Carl Werthenbach Konstruktionsteile GmbH & Co. KG Grafenheider Straße 101 33729 Bielefeld Germany www.werthenbach.de Phone: +49 521 9768 -0 Fax: +49 521 9768-252 E-Mail: [email protected]06 | 2017 Auto Parts · Industrial Parts · Hydraulics · Aerospace Technical Products Retail for Industrial Parts and Hydraulics Werthenbach has always been an owner-managed family business. Founding Year: 1932 Employees: approx. 720, of which 40 are trainees Stocklist: approx. 1,1 million products, of which approx. 200 000 are in-stock items Locations: 13 Head Office: Bielefeld Vehicle Fleet: over 100 delivery vehicles on the road daily Certification: DIN EN ISO 9001 (Industrial Parts/Hydraulics), EN 9100-2009 (Aerospace) Energieaudit DIN 16247-1, Best Place to Learn Werthenbach, key facts | 2
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Carl Werthenbach Konstruktionsteile GmbH & Co. KGGrafenheider Straße 10133729 BielefeldGermanywww.werthenbach.de
Auto Parts · Industrial Parts · Hydraulics · Aerospace
Technical Products Retail for Industrial Parts and Hydraulics
Werthenbach has always been an owner-managed family business. Founding Year: 1932 Employees: approx. 720, of which 40 are trainees Stocklist: approx. 1,1 million products, of which approx. 200 000 are in-stock items Locations: 13 Head Office: Bielefeld Vehicle Fleet: over 100 delivery vehicles on the road daily Certification: DIN EN ISO 9001 (Industrial Parts/Hydraulics), EN 9100-2009 (Aerospace) Energieaudit DIN 16247-1, Best Place to Learn
Werthenbach, key facts
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Hannover-LangenhagenBusiness Division Industrial PartsBusiness Division HydraulicsBusiness Division Auto Parts
Bielefeld, Stadtheider Straße Business Division Auto Parts
Bielefeld, Grafenheider Straße Business Division Industrial PartsBusiness Division HydraulicsBusiness Division Aerospace
Since 1932, our company has managed to achieve and maintain a strong position in the market. This continuity is not something that can be taken for granted, as there have been many challenges on the way such as the reconstruction in Germany, globalisation and the
change towards a service-orientated society.How were we able to manage this? What reasons do we have to be optimistic about the future?
One of the keys to success is that Werthenbach has remained a family-run company that has its roots in East Westphalia. We believe in traditi-onal values. We are forward thinking and innovative. At Werthenbach we believe in sincerity and keeping our word. Our partners can rely 100%
on our agreements and promises. We keep a close eye on the market, as speed and flexibility are essential in today‘s fast-paced times. Our emplo-yees prove themselves every day.
„Expertise that sets things in motion.“ This expresses what Werthenbach achieves for its partners. Our expertise includes the quality of our products and services, and the knowhow of our employees. Our company uses its expertise to set things in motion so that its partners can always stay one step
ahead.
I look forward to successful cooperation.
Yours, Michael Werthenbach
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List of contents Industrial Parts • Hydraulics
2 Werthenbach, key facts3 Locations | Contact5 Introduction6 List of contents8 Our premium brands (extract)
9 Retail Industrial Parts10 Adhesive technology11 Centralised lubrication technology11 Damping technology12 Drive engineering14 Filter technology15 High-pressure hydraulics15 Hydraulic clamping technology16 Linear technology17 Locking technology18 Lubrication technology19 Measuring and testing technology19 Pipe connection technology19 Pneumatics20 Roller bearing technology22 Safety workwear and equipment (PPE)24 Sealing technology 26 Slide bearing technology26 Standard parts27 Transport system technology28 Vibration technology
• Measuring and testing technology• Pipe connection technology• Pneumatics• Roller bearing technology• Safety workwear and equipment (PPE)• Sealing technology• Slide bearing technology• Standard parts• Transport system technology• Vibration technology
Our premium brands (extract)
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AcrylatesAdhesive tapesCasting resinsCleaning agentsContact adhesivesDosing technologyEpoxy adhesivesHot-melt adhesivesInstant adhesivesLiquid rubberMaintenance cleaners for industry and workshops
Needle bearings Customised bearings Drawn cup needle roller bearings with open ends Drawn cup roller clutches Machined needle roller bearings Needle cages Slewing rings Stud type and yoke type track rollers
Roller bearings Angle joints Angular contact ball bearings Ball bearings Barrel roller bearings Bearings for particular industrial applications (e.g. paper making machines, woodworking Cardan joints Cardan shafts Combined bearings Customised bearings Cylindrical roller bearings Four-point contact bearings High and low temperature bearings High precision bearings INA idler pulley units INA roller chain idler sprocket units machines, wind power etc.) Miniature bearings Radial ball bearings Roller clutches Self-aligning ball bearings Self-aligning roller bearings Special purpose bearings
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Further brands:Stieber-Borg-Warner
Roller bearing technology
Spherical plain Axial spherical plain bearingsbearings Rod ends INA sealing rings Radial spherical plain bearings Special spherical plain bearings
Housings & Ballsaccessories Clamping sleeves Cylindrical rollers Needles Nuts for clamping sleeves Plates for clamping sleeves Plummer block and flanged housings Pop-release bearing units Radial insert ball bearing units Sealing washers Seals for roller bearing housings Tools for the fitting and maintenance of roller bearings
Retail Industrial PartsRetail Industrial Parts
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Eye protection Laser and welding eye protection Safety glasses and safety goggles Safety glasses with prescription lenses
Foot protection Boots and winter boots ESD footwear Office shoes Safety footwear for men and women Sandals and shoes Shoe care and protection products Socks and insoles White workwear
Respiratory Combination filtersprotective devices Fan filter systems Gas filters Half and full masks Respirators and fine dust masks Visors, helmets and hoods
Skin protection Dispensers Skin cleaning and skin care products Skin hygiene
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Additional brands:3MEarHoward LeightMoldex
Gas measuring Alcohol and drug screening instrumentstechnology Short-term measuring systems for instantaneous concentration Single-gas and multi-gas measuring instruments
Hand protection Cut-resistant and chemical-resistant gloves Electrical insulating gloves Food industry Heat and cold protection gloves Household and disposable gloves Leather gloves Mechanical hazard gloves Sleeve guards
Workwear Corporate Identity (CI) Flame and heat protection Fleece and soft shell jackets Food industry workwear Functional and industrial workwear High visibility workwear Jackets and sweatshirts Shirts, waistcoats, underwear T-shirts and polo shirts Trousers, bib and brace overalls Waterproof and winter workwear Welding protection
PionierPlanamPuma
Safety workwear and equipment (PPE)
Retail Industrial PartsRetail Industrial Parts
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Hydraulics Cushioning seals Guides Piston seals Rod seals Seals for rotary and swivel movements V-type collar packing sets Wipers
Nilos rings LSTO, LST-L rings Nilos rings Nilos spacer rings Rotary seals Axial face seals Cassette seals Combination seals Mechanical face seals Modular radial shaft seals Rotary shaft seals, commercial products Rotary shaft seals, original Simmerrings Sealing covers, sealing caps Shaft protection sleeves V-ring water excluder seals O-rings Clamp seals& static seals Cover seals Flat packing, punched gaskets according to drawings O-rings Seals for dairy couplings Square washers Support rings Usit rings X-rings
Pneumatics Cushioning seals Guides Piston seals Rod seals Seals for rotary and swivel movements V-type collar packing sets Wipers
Special seals & Bellowsmoulded parts Gland packings Grippers & suction cups Micro and miniature parts Plates, sheeting material Plug & seal connectors Profiles, round cords and hoses Roll diaphragms, diaphragms
Standard partsParallel pins DIN 7/DIN 6325Retaining collars DIN 705/DIN 703Schnorr safety washersScrew locking devicesSpring dowel sleeves DIN 1481Steel shimsWave springs
Additional brands:Nord-Lock
Transport system technologyAnti-bounce stoppersEscapementsGrippersPallet stoppersPositioning cylinders
Low-pressure pumps Motor pump units Multiple flow pumps Oil reservoirs/tanks Pump supports Radial piston pumps Screw pumps Vane pumps
Retail Hydraulics Retail Hydraulics
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Everything tailored to your application – our machining expertise guarantees maximum flexibility and individuality in the selection of products.
Use our machining and consultation service to ensure success!
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Drive engineering• Cutting timing belts, V-ribbed belts and woven flat belts to specified widths• Printing of PU timing belts by the metre to customer specifications• Drilling and grooving of V-belt pulleys, timing belt pulleys and chain sprockets• Drilling and grooving of couplings (Rotex, Bowex)• Pre-assembly of roller bearings in drive pulleys• Welding of polyurethane timing belts and polyurethane V- and round belts• Individual machining of chain sprockets, V-belt and timing belt pulleys• Shortening roller chains• Fitting of bent and straight lug link plates to roller chains
Filter technology• Production of pre-cut blanks for air filtration
Linear technology• Cutting shafts, rail guides and shaft supports to individual lengths• Drilling threads, shaft end machining• Customisation of modular systems for linear guide units and linear units• Delivery of pre-assembled shafts with shaft supports• Separation of flat cages• Customisation and delivery of bellows for linear guideways
Machining centre
Precision and flexibility –due to in-house machining and technical consultation
Machining + Technology Machining + Technology
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Our engineers configure drives and machine elements using the latest software. Our objective is always to realise the best possible solution for the customer.
Drive engineering• Drive configuration• Sample specification• Assessment of failed drives
Linear technology• Sample specification• Assessment in the event of failures
Roller bearing technology• Assessment of bearing damage• Bearing calculations• Measurement of the concentricity of tapered roller bearings
Sealing technology• Sample specification• Transcoding of foreign designations
Technical consultationMachining centreRoller bearing technology• Machining roller bearings• Providing self-aligning roller bearings with lubrication grooves and lubricating holes• Cutting grooves in bearing external rings in accordance with DIN or customer drawings• Production of tapered roller bearings in pairs in X, O and tandem arrangement with individualised bearing clearance• Special lubrication of roller bearings• Machining of INA-ELGES rod ends• Equipping of casing units with special bearings• Shortening and machining of inner rings
Sealing technology• X-PRESS = Production of sealing elements within 24 hours. Wide selection of profile sections, materials and dimensions• Retreatment of O-rings (e.g. assembly greasing, removal of substances that interfere with the paint coat)• Preparation of axial face seals• Providing seals with special springs• Fabrication of individual sealing sets according to customer specifications• Cutting to size of guide elements• Production of stamped parts according to customer specifications within 24 hours
Slide bearing technology• Machining of Permaglide® dry sliding bearings, sintered bronze bushings and other sliding bearings
Vibration technology• Shortening threads of circular mounts
Machining + Technology
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Hydraulic solutions from A - Z
At Werthenbach:We work closely with our customers to provide a fast and individualone-stop service. We develop mechanical engineering solutions for allsizes – including volumes of over 10,000 litres.
Werthenbach offers everything needed for manufacture, maintenanceand repair in the area of hydraulics, such as automated individualsolutions, complete machine control systems and series production.
• ATEX solutions• Solutions for high energy efficiency• Solutions for hydrostatics• Solutions in accordance with the Water Resources Management Act WHG
Hydraulic systems and groups
Industry knowhow
Due to the large number of specific requirements and individual ope-rating conditions, we are constantly presented with new challenges. Thanks to our many years of experience in the development of solu-tions for different branches of industry, we are experts for particular hydraulics requirements, for example, in the following areas:
• Composting plants• Construction of heavy machinery• Drive engineering• Food industry• Lubricating oil technology• Machine tool construction• Marine gears• Offshore/oil production• Recycling industry• Test stand construction
Perfect hydraulic solutions from A - ZIn-house manufacture – individual, flexible, fast.
Manufacture Manufacture
Contact details for our team of design engineers:Phone: +49 521 9768-322Fax: +49 521 [email protected]
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Step by step to achievethe best possible solutionOur experienced team supervises each stage of the project until completion. We always focus on the question: What is the best solution, in economic and technical terms, for our customer?
Our units are installed, commissioned, maintained and repaired throughout the world. Werthenbach is well positioned and forward-thinking in this area.
Complete solutions from one source:
1. Calculation, project planning and design• Calculation, project planning and design to meet the customer‘s specific requirements• Preparation of a circuit diagram to present the solution• Selection of the technically required components• Preparation of quotations
2. Design and preparation of drawings• Preparation of the customer‘s configuration and manufacturing drawings in 2D or 3D
3. Tank and steel construction• Manufacture of steel or stainless steel tanks as well as all attach- ments and structures required for the system
4. Paintwork and preservation• Anti-corrosion coatings and finishing coats of the units according to the customer‘s colour specifications
5. Installation• Installation of the components and their pipework and hose inter- connections
6. Electrical control system• Design and manufacture of individual PLC or electrical control systems as well as wiring of the electrical components to terminal blocks
7. Functional testing• Final testing of the unit and system function as well as hydraulic pressure test and leak test
Hydraulic systems and units
Manufacture
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Plug-in and screw couplingsPress-on and screw fittingsRubber hoses and hose linesThermoplastic hoses and hose lines
The product and service,intelligently connected
Hydraulic hose linesfor the Industry
As a premium service partner for Parker, we provide extensive services in the area of hose and pipe connection technology.
Customers from many different industries rely on our excellent delivery capacity and reliable service.
Our service is rounded off by professional consultation and mobile production.
Competence centreHydraulic hose technology
• Taking and recording of measurements• Cataloguing and labelling• PTS Parker Tracking System• Manufacture of new pipes and hoses• Replacement of pipes and hoses• GPP – 3-year guarantee
A machine unit fails prematurely and production is at a standstill! Are the necessary per-sonnel and tools available to quickly repair the unit?
The cost of production downtime is mounting and the machine needs to be repaired as soon as possible. And the necessary spare parts need to be procured...
We have set ourselves the task to help you avoid this situation in the future.
Our objective is to develop a maintenance and service package tailored to your require-ments and expectations, and provide you with the necessary support.
Thanks to the professional expertise of our employees and close cooperation with leading manufacturers we can offer you specialised products and the necessary services.
Assembly service• According to the manufacturer’s specifications using state-of-the-art tools and equipment• Assembly support• Supervising
Components• Cataloguing• Classification according to availability• Function testing• Presentation of alternative solutions
Inspection and assessment• Analysis of failure causes• Optimisation, design and configuration• Recommendations for action
Laser adjustment• Shaft connections• Belt and chain drives
Lubrication service• Configuration, design and installation of centralised lubrication systems• Single and multi-point systems
Maintenance• System/plant maintenance according to the manufacturer’s specifications• Preparation of individual maintenance schedules/solutions Pipe & hose lines and connections• Leak tests• Elimination of leaks• New pipework and hoses
Repairs• Hydraulic pumps and valves• Hydraulic systems• In-house inspection and test stand• Manufacture of new shafts• Fitting of bearings, seals etc.
Tool hire• Installation and removal of roller bearings• Inspection systems• Measuring tools and instruments
Units and control systems• Troubleshooting in the event of malfunctions• Repairs• Pressure and function tests• Setting and optimisation• Commissioning• Cataloguing of performance data and setting parameters
Comprehensive Service for Industrial Engineering and Hydraulics
Condition monitoring• Condition monitoring including recommendations for action• Online and offline systems
Filter technology• Filter change• Filter type selection• Filtration optimisation
Fluid service• Oil analysis and evaluation• Particle counting and evaluation• Consultation and recommendation of necessary measures• Complete oil changes
Hose service• Taking and recording of measurements• Cataloguing and labelling• Manufacture of new pipes and hoses• Replacement of pipes and hoses• Mobile service – manufacture and installation on site
Service Service
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We take care of your special requirements, including connection to our own online shop WIBS, the preparation of electronic catalogues and individual connection to our electronic data interchange.
If you have any questions regarding the subject of e-business at Werthenbach, please do not hesitate to contact us at the followingaddress:
• Online shop (WIBS)• Virtual market place• Electronic catalogues (BMEcat, ect.)• Electronic data interchange (EDI)• Data preparation• Online tendering
WEPWerthenbach
ElectronicProcess
The Werthenbach -training scheme
Our training scheme gives you the opportunity
to develop additional specific knowhow.
WEP provides you with the services, that ensure
lean and cost-efficient processes in your company.
We offer various seminars and training workshops geared to the needs of the workplace.
New seminar rooms and on-site personal support offer ideal conditions for taking your individual requirements into consideration. This environment with small groups (max. 12 participants) and professional instructors ensures a high transfer of knowledge.
Current trends, state-of-the-art technology and legal requirements are naturally taken into consideration. We increase the benefits for you by addressing your specific needs and providing solutions to the problems of your everyday operations.
Our seminars and training workshops are tailored specifically to the needs of the respec-tive target group, such as maintenance personnel, engineers, office staff or trainees.
Our range of training courses includes product and installation seminars as well as technical training workshops for a wide range of industrial applications:
Contact details of our training team:Phone: +49 521 9768-613Fax: +49 521 [email protected]
Training e-business
These days, business processes are increasingly carried out on the web. This saves time and costs, and offers transparency and comparability. As a modern, growing retail company we have to quickly adjust to changing market conditions and offer our customers the best possible electronic solutions.
If you or your employees are interested in a training workshop on a particular subject, please do not hesitate to contact us. We would be pleased to individually plan a seminar or training workshop for you.