7/2/2018 Technical Service Bulletin 2015260/6 https://www.vwhub.com/elsaprojct/elsaweb/ctr/UDE/startElsa 1/10 Copyright VW AG Technical Service Handbook (HST) ElsaPro Job no.: 56136 DMS Repair Order number: undefined VIN: WVWFA71F08V010240 Model year: 2008 Model code: 1F77V3 Model description: Cabrio US Basis 147 AG6 Engine code: BPY Transmission code: KDB License plate: Final drive code: User name: GARCIA Service advisor - name: GARCIA, MAURICIO (mgarcia1) Basic filtering of vehicle description Brand Model year Model code Eng. Code Trans. Code Final drive code V 2008 1F7% - Eos 2007, 2008 % % % Technical Service Bulletin Transaction No.: 2015260/6 61-07-10 - Windshield Frame Seal, Water Leak Release date: Dec 2, 2010 Condition 61 07 10 Dec. 5, 2007 2015260, Supersedes Technical Bulletin Group 61 number 07-07 dated Aug. 21, 2007 due to additional repairs required at sunroof drain hoses, header seal retainer(s) and header seal cutout. Windshield Frame Seal, Water Leak Water intrusion is possible at windshield frame seal (along A-Pillar trim), sunroof drain hose (connection at sidebar), header seal side bar cutout, header seal retainer and dome light. Note: This technical bulletin pertains to the use of header seal part number 1Q0 871 409H ONLY. Technical Background Water intrusion is possible at the following locations: • Windshield frame seal • Header seal retainer • Dome light • Sunroof drain hose(s) • Header seal cutout at side bar(s) begin to collapse, allowing water to pass Additionally, sunroof drain hose may be installed incorrectly. • Right hand A-Pillar shown, left hand similar. • Collapsed drain hose -2- with incorrect clip location -1- and incorrect drain hose routing -3-. • Always install drain hose as shown in 2. Sunroof Drain Hose
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Technical Service Handbook (HST) ElsaPro Job no.: 56136 ... · BrandModel year Model code Eng. CodeTrans. CodeFinal drive code V 2008 1F7% - Eos 2007, 2008% % % Technical Service
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Technical Service Handbook (HST) ElsaPro Job no.: 56136DMS Repair Order number: undefined VIN: WVWFA71F08V010240 Model year: 2008Model code: 1F77V3 Model description: Cabrio US Basis 147 AG6Engine code: BPY Transmission code: KDBLicense plate: Final drive code:User name: GARCIA Service advisor - name: GARCIA, MAURICIO (mgarcia1)
Basic filtering of vehicle description
Brand Model year Model code Eng. Code Trans. Code Final drive codeV 2008 1F7% - Eos 2007, 2008 % % %
Technical Service Bulletin Transaction No.: 2015260/6
61-07-10 - Windshield Frame Seal, Water Leak Release date: Dec 2, 2010
Condition61 07 10 Dec. 5, 2007 2015260, Supersedes Technical Bulletin Group 61 number 07-07 dated Aug. 21, 2007 due toadditional repairs required at sunroof drain hoses, header seal retainer(s) and header seal cutout.
Windshield Frame Seal, Water Leak
Water intrusion is possible at windshield frame seal (along A-Pillar trim), sunroof drain hose (connection at sidebar),header seal side bar cutout, header seal retainer and dome light.
Note:
This technical bulletin pertains to the use of header seal part number 1Q0 871 409H ONLY.
Technical BackgroundWater intrusion is possible at the following locations:
• Windshield frame seal
• Header seal retainer
• Dome light
• Sunroof drain hose(s)
• Header seal cutout at side bar(s) begin to collapse, allowing water to pass
Additionally, sunroof drain hose may be installed incorrectly.
3. Header Seal Modification at Side Bar (Up to VIN 1F_8V016303)
• Build up header seal to side bar seal mating surface (both sides)with a 50 mm length of hose Part No. 1JM133001, placed underheader seal cutout area.
• Perform 4. Repair Verification.
4. Repair Verification
• After required cure time, lightly pull on header seal to confirm adhesion.
• Use water hose with spray nozzle to perform water test on each side of vehicle for three minutes.
Warranty
Tip:
TECHNICAL DIAGNOSIS CAN ONLY BE CLAIMED ONE TIME (up to 100TU MAX. for ALL repairs).
Header Seal Repair
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and ProceduresManual*
*** Documentation required per Warranty Policy & Procedures Manual.
Required Parts and Tools
Description Part No: Quantity
All Purpose Cleaner D00940104 (250 ml / 10 vehicles) 1
Cloth N/A 2
Adhesive 3M 08011 (147 ml / 50 vehicles)* 1
Hose 1JM133001 (100 mm/ 4 vehicles) .25
Adhesive 3M 08690 (310 ml / 3 vehicles)* 1
* Contact your local 3M™ Representative.
Description Tool No: Quantity
Dispenser VAG 1628* 1
Tape, Paint N/A* 1
Trim Removal Wedge 3409* 1
* Call Volkswagen Tools and Equipment Program (EQS), which is Equipment Solutions, at 1-800-892-9650 forproduct.
Additional InformationAll part and service references provided in this Technical Bulletin are subject to change and/or removal. Alwayscheck with your Parts Dept. and Repair Manuals for the latest information.