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Active Cool-Chain LD3 Cargo Container Tracking Environmental Deviation System
41

Tedsbox presentation

Oct 19, 2014

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TEDS Box system for shipping perishable items by air carrier
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Page 1: Tedsbox presentation

Active Cool-Chain LD3 Cargo Container Tracking Environmental Deviation System

Page 2: Tedsbox presentation

Perishable Goods Shipping Problem

Up to 40 percent of produce arrives at rural Alaska retail stores unfit for consumption. The rural Alaska salmon industry faces significant quality problems that arise from multiple handlings and cargo sitting on the tarmac between shipments. Global seafood and fresh cut flower industries experience quality loss and chain of custody issues. The medical and pharmaceutical industries face great challenges keeping medicines, supplies and organs in a temperature controlled environment. The Department of Defense transports temperature-sensitive munitions to environmentally extreme locations with no good internal temperature control systems.

All shippers have a need for point-to-point containers with increased security and credible Tracking Environmental Deviation Systems (hence the product name TEDSBOX®).

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Solution of Perishable Goods Problem

TEDSBOX® container is a self-contained secure insulated shipping container (aka active cool chain container) with a built-in battery that can maintain a temperature between +35 F – +89 F; with dry ice the temperature can be held down to -10 C/+14 F. Temperature monitoring and recording provides a documented history for insurance and chain of custody issues.

RFID technology can be applied for remote tracking. The initial product is built to the very common LD-3 specifications, which is grossed at 3,500 lbs. Leasing in Alaska and internationally will be available for infrequent users and carriers.

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The Beginning – Prototype 1

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Company’s target

Tednologies, Inc. was created to satisfy the need for proper containers to ship perishable products. TEDSBOX® was designed around the actual needs of the following perishables markets; foods, flowers, medicines, fish processors, air carriers, commodity forwarders, restaurateurs, rural Alaska retailers and pharmaceutical companies.

Now shippers have a complete active Cool-Chain system that's secure... from the fishing grounds in Bristol bay, Alaska to the restaurant in Rome.

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Benefits of TEDSBOX®

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More Accurate Tracking

Ship 25% More Product

Stays Fresher Longer

Easy Handling and Easy Cleaning

Increased Security

Global Applications

Door-to-Door Solutions

Extended Battery Life

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More Accurate Tracking

Clients know their product is the freshest possible including time and temperature tracking using proven RFID technology – instant printed readout in the field.

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Ship 24% More Product

More space available so you can increase your net shipping weight by 24% (compared to current industry containers). Increase net shipping volume up to 49%.

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Stays Fresher Longer

Active cooling system holds temperatures within +/- 2°F in excess of 110 hours without recharging, or indefinitely while plugged in. May be recharged using 110 or 220 VAC wall plug-in, or using separate DC charger.

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Easy Handling and Easy Cleaning • TEDSBOX® is forklift able

from two sides and interfaces with a standard pallet jack.

• Rounded corners on inside walls and Gel-Coat finish makes cleaning and inspection simple. Reduces spoilage costs due to contamination. One piece design, no pockets for mold or fungus.

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Increased Security

Lockable and tamper evident latch prevents contamination (intentional and unintentional) and reduces chain of custody issues.

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Global Applications The markets are global,

and the TEDSBOX® will soon be global as well. FAA Certification is in progress, which will allow you to ship globally at the highest level of quality and security.

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Door-to-Door Solutions

Producer to Consumer with the same container accepted on truck, train, aircraft and ship. No more re-packaging and re-handling or the associated costs, loss of quality, time and contamination. The TEDSBOX® can sit on the tarmac for a day or two on battery power, indefinitely if plugged into a proper power source without risk of spoilage.

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Extended Battery Life

• Refrigeration battery run time with 25°F (-3.9°C) ambient temperature difference: Exceeds 110 hours without recharge.

• 6 battery recharge time max 15 hours at 110 or 220 VAC.

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Current & Potential Customers

• AC Stores, ANICA Stores, independent retailers and Village Corporations, Doyon-Universal, NANA-Marriott

Rural Alaska retail and foodservice

• CDQ groups and partner processors; direct marketers, fishermen and processors; large restaurants; wholesalers; oystermen and clammers; commodity freight forwarders (air and ground)

Alaska seafood

• Global shrimp and aquaculture industry participants, fresh cut flower industry participants, Department of Defense, major pharmaceutical companies including BASF, major hospitals and medical supply companies, air carriers and trucking companies

International partners

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Page 16: Tedsbox presentation

Specifications of TEDSBOX® Maximum external dimensions: 79 wide · 60.4 long · 64 tall inches (200 · 153 · 162 cm)

Maximum internal dimensions 51.5 tall · 53.9 deep · 73.7 wide inches (131 · 137 · 187 cm)

Maximum external volume: 165.5 cu ft (4.686 cu meter)

Maximum internal volume: 105.9 cu ft (2.999 cu meter)

Maximum gross weight: 3500 lbs (1588 kilograms)

Maximum tare weight: 910 lbs - 1470 lbs (413 kg- 666 kg) [Options Available]

Maximum payload: 2030 lbs – 2590 lbs (920 kg - 1175 kg) [Depending upon options]

Maximum door opening: 50.5 tall · 52.5 wide (1.28 · 1.33)

Temperature Ranges can be held for your perishable goods between +35 F - +89 F (-1.7 C - +31.7 C). Add dry ice or gel packs to keep down to -10 C/+14 F

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TurboTag™ The Smart RFID Card • Temperature logger the size of a

credit card

• Uses RFID reading protocols with EPC product codes

• More accurate than standard time-temperature loggers

• Fully validated for pharmaceutical applications

• Activates in about a second at origination

• Designed for package incorporation

• Printing and shelf life options

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TurboTag™Features

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Data Points: 702 [start logging delay and custom programming of interval and stop times]

Temperature Range: Calibrated Range: -25°C to +35°C (-13°F to +95°F) [will read higher and lower]

Temperature Accuracy: ± 0.5°C (± 0.9°F); with AccuZone™ calibration (95% C.I.), or better *Certified+

Monitoring Time Span: 23 minutes minimum, 175 days maxim

Time Accuracy: <0.5% error [–10°C to +20°C]

RFID Read Distance: 1 to 12 inches (greater distance with antenna enhancement)

RFID Interface: 13.56 MHz passive - ISO 15693-3 compliant

Alarms: User-configured high and low alarms / calculates time over/under

UHF/Info: Stores 24 character EPC code (manually or from UHF read of EPC tag) OR stores 16 character Info text identifier

Page 19: Tedsbox presentation

RFID Reading Process QC-1 Reader

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Database Cold Chain User Data

• Supply Chain Mapping

• Near Real Time Data

Benefit: adds temperature and time monitoring to supply chain visibility

Session Manager DB™

DR-1 Desktop Reader

TurboTag™ RFID Card

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Strip Chart Printing

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Press SEND button

• Strip Chart prints in seconds at receiving location

• Reader provides instant alarm and other summary data

• Benefit: Adaptable to existing strip-chart-oriented systems

• Benefit: Real time documentation and decision-making

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Session Manager DB™ Software

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Session Manager DB™ displays data read from a T-700 tag as a time-temperature graphic plot.

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Session Manager DB™ Software

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Session Manager DB™ also displays data read from a T-700 tag as digital data

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Temperature Test with Dry Ice

Shop Temperature: +9°C (+50°F)

Box Temperature Set: -2°C (+28.4°F) and cut out 0.0°C (+32°F)

Shop Relevant Humidity= 52%

RFID tags set to read every 10 minutes. Tmax: +40°C (+104°F), Tstd: +10°C (+50°F), Tmin: -10°C (+14°F)

Total tags: 3 (1 outside, 1 top inside, and 1 bottom inside)

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TurboTag™ Data for April 29, 2008

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-5

0

5

10

15

20

25

0 20 40 60 80 100 120 140

Tem

pe

ratu

re (

C)

Time (hrs)

top 29th

bottom 29th

outside 29th

May 1, 15:32 Demonstration

May 2, 11:15 Open door Apr 30, 07:09

Open door

May 2, 17:45 Container shut off

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Temperature Test with Dry Ice

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Temperature Test with Dry Ice

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The Proof is in the Ice Cream!

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Heater Testing in the Freezer

Date: June 5, 2008

Total time: 12 Hours

Temperature Point Set: +38°F (+3.3°C) – +40°F (+4.4°C)

Freezer Temperature: -2°F (-18.8°C) – -5°F (-20.5°C)

Total tags: 7 (Inside Door, Outside Door, Vegetables 1, Vegetables 2, Vegetables 3, Vegetables 4, Vegetables 5)

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Heater Testing in the Freezer

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-20

-15

-10

-5

0

5

10

15

20

0 20 40 60 80 100 120

Tem

pe

ratu

re (

C)

Time (hrs)

Inside Door

Outside Door

Tag 1

Tag 2

Tag 3

Tag 4

Page 29: Tedsbox presentation

Condenser Fan Test (June 12, 2008)

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Goal: Helping Alaskans to Keep Fish Fresh

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Aircraft Test #1 Date: July 2, 2008

Set point 1: +34°F and off +36°F

Set point 2: 0°F and off at +2°F

Flight ANC – EMK: Produce from AC Company

Flight EMK – ANC: Frozen fish from QuickPak

Tags’ configuration: Tmax +41°F, Tstd +32°F, Tmin +30.2°F,

Log interval: every 2 minute

Total tags: 6 tags

Positions: 1 (left wall), 2 (shelf), 3 (floor), 4 (right wall), 5 (inside door), 6 (outside door)

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Aircraft Test #1

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0

10

20

30

40

50

60

70

80

0 5 10 15 20 25

Tem

pe

ratu

re (

F)

Time (hrs)

July 1, 2008 (Start Time: 13:36 PM)

Product Tag 1

Outside Tag 6

TEDSBOX® turned off

July 1 July 2

17:23 Produce was loaded into TEDSBOX

16:55 TEDSBOX was open to load produce 11:19 Plane took

off from ANC with TEDSBOX

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Aircraft Test #1

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0

10

20

30

40

50

60

70

80

0 5 10 15 20 25

Tem

pe

ratu

re (

F)

Time (hrs)

July 1, 2008 (Start Time: 16:09 PM)

Product Tag 2

Product Tag 3

Product Tag 4

Product Tag 5

TEDSBOX® turned off

July 1 July 2

17:23 Produce was loaded into TEDSBOX 13:29 Plane

landed in EMK

11:19 Plane took off from ANC with TEDSBOX

14:45 Produce was unloaded from TEDSBOX

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Aircraft Test #1

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0

10

20

30

40

50

60

70

80

90

100

0 2 4 6 8 10

Tem

pe

ratu

re (

F)

Time (hrs)

July 2, 2008 (Start Time: 09:37 AM)

Product Tag 1

Product Tag 2

Product Tag 3

Product Tag 4

Product Tag 5

Outside Tag 6

TEDSBOX® turned off

14:55 Plane took off from EMK with TEDSBOX

17:00 Plane landed in ANC

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Aircraft Test #1

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Round temperature reader indicated +38°F (+3.33°C) after 3 hours and 22 minutes of the flight Anchorage – Emmonak and waiting time on a ground while TEDSBOX® was turned off

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Aircraft Test #2 Date: July 23, 2008

Set point 1: +33°F off +35°F

Set point 2: -30°F

Flight ANC – EMK: Product from NAC By-Pass

Flight EMK – ANC: Frozen fish from QuickPak

Total RFID tags: 4

Tags’ configuration: Tmax +69.8°F, Tstd +24.8°F, Tmin -20.2°F

Log interval: every 7 minutes

Tag positions: position 1 (Left Wall), position 2 (Shelf), position 3 (Floor), position 6 (Outside Door)

Hobo Pressure logger (measure of altitude/pressure inside the container)

Log interval: every 3 minutes

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Aircraft Test #2

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17:56 TEDSBOX® was received in Emmonak

15:52 Airplane took off from Anchorage

21:41 Airplane landed in Anchorage

19:27 Airplane got off the ground from Emmonak

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Aircraft Test #2

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0

20

40

60

80

100

120

0 10 20 30 40 50

Tem

pe

ratu

re (

F)

Time (hrs)

July 22 - 23, 2008 (Start time: 11:48 AM)

Inside tag 1

Inside tag 2

Inside tag 3

Outside tag 6

July 23 July 22

12:30 pm RFID tags were taken from office to shop and put into unplugged TEDSBOX®

01:20 pm produce was loaded into TEDSBOX® at NAC’s ramp

07:30 am TCS was changed to +35°F from +33°F to prevent freezing product

02:30 pm Temperature control system (TCS) was turned off for flight

03:52 pm Airplane took off from Anchorage (1 hour ATC and WX delay

05:56 pm TEDSBOX® was received in Emmonak

09:41 pm Airplane landed in Anchorage

10:00 pm TEDSBOX® was opened in Anchorage

07:27 pm Airplane got off the ground from Emmonak

06:47 pm temperature peak (+108°F) while TEDSBOX® was opened

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Aircraft Test #2

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Mechanical temperature reader showed that inside container’s temperature is below +40°F when airplane had landed in Anchorage.

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Contact Information:

Bill Norwood

VP Products and Technology

JDA Aviation Technology

301-941-1460 ext 170

[email protected]

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Major indexes for the TEDSBOX®

TEDSBOX® Standard LD-3 Container