Technical Manual & Parts Lists · Technical Manual & Parts Lists ATLANTA ATTACHMENT COMPANY, INC. Confidential and Proprietary Information . The materials contained herein are confidential

Atlanta Attachment Company

362 Industrial Park Drive

Lawrenceville, GA 30046

770-963-7369 • www.atlatt.com

Technical Manual & Parts Lists

Model 3300RA Revision 10.1 Updated Jan 22, 2013


ATLANTA ATTACHMENT COMPANY, INC.

Confidential and Proprietary Information The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials. All materials contained herein are additionally protected by United States Copyright law and may not be used, disclosed, reproduced, distributed, published or sold without the express written consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from copies of these materials.

Patents & Patents Pending The sale of this product does not sell or otherwise transfer any license or other rights under any U.S. Patent or other corresponding foreign patent. This equipment is manufactured under one or more of the following patents: 4,280,421 ● 4,432,294 ● 4,466,367 ● 4,644,883 ● 5,134,947 ● 5,159,889 ● 5,203,270 ● 5,373,798 ● 5,437,238 ● 5,522,332 ● 5,524,563 ● 5,562,060 ● 5,634,418 ● 5,647,293 ●5,657,711 ● 5,743,202 ● 5,865,135 ● 5,899,159 ● 5,915,319 ● 5,918,560 ● 5,924,376 ●5,979,345 ● 6,035,794 ● 6,055,921 ● 6,202,579 ● 6,279,869 ● 6,295,481 ● 6,494,225 ●6,523,488 ● 6,574,815 ● 6,802,271 ● 6,834,603 ● 6,968,794 ● 6,994,043 ● 7,543,364 ●7,574,788 ● 7,647,876 ● 7,735,439 Foreign Patents: 9-520,472 ● 0,537,323 ● 92,905,522.6 ● 96,936,922.2 ● 2,076,379 ● 2,084,055 Other U.S. and Foreign Patents Pending.

IMPORTANTIt is important to read and understand the information contained within this manual before attempting to operate the machine. Atlanta Attachment Co., Inc. shall not be held liable for damage resulting from misuse of the information presented within, and reserves the right to change the information contained within, without prior notification.


Contents Important Safety Instruction ....................................................................................................................... 1

Liability ...................................................................................................................................................... 2

Safety Equipment on the Machines ............................................................................................................ 3

Protective Eyewear ..................................................................................................................................... 4

Important Notices........................................................................................................................................ 5

Maintenance ................................................................................................................................................ 7

Repair .......................................................................................................................................................... 8

A Word to the End User.............................................................................................................................. 9

Safety Precautions ....................................................................................................................................... 9

General Machine Data .............................................................................................................................. 10

3300 Mattress Handle Inserter Machine ................................................................................................... 10

11959Y28 Handle Making Machine ......................................................................................................... 10

Machine Setup and Major Component Identification ............................................................................... 10

Touch-Screen Operation ........................................................................................................................... 11

Light Tower Function ............................................................................................................................... 11

Calibrating Default Border Lengths During Initial Machine Installation ................................................. 11

Machine Operation.................................................................................................................................... 12

Handle Indexer Loading Method .............................................................................................................. 12

Handle Spool Indexing Procedure ............................................................................................................ 12

Bobbin Handling Method ......................................................................................................................... 13

Setting up the Machine to Make Borders ................................................................................................. 13

Border Splicing Method ............................................................................................................................ 14

Quality Checksheet & Procedure .............................................................................................................. 14

General Maintenance ................................................................................................................................ 18

Electric Eye Sensor Adjustment ............................................................................................................... 18

Reflective Tape Maintenance ................................................................................................................... 18

Control Box Key Functions ...................................................................................................................... 19

Initial Reading of System Software Disk.................................................................................................. 20

Changes Made To Motor/Motor Programming ........................................................................................ 22

Motor Wiring ............................................................................................................................................ 22

Motor Programming.................................................................................................................................. 22

Writing Parameter Setting Tables to Floppy Disk .................................................................................... 23

Reading Parameter Setting Table.............................................................................................................. 24

Writing a Sewing Program Using the Control Panel ................................................................................ 25

Writing a Sewing Program to Internal Memory ....................................................................................... 25

Writing a Program to the Floppy Disk ...................................................................................................... 26


Reading a Sewing Program Using the Control Panel ............................................................................... 27

Reading a Sewing Program from Internal Memory .................................................................................. 27

Reading a Program from the Floppy Disk ................................................................................................ 28

Feed Motor Parameter Settings ................................................................................................................. 29

Prefeed Motor Parameter Settings ............................................................................................................ 30

Closer Motor Parameter Settings .............................................................................................................. 31

Teaching Panel .......................................................................................................................................... 32

Reading Sewing Programs from Internal Memory or Floppy Disk .......................................................... 32

Writing Sewing Programs to Internal Memory or Floppy Disk ............................................................... 33

Deleting Sewing Programs from Internal Memory or Floppy Disk ......................................................... 34

Inserting a Trim/Stop Function in the Sewing Program ........................................................................... 35

Making a Simple Program on the PLKB Series Machine ........................................................................ 36

Programming Examples ............................................................................................................................ 38

Pattern 3300R-604 .................................................................................................................................... 38

Pattern 3300L-605 (Same as 604 but Left-Hand) ..................................................................................... 39

Assembly Drawings & Parts Lists ............................................................................................................ 40

3300RA Mattress Handle Inserter, RH ..................................................................................................... 42

3300RAC Mattress Handle Inserter W/Closer ......................................................................................... 44

33001000A Main Frame Assembly .......................................................................................................... 46

33002000A Folder Assembly ................................................................................................................... 48

33001130 Light Tower Assembly ............................................................................................................ 49

33002400 Hold Clamp Pin Assembly....................................................................................................... 50

33003000A Sewing Head Assembly, RH ................................................................................................. 52

33003000B Sewing Head Assembly, RH ................................................................................................. 54

33004000D Guillotine Assembly ............................................................................................................. 56

33005000A Handle Feed & Cut Assembly, RH ....................................................................................... 58

33005650A Bottom Puller Roller Assembly ............................................................................................ 60

33005100 Spool Holder Assembly ........................................................................................................... 62

33005300 Knife Puller Assembly, RH ..................................................................................................... 64

33006100A Infeed Guide Assembly ......................................................................................................... 66

33006200A Guillotine Guide Assembly ................................................................................................... 67

33008100 Roll Holder Assembly.............................................................................................................. 68

3301R Border Closer Module, RH ........................................................................................................... 70

32004100PC Primary Gripper Assembly ................................................................................................. 72

32006500C Closer Station Assembly ....................................................................................................... 74

32006500A Closer Station ........................................................................................................................ 76

1278-6160C Dual Foot Pedal Assembly................................................................................................... 77


32006600A Sew Head Assembly ............................................................................................................. 78

32007850 Feed Conveyor Pivot Assembly .............................................................................................. 80

32007300 Indexing Tray Assembly .......................................................................................................... 81

32007200PC Border Support Assembly ................................................................................................... 82

33007600 Secondary Clamp/Transport .................................................................................................... 84

33007800 Secondary Gripper Assembly .................................................................................................. 86

33009000A Control System ...................................................................................................................... 88

33009000C Control Panel Assembly ........................................................................................................ 89

97-1700B Touch Screen Assembly .......................................................................................................... 90

3300-PD Pneumatic Diagram ................................................................................................................... 91

3301R-PD Pneumatic Diagram................................................................................................................. 92

3300A-WD Wiring Diagram .................................................................................................................... 93

3301R-WD Wiring Diagram ..................................................................................................................... 94

Appendix A ............................................................................................................................................... 95

Main Frame Assembly .............................................................................................................................. 95

Folder Assembly ....................................................................................................................................... 96

Hold Clamp Pin Assembly........................................................................................................................ 97

Sewing Head Assembly ............................................................................................................................ 98

Guillotine Assembly ................................................................................................................................. 99

Handle Feed & Cut Assembly ................................................................................................................ 100

Knife Puller Assembly ............................................................................................................................ 101

Prefeed Roller Assembly ........................................................................................................................ 102

Appendix B ............................................................................................................................................. 103

Figure 1: Border Handle Placement Specifications ................................................................................ 103

Figure 2: Border Splicing Method for Model 3300 ................................................................................ 104

Figure 3: Border Slicing Method for Model 1961 .................................................................................. 105

Figure 4: Using Border Stretch Table to Obtain Current Border Lengths .............................................. 106

Appendix C ............................................................................................................................................. 107

Figures 1, 2, 2.1....................................................................................................................................... 107

Figures 3 & 4 .......................................................................................................................................... 108

Figure 5 ................................................................................................................................................... 109

Figure 6 ................................................................................................................................................... 110

Figure 7 ................................................................................................................................................... 111

Figure 8 ................................................................................................................................................... 112

Figure 9 ................................................................................................................................................... 113

Figure 10 ................................................................................................................................................. 114

Figure 11 ................................................................................................................................................. 115


Figure 12 ................................................................................................................................................. 116

Figure 13 ................................................................................................................................................. 117

Figure 14 ................................................................................................................................................. 118

Figure 15 ................................................................................................................................................. 119

Appendix D ............................................................................................................................................. 120

3307RINS1 Frame Modification Instructions ........................................................................................ 121


1

Important Safety Instruction This part of the Instruction Material is provided for the safe use of your equipment. It contains important information to help work safely with the unit and describes the dangers inherent in machinery. Some of these dangers are obvious, while others are less evident.

Mandatory Information

All persons operating and/or working on the 3300RA & RAC Mattress Handle Inserter should read and understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty reading must receive particularly thorough instruction.

Scope of the Instruction Material

The Instruction Material comprises: Safety information Operator Instructions Electrical and Pneumatic diagrams

And may also include; A list of recommended spare parts Instruction Manual(s) for components made by other manufacturers The layout and installation diagram containing information for installation

Intended Use

Our machines are designed and built in line with the state of the art and the accepted safety rules. However, all machines may endanger the life and limb of their users and/or third parties and be damaged or cause damage to other property, particularly if they are operated incorrectly or used for purposes other than those specified in the Instruction Manual.

Exclusion of Misuse

Non-conforming uses include, for example, using the equipment for something other than it was designed for, as well as operation without duly installed safety equipment. The risk rests exclusively with the end user. Conforming use of the machine includes compliance with the technical data, information and regulations in all parts of the complete Instruction Material, as well as compliance with the maintenance regulations. All local safety and accident prevention regulations must also be observed.


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Liability

The machine should only be operated when in perfect working order, with due regard for safety and the potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions capable of impairing safety should be remedied immediately. We cannot accept any liability for personal injury or property damage due to operator errors or non-compliance with the safety instructions contained in this booklet. The risk rests exclusively with the end user. The Instruction Material should always be kept near the machine so that it is accessible to all concerned. The local, general, statutory and other binding regulations on accident prevention and environmental protection must also be observed in addition to the Instruction Material. The operating staff must be instructed accordingly. This obligation also includes the handling of dangerous substances and provision/use of personal protective equipment. The Instruction Material should be supplemented by instructions, including supervisory and notification duties with due regard for special operational features, such as the organization of work, work sequences, the personnel deployed, etc. The personnel's awareness of the dangers and compliance with the safety regulations should be checked at irregular intervals.

Choice and Qualification of Personnel

Ensure that work on the machine is only carried out by reliable persons who have been appropriately trained for such work - either within the company, by our field staff or at our office - and who have not only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on the machine should only be carried out by skilled personnel, under the management and supervision of a duly qualified engineer. This not only applies when the machine is used for production, but also for special work associated with its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical systems, as well as on the software/serial bus system.

Training

Everyone working on or with the machine should be duly trained and informed with regard to correct use of the safety equipment, the foreseeable dangers which may arise during operation of the machine and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety mechanisms at regular intervals.

Responsibilities

Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine. Define the responsibilities of the machine operator and authorize him to refuse any instructions by third parties if they run contrary to the machine's safety. This applies in particular for the operators of machines linked to other equipment. Persons receiving training of any kind may only work on or with the machine under the constant supervision of an experienced operator. Note the minimum age limits permitted by law.


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A Word to the Operator

The greatest danger inherent in our machines: is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools or assemblies or of being cut by sharp tools or burned by hot elements. ALWAYS BE CONSCIOUS OF THESE DANGERS!

Safety Equipment on the Machines

All machines are delivered with safety equipment, which shall not be removed or bypassed during operation. The correct functioning of safety equipment on machines and systems should be checked every day and before every new shift starts, after maintenance and repair work, when starting up for the first time and when restarting (e.g. after prolonged shutdowns).

If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety equipment shall be replaced and checked immediately upon completing the maintenance or repair work. All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or if it has been shut down for a longer period of time.

Damage

If any changes capable of impairing safety are observed in the machine or its mode of operation, such as malfunctions, faults or changes in the machine or tools, appropriate steps must be taken immediately, the machine switched off and a proper lockout tagout procedure followed. The machine should be examined for obvious damage and defects at least once per shift. Damage found shall be immediately remedied by a duly authorized person before resuming operation of machine. The machine should only be operated when in perfect working order and when all protective mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP systems, etc. are in place and operational.

Faults or Errors

The machine must be switched off and all moving or rotating parts allowed to come to a standstill and secured against accidental restart before starting to remedy any faults or errors.

Signs on the Machine

Safety and danger signs on the machine should be observed and checked at regular intervals to ensure that they are complete and undamaged. They should be clearly visible and legible at all times. Clothing, Jewelry, Protective Equipment Long loose hair, loose-fitting clothes, gloves and jewelry, including rings, should be avoided in order to avoid injuries due to being caught, drawn in and wound up inside the machine.


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Protective Eyewear Protective eyewear that has been tested by the local authorities should be worn whenever there is a possibility of loose or flying objects or particles such as when cleaning the machine with compressed air.

Tools

Always count the number of tools in your possession before starting work on the machine. This will allow you to check that no tools have been left behind inside the machine. Never leave a tool in the machine while working.

Oils, Lubricants, Chemicals

Note the applicable safety regulations for the product used.

No Smoking, Fire, Explosion Hazard

Smoking and open flame (e.g. welding work) should be prohibited in the production area due to the risk of fire and explosions.

Workplace

A clear working area without any obstructions whatsoever is essential for safe operation of the machine. The floor should be level and clean, without any waste. The workplace should be well lit, either by the general lighting or by local lights.

Emergency STOP

The emergency STOP buttons bring all machine movements to a standstill. Make sure you know exactly where they are located and how they work. Try them out. Always ensure easy access to the nearest emergency STOP button while working on the machine.

First Aid

1. Keep calm even when injured. 2. Clear the operator from the danger zone. The decision of what to do and whether to seek

additional assistance rests entirely with you, particularly if someone has been trapped. 3. Give First Aid. Special courses are offered by such organizations as the employers' liability

insurance association. Your colleagues should be able to rely on you and vice versa. 4. Call an ambulance. Do you know the telephone numbers for the ambulance service, police and

fire service?


5

Important Notices

Reporting and Fighting Fires

Read the instructions posted in the factory with regard to reporting fires and the emergency exits. Make sure you know exactly where the fire extinguishers and sprinkler systems are located and how they are operated. Pass on the corresponding information to the firemen when they arrive. Ensure there are enough signs to avoid fire hazards. The following fire extinguishers may be used: - Dry powder extinguishers, ABC fire-extinguishing powder. - Carbon dioxide fire extinguishers to DIN 14461 for electronic components. Great care must be exercised when using carbon dioxide fire extinguishers in confined, badly ventilated rooms (see DIN 14406 and 14270). Isolate the machine from the power supply if a fire breaks out. Do not use water on burning electrical parts until it is absolutely certain that they have been completely disconnected from the power supply. Burning oils, lubricants, plastics and coatings on the machine can give off gases and vapors that may be harmful to your health. A qualified person should be consulted to repair the damage after a fire.

Electrical Power Supply

Before undertaking any maintenance or repair work on the machine, switch off the electrical power to the machine at the main source and secure it with a padlock so that it cannot be switched on again without authorization. In practice, this may mean that the technician, electrician and operator all attach their own padlock to the master switch simultaneously so that they can carry out their work safely. Locking extension plates should be available for multiple locks if required. The primary purpose for a lockout/tagout procedure is to protect workers

from injury caused by unexpected energizing or start-up of equipment. Energy sources (electrical/pneumatic/hydraulic, etc.) for the equipment shall be turned off or disconnected and the switches locked or labeled with a warning tag. It is the responsibility of the employer to establish control procedures. Follow lockout/tagout procedures before, setup and/or any service or maintenance work is performed, including lubrication, cleaning or clearance of jams. Caution: The machine is still not completely de-energized even when the master switch is off. - Electricity - The machine is always isolated from the electrical power supply whenever the master switch has been switched off. However, this does not apply for the power supply in the control cabinet, nor for equipment that does not draw its power via the master switch. - Pneumatic / hydraulic energy - Almost all our machines carry compressed air. In addition to switching off the master switch, the air supply must also be disconnected and the machine checked to ensure it is depressurized before starting any work on the machine; otherwise the machine may execute uncontrolled movements.


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- Kinetic energy - Note that some motors or spindles, for example, may continue to run or coast run on after being switched off. - Potential energy - Individual assemblies may need to be secured if necessary for repair work.

Delivery of the Machine/Packaging

Note any markings on the packaging, such as weights, lifting points and special information. Avoid temperature fluctuations. Condensation may damage the machine.

Transport Damage

The packaging and machine must immediately be examined for signs of damage in transit. Such damage must be reported to the shipper/transporter within the applicable time limits. Contact Atlanta Attachment Company and/or your transport insurer immediately, if signs of damage are visible. Never operate a damaged machine.

Interim Storage

If the machine has to be stored temporarily, it must be oiled or greased and stored in a dry place where it is protected from the weather in order to avoid damage. A corrosion-inhibiting coating should be applied if the machine has to be stored for a longer period of time and additional precautions taken to avoid corrosion.

Transporting the Machine

Disconnect the machine from all external connections and secure any loose assemblies or parts. Never step under a suspended load. When transporting the machine or assemblies in a crate, ensure that the ropes or arms of a forklift truck are positioned as close to the edge of the crate as possible. The center of gravity is not necessarily in the middle of the crate. Note the accident prevention regulations, safety instructions and local regulations governing transport of the machine and its assemblies. Only use suitable transport vehicles, hoisting gear and load suspension devices that are in perfect working order and of adequate carrying capacity. Transport should only be entrusted to duly qualified personnel. Never allow the straps to rest against the machine enclosure and never push or pull sensitive parts of the machine. Ensure that the load is always properly secured. Before or immediately after loading the machine, secure it properly and affix corresponding warnings. All transport guards and lifting devices must be removed before the machine is started up again. Any parts that are to be removed for transport must be carefully refitted and secured before the machine is started up again.

Workplace Environment

Our machines are designed for use in enclosed rooms: Permissible ambient temperature approx. 5 - 40 °C (40 - 104 °F). Malfunctions of the control systems and uncontrolled machine movements may occur at temperatures outside this range. Protect against climatic influences, such as electrostatic charges, lightning strikes, hail, storm damage, high humidity, salinity of the air in coastal regions.


7

Protect against influences from the surroundings: no structure-borne vibrations, no grinding dust, or chemical vapors. Protect against unauthorized access. Ensure that the machine and accessories are set up in a stable position. Ensure easy access for operation and maintenance (Instruction Manual and layout diagram); also verify that the floor is strong enough to carry the weight of the machine.

Local Regulations

Particular attention must be paid to local and statutory regulations, etc. when installing machines and the plant (e.g. with regard to the specified escape routes). Note the safety zones in relation to adjacent machines.

Maintenance

General Safety Instructions

The machine shall be switched off, come to a standstill and be secured so that it cannot be switched on again inadvertently before starting any maintenance work whatsoever. Use proper lockout/tagout procedures to secure the machine against inadvertent startup. Remove any oil, grease, dirt and waste from the machine, particularly from the connections and screws, when starting the maintenance and/or repair work. Do not use any corrosive-cleaning agents. Use lint-free rags. Retighten all screw connections that have to be loosened for the maintenance and repair work. Any safety mechanisms that have to be dismantled for setting-up, maintenance or repair purposes must be refitted and checked immediately after completing the work.

Maintenance, Care, Adjustment

The activities and intervals specified in the Instruction Manual for carrying out adjustments, maintenance and inspections must be observed and parts replaced as specified. All hydraulic and pneumatic lines should be examined for leaks, loose connections, rubbing and damage whenever the machine is serviced. Any defects found must be remedied immediately.

Waste, Disassembly, Disposal

Waste products should be cleared from the machine as soon as possible as not to create a fire hazard. Ensure that fuels and operating lubricants, as well as replacement parts are disposed of in a safe and ecologically acceptable manner. Note the local regulations on pollution control. When scrapping (disassembling) the machine and its assemblies, ensure that these materials are disposed of safely. Either commission a specialist company familiar with the local regulations or note the local regulations when disposing of these materials yourself. Materials should be sorted properly.


8

Repair

Replacement Parts

We cannot accept any liability whatsoever for damage due to the use of parts made by other manufacturers or due to unqualified repair or modification of the machine.

Repair, Electrical

The power supply must be switched off (master switch off) and secured so that it cannot be switched on again inadvertently before starting any work on live parts. Those parts of the machine and plant on which inspection, maintenance or repair work is to be carried out must be isolated from the power supply, if specified. The isolated parts must first be checked to determine that they are truly de-energized before being grounded and short-circuited. Adjacent live parts must also be isolated. The protective measures implemented (e.g. grounding resistance) must be tested before restarting the machine after all assembly or repair work on electric parts. Signal generators (limit switches) and other electrical parts on the safety mechanisms must not be removed or bypassed. Only use original fuses or circuit overloads with the specified current rating. The machine must be switched off immediately if a fault develops in the electrical power supply. The electrical equipment of our machines must be checked at regular intervals and any defects found must be remedied immediately. If it is necessary to carry out work on live parts, a second person should be on hand to operate the emergency OFF switch or master switch with voltage release in the event of an emergency. The working area should be cordoned off and marked by a warning sign. Only use electrically insulated tools.

Ventilation/Hazardous Gases

It is the end users responsibility to ensure adequate ventilation is provided to exhaust any and all noxious or hazardous gases that may be present in the working environment.

Hydraulic and Pneumatic Systems

Work on hydraulic or pneumatic equipment shall only be carried out by persons with training, knowledge and experience of hydraulic systems. Pressure lines shall be depressurized before starting any repair work.

General Liability

Liability for machine damage and personal injury is extinguished completely if any unauthorized conversions or modifications are undertaken. The machine must not be modified, enlarged or converted in any way capable of affecting safety without the manufacturer's prior approval.

Starting Machine Movements

Read the Instruction Manual carefully to establish which keys and functions start machine movements.


9

A Word to the End User The end user has sole responsibility to enforce the use of safety procedures and guards on the machine. Any other safety devices or procedures due to local regulations should be should be retrofitted in accordance to these regulations and/or the EC Directive on the safety of machines. Operator’s position must always be readily accessible. Escape routes must always be kept clear and safety areas should be identified.

Safety Precautions Safety should be a constant concern for everyone. Always be careful when working with this equipment. While normal safety precautions were taken in the design and manufacture of this equipment, there are some potential safety hazards. Everyone involved with the operation and maintenance of this equipment should read and follow the instructions in this manual. Operate the equipment only as stated in this manual. Incorrect use could cause damage to the equipment or personal injury. It is the owner’s responsibility to make certain that the operator reads and understands this manual before operating this equipment. It is also the owner’s responsibility to make certain that the operator is a qualified and physically able individual, properly trained in the operation of this equipment. Specific safety warning decals are located on the equipment near the immediate areas of potential hazards. These decals should not be removed or obliterated. Replace them if they become non-readable.

• ALWAYS keep safety shields and covers in place, except for servicing. • ALWAYS operate equipment in daylight or with adequate working lights. • Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are

tightened. • ALWAYS watch and avoid holes or deep depressions. • ALWAYS wear adequate eye protection when servicing the hydraulic system and battery. • NEVER operate a poorly maintained machine. • NEVER allow persons to operate this machine without proper instruction. • NEVER put hands or feet under any part of the machine while it is running. • NEVER attempt to make any adjustments or repairs to the machine while running. Repairs or

maintenance should be performed by trained personnel only. • NEVER work under the machine unless it is safely supported with stands, blocks or a hoist and

blocks. • NEVER touch hot parts of machine.


10

General Machine Data

3300 Mattress Handle Inserter Machine

Electrical: 220 VAC, 5 A, 50/60 Hz Single Phase Pneumatic: 60 – 80 PSI, 7 SCFM avg. Sewing Head : Mitsubishi Tacker model PLK B1006 Thread type: D-69B 2 ply bonded nylon or similar Sewing head RPM: 1500 Stitch density: 7-8 Handles/Bobbin: 30 avg.

11959Y28 Handle Making Machine

Electrical: 220 VAC, 5 A, 50/60 Hz Single Phase Pneumatic: 60 – 80 PSI, Negligible SCFM Sewing Head: Yamato VM1804P-NG-002 Thread type: D-69B 2 ply bonded nylon or similar Sewing head RPM: 8000 Stitch density: 7-8

Machine Setup and Major Component Identification

1. Position the machine in a desired location on a sound and reasonably level floor. Make sure that there is sufficient lighting over the machine. Remove all packing material. Adjust the jack screws so the casters are about 1/8 of an inch off the floor.

2. Connect electrical power and compressed air having appropriate capacity to operate the machine. 3. Open the main control box door in front of the machine, and turn on the main ON/OFF circuit

breaker located in the top right corner by depressing the green button, the green light should turn on inside the button.

4. Turn the main air lock-out valve (red knob before the main pressure regulator) to the ON position.

5. It is recommended that the machine operator and the mechanic responsible for the machine familiarize themselves with the names of the actuators and sensors used on the machine. The 3D illustrations of major subassemblies are provided in See “APPENDIX A” on page 1. The illustrations identify the names of each actuator and sensor. Please take a moment and review this information.

6. Turn the machine ON by pressing the green button on the box just above the touch screen. The machine will first display the language choices and after several seconds go into the main ready screen. This screen is the one that the operator will always see upon power up.


11

Touch-Screen Operation The graphics images presented on the touch screen show “3-dimensional” buttons, which may be pressed to access other screens, change counters and timers, or actuate hardware. Areas lacking the “3- dimensional” border contain information only. Counters are identified with the “+” and “-” buttons in the corners. These counters may be adjusted by pressing the “+” and “-” boxes. Pressing RESET from any screen clears all machine functions and returns to the main READY page. Normal operation of the machine is controlled from the main READY menu. From here you can start the Auto Cycle. The main READY menu allows anyone to access the necessary functions and adjustments needed for normal operation of the machine. There are also advanced adjustments available, which allow access to the advanced functions of the machine. These functions are only accessible by an authorized mechanic, and include: timers that control machine hardware, input and output test screens, machine statistics, and error history, etc. To get to the advanced functions the appropriate password must be entered at the security screen. Security access is reset whenever the main power is turned off, or the RESET button on the READY page is pressed.

Light Tower Function The purpose of the 3300 light tower is to indicate current status of the machine at some distance away from the machine. This makes it easy to see machine status at a glance. Definitions for the different light states currently available on the 3300 are included below.

Calibrating Default Border Lengths During Initial Machine Installation

When installing the Model 3300 border handle tacking station, it is necessary to first obtain new default border lengths for all mattress sizes. To obtain these lengths determine which border-making table will be used to check the borders coming off of the 3300 machine. Using this table, a measurement of every border size needs to be made by wrapping a measuring tape around the arm and measuring to the cut mark for each border size. See (Appendix B) “Figure 4: Using Border Stretch Table to Obtain Current Border Lengths” on page 106. After all of the default border lengths have been recorded, they must be stored in the controller of the 3300 machine. To store the default border lengths in the 3300 controller press “Setup” and then “Advanced Setup”. Using the + and – buttons under each border size, change the default border lengths to match the values measured on the border table. NOTE: length of borders is displayed in tenths of inches. For example: king size value of 3040 is equivalent to 304.0 inches. See (Appendix B) “Figure 1: Border Handle Placement Specifications” on page 103.

Light Status Definition

Green Steady Normal, Machine is producing borders

Green Flashing Machine producing borders but will stop soon for bobbin change.

Yellow Steady Normal, machine powered but idling between borders

Yellow FlashingMachine is stopped in the middle of order and needs operator

attention before continuing.

Red Available for future use, not currently utilized


12

Machine Operation Turn on the power and select language (if other than English) and wait until the touch screen displays the READY – NEW ORDER screen. Initial Border Loading Procedure

1. Press ROLLER OPEN button, the PREFEED ROLLER and the MAIN ROLLER lift up. 2. Open the material guides wider than the expected border width to be loaded. 3. Load a roll of border material on the border roll loading pin. If the leading edge of the border is

not of good quality, or it is not square, cut off the bad part and square off the leading edge. This will make the border loading process much easier.

4. Feed the border between the 2" roller and the 3/4" rod, across the prefeed table, down through the opening and under the lower roller, back up through the opening and between the prefeed drive rollers. Then into the front guides on the main frame, across the table, through the guillotine and stop with the end of the border protruding slightly beyond the knife blades. Adjust the guides to fit the border size. Hold the border in place and press the "LOWER ROLLERS" button.

Note: If you get a message “Border Slack Warning” on the screen, walk over to prefeed part of the machine and press the RAISE ROLLER push button mounted on the cover of the prefeed roller, pull the slack out, and press the button again to lower the prefeed roller. If the message “Border Slack Warning” comes up again with no slack present, most likely the slack eye is not adjusted properly to see the reflective tape on the side panel of the machine, or that the eye is not working properly and needs to be checked.

Handle Indexer Loading Method

For the optimum performance and minimal machine downtime, you need to obtain two spools of each color of handle strap and store them near the machine. Load the handle indexer with two spools of the most commonly used color. This method will allow quick handle spool changing when one spool runs out of material, and give the operator some time to prepare the next spool while the machine is running.

Handle Spool Indexing Procedure

Select the proper color handle for the loaded border by pressing and holding down the push button switch on top of the handle indexer handle. This lifts the handle feed roller, lifts the locking pin, and extends the handle bridge cylinder, allowing the handle indexer to move. Index the frame until you feel the frame click in place, when the proper handle lines up with the handle knife assembly. Release the push button switch. This locates and locks the indexer in place, and it is ready for automatic operation.


13

Bobbin Handling Method

The 3300 machine comes with two bobbin cases to allow the operator to optimize her/his performance. One full bobbin should always be in a case ready to be loaded. Therefore; when the machine pauses its automatic operation and posts a message on the screen that it is time to change the bobbin, the operator must pull the nearly empty bobbin and replace it with the new bobbin already in the case. Then press CONTINUE button to resume the automatic operation. Once the machine resumes its automatic operation, the operator can prepare the next bobbin and load it in the empty case. This bobbin changing method results in optimum performance and minimal machine downtime. Always! change the bobbin when the machine displays the “Bobbin Warning” message. If there is consistently too much thread left on the old bobbin, or the bobbin runs out of thread at times, change the bobbin counter to optimize bobbin usage. To adjust the bobbin counter/monitor go to the main screen, press the SETUP button, and press the BOBBIN MONITOR button and adjust the HANDLES PER BOBBIN count using + or – buttons.

Setting up the Machine to Make Borders

1. To setup the machine to make the desired borders go to the main READY – NEW ORDER

screen and press the large EDIT NEW ORDER button. 2. The new screen EDIT ORDER displays all available options: the size, quantity of whole and half

borders, number of handles per border, and the type of fill material in the border (foam or fiber) can be set here. Select the desired combination and press EXIT button to get back to the main READY – NEW ORDER screen. You are now ready to make borders.

3. There are two START buttons on the READY - NEW ORDER screen. The top START button is used to start the AUTO cycle when the next order will use the same tick style. When the machine is started with this button the last border of the current order will be completed without stopping for a tick change. When you are ready to start the last order on the current tick style, start the machine with the lower START (final order) button. When the last border of the order is about half way complete the machine will stop and display the message PAUSE TO SPLICE. The prefeed rollers will backup slightly to create some slack material. WARNING: DO NOT OPEN THE ROLLERS DURING THIS PROCEEDURE. Cut off the border material between the roll and the prefeed table. Load the new roll of border material on to the spindle. Pull the slack material back and attach the new roll of border material to it. Press CONTINUE to restart the machine. The unfinished border will be completed and the machine will stop to allow you to enter the new order for the new tick. Adjust the guides to fit the new tick width. When the machine is started, the splice will be cut out automatically as the first border is made.


14

Border Splicing Method

When the machine runs out of border material it stops, and automatically back feeds about 10 inches to make the border splicing easier. The screen displays an “Out of Border Material” message. Load the next border roll on the pin, and staple its leading edge to the trailing edge of the border currently in the machine. See (Appendix B) “Figure 2: Border Splicing Method for Model 3300” on page 104. Also, to make the operation of the 3300 machine more efficient, the border splicing on the Serging Station must be performed correctly. See (Appendix B) “Figure 3: Border Splicing Method for Model 1961” on page 105.

Quality Checksheet & Procedure Refer to the “Border Handle Quality Checksheet” on page 15 and (Appendix B) “Figure 1: Border Handle Placement Specifications” on page 103.

1. The operator of the 3300 Border Handle Machine must check a border four (4) times each shift (at start-up, 1st break, lunch, 2nd break) and fill out the Border Handle Quality Checksheet according to the following procedure

2. Insert a "P" for pass or "F" for fail on the chart for each item. 3. Write in size of border being checked. Twin, Full, etc. 4. Check handle spacing. Measure between centers of both pairs of handles. Measurement should

be 29" plus or minus ½". 5. Check horizontal position of handles. Measure from one end of border to center of first handle

(A dimension). Measure from other end of border to center of first handle (C dimension). The A and C dimensions should be equal within ½". Measure from the centers of the inside handles (B dimension). The B dimension should be equal to one inch less than two times the A dimension. B = (2xA) - 1. Tolerance is ½".

6. Check the vertical position of handles. The handle should be centered on the border within 1/8" (D dimension).

7. Check the border length (L dimension). Stretch the border on the stretch table and check for correct length.

8. Check the alignment of the unfinished edge with the stitch line (E dimension) on both ends of each handle. Should be even to 1/16" inside stitch line.

9. Check for exposed tails (F dimension). Should be no more than 1/16". 10. Check end stitch margin (G dimension). Should be 1/8" to 3/16" both ends.


15


16

Machine Adjustments All figures (1-15) referenced in this section are located in “Appendix C” on page 107.

1. Set air regulator to 80 psi. Set the low pressure switch to trip at 60 psi 2. Pressure setting valves:

3. Locate and mount sew head square to the main plate, 6 13/16" from the back edge of the plate to machined pad in back of the head and 7.65" from plate to machined surface on the right side of the head. See Figure 1 on “Figures 1, 2 & 2.1” on page 107.

4. Square main sew plate to the head and scribe center line 7 ½" from back edge of plate. (take off “t” plate to main sew plate. See Figure 2 on “Figures 1, 2 & 2.1” on page 107.

5. Square “T” plate to main sew plate. See Figure 2 on “Figures 1, 2 & 2.1” on page 107. 6. Square stitching clamp to “t” plate and scribe center line on the stitching clamp and line it up

with scribed center line on “t” plate. See figure 2 on “Figures 1, 2 & 2.1” on page 107. 7. Adjust the stop screw to get 1/8" gap between air cylinder and block. 8. Adjust the cylinder bracket to get 1/16" gap between cylinder bracket and block. See Figure 2.1

on “Figures 1, 2 & 2.1” on page 107. 9. Set x-axis home switch so there is a 3/16" gap between the outer edge of the bearing and the

inner edge of the yoke. See Figure 3 on “Figures 3 & 4” on page 108. Take left and right cover off the sewing head. Move home switch to the last two holes on the right. Adjust the flag so it overlaps the switch 1/8". Adjust the y-axis by removing the rear shaft cover. Adjust the switch so there is a 13/16" gap between the edge of the nut plate and the back of the cover. See Figure 4 on “Figures 3 & 4” on page 108.

10. Adjust guides, infeed and outfeed center on main sew plate (use jig for setting up). See “Figure 5” on page 109.

11. Adjust center of main cutter (guillotine) to center on main sew plate and outfeed guide. See “Figure 5” on page 109. Adjust spring screw to make sure the cutter cuts. See “Guillotine Assembly” on page 99. Adjust the roller down cylinder so that the rollers just touch, but with little or no pressure.

12. Adjust pin cylinders side to side, center on center line of main sew plate. See “Figure 6” on page 110.

13. Adjust folder pivot plate square to the main plate. See “Figure 7” on page 111.

Setting Line Main50 PSI 1040 PSI 1460 PSI 1540 PSI 17

80 Max 60 Max


17

14. Adjust in/out position of folder by extending the horizontal cylinder all the way. Loosen base mounting screws and move whole assembly to align the centers of the folder blades with center line of the machine. To square the assembly, you might need to loosen the 4 screws that mount to the horizontal cylinder. See “Figure 7” on page 111.

15. (Turn air OFF) Adjust the folder up/down on the vertical base. Insert 3/16" Allen wrench under bottom of cylinder as shown, then loosen all 3 sets of adjusting screws. Holding the cylinder squarely against the wrench, tighten the #1 set of adjusting screws, then the #2 set of adjusting screws. Finally, holding the nut plate firmly against the bottom of the cylinder tighten the #3 set of adjusting screws. See “Figure 8” on page 112.

16. Adjust folding blades up/down and in/out. Insert the 13" long handle piece into the tunnel and lower the blades under pressure (in manual screen 4) send blades in, loosen the vertical adjustment screws on the blades and press them firmly against the bottom of the folded handle. Also make sure that the rear edge of the groove in both blades align with the fixed wall of the tunnel and tighten the adjustment screws. Check blade alignment by taking the handle out and extending the blades. Both blades should be parallel to center blade. See “Figure 13” on page 117.

17. Adjust folder blade up/down cylinder. Down position is fixed. To set the up position, adjust stop screws so the bottom of the folding blade is even with the top of the tunnel. See “Figure 9” on page 113.

18. Set the “in” position of the folder blade cylinders by adjusting cylinder stop screws to a height of 7/16". See “Figure 9” on page 113.

19. Position blade cylinders in their mounting slots so that when the blades are “in” there is a gap of 1/16" between the inside wall and the center blade that the handle is folded around. When the blades are extended, they should clear the center blade by 1/8". See “Figure 10” on page 114.

20. Adjusting the handle tunnel. Adjust the side gate of the handle to be vertical when closed. Also adjust the gate to be parallel to the edge of the center blade. Insert a 13" section of handle into the tunnel. Insure that the back wall of the tunnel is parallel to the edge of the center blade. Using the noted screws, adjust the “v” notch in the folder plate so that it aligns with vertical center line of the stitching clamp. See “Figure 11” on page 115.

21. Adjust top clamps up/down. Loosen 3 screws on the top clamp mounting bracket and adjust the clamps in/out. Adjust the top clamps so that the blocks on the bottom of them line up with the fixed edges of the tunnel. See “Figure 12” on page 116.

22. Next, adjust the clamp up/down. The clamps must be adjusted so the blocks on the bottom are not touching the center blade. With the screws loose, place a .015 shim under the blocks and tighten the screws. There must be at least .005 gap still left after tightening the screws. See “Figure 12” on page 116.

23. Adjust the handle cutter assembly in/out so there is 1/16 gap between it and the extended folding blades. See “Figure 14” on page 118.

24. Adjust up/down so the bridge is 1/8" above the center folder blade with central folder blade at the top of it travel. See “Figure 15” on page 119.

25. With the top handle roller cylinder extended, adjust the top roller so that is just lightly touches the bottom roller.

26. Adjust bridge so that its bottom edge is 1/64" above the lower knife blade. 27. Adjust spool indexer. Adjust it side to side on cam followers and front and back on rear slots.

Level the spool carriage and make sure bridge slides easily in all positions. 28. Adjust locking pin on the roller cylinder to contact tapered hole in the spool frame without

moving it. 29. Make sure all spool rollers spin true and free. Also make sure that the small rollers toward the

front of the assembly spin free.


18

30. Adjust cylinders on the prefeed rollers so that the top roller just lightly touches the bottom roller. 31. Adjust counter balance springs on prefeed seam detector rollers to counter balance 70% of the

weight. 32. Step motor speed:

General Maintenance 1. Perform the procedure below to properly maintain the machine.

A. Clean machine daily at the end of every shift B. Clean hook area on the sewing head C. Wipe clean rods on the Stitching Clamp rodless cylinder D. Wipe all photo eye lenses with clean, nonabrasive, dry cloth E. Use blow-off hose to get rid of excess lint, thread and other clippings

2. Properly maintain Mitsubishi sewing head – follow Mitsubishi recommendations and guidelines for daily maintenance and lubricating of the head.

3. Check air filters weekly, replace filter elements once every 6 months 4. Lubricate stitching clamp vertical slide once / month using Teflon grease - Accrolube™ high

efficiency lubricant provided in the spare parts kit. 5. Lubricate external cylinder body and guide rods of the Stitching Clamp rodless cylinder once / 6

months using Teflon grease - Accrolube™. 6. Lubricate Main Guillotine Knife bearing block once / 3 months using std. Mitsubishi sewing

head oil. The oiling hole is located in the middle of the front face of the bearing block, and it is indicated by a red paint.

7. Once every 3 months apply the Accrolube™ grease to the recessed cavity on the back side of the Main Guillotine Knife Top Blade slide plate. This will improve performance and extend the life of the top blade.

Electric Eye Sensor Adjustment

To adjust the sensor, first remove the clear plastic cover from the end of the sensor. There are two adjusting screws under the cover. One is labeled “GAIN” and is used to set the sensitivity of the sensor. The other screw is labeled “DO & LO” and should always be fully clockwise. With the end of the sensor pointing at the center of the reflective tape, turn the “GAIN” screw counter-clockwise until the red LED indicator is off. Then turn the “GAIN” screw clockwise until the LED indicator comes on. Then turn the “GAIN” screw one full turn clockwise. The LED indicator should be blinking slowly. Cover the eye so that the sensor cannot see the reflective tape and the LED should go off.

Reflective Tape Maintenance

Use a soft cloth for cleaning. Do not use chemicals or abrasives to clean it. Avoid any contact with oils and liquids. Do not touch the tape with bare fingers. If tape is dirty or opaque, the eye may not function correctly.

Slow 90 RPM Slow 130 RPM

Fast 150 RPM Fast 195 RPM

Prefeed Feed


19

Control Box Key Functions

Key/LED Description

LED 1 UP/DOWN counter - ON/OFF display status

LED 2 Speed setting value

LED 3, 4, and 5 Program number display

H-Key Home

UP ARROW Key Jog plus (also used in the selection of various program modes)

DOWN ARROW Key Jog minus (also used in the selection of various program modes)

F-Key Used to enter all program modes

A-Key Speed setting

NOTE: If the teaching panel is plugged in, the speed control knob takes priority

over the A-Key.

B-Key Bobbin winding

C-Key Enter or clear message (same function as the large arrow key on the teaching panel

D-Key Read sewing programs from floppy disk or internal memory

Standard PLKB sewing programs 600-749

Standard PLKA sewing programs 100-249

Figure 1: Control Box Illustration


20

Initial Reading of System Software Disk Step One

1. Insert system floppy disk into disk drive. 2. Turn ON power. See the display below.

3. This display shows (0) above LED 1 and (3) above LED 2. This means machine type: PLKB-03BT (NOTE: Depending on the software version, the above display may be different).

4. Use the DOWN ARROW Key to select machine type. 05 means PLKB-0504, 10 means PLKB-1006, 20 means PLKB-2010R, etc.

5. Press the D-Key to enter the selection. 6. If you make a mistake selecting the machine type, you can press the H-Key and re-enter the

correct machine type. Press the D-Key after the correct selection. 7. Proceed to STEP TWO.


21

Step Two

1. Use the DOWN ARROW Key to select a language for the programming panel. The display below shows E n G above LED’s 3, 4, and 5. This means English.

J P n = Japanese, F R n = French, S P n = Spanish, and I T A = Italian.

2. After your selection press the D-Key. The system software takes about five minutes to install After the machine finishes reading the floppy disk, the machine will begin to (beep). This means that there is not a sewing program in the machines memory. To stop the beeping, press the C-Key or if you have programming panel, you can press the ENTER Key. If there is a sewing program in memory, the machine will not (beep).

3. Press the H-Key.

NOTE: Perform the procedure below if you make a mistake Reading-In the system software (i.e., you select the wrong machine type).

A. Turn OFF the power. B. With the system disk still in the floppy drive, press and hold the F-Key while turning the power ON. C. Repeat STEP ONE and STEP TWO.

4. After the system software Read-In is complete, remove the system software disk and store it in a

safe place. Re-Installation of System Software Disk

1. Turn OFF the power and insert the system floppy disk into the disk drive.

2. While pressing and holding in the F-Key, turn ON the power. You can release the F-Key after you see the green light on the floppy drive come on.

3. Go to STEP ONE, #3 and perform remaining procedure.


22

Changes Made To Motor/Motor Programming

Motor Wiring

Needle up: Signal is available as the yellow wire on the blue socket inside the junction box for the sewing head. When the needle is in the UP position, the yellow wire is pulled low, when not in the UP position, it idles at 5v. Wire a jumper off the yellow wire (needle up) to A2 on TE1. Wire a jumper off the black wire (0v) to A1 on TE1. To gain access to the buzzer, locate connector #3 - pins #3 and #4. To gain access to the emergency stop switch on the head, locate connector #3 - pins #1 and #2 (white and green). Pins #1 and #2 are shorted when the stop switch is pressed.

Motor Programming

1. (A1) ALC - “ON”: Turns OFF the stitching area limit control. 2. (A8) STD - “FD”: Causes clamp not to come up automatically when halt is issued. 3. (A30) KBC - “ON”: Cancel beeper in teaching panel. 4. (B11) WET - “H”: Clamp weight selection turned to high. 5. (B25) FES - “9”: Non-stitching feed speed. 6. (C9) I5 - “IO1”: We are using this general purpose input to deal with Needle-Up,

mentioned earlier. 7. (C41) IL - “STP”: When input is ON, does same thing as halt switch on head. 8. (D39) OE - “DCS”: ON when stop is issued in sewing pattern. 9. (D41) OF - “DSW”: ON during any part of the sewing process (feeding, stitching, trimming). 10. (D55) OM - “DRT”: ON when sewing machine is rotating. 11. (D57) ON - “OT1”: Needle-Up output when IO1 is issued.


23

Writing Parameter Setting Tables to Floppy Disk Parameter table write function (located in the P-mode).

1. Insert a blank, formatted, high density floppy disk into the floppy drive.

2. Press the F-Key. See the display below.

3. Press and hold in the DOWN ARROW and the UP ARROW Key for 2 or more seconds. See the

display below.

4. Press the DOWN ARROW Key until the panel looks like the display below.

5. Press the D-Key.

The parameter tables will take about one minute to copy to the floppy disk.


24

Reading Parameter Setting Table (From Floppy Disk to the Plk B Machine)

1. Turn OFF the power. 2. Insert the floppy disk containing the parameter table settings. 3. While pressing in and holding the B-Key, turn ON the power. See the display below.

4. Press the D-Key.

When the green light on the floppy drive comes on, you can release the B-Key. It takes about one minute for the machine to read the parameter tables.


25

Writing a Sewing Program Using the Control Panel

Writing a Sewing Program to Internal Memory


2. Press and hold the B-Key for two or more seconds. See the display below.

NOTE: The symbol displayed above LED1 means write to internal memory. The numeric display above LED’s 2, 3 and 4 will vary. If the display is flashing that program number is already in the internal memory.

3. Press the F-Key one time, so the PLKB can take a look at all the sewing programs stored in the internal memory.

NOTE: If the display is flashing that program number is already in the internal memory. Pressing the F-Key multiple times will allow you to scan through the program numbers already stored in the internal memory.

4. Select a new program number with the A, B, or C-Keys. Program numbers for the PLKB machines range from 600-749

5. Press the D-Key to enter the program selected


26

Writing a Program to the Floppy Disk


2. Press and hold the B-Key for two or more seconds. See the display below.

3. Press the DOWN ARROW Key one time. See the display below.

NOTE: The symbol displayed above LED 1 means write to floppy disk. The numeric display above LED’s 2, 3

and 4 will vary. 4. Press the F-Key one time so the PLKB can take a look at all the sewing programs on the floppy

disk. NOTE: If the display is flashing, that program number is already on the floppy disk. Pressing the F-Key multiple

times will allow you to scan through the program numbers already stored in the internal memory.


27

5. Select a new program number with the A, B, or C-Keys. Program numbers for the PLKB machines range from 600-749

6. Press the D-Key to enter the program selected. 7. Press the H-Key.

RESTRICTIONS: The amount of sewing programs is limited to five with up to 8000 stitches per program in the internal memory as a factory default setting.

Reading a Sewing Program Using the Control Panel

Reading a Sewing Program from Internal Memory

Before a program can be selected from the internal memory, it must first be written from temporary storage to the internal memory. See “Writing a Sewing Program to Internal Memory” on page 25.

1. Press the D-Key. See the display below

2. You can search the internal memory for the program number by pressing the F-Key or select the

program number with the A, B, or C-Keys. NOTE: If the display is flashing that program number is not in the internal memory. The symbol displayed above LED1 means to read a program from internal memory. The numeric display above LED’s 2, 3 and 4 indicate the last program number that had been selected (This number will vary).

3. Press the D-Key to enter the program selected.


28

Reading a Program from the Floppy Disk 1. Press the D-Key.

2. Press the DOWN ARROW Key one time. The display will change from the one above to display

as shown below. The F above LED1 means to read a program from the floppy disk.

3. Press the F-Key one time so the PLKB can take a look at all the sewing programs on the floppy

disk. NOTE: If the display is flashing, that program number is not on the floppy disk. By pressing the F-Key again, you can search the floppy disk for the program number you want to sew or select the program number with the A, B, or C-Keys.

4. Press the D-Key to enter the program selected.

5. Press the H-Key.


29

Feed Motor Parameter Settings

Before Programming, Perform a Master Reset of Parameters (See Below)

PARAMETER RANGE VALUE DESCRIPTION

290 0 Mode of operation. MUST SET THIS PARAMETER FIRST!

110 70-390 70 Positioning speed = 700 rpm

111 0-999 120 Maximum speed = 1200 rpm.

119 1-3 1 Linear acceleration

153 0-50 35 Braking power at standstill

161 0-1 1-CCW Motor rotation

207 1-55 35 Braking

220 1-55 1 Acceleration

240 0-56 55 Enable reverse run of motor with input 1

270 0-5 5 No handwheel sensor

272 020-255 100

Drive ratio between motor pulley and handwheel pulley. If handwheel

pulley is smaller than motor pulley, increase this value to slow down

sewing head until measured speed matches speed set with

parameter 111.

436 0Use code "5913". This disables an input that was causing box to

reset itself.

401 0-1 1 Immediate save all parameters before turning off power

Front panel LED's: Programming Instructions:

LED 1: Off 1. Power on holding down the "P" button till "COD" is displayed.

LED 2: Off 2. Press ">>" once and enter the number "311"

LED 3: Off 3. Press "E" once and "2.0.0." is displayed this is a parameter

LED 4: Off 4. Proceed to the parameter to be changed and press "E"

LED 5: Off 5. The value now shows in the screen, adjust to desired value.

LED 6: Off 6. Press "E" to enter value and continue with parameter setting.

LED 7: Off, Stop at needle down. 7. Repeat for other parameters, press "P" once when complete.

LED 8: Off 8. Run sewing head to save parameters before powering down

To Perform Master Reset of Parameters:

1. Power on holding down the "P" button till "COD" is displayed.

2. Press ">>" once and enter the number "591"

3. Press "E" twice and "093" is displayed.

4. Press "+" once, "094" is displayed.

5. Press "P" to exit programming mode with all default values.

Speed RPM Treadle/Low

Fast 151 C

Slow 28 B&C


30

Prefeed Motor Parameter Settings

Before Programming, Perform a Master Reset of Parameters (See Below)

PARAMETER RANGE VALUE DESCRIPTION

290 0 Mode of operation. MUST SET THIS PARAMETER FIRST!

111 0-999 090 Maximum speed when "129" is 0, 1, or 2.

119 1-3 1 Linear acceleration

153 0-50 0 Braking power at standstill

161 0-1 1-CCW Motor rotation

207 1-55 1 Braking

220 1-55 1 Acceleration

240 0-56 55 Enable reverse run of motor with input 1

270 0-5 5 No handwheel sensor

272 020-255 100




parameter 111.

436 0Use code "5913". This disables an input that was causing box to

reset itself.



LED 2: Off 2. Press ">>" once and enter the number "311"


LED 4: Off 4. Proceed to the parameter to be changed and press "E"




LED 8: Off 8. Run sewing head to save parameters before powering down



2. Press ">>" once and enter the number "591"




Speed RPM Treadle/Low

Fast 163 C

Slow 135 A, C


31

Closer Motor Parameter Settings

PARAMETER RANGE (default)3 DIGIT

VALUE

4 DIGIT

VALUEDESCRIPTION

290 0-24 (5) 14 14 Mode of operation. MUST SET THIS PARAMETER FIRST!

100 0-254 (2) 2 2 Number of soft start stitches

111 200-9900 rpm 180 1800 Maximum speed when "129" is 0, 1, or 2.

134 0-1 (0) 1 1 Soft start enable

161 0-1 (1) 1=CCW 1=CCW Motor rotation

180 0-360 (175) 60 60 Degrees reverse run goes to get to needle up

181 0-999 (10) 50 50 Delay till reverse run starts after trim

182 0-1 (0) 1 1 Enable reverse run after trim to get to "true" needle up

197 0-720 0 0 Stop angle after trim. Not used

202 0-500 (50) 250 250 Start sew delay after footlift turns off

204 1-100% (40) 100 100 F/L solenoid holding power, 100% = maximum

219 0-55 35 35 Positioning toruqe

240 0-31 (0) 16 16 Backtack input for In1 (Reverse sewing)

254 1-100% (100) 100 100 Upper limit for 204

270 0-5 (0) 1 1 External handwheel sensor configuration.

271 0-255 200 200 Needle down position for under trimmer

272 020-255 (100) 100 1000




parameter 111. (For Yamato and Pegasus, setting should be 100; for

Rimoldi, setting should be 124)

436 0 0 This disables an input that was causing box to reset itself.

401 0 1 1 Immediate save of parameters. Change from 0 to 1, press "E"



LED 2: Off 2. Press ">>" once and enter the number "591" or "5913"


LED 4: Off 4. Proceed to the parameter to be changed and press "E".




LED 8: On, Stop at needle up. 8. Run sewing head to save parameters before powering down



2. Press ">>" once and enter the number "591" or "5913"




To read program info go to Par 179, press "E", display shows Sr5=, press >>, display showsprogram #

(example 5131), press "E", display shows version # (example "E"), continue to press "E" to see date codes and/or

go back to beginning, press "P" to exit.

NOTE: SET PARAMETER 182 = 0. THEN, ADJUST TAPE DISC ON HANDWHEEL SO THE SEWING HEAD STOPS

IN SEAM WITH THE DOT ON THE CASTING EVEN WITH THE WHITE DOT ON THE HANDWHEEL FOR NEEDLE UP.

(NORMEL NEEDLE-UP POSITION, EYE ON TAPE). NOW, SET 182 = 1.


32

Teaching Panel

Reading Sewing Programs from Internal Memory or Floppy Disk

Perform the procedure below to read a sewing Program from internal memory or a floppy disk by using the teaching panel.

1. Press the HOME Key.

2. Press the READ Key. See the display below.

2.1. To Read a program from internal memory, select #1 and press ENTER. 2.2. To Read a program from the floppy disk, select #2 and press ENTER.

3. Current display should resemble the display below.

3.1. To select the pattern number using the keypad, select #1. PATT. NO. INPUT (Pattern number input) and press ENTER. Either of the two below will display.

Note: The value (600) may be different. Select the pattern you want using the keypad and press ENTER.

3.2. To select the pattern number using the JOG Keys, select #2. PATT. NO. SEARCH (Pattern number search) and press ENTER. Either of the two below will display.

Note: The value (600) may be different. Select the pattern you want using the JOG Keys and press ENTER.


READ DATA 1. MEMORY 2. FD IE

1. PATT. NO. INPUT 2. PATT. NO. SEARCH IE

PATTERN NO. ON MEMORY 600(NUMERIC) E

PATTERN NO. ON FD 600 (NUMERIC) IE OR

PATTERN NO. ON MEMORY 600 (NUMERIC) E

PATTERN NO. ON FD 600 (NUMERIC) IE OR


33

Writing Sewing Programs to Internal Memory or Floppy Disk

Perform the procedure below to write a sewing program to internal memory or a floppy disk by using the teaching panel.


2. Press the WRITE Key. See the display below.

2.1. To write a program to the internal memory, select #1 and press ENTER. See display below

2.2. To write a program to the floppy disk, select #2 and press ENTER. See display below. NOTE: The value (600) may be different. Select the pattern you want using the keypad and press ENTER.

3. Select the program number by using the keypad and press the ENTER Key. If the program number selected is already in the internal memory or on the floppy disk, the display below will appear

3.1. To overwrite the program, select #1 and press ENTER. 3.2. To select a different program, select #2 and press ENTER. Either of the two displays below will appear

To select a different program number, use the keypad and press ENTER. NOTE: If you are using a sewing program on the PLKA series machine that was made on the PLKB series machine, select a program number in the range of 100-249. The PLKB series machines will sew all programs 600-749 or 100-249.


WRITE DATA 1. MEMORY 2. FD IE

WRITE DATA ON MEMORY 600 (NUMERIC) E

WRITE DATA ON FD 600 (NUMERIC) E

1. YES OVERWRITE? 2. NO

WRITE DATA ON MEMORY 600 (NUMERIC) E

WRITE DATA ON FD 600 (NUMERIC) IE OR


34

Deleting Sewing Programs from Internal Memory or Floppy Disk

Perform the procedure below to delete a sewing program from the internal memory or a floppy disk by using the teaching panel.

1. Press the HOME Key. 2. Press the DELETE Key. See the display below

2.1. To delete a program from internal memory, select #1 and press ENTER. 2.2. To delete a program from the floppy disk, select #2 and press ENTER.

3. Current display should resemble the display below

3.1. To select the pattern number using the keypad, select #1. PATT. NO. INPUT (Pattern number input) and press ENTER. Either of the two displays below will appear

NOTE: The value (600) may be different. Select the pattern you want using the keypad and press ENTER.

3.2. To select the pattern number using the jog Keys, select #2. PATT. NO. SEARCH (Pattern number search) and press ENTER. Either of the two below will display

NOTE: The value (600) may be different. Select the pattern you want using the JOG Keys and press ENTER.


DELETE DATA 1. MEMORY 2. FD IE

1. PATT. NO. INPUT 2 PATT. NO. SEARCH IE

DEL. PATTERN NO. ON 600 MEMORY (NUMERIC) E

DEL. PATTERN NO. ON 600 FD (NUMERIC) E OR

DEL. PATTERN NO. ON 600 MEMORY (NUMERIC) E

DEL. PATTERN NO. ON 600 FD (NUMERIC) E OR


35

Inserting a Trim/Stop Function in the Sewing Program

Perform this procedure to put a trim/stop function in the sewing program (split sewing pattern). NOTE: You must be in the PEN-IN Mode before performing this procedure.

1. Go to the section within the program where you want to insert the trim/stop function and press the ENTER Key.

2. Press the CODE Key. Options: 1. CODE

2. CODE NUMBER 3. EXTENDED CODE

3. Press #1 Key [1. CODE] and the ENTER Key.

Options: 1. TRIM 2. USTP 3. FUN1 4. 2HP

4. Press the #1 Key [1. TRIM] and the ENTER Key.

5. Press the CODE Key.

Options: 1. CODE 2. CODE NUMBER 3. EXTENDED CODE

6. Press #1 Key [1. CODE] and the ENTER Key.

Options: 1. TRIM 2. USTP 3. FUN1 4. 2HP

7. Press #2 Key [2. USTP] and the ENTER Key.


36

Making a Simple Program on the PLKB Series Machine

NOTE: In most cases if you make a mistake, you can press the CANCEL Key to back up one step.

1. Lower the clamp.

2. Press the PEN-IN Key. Options: CLEAR PATTERN? 1. YES 2. NO 2.1. Select YES to make a new sewing program. This option is the most commonly used. 2.2. Select NO to add additional sewing data or another sewing program to an existing one. This option is not normally used.

3. Press the #1 Key [YES] and press ENTER. NOTE: The ENTER Key is the largest key with a large arrow.

Displays: PRESS HOME KEY

4. Press the HOME Key. Options: TYPE DATA 1. B-DATA 2. BA-DATA 4.1. B-DATA is the most commonly used. It is the most compatible with some of the special programming functions. 4.2. BA-DATA is more restrictive with some of the special programming functions and this data serves no purpose unless you plan to make an embroidery sewing program. This would be difficult with the teaching panel.

5. Press the #1 Key [B-DATA] and press ENTER.

The display shows the selection for the sewing speed and the stitch length for the sewing program.


37

6. Press the SPEED Key to change the sewing speed. The type of material and thread being used will usually determine the speed. Options: HIGH/TOP SPEED

MD1/MEDIUM HIGH SPEED MD2/MEDIUM LOW SPEED LOW/200 RPM

NOTE: Select one of the lower speeds at the start of the program to help pick up the bobbin thread and perform low speed stitches. The HIGH/TOP speed selection is the most commonly used for sewing speed. Press the ENTER Key after each selection. You will notice that you can change the stitch length at this point, or at any other time while making the sewing pattern by pressing the SPEED Key.

7. Enter the stitch length on the numeric keypad in millimeter (mm) and press the ENTER Key. Stitch Length Range (.1-12.7mm) with normal line input method.

8. Begin programming with the arrow Keys on the numeric keypad. At the end of each line of stitching, press the ENTER Key.

NOTE: As a default value, the teaching panel is preset to be in the FEED Mode. (CLAMP MOVEMENT WITHOUT STITCHING TO A START SEW POINT) (MOST COMMONLY USED). The FEED Mode can be turned ON or OFF by pressing the FEED Key.

9. At the end of the sewing program, press the RETURN Key (TRIM AND RETURN TO HOME).

10. Press the END Key.


12. Lower the clamp and use the JOG Keys to test the program.


38

Programming Examples

Pattern 3300R-604

L-SIDE (STITCH LENGTH =3MM

TRIM STOP (LIFT CLAMP TO INTERMEDIATE) R-SIDE (STITCH LENGTH =3MM

TRIM STOP (LIFT CLAMP TO INTERMEDIATE) RETURN END

PT. X Y

1 101.5 0(FEED)

2 -6 0(LOW SPEED)

3 -32 0(HIGH SPEED)

4 1 -15.5

5 35.5 0

6 0 31

7 -36 0

8 0 -31

9 35 31

10 0 -31

11 -35 31

12 0 -15.5

PT. X Y

1 -4 0(FEED)

2 6 0(LOW SPEED)

3 33.5 0(HIGH SPEED)

4 -1 -15.5

5 -37 0

6 0 31

7 38 0

8 0 -31

9 -37.5 31

10 0 -31

11 37.5 31

12 0 -15.5


39

Pattern 3300L-605 (Same as 604 but Left-Hand)

L-SIDE (STITCH LENGTH =3MM)

TRIM STOP (LIFT CLAMP TO INTERMEDIATE) R-SIDE (STITCH LENGTH =3MM)

TRIM STOP (LIFT CLAMP TO INTERMEDIATE) RETURN END

PT. X Y

1 -102 0(FEED)

2 6 0(LOW SPEED)

3 32 0(HIGH SPEED)

4 -1 -15.5

5 -35.5 0

6 0 31

7 36 0

8 0 -31

9 -35 31

10 0 -31

11 35 31

12 0 -15.5

PT. X Y

1 4 0(FEED)

2 -6 0(LOW SPEED)

3 -33.5 0(HIGH SPEED)

4 1 -15.5

5 37 0

6 0 31

7 -38 0

8 0 -31

9 37.5 31

10 0 -31

11 -37.5 31

12 0 -15.5


40

Assembly Drawings & Parts Lists The materials contained herein are confidential and proprietary information of Atlanta Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently exist between you and Atlanta Attachment Company, your use of these materials serves as an acknowledgment of the confidential and proprietary nature of these materials and your duty not to make any unauthorized use or disclosure of these materials.


41


42

3300RA Mattress Handle Inserter, RH AAC Drawing Number 192969C Rev 3

NO. QTY PART # DESCRIPTION NO. QTY PART # DESCRIPTION

1 1 33001000A Frame Assy 31 36 WWFS10 Flat Washer

2 1 33001125 Door 32 2 33001016 Plate

3 1 33002000A Folder Assy 33 1 33001017 Plate

4 1 33001129 Rear Cover 34 9 SSSC98096 Screw, Socket Cap

5 1 33001128 Right Cover 35 AR 3300LAB Label

6 1 33001134 Left Cover 36 AR 3300A-FEEDPAR Parameter Settings

7 1 33002400 Hold Clamp Pin Assy 37 AR 3300A-PREFPAR Parameter Settings

8 1 33003000A Sew Head Assy 38 AR 3200-PARCLOSER Parameter Settings

9 1 33004000D Guillotine Assy 39 AR 3300-PD Pneumatic Diagram

10 1 33005000A Handle Feed & Cut Assy 40 AR 3300A-WD Wiring Diagram

11 1 33005300 Cutter/Puller Assy 41 1 98-6819 Corner Brkt

12 1 33006100A Right Material Guide Assy 42 1 33004033A Guard Brkt, R

13 1 33006200A Left Material Guide Assy 43 1 33004034B Guard, Top

14 1 33008100 Roll Holder Assy 44 1 33004036 Belt Cover

15 1 33009000A Control Panel Assy 45 1 33004037 Guard Brkt, L

16 3 NNE1/4-20 Elastic Lock Nut 46 1 33004048B Top Shield

17 21 WWFS1/4 Flat Washer 47 1 33004050 Guard, Top

18 13 WWL1/4 Lock Washer 48 1 33004055 Cover, Bottom

19 10 SSSC01064 Screw, Socket Cap 49 1 33004035 Guard, Bottom

20 3 SSHC01160 Screw, Hex Cap 50 1 AACXSM0640 Air Cylinder

21 29 SSZS93032 Screw, Sheet Metal 51 1 32004084 Border Support

22 1 97-1700B Touch Screen Assy 52 1 32004046 Bridge

23 1 33001003 Guide Shaft 53 10 SSSC98024 Screw, Socket Cap

24 2 1289-102C Coupling Shaft 54 5 SSSC01024 Screw, Socket Cap

25 1 MM40450010 Slide Lock Fastener 55 2 AA198RA510 Flow Control

26 10 SSSC98032 Screw, Socket Cap 56 4 SSSCM3X10 Screw, Socket Cap

27 1 33009002 Control Box Brace 57 1 33008300 Border Box

28 2 MMSLD-ECH Rubber Bumper 58 2 WWSI10 Internal Tooth Washer

29 10 NNK10-32 Kep Nut 59 4 SSSC95032 Screw, Socket Cap

30 41 WWL10 Lock Washer

Page 52 Page

Page 48

Page

Page 50 Page

Page 46 Page

Page 88

Page

Page 56

Page Page 58 Page Page 64 Page Page 66 Page Page 67

Page Page 68

Page

Page 90

Page

Page 29

Page Page 30 Page Page 31 Page Page 91

Page Page 93

Page


43


44

3300RAC Mattress Handle Inserter W/Closer AAC Drawing Number 192079A Rev 4

NO. QTY PART # DESCRIPTION

1 1 33001000A Frame Assy

2 1 33001125 Door

3 1 33008002 Right Cover

4 1 3301R Closer Station

5 1 33001128 Left Cover

6 1 33002000A Folder Assy

7 1 33002400 Hold Clamp Pin Assy

8 1 33003000A Sew Head Assy

AR 1 33003000B Sew Head Assy

9 1 33004000D Guillotine Assy

10 1 33005000A Feed & Cut Assy

11 1 33005300 Cutter/Puller Assy

12 1 33006100A Right Material Guide Assy

13 1 33006200A Left Material Guide Assy

14 1 33008100 Roll Holder Assy

15 1 33009000A Control Panel Assy

16 3 NNE1/4-20 Elastic Lock Nut

17 20 WWFS1/4 Flat Washer

18 17 WWL1/4 Lock Washer

19 12 SSSC01064 Screw, Socket Cap

20 3 SSHC01160 Screw, Hex Cap

21 26 SSZS93032 Screw, Sheet Metal

22 1 97-1700B Touch Screen Assy

23 1 33001003 Guide Shaft

24 2 1289-102C Coupling Shaft

25 1 MM40450010 Slide Lock Fastener


27 1 33009002 Brace, Control Box

28 2 MMSLD-ECH Rubber Bumper

29 11 NNK10-32 Kep Nut


31 20 WWFS10 Flat Washer

32 2 33001016 Plate

33 1 33001017 Plate



36 AR 3300A-WD Wiring Diagram

37 3 SSFS01192 Screw, Flat Slotted

38 AR 3200-PARCLOSER Parameter Settings

39 AR 3300A-FEEDPAR Parameter Settings

40 AR 3300A-PREFPAR Parameter Settings

41 AR 3300-PD1 Pneumatic Diagram

42 1 33008300 Border Box

Page 46

Page

Page 70 Page

Page 48

Page Page 50

Page Page 52

Page Page 54

Page

Page 88 Page

Page 56 Page Page 58 Page Page 64

Page Page 66 Page Page 67 Page

Page 68

Page

Page 90 Page

Page 93

Page

Page 31 Page Page 29 Page Page 30 Page Page 91

Page


45


46

33001000A Main Frame Assembly AAC Drawing Number 192928B Rev 2


1 4 0411-1063 Hemmer Foot Rod 31 4 MM132-1496 End Cap

2 1 26151 Tool Tray 32 4 SSSC98048 Screw, Socket Cap

3 3 NNH5/16-18 Hex Nut 33 6 SSSC01112 Screw, Socket Cap

4 2 33001002 Guide Spacer 34 2 SSSC98040 Screw, Socket Cap

5 3 WWL5/16 Lock Washer 35 1 SSFC01160 Screw, Flat Allen

6 4 33001005 Clamp 36 5 SSFC98040 Screw, Flat Allen

7 1 33001015 Thread Stand Plate 37 2 SSPS70064 Screw, Pan Head

8 1 33001100 Frame Assy 38 7 SSHC01056 Screw, Hex Cap

9 1 33001120A Plate 39 47 WWL1/4 Lock Washer

10 1 33001123A Cloth Plate 40 11 WWFS1/4 Flat Washer

11 5 33001124 Cloth Plate Post 41 2 WWF4 Flat Washer

12 4 MML-2 Leveling Pad 42 2 WWFS10 Flat Washer

13 2 33001126 Motor Ctrl Mnt Plate 43 6 WWL10 Lock Washer

14 8 NNSH5/8-11 Square Nut 44 1 33002017 Folder Stop

15 3 WWFE020 Fender Washer 45 1 EEVX80C1 Switch

16 1 33001130 Light Assy 46 1 1975-412A Nut Plate

17 1 33001131A Plate 47 1 AAQME-3-4 Male Elbow

18 3 WWFS5/16 Flat Washer 48 19 NNK1/4-20 Kep Nut

19 1 97-2250 Thread Stand Spacer 49 3 SSHC10096 Screw, Hex Cap

20 1 AA198-5113 Air Supply 50 1 33001014 Foam Pad

21 3 AAQPR-3-4 Reducer 51 4 WWF10 Flat Washer

22 1 AAQPR-5-4 Reducer 52 1 AAQBT-3-3 Quick Branch “T”

23 1 AAQUY-3-3 Union “Y” 53 15 SSSC01160 Screw, Socket Cap

24 1 AAQUY-4-4 Union “Y” 54 4 33001138 Frame Extension

25 1 AAVBG35 Blow Gun 55 32 SSHC01040 Screw, Hex Cap

26 1 AAVBG35A Coil Hose 56 1 0411-069D Thread Brk Det. Brkt

27 1 AAQMC-4-4 Male Connector 57 1 0411-070 Sensor Brkt Clamp

28 4 MM431-4 Caster 58 1 4003-500B Thread Break Sensor Assy

29 2 SSSC01048 Screw, Socket Cap 59 1 A-2206A Threaded Rod


Page 49

Page


47


48

33002000A Folder Assembly AAC Drawing Number 192073A Rev 1


1 1 33002011 Mount Plate 47 2 WWB6S Brass Washer

2 1 33002015 Main Pivot Plate 48 4 SSSC01048 Screw, Socket Cap

3 1 33002016 Base Mount Brkt 49 8 SSSC98048 Screw, Socket Cap

4 1 33002023 Stroke Adj. Plate 50 6 SSSC70016 Screw, Socket Cap

5 1 33002024 Mount Plate 51 1 TTH32425 Threaded Handle

6 2 98-6819 Brkt 52 1 SSHC25288 Screw, Hex Cap

7 1 AACMGPM2550 Air Cylinder 53 4 SSSC95040 Screw, Socket Cap

8 1 AACMGPM2575 Air Cylinder 54 1 33002014 Mounting Plate

9 2 AA198RA510 Flow Control 55 4 SSBC98032 Screw, Button Cap

10 8 AA198-2201 Flow Control 56 11 SSSC90032 Screw, Socket Cap

11 9 AAEDY59A-10 Switch 57 1 33002130 Top Handle Guide Plate

12 2 0411-1094 Bumper 58 6 SSBC80024 Screw, Button Cap

13 2 0411-1095 Cylinder Stop Nut 59 4 SSSC98040 Screw, Socket Cap

14 1 33002110 Press Down Plate 60 3 SSSC98016 Screw, Socket Cap

15 2 AAFKJH01-M3 Air Fitting 61 2 AACEV-16-4 Air Cylinder

16 4 33002113 Standoff 62 8 WWL1/4 Lock Washer

17 1 33002215 Mount Plate 63 4 WWFS1/4 Flat Washer

18 1 33002217 LH Fold Blade 64 2 WWFS5/16 Flat Washer

19 1 273-4F Spring 65 2 WWL5/16 Lock Washer

20 1 33002219 Clamp Mnt Brkt 66 6 WWL10 Lock Washer

21 1 33002220 Clamp, Top, LH 67 12 WWFS10 Flat Washer

22 1 33002221 Spring, Top, LH 68 11 WWF8 Flat Washer

23 2 33002222 Strip Block 69 11 WWL8 Lock Washer

24 1 33002224 RH Fold Blade 70 2 WWF4 Flat Washer

25 1 33002225 Clamp, Top, RH 71 1 33002111 Center Fold Blade

26 1 33002226 Spring, Top, RH 72 1 33002116 Handle Guide Bar

27 3 WWFS3/8 Flat Washer 73 4 WWL6 Lock Washer

28 1 NNE3/8-16 Elastic Lock Nut 74 1 33002021 Vertical Lift Plate

29 1 33002311 Rear Pivot Support Guide 75 2 33002022 Nut Plate

30 1 33002312 Front Pivot Guide Bar 76 8 NNK10-32 Kep Nut

31 4 AAQME-5-10 Male Elbow 77 1 33002019 Adapter Plate

32 1 33002315 Front Pivot Support Guide 78 2 SSFC01040 Screw, Flat Allen

33 1 33002316 Clevis 79 3 SSSC01040 Screw, Socket Cap

34 1 33002318 Pivot Link 80 2 33002020 Standoff

35 1 AAC00705DXP Air Cylinder 81 2 AACMGPM2520 Air Cylinder

36 1 AAFBD-26689 Pivot Brkt 82 1 33002228 Cover

37 2 CCSC21/8 Set Collar 83 1 33002231 Cover

38 1 IID008X040 Dowel Pin 84 4 SSFC70016 Screw, Flat Allen

39 1 IID008X096 Dowel Pin 85 12 SSPS98024 Screw, Pan Slotted

40 1 NNH5-40 Hex Nut 86 2 33002227 Air Cylinder, Mod

41 16 SSFCM6X16 Screw, Flat Allen 87 6 SST#10 Thumb Screw Knob

42 4 SSSC98112 Screw, Socket Cap 88 6 SSSC98024 Screw, Socket Cap

43 2 33002230 Support Brkt 89 18.5” MM130-10A7 Teflon Tape

44 8 SSSCM6X16 Screw, Socket Cap 90 1 33002131 Spacer

45 2 SSSC10064 Screw, Socket Cap 91 2 33002214 Washer Plate

46 8 SSFC98040 Screw, Flat Allen


49

33001130 Light Tower Assembly AAC Drawing Number 125742A Rev3


1 1 33001127 Rod

2 1 EELES302RAG Signal Tower

3 2 FF100F2206 Conn. IDC

4 5’ FF36F041WA Cable, 4 Cond.

5 1 FFSC10006 Strain Relief Cover

6 2 NNJ3/4-16 Jam Nut

7 1 WWF3/4 Flat Washer

8 1 WWSW3/4 Spring Washer

9 10” ZTH1/4 Heat Shrink Tube

10 2” ZTH3/32 Heat Shrink Tube

11 1 3300102 Base

12 3 WWL4 #4 L/W

13 3 SSSCM3/8 Soc Cap Screw

14 2 SSSS98024 #10 Set Screw


50

33002400 Hold Clamp Pin Assembly AAC Drawing Number 192142C Rev 5


1 2 23132A Eye Holder 11 2 AAQUY-5-5 Union “Y”

2 6’ AATP5/32 Air Line 12 2 SSFC98064 Screw, Flat Allen

3 4 SSPS70048 Screw, Pan Head 13 6 WWFS1/4 Flat Washer

4 1 33002418 Eye Mnt Rod 14 6 WWL1/4 Lock Washer

5 1 33002419 Rod 15 2 SSSC01048 Screw, Socket Cap

6 2 AACM043D Air Cylinder 16 1 33002415 Brkt Handle Pin

7 2 AAEHSKQ Switch 17 1 33002401 Frame Weldment

8 2 AAFD35456-6 Band For Switch 18 1 33002412 Cylinder Mnt Bar

9 2 FFSM312LVQ Electric Eye 19 4 SSSC01064 Screw, Socket Cap

10 4 AAQME-5-8 Male Elbow 20 AR MM9753K35 Vinyl Cap


51


52

33003000A Sewing Head Assembly, RH AAC Drawing Number 192929B Rev 5


1 1 33003101 Top Clamp 37 1 AAF3/16 Plastic Clamp

2 1 33003102A Bottom Clamp 38 7 SSSC70024 Screw, Socket Cap

3 1 33003103 Cylinder Brkt 39 2 WWL10 Lock Washer

4 1 33003128D Plate 40 2 BBHR91873L Bearing Rail

5 1 33003105A Rod End Mount 41 1 33003130A Plate-Guide

6 2 33003148 Left Link 42 4 SSSC80032 Screw, Socket Cap

7 2 33003146 Pivot Link 43 4 WWFS6 Flat Washer

8 2 33003108 Drive Plate, End 44 1 SMIT-PLKE1010 Sew Head

9 1 33003147 Cylinder Block Mnt, LH 45 1 33003203 Sensor Mnt Brkt

10 4 WWL6 Lock Washer 46 1 3303201 Clamp Brkt

11 1 33003139 Valve Mount 47 2 1278-7055B Prox Sensor

12 1 33003149 Pivot Link Spacer 48 2 SSBC70016 Screw, Button Cap

13 2 33003115 Stud 49 2 WWF4 Flat Washer

14 2 33003116 Nut Plate 50 1 33003230B Sensor Mnt Brkt

15 2 BBHR918UU Bearing 51 1 SSBC80024 Screw, Button Cap

16 2 SSSC95032 Screw, Socket Cap 52 2 SSPS50024 Screw, Pan Slotted

17 2 AAC8DP-.5 Air Cylinder 53 1 33003150 Cylinder Mnt Block, RH

18 1 AACUGS018 Air Cylinder 54 1 33003202 Bobbin Wind Lever

19 2 33003231 Rod End 55 1 33003232 Bumper

20 2 CCSC33/16 Collar 56 2 33001001 Hinge Spacer

21 2 SSM004352 Screw, Sewing Machine 57 2 WWL4 Lock Washer

22 4 SSPS70008 Screw, Pan Slotted 58 4 WWL1/4 Lock Washer

23 2 NNH10-32 Hex Nut 59 4 WWFS1/4 Flat Washer


25 6 SSSC01048 Screw, Socket Cap 61 2 CCCL4F Clamp Collar

26 2 SSSC98048 Screw, Socket Cap 62 2 NNH2-56 Hex Nut

27 2 SSSC80024 Screw, Socket Cap 63 2 AA2001F-03 Flow Control

28 2 AAFTMH-04J Flow Control Clamp 64 4 SSSCM3X10 Screw, Socket Cap

29 6 SSFC70016 Screw, Flat Allen 65 2 33003121A Handle Retainer Plate

30 1 CCCLMSP10F Clamp Collar 66 5 AAQMC-5-10 Male Connector

31 5 AAQME-5-10 Male Elbow 67 1 AAVBG35B Coiled Air Hose

32 2 SSSS98016 Screw, Socket Set 68 1 33003126 Thread Guide Mod.

33 2 AAQUY-5-5 Union “Y” 69 1 ZX3848 V Belt

34 2 NNH6-32 Hex Nut 70 1 33003137 Spring Clamp

35 2 SSPS70016 Screw, Pan Slotted 71 1 33003138A Arm Mod.

36 2 SSSC98032 Screw, Socket Cap 72 2 AAVMNV-2K Needle Valve


53


54

33003000B Sewing Head Assembly, RH AAC Drawing Number 192130A Rev 1


1 1 33003101 Top Clamp 34 2 NNH6-32 Hex Nut

2 1 33003102A Bottom Clamp 35 2 SSSC70012 Socket Cap Screw

3 1 33003103 Cylinder Brkt 36 2 SSSC98024 Screw, Socket Cap

4 1 33003128D Plate 37 1 AAF3/16 Plastic Clamp

5 2 3300019 Clevis, Mid-Position 38 7 SSSC70024 Screw, Socket Cap

6 1 3300024 Cyl. Pivot Shaft 39 2 WWL10 Lock Washer

7 2 3300021 Clevis Pin 40 2 BBHR91873L Bearing Rail

8 2 33003108 Drive Plate, End 41 1 33003130A Plate-Guide

9 1 3300022 Support, Sensor BRKT 42 4 SSSC80032 Screw, Socket Cap

10 4 WWL6 Lock Washer 43 4 WWFS6 Flat Washer

11 1 3300023 Sensor Mount 44 1 SMIT-PLKE1010 Sew Head

12 2 AACCJ2D1615 Air Cylinder 45 1 SSPS90016 Pan HD Slotted Screw

13 2 AA198RA510 Flow Control 46 1 33003138A Arm Mod.

14 2 33003116 Nut Plate 47 2 1278-7055B Prox Sensor

15 2 BBHR918UU Bearing 48 1 33003137 Clamp Spring

16 2 SSSC95032 Screw, Socket Cap 49 1 ZX3848 V Belt

17 6 CCCLM5FA Collar, 5MM 50 1 33003126 Thread Guide Mod.

18 1 AACUGS018 Air Cylinder 51 1 AAVBG35B Hose, Coiled Air

19 2 NNHM5X0.8 Hex Nut 52 1 AAQMC-5-10 Quick Male Conn.

20 1 WWL8 Lock Washer 53 2 33003121A Plate, Handle Retainer

21 1 SSSC01024 Socket Cap Screw 54 2 AA2001F-03 Flow Control

22 4 SSPS70008 Screw, Pan Slotted 55 1 33003232 Bumper

23 1 SSSCM4X10 Socket Cap Screw 56 2 33001001 Hinge Spacer

24 4 SSSC98064 Screw, Socket Cap 57 2 WWL4 Lock Washer

25 4 SSSC01064 Screw, Socket Cap 58 4 WWL1/4 Lock Washer

26 2 WWFS10 Flat Washer 59 4 WWFS1/4 Flat Washer


28 2 AAFTMH-04J Flow Control Clamp 61 2 CCCL4F Clamp Collar

29 6 SSFC70016 Screw, Flat Allen 62 4 SSSCM3X10 Socket Cap Screw

30 1 CCCLMSP10F Clamp Collar 63 2 SSPS50024 Pan HD Slotted Screw

31 5 AAQME-5-10 Male Elbow 64 2 WWF2 Flat Washer

32 2 SSSS98016 Screw, Socket Set 65 2 NNH2-56 Hex Nut

33 2 AAQUY-5-5 Union “Y”


55


56

33004000D Guillotine Assembly AAC Drawing Number 192132B Rev 3


1 1 AAC7DP-1 Air Cylinder 43 1 PP24LB050M3 Gear Pulley

2 1 AAFCT-7 Clevis 44 1 PP10LF050M3 Gear Pulley

3 1 BBAW-7 Rod End Bearing 45 3 SSFC95032 Screw, Flat Allen

4 1 33004014 Top Right Arm 46 3 SSFC98040 Screw, Flat Allen

5 1 RRLC092H6 Spring 47 8 SSSC01048 Screw, Socket Cap

6 1 GG150L050 Gear Belt 48 1 3200129 Mount Block

7 1 3200133 Top Blade 49 15 SSSC70016 Screw, Socket Cap

8 1 33004002A Bottom Blade 50 5 SSSC98040 Screw, Socket Cap

9 1 3200082 Top Blade Guide Block 51 13 SSSC01064 Screw, Socket Cap

10 1 3200123 Tie Bar 52 4 SSSC95048 Screw, Socket Cap

11 1 3200130 Rub Plate 53 4 SSSC98032 Screw, Socket Cap

12 1 33004006A Hinge Plate 54 13 WWSI4 Internal Tooth Washer

13 1 3200121 Front Side Plate 55 15 WWL10 Lock Washer

14 1 33004008 Rear Side Plate 56 7 WWFS10 Flat Washer

15 1 33004009 Top Left Arm 57 5 WWFS1/4 Flat Washer

16 1 33004010 Back Plate 58 4 SSSCM5X14 Screw, Socket Cap

17 1 33004020 Bottom Drive Roller 59 1 AAFCT-11 Clevis, Air Cylinder

18 1 33004012 Top Roller Guard 60 1 4059-DC1500A Stepper Motor

19 1 33004013 Bottom Roller Guard 61 2 3200083 Pivot Brkt

20 2 33004015 Internal Material Guide 62 3 SSSC98080 Screw, Socket Cap

21 1 AAC095DP Air Cylinder 63 2 SSSC95096 Screw, Socket Cap

22 1 33004017 Spring Block 64 1 EENC256 Encoder

23 1 3200124 Guide Shaft 65 1 33004061 Encoder Cover

24 1 33004011 Top Idler Roller 66 1 33004080 Encoder Support Brkt

25 1 33004021 Hinge Shaft 67 1 SSAS016064 Screw, Allen Shoulder

26 1 3200127 Base Plate 68 2 SSAS024040 Screw, Allen Shoulder

27 1 32004063 Rear Cylinder Mnt 69 1 33004062 Main Mnt Plate

28 1 AAFBP-11C Pivot Brkt 70 2 NNJ3/8-24 Jam Nut

29 4 AA198RA508 Flow Control 71 1 NNJ1/4-28 Jam Nut

30 14 WWL1/4 Lock Washer 72 4 BBS8703-88 Ball Bearing

31 1 IID016X064 Dowel Pin 73 2 AAEHSKQ Switch, Hall Effect

32 4 WWSI10 Internal Tooth Washer 74 2 AAFD35875-11 Band for AAEHSKQ

33 1 33004027A Mnt Plate 75 1 33004063 Spacer

34 3 WWL5/16 Lock Washer 76 2 273-4-503A Leather Washer

35 1 33004050 Top Guard 77 1 SSSS98012B Screw, Socket Set

36 1 33004031 Pressure Adj. Screw 78 3 SSSC10080 Screw, Socket Cap

37 2 AA198RA408 Flow Control 79 1 NNJ7/16-20 Jam Nut

38 1 AACM125DP Air Cylinder 80 3 WWFS5/16 Flat Washer


40 1 WWL7/16 Lock Washer 82 1 BBTRA1220 Thrust Washer

41 1 SSSC40080 Screw, Socket Cap 83 1 3200102 Cylinder Mount

42 2 33004058 Bracket 84 1 3200128 Pivot Brkt Mnt


57


58

33005000A Handle Feed & Cut Assembly, RH AAC Drawing Number 192074A Rev 0


1 4 SSBC80016 Screw, Button Cap 54 2 FFSM312LVQ Electric Eye

2 1 33005605 Cloth Plate 55 1 33008201 Rod

3 1 33005600 Prefeed Roller Assy 56 1 33005657A Edge Guide Arm

4 2 SSSC95024 Screw, Socket Cap 57 2 33005670 Spacer

5 2 SSSC90024 Screw, Socket Cap 58 1 33005534 Tool Tray

6 1 SSHC25192 Screw, Hex Cap 59 2 SSBC98024 Screw, Button Cap

7 1 1278-7154A Clamp Tube 60 1 33005679 Edge Guide Bushing

8 4 33005623 Standoff 61 2 MM431-4 Caster

9 1 40-609B Uncurling Tube 62 2 NNSH5/8-11 Square Nut

10 6 NNE10-32 Elastic Lock Nut 63 2 MML-2 Leveling Pad

11 1 33005639 Eye Brkt 64 2 0411-1063 Foot

12 1 33005661 Skid Plate Assy 65 2 CCCL6F Clamp Collar

13 1 33005662 Skid Plate Arm 66 1 33005694 Flanged Roller

14 4 SSSC98048 Screw, Socket Cap 67 1 33005116 Block Mounting

15 4 SSSC98176 Screw, Socket Cap 68 2 EE49111AS Switch, Push Button

16 4 SSSC05048 Screw, Socket Cap 69 1 33005110 Handle

17 1 RRLT085N4R Torsion Spring 70 1 MMGP-104 Grip Handle

18 1 33005667 Spring Clamp 71 2 SSSC01064 Screw, Socket Cap

19 1 AAC8DP-1 Air Cylinder 72 2 AA198RA510 Flow Control

20 1 AAFBP-8C Pivot Brkt 73 2 SSSC95032 Screw, Socket Cap

21 1 SSAS016040 Screw, Allen Shoulder 74 1 33005683 Border Guide

22 1 MM18222821 Microtrack 75 6 SSBC90024 Screw, Button Cap

23 1 33005400 Index Rail Assy 76 4 SSSC98096 Screw, Socket Cap

24 1 33005650A Bottom Puller Roller Assy 77 5 MM132-1496 End Cap

25 1 V8 Lens 78 1 MM132-1202 End Cap

26 1 FFSE3WLC Smart Eye 79 2 SMSSBNK-2 Ball Plunger

27 2 1975-412A Nut Plate 80 1 33005555 Spacer

28 2 33005133 Brkt 81 8 WWL6 Lock Washer


30 2 SSSC90032 Screw, Socket Cap 83 1 33005206 Cam Rail

31 6 SSSC98032 Screw, Socket Cap 84 1 33005535 Brkt

32 4 SSSC98024 Screw, Socket Cap 85 1 33005536 Nut Plate

33 10 SSBC98032 Screw, Button Cap 86 2 33008202 Rod, 3/4 x 21

34 2 33005673 Guard Brkt 87 1 33005689C Roller

35 7 SSPS70048 Screw, Pan Slotted 88 3 CCCL12F Clamp Collar

36 2 SSAS016032 Screw, Allen Shoulder 89 2 33001138 Extend Leg Assy

37 1 SSAS024256 Screw, Allen Shoulder 90 16 SSHC01040 Screw, Hex Cap

38 6 SSFC90032 Screw, Flat Allen 91 1 1325-027 Bent Rod

39 2 SSZS93032 Screw, Sheet Metal 92 1 23132A Eye Holder

40 10 WWL8 Lock Washer 93 1 SSSC98040 Screw, Socket Cap

41 16 WWL10 Lock Washer 94 1 28201 Cross Block

42 32 WWFS10 Flat Washer 95 2 33008226 Disc

43 33 WWL1/4 Lock Washer 96 3 WWF3/8 Flat Washer

44 15 WWFS1/4 Flat Washer 97 3 WWL3/8 Lock Washer

45 1 33005100 Spool Holder Assy 98 1 SSHC25144 Screw, Hex Cap

46 1 33005200 Rail Assy 99 1 SSHC25064 Screw, Hex Cap

47 1 33005599 Handle Roll Frame 100 2 33005688 Brkt

48 1 33005664 Eye Brkt 101 2 CCCL8F Clamp Collar

49 1 33005686 Ski Lift Clevis 102 1 33005689 Roller

50 1 33005687 Mnt Plate 103 1 33005690 Rod, 1/2 x 17.5

51 1 33005656 Cloth Guard Sleeve 104 1 33005699 Guide, RH

52 1 WW25DW Washer Plate 105 2 SSBC80032 Screw, Button Cap

53 1 33005684 Easy Loading Plate 106 2 NNK6-32 Kep Nut

Page 60

Page

Page 62 Page


59


60

33005650A Bottom Puller Roller Assembly AAC Drawing Number 192913B Rev 2


1 1 33004080 Encoder Support Brkt

2 1 33005674 Motor Mnt Brkt

3 1 0411-016 Nut Plate

4 1 33005681 Encoder Guard

5 1 33005603C Pulller Roller

6 2 33005608 Bearing Block

7 1 33005609 Bearing Mnt Plate

8 1 EENC256 Encoder

9 1 4059-DC1500A Stepper Motor

10 1 33005692 Belt Guard


12 1 SSAS016064 Screw, Allen Shoulder

13 4 WWF4 Flat Washer

14 3 SSBC80024 Screw, Button Cap





19 1 GG150L050 Belt

20 1 PP10LF050M3 Pulley

21 1 PP24LB050M1 Pulley

22 4 SSSCM5X14 Screw, Socket Cap

23 1 4059-3200 Conversion Plate

24 1 33005603C2 Shaft



61


62

33005100 Spool Holder Assembly AAC Drawing Number 192140C Rev 11


1 8 33005102 Tension Plate

2 16 33005103 Spool Roller

3 8 33005105 Edge Guide

4 1 33005106 Feed Plate

5 8 33005108 Edge Guide

6 2 33005109 Side Plate

7 1 33005112 Back Plate


9 1 33005114 Cam Support Bar

10 7 33005115 Spool Divider

11 1 33005128 Guide Brkt


13 1 33005120 Approach Plate

14 1 33005122A Cutter Support

15 1 33005126 Detent Rail

16 7 33005124 Edge Guide

17 2 33005125 Edge Guide

18 8 33005127 Torsion Spring

19 2 MMCCF-5/8-SB Cam Follower

20 2 33005131 Right Clamp








28 1 33005134 Plate




32 16 NNH10-24 Hex Nut




36 18 WWF8 Flat Washer

37 8 33005104 Handle Roller

38 2 33005118 Spool Roller Axle

39 2 33005111 Left Clamp


41 1 33005141 Nut Plate


43 7 33005135 Support Spacer

44 2 33005136 End Support Spacer


63


64

33005300 Knife Puller Assembly, RH AAC Drawing Number 192147C Rev 12


1 1 33005301 Base Plate 39 2 SSSC01064 Screw, Socket Cap

2 2 33005302 Roller 40 3 AAEDY59A-10 Swich

3 1 33005303 Knife Block 41 8 SSSC01040 Screw, Socket Cap

4 1 33005304 Knife Block 42 2 SSSC95024 Screw, Socket Cap

5 1 33005307 Rod 43 1 33005322 Gear Guard

6 1 33005308 Rod 44 2 SSFC98040 Screw, Flat Allen

7 1 33005309 Roller Yoke 45 2 SSPS70064 Screw, Pan Head

8 1 33005310 Motor Mnt Brkt 46 4 SSSC95064 Screw, Socket Cap

9 2 33005311 Cylinder Standoff 47 1 33005320 Handle Guard

10 1 33005312 Cylinder Plate 48 4 WWF4 Flat Washer

11 1 33005313 Roller Yoke 49 24 WWL1/4 Lock Washer

12 1 33005314 Cylinder Mnt Brkt 50 2 33005319 Nut Plate

13 1 33005315 Lock Pin 51 2 WWL6 Lock Washer

14 1 33005316 Lock Pin Holder 52 2 33005318 Angle Brkt

15 2 NNE10-24 Elastic Lock Nut 53 1 UUFF310-3 Bronze Bearing

16 1 33005350 Shuttle 54 9 WWFS10 Flat Washer

17 1 33005353 Air Cylinder 55 5 WWL10 Lock Washer

18 1 33005324 Top Knife Blade 56 10 WWFS1/4 Flat Washer

19 1 70-102 Bottom Knife Blade 57 2 SSSC80048 Screw, Socket Cap

20 2 WWF8 Flat Washer 58 2 AA198RA510 Flow Control

21 1 33005327 Motor Assy 59 2 AA198-2201 Flow Control

22 1 AACXSM2020 Air Cylinder 60 1 RRLC026E1 Spring

23 1 AACMGPM2530 Air Cylinder 61 1 AAQME-5-10 Male Elbow

24 2 MMGG41-15M Gear 62 6 BBTT604 Bronze Bearing

25 4 SSSC01080 Screw, Socket Cap 63 2 AAF3/16 Plastic Clamp

26 4 SSSC01048 Screw, Socket Cap 64 2 SSPS90024 Screw, Pan Head

27 1 FFSE3WLC Electric Eye 65 1 33005326 Tube

28 1 1975-412A Nut Plate 66 1 1278-7154A Clamp

29 2 CCSC41/4 Set Collar 67 1 SSSC98040 Screw, Socket Cap

30 2 RRLC038E1 Spring 68 1 V8 Lens

31 2 SSSC98032 Screw, Socket Cap 69 2 SSFC80024 Screw, Flat Allen

32 2 SSAS016032 Screw, Socket Cap 70 1 33005330 Skid

33 3 SSFC80032 Screw, Flat Allen 71 1 AAQMC-5-10 Male Connector

34 4 SSFC01040 Screw, Flat Allen 72 1 AA2000F-03 Flow Control

35 4 SSSCM6X16 Screw, Socket Cap 73 2 SSBC90024 Screw, Button Cap

36 2 SSSCM3X10 Screw, Socket Cap 74 2 SSSCM5X16 Screw, Socket Cap

37 1 33005325 Handle Mount 75 2 SSSCM6X20 Screw, Socket Cap



65


66

33006100A Infeed Guide Assembly AAC Drawing Number 192930B Rev 3




3 2 BBTRA411 Thrust Washer

4 2 011-039 Drive Sprocket

5 1 33006101A Base Sprocket

6 2 33006102 Nut Plate

7 2 33006103 Guide Support



10 2 33006123 Edge Guide



13 1 33006105 Bearing Block

14 1 MM2RSH12ZMN Rail

15 1 33006108 Top Plate


17 1 MM25CCF280 Belt

18 1 IID016X192 Dowel Pin

19 1 33006113 Belt Tension Block

20 1 33006115 Shaft



23 1 33006120A Belt Cover



26 12 SSSCM3X10 Screw, Socket Cap

27 2 33006130 Air Cylinder

28 2 33006122 Mounting Bar

29 2 33006124 Nut Plate

30 4 AAQMC-5-10 Male Connector




34 1 33006131 Support Brkt

35 2 33006131 Standoff



67

33006200A Guillotine Guide Assembly AAC Drawing Number 192931B Rev 1


1 4 WWL6 Lock Washer 20 1 33006114 Shaft

2 8 WWL4 Lock Washer 21 1 TTK32315 Torque Knob

3 2 BBTRA411 Thrust Washer 22 1 33006113 Block

4 2 011-039 Drive Sprocket 23 1 33006120A Belt Cover

5 1 33006101A Base Brkt 24 2 SSSC95064 Screw, Socket Cap

6 2 33006102 Nut Plate 25 6 WWFS10 Flat Washer

7 2 33006103 Guide Support 26 6 WWL10 Lock Washer

8 4 SSSC85048 Screw, Socket Cap 27 1 33006104 Edge Guide

9 6 SSSC70024 Screw, Socket Cap 28 1 33006126 Edge Guide

10 1 33006128 Front Guide 29 3 SSBC80024 Screw, Button Cap

11 8 SSFC80024 Screw, Flat Allen 30 4 SSSC98024 Screw, Socket Cap

12 8 SSSCM3X10 Screw, Socket Cap 31 1 33006129 Guide

13 1 33006105 Bearing Block 32 2 WWFS1/4 Flat Washer

14 1 MM2RSH12ZM Rail 33 2 WWL1/4 Lock Washer

15 1 33006107 Top Plate 34 2 SSSC01048 Screw, Socket Cap

16 2 SSSC98072 Screw, Socket Cap 35 1 33006131 Support Brkt

17 1 MM25CCF280 Belt 36 2 33006109 Standoff

18 1 IID016X192 Dowel Pin 37 2 SSSC70048 Screw, Socket Cap

19 1 MM9452K18 O-Ring


68

33008100 Roll Holder Assembly AAC Drawing Number 192144C Rev 6


1 1 32005004 Rod

2 2 33008226 Disc

3 1 33008199 Frame

4 1 33008732 Disc Assy

5 2 MMFB4444 Rubber Feet


7 2 NNH1/2-13 Hex Nut


9 1 33008708 Disc Assy

10 1 MM132-1496 End Cap

11 4 WWF3/8 Flat Washer


13 2 NNH3/8-16 Hex Nut

14 2 WWSQ080B0 Square Washer

15 1 33008122 Mounting Tube Assy


69


70

3301R Border Closer Module, RH AAC Drawing Number 192078A Rev 3


1 1 32004100PC Primary Gripper

2 1 32006500C Closer Station

3 1 32007300 Indexing Tray

4 1 NNJ1/4-28 Jam Nut

5 1 32007200PC Panel Support

6 1 33007600 Secondary Clamp

7 1 33009000C Control Panel

8 AR 3301R-PD Pneumatic Diagram

9 AR 3301R-WD Wiring Diagram


11 6 NNK10-32 Kep Nut


13 1 3200076 Brkt, Guard Mount

14 1 AACNRM043D Air Cylinder

15 2 AA198RA508 Flow Control

16 1 3200139 Brkt, Side Guard

17 1 3200081 Cover

18 2 3200078 Brkt, Front Guard

19 1 3200079 Border Deflector




23 AR 3300LAB Label Package

24 1 32003529A BRKT



27 4 SSSC01048 Socket Cap Screw

Page 72

Page

Page 94

Page

Page 74

Page Page 81

Page

Page 82 Page

Page 92 Page

Page 84 Page Page 89 Page


71


72

32004100PC Primary Gripper Assembly AAC Drawing Number 9001290 Rev 1


1 1 1510-09 BUMPER

2 1 3300087 BODY,SLIDE

3 1 3300088 PLATE,SUPPORT,ROD


5 1 3300096 MOUNT, PRIMARY GRIPPER

6 1 32004101 CLAMP, PRIM GRIPPER,LOWER

7 1 32004105 BRKT. SIDE MOUNTING

8 1 32004106 CLAMP, PRIM GRIPPER,LOWER

9 1 32004107 GRIPPER PLATE, END

10 1 32004109 MOUNT, PRIMARY GRIP. CYL.

11 1 32004112 SPACER,PRIMARY GRIPPER

12 1 32004113 BLOCK, ADAPTOR

13 1 32004114 MOUNT, PRIM GRIP. UPPER

14 1 32004115 GUARD, PRIMARY GRIPPER

15 1 97-6282 NUT,FLOATING COUPLING

16 1 97-6290 NUT,LOCK,5/8 HEX,1/4-28

17 2 AA198-2201 FLOW CONTROL,1/8PTX5/32

18 2 AA198RA508 FLOW CONTROL,5/32 X 1/8"

19 2 AA198RA510 FLOW CONTROL,5/32X10-32

20 1 AAC8DP-1.5 CYL, AIR, DA, 9/16B, 2S

21 1 AACM0410DXP CYLINDER,AIR,3/4 BORE

22 1 AACMGPM2530 CYLINDER,AIR,DUAL ROD

23 1 AAEDY59A-10 SENSOR W/PLUG, SMC

24 1 AAEHSKQ SWITCH,HALL EFFECT BIMBA

25 1 AAFD35456-6 BAND,04 CYLINDER,HSKQ

26 1 MMAGH25CAN LINEAR BEARING

27 1 MMAGR25414N RAIL,LINEAR AG SERIES

28 1 NNH10-32 #10-32 HEX NUT

29 3 SSFC80024 #6-32 X 3/8 FLAT ALLEN

30 4 SSFCM6X12 M6-1.0 X 12 FLAT ALLEN

31 4 SSHC01040 1/4-20 X 5/8 HHCS

32 7 SSHC01048 1/4-20 X 3/4 HEX CAP

33 2 SSHC01080 1/4-20 X 1-1/4 HHCS

34 3 SSHC98032 10-32X1/2 HEX HD

35 2 SSPS98024 10-32X3/8 PAN HD SLOT

36 2 SSSC01040 1/4-20 X 5/8 SOC CAP

37 4 SSSC95024 #10-24 X 3/8 SOC CAP

38 3 SSSC95040 #10-24 5/8 SOC CAP

39 6 SSSCM6X16 M6-1.0 X 16 SOC CAP

40 10 WWFS1/4 WASHER FLAT, 1/4

41 5 WWFS10 WASHER, FLAT, #10, SAE

42 17 WWL1/4 1/4 LW

43 10 WWL10 #10 LW


73


74

32006500C Closer Station Assembly AAC Drawing Number 192968C Rev 0


1 1 32006500A Closer Station

2 2 33008001 Spacer

3 1 33008006 Attachment Brkt

4 1 33008008 Closer Support

5 1 32006515A Material Guide

6 1 32006520D Edge Guide

7 1 32006519 Edge Guide Holder

8 1 0411-069D Thread Break Brkt

9 1 0411-070 Sensor Clamp Brkt

10 1 1959-112 Thread Plate

11 1 32006513A Support Material

12 2 33001138A Extend Leg Assy

13 1 4003-500B Thread Break Sensor

14 1 84-2015 Thread Stand Spacer

15 1 A-2206A Threaded Rod

16 1 33008007 Closer Front Cover

17 1 CCCL4F Clamp Collar

18 1 33008003 Control Box Plate









27 2 NNK1/4-20 Kep Nut






33 1 33008005 Rear Cover

34 1 33006022 Panel




38 4 NNE1/4-20 Elastic Lock Nut

39 4 SSFC80032 Flat Allen Screw

40 1 AP-28-800WD Dual Slave Stepper Box

Page 76

Page


75


76

32006500A Closer Station AAC Drawing Number 192936C Rev 4


1 12 WWL1/4 Lock Washer 30 8 SSZS93032 Screw, Sheet Metal

2 1 1278-6160C Foot Pedal Assy 31 12 SSSC98064 Screw, Socket Cap


4 1 1278-6689B Eye Mnt Brkt 33 4 SSSC98032 Screw, Socket Cap

5 1 1975-412A Nut Plate 34 2 SSSC98024 Screw, Socket Cap

6 3 WWFS5/16 Flat Washer 35 1 FFSM312LVQ Electric Eye

7 1 32006000 Frame Assy 36 2 MM132-1496 End Cap

8 1 32006005 Top Plate 37 2 MM40450010 Slide Fastener

9 1 32006020 Left Door 38 2 MM431-4 Caster

10 1 32006021 Right Door 39 1 WWL3/8 Lock Washer

11 1 32006022 Panel 40 2 32006504 Spacer

12 4 32006501 Table Standoff 41 1 MMFS0127 Belt Tensioner

13 1 32006503 Top Plate 42 2 MML-2 Leveling Pad

14 1 32006512 Belt Cover 43 2” MMLSSBB01210 Foam

15 REF 32006513 Material Support 44 1 NNH3/8-16 Hex Nut

16 1 32006506 Mount 45 1 NNJ1/4-20 Jam Nut

17 16 WWFS10 Flat Washer 46 1 ZX3848 V Belt

18 2 SSFS98112 Screw, Flat Slotted 47 1 0411-1063 Rod, Thrd 5/8-11x5

19 4 NNSH5/8-11 Square Nut 48 3 WWL5/16 Lock Washer

20 1 32006521 Pulley Brkt 49 3 SSFC98032 Screw, Flat Allen

21 2 32006522 Hinge Mount 50 8 SSHC01048 Screw, Hex Cap

22 10 WWFS1/4 Flat Washer 51 1 SSHC01064 Screw, Hex Cap

23 3 32006505 Mount 52 3 SSHC10064 Screw, Hex Cap

24 2 WWF4 Flat Washer 53 1 SSHC25144 Screw, Hex Cap

25 1 32006531 Tilt Support Brkt 54 2 SSPS70048 Screw, Pan Head

26 1 32006600A Sew Head Assy 55 2 SSPS98032 Screw, Pan Head

27 1 4059-DC1500 Efka Motor 56 2 SSSC01032 Screw, Socket Cap

28 3 SSFC98032 Flat Allen Screw 57 1 32003538 Mounting Plate

29 17 WWL10 Lock Washer 58 1 AP-28-800WD Stepper Box

Page 77 Page

Page 78

Page


77

1278-6160C Dual Foot Pedal Assembly AAC Drawing Number 191152B Rev 6


1 1 NNK6-32 Kep Nut

2 1 1278-5275 Label

3 2 1278-6161 Foot Switch

4 1 12788-502A Cable Assy

5 1 AAF1/8 Plastic Clamp


7 1 1278-5051A Foot Pedal Plate



78

32006600A Sew Head Assembly AAC Drawing Number 192685C Rev 5


1 1 1278-6364 Tape Mnt Disc 17 2 FFSM312LVQ Electric Eye

2 1 1335-316 Bent Rod 18 1 NNK1/4-20 Kep Nut

3 1 32006525 Foot 19 1 SMITLS2-1380 Sewing Head

4 1 1918-073 Footlift Link 20 2 SSBC98024 Screw, Button Cap

5 1 22100-013A Sync Adapter 21 4 SSPS70048 Screw, Pan Head

6 1 23080 Eye Clamp Block 22 1 SSAS020032 Screw, Allen Shoulder

7 2 23132A Eye Holder 23 2 SSSC98024 Screw, Socket Cap

8 1 32006524 Pivot Mnt Brkt 24 2 SSSC98048 Screw, Socket Cap

9 1 32006527A Oil Tray 25 2 SSW#10 Wing Knob

10 1 32007850 Pivot Assy 26 2 SSSC98064 Screw, Socket Cap

11 2 AA198RA508 Flow Control 27 4 WWF4 Flat Washer

12 1 AAC6DP-1 Air Cylinder 28 1 MMF01A1419 Vibration Pad

13 1 AAFBP-11C Pivot Brkt 29 6 WWFS10 Flat Washer

14 1 BBAW-5Z Rod End Bearing 30 4 WWL10 Lock Washer

15 1 CCCL5F Clamp Collar 31 REF. MF95A1101M Needle Plate, Mod.

16 1 CCSCL7F Collar

Page 80 Page


79


80

32007850 Feed Conveyor Pivot Assembly AAC Drawing Number 32007850 Rev 2


1 1 011-070 PLATE,CYLINDER MOUNT 31 2 GGD160XL37 BELT,GEAR,DBL.

2 1 1975-213 CYLINDER,AIR,DA,9/16B,1/2S 32 1 IID012X064 DOWEL PIN,3/16 X 1

3 4 26179 BUSHING,IDLER,PULLEY 33 1 MML050 SPIDER, COUPLING

4 4 26183 PULLEY MOD, 18XLB037 34 1 MML050-375 COUPLING,3/8 BORE

5 2 311-3004A PULLEY,GEAR,1/5 PITCH,16T 35 1 MML050-500 COUPLING,1/2"BORE

6 1 3200185 PRESSURE CYLINDER ASSY. 36 1 NNJ10-32 NUT,JAM,THIN #10-32

7 1 3206024 GUIDE, LABEL 37 1 SSFC80024 #6-32 X 3/8 FLAT ALLEN

8 1 32006550 SUPPORT,PULLER ROD 38 4 SSHC01056 SCR,HEX CAP,1/4-20X7/8

9 1 32006552 LINK,PULLER PIVOT 39 4 SSSC01048 SCR,SOC CAP,1/4-20X3/4

10 2 32006555 ARM,PULLER 40 2 SSSC01128 1/4-20X2, SHCS

11 1 32006556 AXLE,UPPER BELT PULLER 41 1 SSSC10064 5/16-18 X 1 SOC CAP

12 1 32006557 SPACER,ANGLE,ALUM 42 8 SSSC90032 #8-32 X 1/2 Lg. SHCS

13 2 32006558 SUPPORT,BELT 43 3 SSSC90048 #8-32 X 3/4 Lg. SHCS

14 1 32006559 SUPPORT,PULLER ROD 44 3 SSSC90064 #8-32X1,SHCS

15 1 32007832 PIVOT ADJ. PLT 45 3 SSSC98040 10-32X5/8, SHCS

16 1 32007833 PIVOT BLOCK 46 6 SSSC98048 #10-32 X 3/4 LG. SHCS

17 1 32007834 PIVOT SHAFT 47 3 SSSC98064 SCR,SOC CAP,10-32X1

18 1 32007835 MOUNTING PLATE, CONVEYOR 48 1 TTH32415 HANDLE,THREADED,1/4-20X7/

19 1 32007836 PIVOT LOCK PLATE 49 2 UUFF620-01 BRG,BRONZE,.502ID

20 1 32007837 PIVOT ADJ. PLT 50 6 WWF8 WASHER, FLAT #8

21 1 32007838 SPACER-PIVOT LOCK 51 8 WWFS1/4 1/4 FW

22 2 AA198RA510 FLOW CONTROL,5/32X10-32 52 11 WWFS10 #10 FW

23 1 AP-22E-101 MOTOR BRACKET 53 1 WWFS5/16 5/16" FW

24 1 AP-22E-103 STEP MOTOR,MODIFIED 54 8 WWL1/4 1/4 LW

25 1 BBAW-3Z BRG,ROD END,F, 10-32 55 12 WWL10 #10 LW

26 4 BBTRA411 WASHER,THRUST,STEEL 56 4 WWL4 #4 LW

27 3 BBTT604 BEARING,BRONZE,.385ID 57 1 WWL5/16 5/16 LW

28 1 CCCL3F CLAMP COLLAR- 3/16 58 6 WWL8 #8 LW

29 1 CCCL6F CLAMP COLLAR- 3/8 59 2 CCSC33/16 COLLAR,SET,3/16"

30 2 CCCL8F CLAMP COLLAR- 1/2 60 1 NNH10-32 #10-32 HEX NUT


81

32007300 Indexing Tray Assembly AAC Drawing Number 9002178 Rev 5


1 2 32007301 TRAY, INDEXING 10 12 NNH1/2-13 NUT,HEX,1/2-13

2 1 32007302 PUSHER, INDEXER 11 24 NNK1/4-20 NUT,HEX,KEP,1/4-20,W/LOCK

3 2 32007303 WEAR PAD 12 4 SSBC98032 10-32 X 1/2 BUTTON CAP SC

4 2 32007306 MOUNT, END, FOOT 13 4 SSPS95016 #10-24 X 1/4 PAN HD SLTD

5 1 32007307 MOUNT, CENTER, FOOT 14 8 SSSCM5X20 M5-0.8X20,SCREW,SOCKET CA

6 2 AA198RA408U FLOW CONTROL,RC 1/8X1/4 15 24 WWFS1/4 WASHER,FLAT,SAE,1/4

7 1 AACSRLM048 CYLINDER,AIR,RODLESS,48ST 16 8 WWFS10 WASHER, FLAT, #10, SAE

8 *18 FT MM100-1/8 DOOR TRIM - BLACK 17 8 WWL10 WASHER,LOCK,#10

9 6 MMFB4444 FOOT, RUBBER


82

32007200PC Border Support Assembly AAC Drawing Number 9001289 Rev 0



2 1 3300088 PLATE,SUPPORT,ROD


4 1 3300097 MOUNT, BORDER SUPPORT

5 1 32005019 ROD, .50 DIA X 17.0 L

6 1 97-6282 NUT,FLOATING COUPLING

7 1 97-6290 NUT,LOCK,5/8 HEX,1/4-28

8 2 AA198RA508 FLOW CONTROL,5/32 X 1/8"

9 1 AACMRS046DXPB CYLINDER,AIR W/BUMPERS

10 1 AAEHSKQ SWITCH,HALL EFFECT BIMBA

11 1 AAFD35456-6 BAND,04 CYLINDER,HSKQ

12 1 MMAGH25CAN LINEAR BEARING

13 1 MMAGR25303N RAIL,LINEAR,AG SERIES

14 4 SSFCM6X12 SCREW,FLAT ALLEN CAP

15 2 SSHC01048 1/4-20 X 3/4 HEX CAP

16 2 SSHC01080 1/4-20 X 1-1/4 HHCS

17 2 SSSC01040 1/4-20 X 5/8" SOC CAP SC

18 3 WWFS1/4 WASHER,FLAT,SAE,1/4

19 4 WWL1/4 WASHER,LOCK,1/4


83


84

33007600 Secondary Clamp/Transport AAC Drawing Number 192946C Rev 4


1 1 011-020 Stepper Motor 34 2 IIS012X064 Spring Pin

2 1 1278-6010A Start/Stop Button 35 6 MM132-1496 End Cap

3 1 32007602 Rail Mount Weldment 36 1 MMAGH25CAN Bearing Block

4 2 32007605 Pulley Brkt 37 1 MMAGR251430N Rail

5 1 32007607 Motor Mnt Brkt 38 1 MML050 Spider

6 1 32007610 Backing Plate 39 1 MML050-375 Coupling

7 1 32007615 Drive Shaft 40 1 MML050-500 Coupling

8 1 32006518 Clamp 41 5 NNH1/4-20 Hex Nut

9 1 32007626B Carriage Mount 42 4 SSPS70048 Screw, Pan Head

10 1 32007628A Carriage Mount 43 4 SSPS90024 Screw, Pan Head

11 2 32007660 Belt Guard 44 4 SSPS95016 Screw, Pan Head

12 1 32006534 Clamp 45 16 SSSC01048 Screw, Socket Cap

13 1 32007645 Encoder Cover 46 1 SSBC01048 Screw, Button Cap

14 2 32007646 Coupling Cover 47 1 SSSC01096 Screw, Socket Cap

15 1 32007654 Mnt Plate 48 2 SSSC80024 Screw, Socket Cap

16 1 32007656 Cable Track Tray 49 4 SSSC90040 Screw, Socket Cap

17 1 32007658 Pulley Cover 50 8 SSSC95112 Screw, Socket Cap

18 1 33007800 Secondary Clamp 51 11 SSSC98024 Screw, Socket Cap

19 1 33004080 Encoder Support Brkt 52 2 SSSC98032 Screw, Socket Cap

20 1 84-4005 Nut Plate 53 4 SSSC98048 Screw, Socket Cap

21 2 98203012 Pulley 54 8 SSSC98112 Screw, Socket Cap

22 1 98203013 Idler Pulley Shaft 55 13 SSZS93032 Screw, Sheet Metal

23 2 98203015A Motor Mount 56 1 TTH32415 Threaded Handle

24 1 98203024 Motor Mount Plate 57 4 WWF4 Flat Washer

25 2 A-2014-39 Micro Switch 58 4 WWF8 Flat Washer

26 4 BB1L005 Ball Bearing 59 4 WWFE016 Fender Washer

27 6 BBTRA815 Thrust Washer 60 12 WWFS1/4 Flat Washer

28 1 CCCL6F Clamp Collar 61 25 WWFS10 Flat Washer

29 3’ EEDC1LG Wire Duct Cover 62 16 WWL1/4 Lock Washer

30 3’ EEDF1X1 Wire Duct 63 14 WWL10 Lock Washer

31 1 EENC256 Encoder 64 6 AAF3/16 Plastic Clamp

32 2 SSSCM6X20 Scr, Soc, Cap 65 2 SSSCM6X15 Screw, Socket Cap

33 1 GG1252L100ST Belt 66 4 32007661 Spacer

Page 86

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85


86

33007800 Secondary Gripper Assembly AAC Drawing Number 192947C Rev 4


1 1 32007810 Base Plate 39 2 AAFD35456-10 Band For Switch

2 2 32007811 Rail 40 1 AAFD35456-4 Band For Switch

3 1 32007622 Flag, Crash Switch 41 3 AAEHSKQ Switch

4 2 MMAGR25139N Linear Rail 42 1 32007839 Spacer

5 2 MMAGH25CAN Bearing 43 12 SSSC98040 Screw, Socket Cap

6 1 32007801 Top Clamp 44 2 SSFC98040 Screw, Flat Allen

7 1 32007807 Upper Clamp 45 2 SSSS98016 Screw, Socket Set

8 1 AACM091DX Air Cylinder 46 2 SSSC80048 Screw, Socket Cap

9 2 NNJ5/16-24 Jam Nut 47 4 SSSCM3X10 Screw, Socket Cap

10 1 32007802 Main Mnt Plate 48 5 SSSC80024 Screw, Socket Cap

11 2 32007804 Cylinder Stud 49 2 SSSC90080 Screw, Socket Cap

12 2 CCCL4F Clamp Collar 50 7 SSSC98032 Screw, Socket Cap

13 2 NNE3/8-16 Elastic Lock Nut 51 3 SSSC98048 Screw, Socket Cap

14 1 AACM092DX Air Cylinder 52 2 SSFC01112 Screw, Flat Allen

15 1 32007805 Bottom Clamp Mnt Plate 53 10 SSFC98024 Screw, Flat Allen

16 1 32007806 Spacer 54 2 SSSC98016 Screw, Socket Cap

17 1 32007808 Lower Clamp 55 4 SSFCM6X16 Screw, Flat Allen

18 1 32007812 Gusset 56 1 SSHC20048 Screw, Hex Cap

19 1 32007828 Cylinder Mnt Plate 57 1 SSHC10080 Screw, Hex Cap

20 4 AA198RA508 Flow Control 58 4 SSFCM6X10 Screw, Socket Cap

21 1 AACMHY-16D Gripper Cylinder 59 10 SSSC01048 Screw, Socket Cap

22 4 AA198RA510 Flow Control 60 5 WWFS6 Flat Washer

23 1 32007815 Pivot Plate 61 2 WWL6 Lock Washer

24 2 32007816A Gripper Jaw 62 4 WWL4 Lock Washer

25 3 MM9540K53 Bumper 63 2 WWL8 Lock Washer

26 1 AACM022DXP Air Cylinder 64 9 WWL10 Lock Washer

27 1 AAFBP-8C Rear Pivot 65 4 WWFS10 Flat Washer

28 1 BBAW-3Z Rod End Bearing 66 1 WWL5/16 Lock Washer

29 1 32007819 Mount Plate 67 1 NNK10-32 Kep Nut

30 1 32007820 Mount Plate 68 2 SSSC98080 Screw, Socket Cap

31 1 32007821 Pivot Yoke 69 1 MM18222844 Wire Duct

32 2 CCCL6F Clamp Collar 70 1 32007657 Cable Track Mount

33 1 32007822 Pivot Shaft 71 6 WWL1/4 Lock Washer

34 2 UUFF520-10 Bronze Bearing 72 1 32007611 Belt Holder

35 2 BBAW-5Z Rod End Bearing 73 1 MMCPL100 Clamp

36 1 32007829 Spacer 74 1 AAF3/16 Plastic Clamp

37 1 NNJ10-32 Jam Nut 75 6 SSSC01064 Screw, Socket Cap

38 1 MMLSSBB01210 Foam


87


88

33009000A Control System AAC Drawing Number 192070A Rev 4


1 1 0411-3015A Cable 27 1 FFRAV781BW TVS Module

2 1 97-1652B Cable 28 1 12788-503 Cable

3 1 33009001 Control Panel 29 1 4080-4205 Cable

4 1 13459009 Cable 30 1 4080-011A Cable

5 AR 3300-PD1 Pneumatic Diagram 31 2 4080-4205A Cable

6 AR 3300A-WD Wiring Diagram 32 1 4080-4302 Cable

7 11 SSSC90024 Screw, Socket Cap 33 3 FFRK44TBS6 Cable

8 1 40-320 Power Disconnect Assy 34 1 4080-4505 Cable

9 1 AAE3300-18 Solenoid Valve Assy 35 1 4080-4506 Inputs/Outputs

10 2 211-203A Cable 36 4 AAEC4 Cable

11 9 4080-110 Quad Input Module 37 3 EE37F3311 Power Cord

12 4 4080-120 Dual Opto-Iso Module 38 3 FFRK44TBS12 Cable

13 4 4080-130 Dual Opto-Iso Module 39 1 4080-4116 Bus Cable

14 6 4080-140 Quat Output Module 40 2 0411-3014C Cable

15 1 4080-150 Program Module 41 2 SSSC70024 Screw, Socket Cap

16 1 4080-970 Memory Module 42 8.1’ EEDC2X2 Wire Duct Cover

17 1 4080-980 Serial Bus Ctrl Module 43 8.1’ EEDF2X2 Wire Duct

18 1 4080-990R Power Supply 44 1 TT5811 Terminal Ring

19 1 AAVF51FM1B Switch 45 2 NNK8-32 Kep Nut

20 1 0411-3014D Cable 46 25 WWF8 Flat Washer

21 1 EECA491024 Contactor 47 5 FFA1441 Connector

22 7 FF1724 Strain Relief 48 1 13459009A Cable

23 8 FF264-341 Wago, Grey 49 1 EE37F3311 Ferrite Core

24 4 FF264-347 Wago, Green 50 1 4080-4210B Cable

25 4 FF264-371 Wago, End 51 1 4080-4210C Cable

26 17 SSPS90024 Screw, Pan Head

Page 91 Page

Page 93

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89

33009000C Control Panel Assembly AAC Drawing Number 192076A Rev 3


1 1 33008004 Control Panel 10 6 FF264-341 Terminal Block, Grey

2 1 33009100C Cable Package 11 2 FF264-347 Terminal Block, Green

3 5 4080-110 Input Module 12 2 FF264-371 Terminal Block End

4 1 4080-120 Opto Module 13 12 SSPS90032 Screw, Pan Slotted

5 2 4080-130 Opto Module 14 12 WWF8 Flat Washer

6 5 4080-140 Output Module 15 4.5’ EEDC2X2 Wire Duct Cover

7 1 4080-170 RS232 Module 16 4.5’ EEDF2X2 Wire Duct

8 1 AAE3300-10 Solendoid Assy 17 6 12788-509 Jumper

9 8 FF1724 Strain Relief


90

97-1700B Touch Screen Assembly AAC Drawing Number 192975C Rev 0


1 1 1278-6010 Start/Stop Button

2 1 28201 Cross Block

3 1 40-112A Screen Mount

4 1 4080-003 Controller

5 1 97-1711 Tube

6 1 CCCL12F Clamp Collar

7 10’ EE16-3C2406 Cable


9 4 SSPS90040 Screw, Pan Head

10 2 TTH32426 Threaded Handle



91

3300-PD Pneumatic Diagram 125494C


92

3301R-PD Pneumatic Diagram 125675C


93

3300A-WD Wiring Diagram 125684C


94

3301R-WD Wiring Diagram 125676C


95

Appendix A

Main Frame Assembly

AAC Drawing Number 261400C


96

Folder Assembly



97

Hold Clamp Pin Assembly

AAC Drawing Number 261400B


98

Sewing Head Assembly



99

Guillotine Assembly



100

Handle Feed & Cut Assembly



101

Knife Puller Assembly

AAC Drawing Number 261447A


102

Prefeed Roller Assembly



103

Appendix B

Figure 1: Border Handle Placement Specifications



104

Figure 2: Border Splicing Method for Model 3300



105

Figure 3: Border Slicing Method for Model 1961



106

Figure 4: Using Border Stretch Table to Obtain Current Border Lengths



107

Appendix C

Figures 1, 2, 2.1



108

Figures 3 & 4



109

Figure 5



110

Figure 6



111

Figure 7



112

Figure 8



113

Figure 9



114

Figure 10



115

Figure 11



116

Figure 12



117

Figure 13



118

Figure 14



119

Figure 15



120

Appendix D


121

3307RINS1 Frame Modification Instructions


122

Notes:


123

Atlanta Attachment Company (AAC) Statement of Warranty

Manufactured Products Atlanta Attachment Company warrants manufactured products to be free from defects in material and workmanship for a period of eight hundred (800) hours of operation or one hundred (100) days whichever comes first. Atlanta Attachment Company warrants all electrical components of the Serial Bus System to be free from defects in material or workmanship for a period of thirty six (36) months.

Terms and Conditions: AAC Limited Warranty becomes effective on the date of shipment. AAC Warranty claims may be made by telephone, letter, fax or e-mail. All verbal claims must be con-

firmed in writing. AAC reserves the right to require the return of all claimed defective parts with a completed warranty

claim form. AAC will, at its option, repair or replace the defective machine and parts upon return to AAC. AAC reserves the right to make the final decision on all warranty coverage questions. AAC warranty periods as stated are for eight hundred (800) hours or one hundred (100) days whichever

comes first. AAC guarantees satisfactory operation of the machines on the basis of generally accepted industry

standards, contingent upon proper application, installation and maintenance. AAC Limited Warranty may not be changed or modified and is not subject to any other warranty

expressed or implied by any other agent, dealer, or distributor unless approved in writing by AAC in advance of any claim being filed.

What Is Covered Electrical components that are not included within the Serial Bus System that fail due to defects in

material or workmanship, which are manufactured by AAC are covered for a period of eight hundred (800) hours.

Mechanical parts or components that fail due to defects in material or workmanship, which are manufactured by AAC.

Purchased items (sewing heads, motors, etc.) will be covered by the manufacturers (OEM) warranty. AAC will assist in the procurement and handling of the manufacturers (OEM) claim.

What Is Not Covered Parts that fail due to improper usage, lack of proper maintenance, lubrication and/or modification. Damages caused by; improper freight handling, accidents, fire and issues resulting from unauthorized

service and/or personnel, improper electrical, plumbing connections. Normal wear of machine and parts such as Conveyor belts, "O" rings, gauge parts, cutters, needles, etc. Machine adjustments related to sewing applications and/or general machine operation. Charges for field service. Loss of time, potential revenue, and/or profits. Personal injury and/or property damage resulting from the operation of this equipment.


124

Declaración de Garantia

Productos Manufacturados Atlanta Attachment Company garantiza que los productos de fabricación son libres de defectos de mate-rial y de mano de obra durante un periodo de ochocientos (800) horas de operación o cien (100) días cual llegue primero. Atlanta Attachment Company garantiza que todos los componentes del Serial bus son libres de defectos de material y de mano de obra durante un periodo de treinta y seis (36) meses.

Términos y Condiciones: La Garantía Limitada de AAC entra en efecto el día de transporte. Reclamos de la Garantía de AAC pueden ser realizados por teléfono, carta, fax o correo electrónico. Todo

reclamo verbal tiene que ser confirmado vía escrito. AAC reserva el derecho para exigir el retorno de cada pieza defectuosa con un formulario de reclamo de

garantía. AAC va, según su criterio, reparar o reemplazar las máquinas o piezas defectuosas devueltas para AAC. AAC reserva el derecho para tomar la decisión final sobre toda cuestión de garantía. Las garantías de AAC tiene una validez de ochocientas (800) horas o cien (100) días cual llega prim-ero. AAC garantiza la operación satisfactoria de sus máquinas en base de las normas aceptadas de la industria

siempre y cuando se instale use y mantenga de forma apropiada. La garantía de AAC no puede ser cambiado o modificado y no está sujeto a cualquier otra garantía

implicado por otro agente o distribuidor menos al menos que sea autorizado por AAC antes de cual-quier reclamo.

Lo Que Está Garantizado Componentes eléctricos que no están incluidos dentro del sistema Serial Bus que fallen por defectos de

materiales o de fabricación que han sido manufacturados por AAC son garantizados por un peri-odo de ochocientas (800) horas.

Componentes mecánicos que fallen por defectos de materiales o de fabricación que han sido manu-facturados por AAC son garantizados por un periodo de ochocientas (800) horas.

Componentes comprados (Motores, Cabezales, ) son protegidos debajo de la garantía del fabricante. AAC asistirá con el manejo de todo reclamo de garantía bajo la garantía del fabricante.

Lo Que No Está Garantizado Falla de repuestos al raíz de uso incorrecto, falta de mantenimiento, lubricación o modificación. Daños ocurridos a raíz de mal transporte, accidentes, incendios o cualquier daño como resultado de

servicio por personas no autorizados o instalaciones incorrectas de conexiones eléctricas o neumáti-cas. Desgaste normal de piezas como correas, anillos de goma, cuchillas, agujas, etc. Ajustes de la máquina en relación a las aplicaciones de costura y/o la operación en general de la máquina. Gastos de Reparaciones fuera de las instalaciones de AAC Pérdida de tiempo, ingresos potenciales, y/o ganancias. Daños personales y/o daños a la propiedad como resultado de la operación de este equipo.

Atlanta Attachment Company 362 Industrial Park Drive Lawrenceville, GA 30046 770-963-7369 www.atlatt.com Printed in the USA

Technical Manual & Parts Lists · Technical Manual & Parts Lists ATLANTA ATTACHMENT COMPANY, INC. Confidential and Proprietary Information . The materials contained herein are confidential

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