding"


Quantity 440


149


CGST-SGST/ IGST in % to be



page 138 of 144

loaded by BPCL









SAC Code


SAP Item No. 380


Short Description . . . STL EPOXY WO SCAF

Long Description





Finish coat details given below:Two coats of solventfree epoxy tanklining at 250 microns/coat (passingMIBK Test) on existing scaffolding"



page 139 of 144


Quantity 460


381











SAC Code


SAP Item No. 390


Short Description . . . CR CALIB < 5000 KL

Long Description

"""CALIBRATION OF A/G CONEROOF TANK (Supply of water for hydrotestingis notin vendors scope)

Calibration of AG Tank using Strapping table methodor optical methodas approved by Engineer in charge.

Scope also includes supply of 5 sets of Calibrationcharts (includingsoft copy) duly approved and stamped



page 140 of 144

by Competent Authority ( W&M, CPWD as applicable (after prior approval fromBPCL) as perspecifications and as instructed by theEngineer-in -Charge.

The charts shall be made by the vendor conisdering1cm dip interval withprovision for volume calculationupto mm.

The contractor shall make all necessary arrangementsfor the visit ofrepresentatives from CPWD/ W&M. Allstatutory fees and any otherexpenses in this regard shallbe borne by the contractor.

The payment for this item will be done after successfulcalibration ofthe tank and getting the calibration chartduly approved by competentauthority.tank safe filling level upto 5000 KL"

Unit of Measurement (UOM) LS

Quantity 2


32400











SAC Code




page 141 of 144

SAP Item No. 400


Short Description . . . TANK BITUMEN CARPET

Long Description

Supplying and laying 50 mm thick Bitumen Carpet asper our standardpractice (Sand Bitumen Mix coveringsare to be made by mixing clean dryfresh water sandwith cut back 80/ 100 grade bitumen proportionbeing80-100 kg of cut bitumen to 1 CuM of sand)including transporting allmaterial, mixing, layingtamping, finishing including all labour etc.asperdrawings , specifications and as directed by the Site -Engineer.


Quantity 130


464











SAC Code

Price bid



page 142 of 144

Label Value

Outline 1

Outline Short text -

Outline Long text -

Parent Outline 0


SAP Item No. Item No. 80:Installation of HYD/Monitors (998732):20


Short Description . . . SIT MV SYS LPG PH

Long Description

"Design, Supply, fabrication, erection, testingand commissioning ofdifferent sizes of pipes for fixedcooling system to spray water on LPGsheds/storagevessels,