Technical offer for Mukesh Associates.doc

GET/ISG/MUK/231/2012-2013 November 30, 2012

M/s. MUKESH ASSOCIATES

SALEM,

Kind Attn. : Mr. Chandrahasan

Dear Sir,

Subject : Techno – commercial offer of Effluent treatment Plant

We thank you for your enquiry towards Design, Supply, Erection and Commissioning of

above Effluent Treatment Plant. With reference to your enquiry, we are pleased to

enclose our Techno Commercial offer for the same.

In case should you desire to have any clarifications please feel free to contact us.

Thanking you and assuring you of our best services at all times.

Yours Faithfully,

For G.E.T WATER SOLUTIONS PRIVATE LIMITED

CYRIL GUBBI R.JAYACHANDRANDIRECTOR – TECHNICAL REGIONAL MANAGER MOBILE: +91 98400 46768 MOBILE-9383221017

EFFLUENT TREATMENT PLANT FOR MUKESH ASSOCIATES Page 1

INDEX

SECTION

1. COMPANY INTRODUCTION LETTER

2. DESIGN BASIS & TREATED WATER QUALITY

3. PROCESS DESCRIPTION OF SYSTEM

4. TECHNICAL SPECIFICATION OF PLANT

5. INTERCONNECTING PIPINGS & INSTRUMENTATION

6. SCHEDULE OF EXCLUSIONS

7. COMMERCIAL TERMS & CONDITIONS

ETP FOR MUKESH ASSOCIATES Page 2

SECTION 1COMPANY PROFILE

We would like to introduce ourselves as one of the leading Designers, and Consultants

on Environmental Aspects and OE manufacturers of Water, Waste Water, Effluent

Treatment Plants, Zero discharge plants and seawater desalination plants.

GET has an experienced and motivated team of Professionals in Design, Engineering,

Execution and Project Management of different capacities of Water Treatment Plants,

Effluent Treatment Plants, Effluent Recycling Plants, Sewage Treatment Plants, Zero

discharge plants and sea water desalination plants.

G.E.T specializes in varied membrane technology using Ultrafiltration, Nanofiltration,

Membrane Bio Reactors and advanced technology like electro oxidation, EDI, Metal

recovery by resins etc.

Some of the industrial verticals served by G.E.T are Steel, Cement, Paper & Pulp, Power,

Pharma, Textile, and I.T Parks etc.

We have been approved by Leading Consultants such as SPB Consultants Chennai, Avant

– Garde Consultants Chennai, Fitchner Consultants Chennai, Potential Service

Consultants Bangalore, Jurong Consultants, Prism Consultants Bangalore, ESKAY

Associates, Thyssen Krupp, FL Smidth, Befesa Spain, CRN, CCCL, IVRCL, Spectral, etc.

We would like to inform you that we have executed Sea Water De-Salination Plants,

Reverse Osmosis Plants, and De Mineralization plants apart from regular Water

Treatment Plants such as Softeners, Pressure Sand Filters, Activated Carbon Filters and

Iron Removal Filters of varying Capacities meeting to the process requirements of the

Industries.


TEXTILE INDUSTRY:

We have executed Effluent Treatment Plants to various Textile/Apparel Industries such

as S.P.Tex Fab Limited (700 KLD), Shivashakti Fashions (250 KLD), Perfect Knitters

Limited, Indusfila Mysore (2000 KLD), Jay Jay Mills Erode (700 KLD), RBR Garments

Tirupur (700 KLD) to name a few. The above plants uses electro-oxidation technology

followed Ultrafiltration, Nanofiltration and RO systems.


PAPER & PULP INDUSTRY:

We have successfully executed an Export order from a Paper Mill, Dubai for supply of 75

cum/hr Ultrafiltration system as pretreatment to RO plant. This plant uses the

Secondary treated effluent of Dubai Municipality.


PHARMA INDUSTRY:

We have also installed the Water Treatment Plants to Pharmaceutical Industries such as

M/s Srini Pharmaceuticals Limited, Hyderabad, M/s. Shasun Chemicals and Drugs Ltd.,

Pondicherry, Hetero Drugs Limited & Hetero labs Ltd. This plant consists of

pretreatment, RO plant and DM plant.


AUTOMOBILE INDUSTRY:

We have executed Sewage treatment plant at Delphi –TVS and also doing the Operation

and Maintenance of an effluent recycling plant at Brakes India, Padi. This Plant consists

of Secondary clarifier, tertiary treatment plant, Ultrafiltration plant, Primary &

Secondary RO plant.


MINERALS & STEEL INDUSTRY:

We have a supplied a Water Treatment Plant for Jindal steel and for Sai Krishna

Minerals. These plants consist of Pretreatment, RO and Post treatment consisting of UV

and Ozonator.


WAFER & SEMI CONDUCTOR INDUSTRY:

G.E.T has executed both Water treatment plant and Sewage treatment to Nokia,

Flextronics, Motorola, Dell etc.

SEA WATER DESALINATION PLANTS:

Currently G.E.T is executing a prestigious order from Befesa/ IVRCL for the Fabrication

of RO Racks for their 100 MLD Desalination plant at Minjur. RO Racks is under erection

at Minjur site.


MEMBRANE BIO REACTORS:

G.E.T also specializes in the latest state of art Technology – MBR and is now currently

executing projects at Bangalore International Airport and Infosys. This technology uses

immersed hollow fibre membranes for treating sewage effluents.

Apart from this, G.E.T has a captive fabrication facility at Kakkalur Sidco Industrial

Estate, which is approx. 45kms from Chennai and 2 kms from Thiruvellur Railway

station and is on the NH 205 highways. The covered area of the fabrication shop is

13000 sq.ft with the shed size of 285ft x 45ft x width x 18ft high. The total shed is

situated on a 4.5-acre land and adequate open space for material yard and heavy

fabrication items. This unit is covered under SSI unit. We have so for handled the

following


JOBS HANDLED

Sand filters

Activated Carbon filters

Softeners

DM Plants

Atmospheric Tanks

Bulk storage tanks

Dosing Tanks

RO Skid Fabrication

UF Skid Fabrication

Clarifier Mechanism

Reactors

MATERIAL HANDLED

Mild steel

Mild Steel with Rubber lined.

Stainless steel – SS 304/316/316L

INSPECTION AGENCY

We can liaison with any agencies for the job certification and fabrication will be

done as per your Quality Assurance Plan and your drawings.


SECTION 2DESIGN BASIS & TREATED WATER QUALITY

CHARACTERISTICS OF RAW WATER:

We have considered the following parameters to design the above system. Any changes in the water quality will affect the plant performance.

Sl No Parameters Unit Design Concentration

1. pH 7.2

2. TDS mg/l 7000

Note: the above valves are assumed for the Design of Effluent Treatment Plant

TREATED WATER QUALITY (OUTLET OF RO)

Sl No Parameters Unit Design Concentration

1. pH 4.9

2. TDS mg/l <20


SECTION 3TECHNICAL SPECIFICATION OF ENTIRE SYSTEM

BAR SCREEN CHAMBER

Quantity 1 No

MOC MSEP

COLLECTION CUM EQUALIZATION TANK

Quantity 1 No

Capacity 240 m3

MOC RCC (Client Scope)

RAW WATER TRANSFER PUMP

Quantity 2 Nos(1W + 1S)

Capacity 60 m3/hr

Head 30 mtr

Type Horizontal Centrifugal

MOC CI

Make Kirloskar/Johnson/Equiv

CLARIFLOCCULATOR MECHANISMS

Quantity 1 No

capacity 175 m3

Retention time 3 hrs

Diameter 8 m

Height 3.5 m SWD

MOC of mechanism MSEP

MOC of tank RCC (client scope)


ALUM DOSING SYSTEM

Pump

Quantity 1 No

Dosing flow range 240 LPH

Pressure 4 Kg/cm2

Type Diaphragm

MOC PP

Make Positive/Milton roy/Equivalent

Tank

Qty 1 Nos.

Dosing Tank 2000 Ltrs,

MOC HDPE

CAUSTIC DOSING SYSTEM

Pump

Quantity 2 Nos (1w + 1s)


Pressure 4 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE


LIME DOSING SYSTEM

Pump



Pressure 4 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE

POLY DOSING SYSTEM

Pump



Pressure 4 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE


CLARIFIED WATER STROAGE TANK

Quantity 1 No

Capacity 120 m3


FILTER FEED PUMP


Capacity 60 m3/hr

Head 30 mtr


MOC CI

Make Kirloskar/Johnson/Equiv

PRESSURE SAND FILTER

Quantity 1 No

Capacity 60 m3/hr

Diameter 2400 mm dia

Height 1500 mm HOS

Filtering media Sand/Pebbles

MOC MSRP

ACTIVATED CARBON FILTER

Quantity 1 No

Diameter 2400 mm dia

Height 1800 mm HOS

Filtering media Sand/Pebbles

Backwash duration Once in 8 hrs

MOC MSEP

FILTERED WATER STROAGE TANK


Quantity 1 No

Capacity 120 m3


UF FEED PUMP

Quantity 2Nos.(1W+1S)

Flow Rate 60 m3/hr

Head 15 mwc


MOC SS304

Make Johnson/Kirloskar/Eqvt

UF FEED STRAINER


Flow rate 60 m3/hr

Material of Construction SS 316

Micron Rating 100 Microns

Make Gopani/Eqv

UF MEMBRANE

Type of Membrane Hollow Fibre

MOC Of Membrane PES

MOC of Housing uPVC

Flow IN - OUT

Operating Pressure 3.5 Kg/cm2

Trans Membrane Pressure 2.0 Kg/cm2

Operating pH 1 - 13

Operation Mode Cross Flow/Dead end

Membrane Area 1000m2

Make Hydranautics/Toray/Koch/

Eqvt


Quantity 10 nos

UF BACKWASH PUMP

Quantity 2 Nos (1W+1S)

Flow rate 170 m3/hr

Pressure of Operation 3.0 kg/cm2

Type of Pump Horizontal Centrifugal Pump

Material of Construction SS 316

Accessories Base Plate, NRV, Valves Etc.,

Make Johnson/KSB/Sulzer/Eqv

UF SKID SYSTEM

Skid is fabricated with MS and painted with two coats of paint.

Pump with motor on a common base plate shall be mounted on

the skid with proper base. Structural support member and

rubber padding to reduce the pump vibration. Piping and fittings

firmly secured to the skid through clamps. Quantity 1 Set

UF PERMEATE WATER STORAGE TANK

Quantity Offered 1 No.

Volume of Tank 100 m3

Material of Construction RCC (Client Scope)

ACID/CAUSTIC DOSING PUMP & TANK


Quantity 2 Nos(1W+1S)

Flow rate 130 LPH

Pressure of Operation 3.5 Kg/cm2

MOC of Dosing Pump PP

Accessories Foot Valve, Dosing Valve Etc.,

Type of Pump Diaphragm, Motor Driven Type

Make Milton Roy/Sandur/Eqv

DOSING TANK

Capacity of Tank 1000 Ltrs

Material of Construction HDPE

Quantity 1 No.

HYPO DOSING PUMP & TANK

Quantity 2 Nos(1W+1S)

Flow rate 340 lph

Pressure of Operation 3.5 Kg/cm2

MOC of Dosing Pump PP

Accessories Foot Valve, Dosing Valve Etc.,

Type of Pump Diaphragm, Motor Driven Type

Make Milton Roy/Sandur/Eqv

DOSING TANK

Capacity of Tank 2000 Ltrs

Material of Construction HDPE

Quantity 1 No.

RO SYSTEM


ANTISCALANT DOSING SYSTEM

Pump

Quantity 1 No


Pressure 4 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE

SMBS DOSING SYSTEM

Pump

Quantity 1 No


Pressure 4 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE

HCL DOSING SYSTEM


Pump

Quantity 1 No


Pressure 10 Kg/cm2

Type Diaphragm

MOC PP


Tank

Qty 1 Nos.


MOC HDPE

MICRON CATRIDGE FILTER

Numbers Offered 1 No.

Flow Rate 54 m3/hr

Micron Rating 5 Micron

MOC of Housing SS304

Make Gopani

RO HIGH PRESSURE PUMP

Numbers Offered 2 Nos (1w+1s).

Flow Rate 54 m3/hr

Head 325 mts

MOC SS304

Make Grundfos/Eqvt


RO I BLOCK

Number of Skid 1 No

Feed Flow Rate 54 m3/hr

Permeate Flow Rate 40.5 m3/hr

Reject Flow Rate 13.5 m3/hr

RO Recovery 75 %

Type of membrane SWC5-LD

Membrane Size 8”dia X 40” Length

Make Hydranautics /GE/ Equivalent

No of Membranes 54 Nos

Membrane Housing 9 Nos (6 Element Long)

Make Codeline /Advance composite/ Equi

Operating Pressure 600 PSI

RO II BOOSTER PUMP

Numbers Offered 2 Nos (1w+1s).

Flow Rate 13.5 m3/hr

Head 620 mts

MOC SS316

Make Grundfos/Eqvt


RO II BLOCK

Number of Skid 1 No

Feed Flow Rate 14 m3/hr

Permeate Flow Rate 7 m3/hr

Reject Flow Rate 7 m3/hr

RO Recovery 50 %

Type of membrane SWC5-LD

Membrane Size 8”dia X 40” Length

Make Hydranautics /GE/ Equivalent

No of Membranes 10 Nos

Membrane Housing 2 Nos (5 Element Long)

Make Codeline /Advance composite/ Equi

Operating Pressure 1000 PSI

CIP TANK


Capacity 5000 Ltrs

MOC HDPE

Make Sintex/Equivalent

CIP PUMP

Numbers Offered 1 No

Capacity 60 m3/hr

Head 35 mts

MOC SS316

Make Kirloskar / Eqv


CIP MICRON CATRIDGE FILTER


Flow Rate 4 m3/hr

Micron Rating 5 µ

MOC SS316

Make Gopani/ Eqv

RO REJECT TANK

Numbers Offered 1 No

Capacity 28 m3

MOC RCC (Client scope)

TREATED WATER STROAGE TANK

Quantity Offered 1 No.

Volume of Tank 190 m3

Material of Construction RCC (Client Scope)

MCC PANEL

Material of Construction MS Fabricated & Painted

All Electrical Inputs, Output,

Motor Control Panel, Control

panel for Instrumentation

Including accessories, Wiring

etc.,

1 Lot

ELECTRICAL CABLING & TRAYS – 1 LOT

Interconnecting cabling

between Panel and Pump

within the WTP Area

1 Lot

SECTION 5


INTERCONNECTING PIPINGS & INSTRUMENTATION

INTERCONNECTING PIPING & FITTINGS

S NO DESCRIPTION QTY

1. uPVC Piping & Fittings for Low Pressure lines 1 Lot

2. uPVC Piping & Fittings for Interconnecting Pipes 1 Lot

3. RO high pressure line SS 304 1 Lot

INSTRUMENTATION LIST

S NO DESCRIPTION QTY

1. Pressure Gauges for all Pumps 1 Lot

2. Pressure Gauges at Filters 1 Lot

3. Flow meter at Filter Inlet 1 Lot

4. Flow Meter at UF Inlet 1 Lot

5. Flow Meter at RO Inlet 1 Set.

6. Electromagnetic Flow Meter at RO I Permeate 1 Lot

7. Flow Meter at RO I Reject 1 No.

8. Electromagnetic Flow Meter at RO II Permeate 1 No

9. ORP Meter at RO Inlet 1 No

10. Conductivity Meter at RO Outlet 1 No

11. pH Meter at RO Inlet & Outlet 1 No

SECTION 7


SCOPE OF EXCLUSIONS

SCOPE OF EXCLUSIONS

All Civil works including foundations of electromechanical equipments, any other

civil related works is excluded from our scope of supply.

All other piping and electrical works beyond battery limit is excluded.

Water and Power required for E&C are to be supplied at free of cost.

Storage of material at site before commissioning of plant shall be client scope

Water at required Quantity and Quality.

Third Party Inspection.

Main cable to our panel board and earthing arrangement shall be client scope

24 x 7 Power supply

Drainage System

RO System Building\Shed

Walkways, Operating Platform & Access ladders.

Roads, Fences and all other ancillary civil works.

Drainage system for buildings including sanitary wastewater & Laboratory etc.

Earth Pit and below ground earthing

Equipment lighting, Area lighting and indoor lighting system with fan points.

Trenches and supports for piping and electrical

SECTION 8COMMERCIAL TERMS & CONDITIONS


PRICE SCHEDULES

SL NO ITEM DESCRIPTION AMOUNT (RS)

1. The Price for Supply of Water Treatment Plant Unpriced bid

2. Erection & Commissioning of above system Unpriced bid

NOTE: Order to be placed as per the description mentioned above

We request you to issue your orders in two formats; one as purchase order for supply of components and the other as work order for erection & commissioning.

Price Basis

S. No. Commercial Terms Commercial Data

1.VAT Applicable for sales within Tamilnadu)

Extra

2. Excised duty Not applicable.

3. Service tax Extra at Actuals.

4. Freight Included

5. Insurance Extra at Actuals.

6. Unloading at site Included

NoteShould there be change in ED, VAT and CST at the time of dispatch the

same shall charged to customer’s account.

PAYMENT TERMS & CONDITIONSA) SUPPLY OF ELECTRO MECHANICAL EQUIPMENTS


SL NO PAYMENT TERMS Commercial Data

1. 30% Advance along with your purchase order.

2. 60% Against Pro-forma Invoice before dispatch.

3. 5% Against erection (or) 30days from the date of

supply.

4. 5% Against commissioning (or) 60 days from the date

of supply.

b) ERECTION & COMMISSIONING

SL NO PAYMENT TERMS Commercial Data

1. 90% Advance along with your purchase order.

2. 5% Against Completion of erection work

3. 5% Against Completion of commissioning work.

Warranty: 24 months from the date of commissioning or 18 months from the date of delivery whichever is earlier against inherent manufacturing defects. This warranty does not cover any electrical or electronic items and any replacement for normal wear and tear.

Time Schedule: The equipment under our scope of supply shall be delivered and completed within 10 - 12 weeks from the date of receipt of firm technically and commercially clear order along with advance. Plant erection & startup shall be 6 - 8 weeks from date of supply of equipments.

Validity: Our proposal is valid for a period of 30 days for your acceptance after which it is subject to our confirmation.

Thanking You,Yours Faithfully,

For G.E.T. WATER SOLUTIONS PRIVATE LIMITED

CYRIL GUBBI R.JAYACHANDRANDIRECTOR – TECHNICAL REGIONAL MANAGER MOBILE: +91 98400 46768 MOBILE-9383221017


Technical offer for Mukesh Associates.doc

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