Technical Ducomentation Condair CP3 · We thank you for having purchased the steam humidifier Condair CP3. The steam humidifier Condair CP3 incorporates the latest technical advances

INSTALLATION AND OPERATING INSTRUCTIONS

Electrode Humidifiers

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EN

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Condair CP3

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1 Introduction 41.1 To the very beginning 41.2 Notes on the installation and operating instructions 4

2 For your safety 6

3 Product Overview 83.1 Models overview 83.2 Identificationoftheunit 93.3 Steamhumidifierconstruction 103.4 Functional description 113.5 Humidificationsystemoverview 123.6 Overview unit interconnection 133.7 Options 143.7.1 Options overview 143.7.2 Option details 153.8 Accessories 163.8.1 Accessories overview 163.8.2 Accessory details 173.9 Standarddelivery 183.10 Storing/Transportation/Packaging 18

4 Notes for the planning engineer 194.1 Selectingtheunitversion 194.1.1 Calculatingthemaximumrequiredsteamcapacity 194.1.2 Selectingtheunit 204.2 Selectingtheoptionsanaccessories 204.3 Selecting the control system 21

5 Mounting and installation work 245.1 Importantnotesformountingandinstallationwork 245.2 Mounting the unit 255.2.1 Notes on locating the unit 255.2.2 Mountingthehumidifier 275.2.3 Inspecting the installed unit 285.3 Steaminstallation 295.3.1 Overviewsteaminstallation 295.3.2 Positioningandmountingofthesteam

distributionpipes 305.3.3 Installing the steam distributors 335.3.4 Positioningandmountingofthefanunit 345.3.5 Installing the steam hose 355.3.6 Installing the condensate hose 365.3.7 Inspecting the steam installation 375.4 Water installation 385.4.1 Overview water installation 385.4.2 Notesonwaterinstallation 395.4.3 Inspectingthewaterinstallation 405.5 Electric installation 415.5.1 WiringdiagramCondairCP3Basic/Pro 415.5.2 WiringdiagramCP3ProLinkUpsystems 425.5.3 WiringdiagramOptionCVIandOptionTrafo 435.5.4 FusesF5forheatingvoltagesupply 435.5.5 InsertingtheCP3Card 445.5.6 Notes on electric installation 445.5.7 Inspecting the electrical installation 44

6 Operation 456.1 Functionofthedisplayandoperatingelements 456.2 Commissioning 45

6.3 Notes on operation 466.3.1 Remoteoperatingandfaultindication 466.3.2 Notes on the operation at ambient

temperatures≤0°C 466.3.3 Inspections during operation 476.3.4 Carrying out manual draining 476.4 Takingtheunitoutofoperation 476.5 Overviewandoperatingofthemenu 486.6 Interrogationfunctions 496.6.1 Interrogationoftheoperatinginformationin

theindicationlevel 496.6.2 Interrogationofunitinformation 506.6.3 Interrogationofthemalfunctionlist 516.7 Unitsettings 526.7.1 Launchingtheunitsettingsmenu 526.7.2 Selecting the dialogue language 526.7.3 Control settings 526.7.4 Cylinder settings 546.7.5 Setting the capacity limitation 556.7.6 ConfiguringtheOn/Offtimer 556.7.7 Activating/Deactivatingfaultcurrentrelayoperation 566.7.8 Settingtheoperationmodeformultipleunits 566.7.9 Watermanagementsettings 576.7.10Performingremoterelaytestsandanalogue

output tests 586.7.11 Setting the date 586.7.12 Setting the time 586.7.13 Setting the display contrast 586.8 Modbussettings 59

7 Maintenance 607.1 Importantnotesonmaintenance 607.2 Maintenance list 617.3 Removingandinstallingpartsformaintenance 627.3.1 Removalandinstallationofthesteamcylinder 627.3.2 Disassemblyandassemblyofthecleanable

steamcylindertypeD... 647.3.3 Removalandinstallationofthewatercup

and the water hoses 657.3.4 Removalandinstallationofthedrainpump 667.3.5 Removalandinstallationoftheinletvalve 667.4 Notes on cleaning the unit components 677.5 Notesoncleaningagents 697.6 Resettingthemaintenanceindication 69

8 Troubleshooting 708.1 Malfunctionlist 708.1.1 Systemfaults 708.1.2 Unitfaults 718.2 Resettingtheerrorindication(redLEDlights) 738.3 Notesonfaultelimination 738.4 Replacingthebackupbatteryonthe

controlboardoftheCondairCP3Pro 74

9 Taking out of service/Disposal 759.1 Takingoutofservice 759.2 Disposal/Recycling 75

10 Productspecifications 7610.1 Technicaldata 7610.2 Unitdimensions 77

Contents

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Limitation

ThesubjectoftheseinstallationandoperatinginstructionsarethesteamhumidifierCondairCP3 in its versions “Basic” and “Pro”. The various accessories (e.g. steam distributor, steam distributionsystem,etc.)areonlydescribedinsofarasthisisnecessaryforproperoperationoftheequipment.Furtherinformationonaccessoriescanbeobtainedintherespectiveinstructions.

These installation and operating instructions are restricted to the installation, commissioning, operation, servicing and trouble shootingofthesteamhumidifierCondairCP3andismeantforwelltrainedpersonnelbeingsufficientlyqualifiedfortheirrespectivework.

Theseinstallationandoperatinginstructionsaresupplementedbyvariousseparateitemsofdocumen-tation(sparepartslist,manualsforaccessories,etc.).Wherenecessary,appropriatecross-referencesare made to these publications in these installation and operating instructions.

1 Introduction

WethankyouforhavingpurchasedthesteamhumidifierCondairCP3.

ThesteamhumidifierCondairCP3incorporatesthelatesttechnicaladvancesandmeetsallrecog-nizedsafetystandards.Nevertheless,improperuseoftheCondairCP3mayresultindangertotheuserorthirdpartiesand/orimpairmentofmaterialassets.

Toensureasafe,proper,andeconomicaloperationofthesteamhumidifierCondairCP3,pleaseobserveandcomplywithallinformationandsafetyinstructionscontainedinthepresentinstallationandoperatinginstructionsaswellastheinstructionsgiveninthemanualsforthecomponentsusedinthehumidificationsystem.

Ifyouhavequestions,whicharenotorinsufficientlyansweredinthisdocumentation,pleasecontactyour Condair supplier. They will be glad to assist you.

1.2 Notes on the installation and operating instructions

1.1 To the very beginning

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Symbols used in this manual

CAUTION!Thecatchword“CAUTION”designatesnotesinthisdocumentationthat,ifneglected,maycausedamage and/or malfunction of the unit or other material assets.

WARNING!

Thecatchword“WARNING”usedinconjunctionwiththegeneralcautionsymboldesignatessafetyand danger notes in this documentationthat,ifneglected,maycausetoinjury to persons.

DANGER!

Thecatchword“DANGER”usedinconjunctionwiththegeneralcautionsymboldesignatessafetyand danger notes in this documentation that, ifneglected,may lead tosevere injury or even death of persons.

SafekeepingPleasesafeguardtheseinstallationandoperatinginstructionsinasafeplace,whereitcanbeim-mediatelyaccessed.Iftheequipmentchangeshands,thedocumentationshouldbepassedontothe new operator.

Ifthedocumentationgetsmislaid,pleasecontactyourCondairsupplier.

Language versionsThepresentinstallationandoperatinginstructionsareavailableinvariouslanguages.PleasecontactyourCondairsupplierforinformation.

Copyright protectionThepresentinstallationandoperatinginstructionsareprotectedundertheCopyrightAct.Passing-onandreproductionofthemanual(orpartthereof)aswellasexploitationandcommunicationofthecontentsareprohibitedwithoutwrittenpermissionbythemanufacturer.Violationofcopyrighttermsissubjecttolegalprosecutionandarisesliabilityforindemnification.

Themanufacturerreservestherighttofullyexploitcommercialpatentrights.

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2 For your safety

GeneralEverypersonworkingwiththeCondairCP3musthavereadandunderstoodthepresentinstallationandoperatinginstructionsbeforecarryingoutanywork.Knowingandunderstandingthecontentsofthepresentinstallationandoperatinginstructionsisabasicrequirementforprotectingthepersonnelagainstanykindofdanger,topreventfaultyopera-tion,andtooperatetheunitsafelyandcorrectly.

Allideograms,signsandmarkingsappliedtotheunitmustbeobservedandkeptinreadablestate.

QualificationofpersonnelAll actions described in the present installation and operating instructions (installation, operation, maintenance,etc.)mustbecarriedoutonlybywelltrainedandsufficientlyqualifiedpersonnelauthorised by the owner.Forsafetyandwarrantyreasonsanyactionbeyondthescopeofthismanualsmustbecarriedoutonlybyqualifiedpersonnelauthorisedbythemanufacturer.

ItisassumedthatallpersonsworkingwiththeCondairCP3arefamiliarandcomplywiththeap-propriateregulationsonworksafetyandthepreventionofaccidents.

Thisunitmaynotbeusedbypersons(includingchildren)withreducedphysical,sensoryormentalabilitiesorpersonswithlackingexperienceand/orknowledge,unlesstheyaresupervisedbyapersonresponsiblefortheirsafetyortheyreceivedinstructionsonhowtooperatetheunit.Childrenmustbesupervisedtomakesurethattheydonotplaywithunit.

Intended useThesteamhumidifierCondairCP3isintendedexclusivelyforairhumidificationviaasteamdis-tributororaventilationunitapprovedbythemanufacturerwithinthespecifiedoperatingcon-ditions(seechapter10“Productspecifications”).AnyothertypeofapplicationwithouttheexpresswrittenconsentofthemanufacturerisconsideredasnotconformingwiththeintendedpurposeandmayleadtotheCondairCP3becomingdangerous.Operationoftheequipmentintheintendedmannerrequiresthat all the information in these instal-lation and operating instructions is observed (in particular the safety instructions).

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Danger that may arise from the unit

DANGER!Danger of electrical shock!

The Condair CP3 is mains powered. One may get in touch with live parts when the unit is open. Touching live parts may cause severe injury or danger to life.Prevention:BeforecarryingoutanyworksettheCondairCP3outofoperationasdescribedinchapter6.4(switchofftheunit,disconnectitfromthemainsandstopthewatersupply)andsecurethe unit against inadvertent power-up.

WARNING! Hot water vapour - Danger of scalding!

The Condair CP3 produces hot water vapour. There is danger of scalding when getting in touch with hot water vapour. Prevention:Donotcarryoutanyworkonthesteamsystemduringoperation(steamlines,steamdistributor, fanunit,etc.). If thesteamsystemis leakyset theCondairCP3immediatelyoutofoperationasdescribedinchapter6.4.Correctlysealthesteamsystembeforeputtingtheunitintooperation again.

WARNING! Danger of burning!

During operation the components of the steam system get very hot (up to 100 °C). There is danger of burning when touching the hot components.Prevention: BeforecarryingoutanyworkonthesteamsystemsettheCondairCP3outofopera-tionasdescribedinchapter6.4,thenwaituntilthecomponentshavecooleddownsufficientlythuspreventingdangerofburning.

Behaviour in case of dangerIfitissuspectedthatsafe operation is no longer possible,thentheCondairCP3shouldimmedi-ately be shut down and secured against accidental power-up according to chapter 6.4. This canbethecaseunderthefollowingcircumstances:– iftheCondairCP3oritsmainscableisdamaged– iftheCondairCP3isnolongeroperatingcorrectly– ifconnectionsand/orpipingarenotsealed

AllpersonsworkingwiththeCondairCP3mustreportanyalterationstotheunit thatmayaffectsafetytotheownerwithoutdelay.

ProhibitedmodificationstotheunitNomodificationsmustbeundertakenontheCondairCP3withouttheexpresswrittenconsentofthemanufacturer.

Forthereplacementofdefectivecomponentsuseexclusivelyoriginal accessories and spare parts availablefromyourCondairsupplier.

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3 Product Overview

3.1 Models overview

SteamairhumidifiersCondairCP3areavailableintheversions“Basic" and “Pro”withdifferent heating voltages and steam capacities ranging from 5 kg/h up to a max. of 180 kg/h.

Heating voltage * Max. steamcapacity in kg/h

Graduation in kg/h

Model Condair CP3 Unit size / Number of units

Basic... Pro... Single unitsmall

Single unitlarge

Double unit large

400V3(400V/3~/50...60Hz)

5...15 1 5...15 5...15 116...45 1 16...45 16...45 1

52 -- 52 52 160 -- 60 60 170 -- 70 70 180 -- 80 80 190 -- 90 90 1

105 ** -- -- 105 1 1120 ** -- -- 120 1 1135 ** -- -- 135 1 1152 ** -- -- 152 2160 ** -- -- 160 2180 ** -- -- 180 2

230V3(230V/3~/50...60Hz)

5...15 1 5...15 5...15 116...30 1 16...30 16...30 1

44 -- 44 44 150 -- 50 50 160 -- 60 60 1

75 ** -- -- 75 1 190 ** -- -- 90 1 1

100 ** -- -- 100 2120 ** -- -- 120 2

230V1(230V/1~/50...60Hz) 5...8 1 5...8 5...8 1

* Other heating voltages on request** Link Up systems

Key model designation

Example:Condair CP3 Pro 45 400V3

UnitVersion:Pro Basic

Maximumsteamcapacityinkg/h:

Heatingvoltage:400V/3~/50...60Hz:400V3230V/3~/50...60Hz:230V3230V/1~/50...60Hz:230V1

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3.2 Identificationoftheunit

Theidentificationoftheunitisfoundonthetypeplate(forthelocationofthetypeplateseeunitoverview):

Condair AG, CH-8808 PfäffikonType: CP3 Pro 45 Ser.Nr.: XXXXXXX 11.06Heating Voltage: 400V / 3~ / 50...60Hz Power: 33.8 kWSteam Capacity: 45.0 kg/h Ctrl.Voltage: 230V / 1~ / 50...60HzWater Pressure: 1...10 bar Model: Main Unit / Modul A

Made in Switzerland

Type designation Serialnumber(7digits) Month/Year

Heating voltage

Maximum steam capacity per unit

Admissible water supply pressure

Powerconsumption

Model

Control voltage

Fieldwithcertificationsymbols

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3.3 Steamhumidifierconstruction

1 Housing(small,large) 2 Cable openings, top side 3 Main contactor 4 Powerboard 5 ControlboardwithCP3Card 6 Displayandcontrolunit 7 Remoteoperatingandfaultindicationboard 8 Operation status indicators 9 Cableopenings,bottomside10 Drainkey11 Unitswitch 12 Steam outlet 13 Water cup

14 Filling hose 15 Water supply hose 16 Inlet valve17 Overflowhose18 Drainconnection(notvisible)19 Watersupplypipe20 Drainpump 21 Type plate22 DataplateCP3Card 23 Steam cylinder24 Levelsensor 25 Auxiliary drain hose 26 Electrode plug

The illustration above shows the large unit

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456

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3.4 Functional description

ThesteamhumidifierCondairCP3 is apressureless steamgenerator that utilizesanelectrodeheating.ThesteamhumidifierCondairCP3isdesignedforairhumidificationviaasteamdistributor(steamdistributionpipe,ventilationunitorsteamdistributionsystemOptiSorp).

Steam generationAny time steam is requested, the electrodes are supplied with voltage via main contactor. Simultane-ously,theinletvalveopensandwaterentersthesteamcylinderfromthebottomviawatercupandsupplyline.Assoonastheelectrodescomeincontactwiththewater,currentbeginstoflowbetweentheelectrodes,eventuallyheatingandevaporating thewater.Themore theelectrodesurface isexposed to water, the higher is the current consumption and thus the steam capacity.Uponreaching therequestedsteamcapacity, the inletvalvecloses. If thesteamgenerationde-creasesbelowacertainpercentageoftherequiredcapacity,duetoloweringofthewaterlevel(e.g.becauseoftheevaporationprocessordrainage),theinletvalveopensuntiltherequiredcapacityis available again.Iftherequiredsteamcapacityislowerthantheactualoutput,theinletvalveiscloseduntilthedesiredcapacityisachievedbyloweringofthewaterlevel(evaporationprocess).

Level monitoringA sensor provided in the steam cylinder cover detects when the water level gets too high. The mo-ment the sensor comes in contact with water, the inlet valve closes.

DrainageAsaresultoftheevaporationprocess,theconductivityofthewaterincreasesduetoanescalatingmineralconcentration.Eventually,aninadmissiblyhighcurrentconsumptionwouldtakeplaceifthisconcentrationprocesswerepermittedtocontinue.Topreventthisconcentrationfromreachingavalue,unsuitablyhighfortheoperation,acertainamountofwaterisperiodicallydrainedfromthecylinderandreplacedbyfreshwater.

ControlThe steam production can be controlled steplessly via the internal or an external continuous controller orwithanOn/Offcontrolviaanexternalhumidistat.

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3.5 Humidificationsystemoverview

1 Steamhumidifier 2 Steam connection 3 Water drain connection 4 Water supply connection 5 Filtervalve(accessory“Z261”) 6 Manometer(installationrecommended) 7 Funnelwithsiphon(buildingside) 8 Waterdrainhose(accessory“DS80”

9 Controlvoltagesupply10 Heatingvoltagesupply 11 Cable openings12 Steamhose(accessory“DS..”)13 Condensatehose(accessory“KS10”) 14 Steam distribution pipe (accessory“41-..”/“61-..”/“81-..”)15 Ventilationunit(accessory“FAN3S...”)

DS60DS80

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FAN3S CP Basic MFAN3S CP Basic L

FAN3S CP Pro M FCFAN3S CP Pro MFAN3S CP Pro L

BasicFAN3S CP Basic M FCBasic

Pro

DS808

7

9

10

125...1250 µS/cm1...10 bar1...40 °C

1

2

3

4

5

6

Z261

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11

KS10

61-..41-..

81-..

13DS60DS22

DS80

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3.6 Overview unit interconnection

Single unit (CP3 5...45)

I/O

I/O I/O

I/O

Main unit, Module A(CP3 5 ... 45)

Powe

r boa

rd

Control board

Heating voltage

Control voltage Control signal

Remote indication RFI

Main unit, Module B(CP3 46 ... 90)

Powe

r boa

rd

Heating voltage


Control board

Powe

r boa

rd

Ribbon cable

Heating voltage



Main unit, Module B(CP3 46 ... 90)

Powe

r boa

rd

Heating voltage


Control board

Powe

r boa

rd

Ribbon cable

Heating voltage



Extension unit, Module A(CP3 91... 135)

Control board

Powe

r boa

rd

Bus cable max. 50 m

Heating voltage

Control voltage

Double unit (CP3 5...90)

Double unit + single unit (CP3 Pro 5...135) or two double units (CP3 Pro 5...180) --->LinkUpsystems,Proversionsonly

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3.7 Options

3.7.1 Options overview

Condair CP3 Basic... / Condair CP3 Pro...

230V1 5...8

400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180

230V3 5...8 9...15 16...30 44/50/60 75/90 100/120

D... Cleanable steam cylinderCleanable steam cylinder as an alternative to the disposable steam cylinder built in as standard (see also chapter 3.7.2).

P/B 1x D3.. 1x D4.. 1x D6.. 2x D6.. 3x D6.. 4x D6..

RFI Remote operating and fault indicationPCB with relay contacts for the connection of remote displays for “Operation”, “Steam”, “Fault” and “Service”.

B * 1x RFI 1x RFI 1x RFI 1x RFI 1x RFI 1x RFI

OPS Overpressure setKit for mounting the water cup to the unit cover when operating the steam humidi fiers in systems with a duct air pressure of up to 10 kPa.

P/B 1x OPS 1x OPS 1x OPS 2x OPS 3x OPS 4x OPS

THV Terminals heating voltageSeparate terminals for systems where direct connection of heating voltage to main con-tactor (standard version) is not permitted by local regulations.

B * 1x M-THV 1x M-THV 1x L-THV 2x L-THV 3x L-THV 4x L-THV

e-LINKS e-LINKS CP3Gateway to connect the Condair CP3 to a building management system. Two versions are available: BACnet/IP or LonWorks.

P Configuration according to separate documentation

PG Cable gland P/B 1x PG 1x PG 1x PG 2x PG 3x PG 4x PG

SC.. Steam hose connector B * 1x SC22 1x SC60 1x SC80 2x SC80 3x SC80 4x SC80

SCCT.. Steam hose connector with condensate trap

B 1x SCCT22 1x SCCT60 1x SCCT80 2x SCCT80 3x SCCT80 4x SCCT80

CT Condensate trap P/B 1x CT22 1x CT60 1x CT80 2x CT80 3x CT80 4x CT80

MP Mounting profile P/B 1x MP 1x MP 1x MP 2x MP 3x MP 4x MP

CVI Internal control voltage P/B 1x M-CVI 1x M-CVI 1x L-CVI 1x L-CVI ** 2x L-CVI 2x L-CVI

TRAFO Transformer (400V/230V) P/B 1x M-Trafo 1x M-Trafo 1x L-Trafo 1x L-Trafo ** 2x L-Trafo 2x L-Trafo

B UnitversionBasicP UnitversionPro* StandardforunitversionPro** UnitversionBasicrequiresadditionallyoptionTHVforunitmoduleB

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3.7.2 Option details

Steam cylinderThesteamhumidifierisavailablewithtwo different typesofsteamcylinders:– Exchangeable steam cylinder type A... (standard version)– Cleanable steam cylinder type D... (option)

Thefollowingtablespresentanoverviewofthesteamcylindersusedinthedifferentmodels.

Condair CP3...400V3 5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180

For water conductivity from 125 to 1250 µS/cm

Exchangeable steam cylinder 1xA363 1xA464 1xA674 1xA664 2xA664 3xA664 4xA664

Cleanable steam cylinder 1xD363 1xD464 1xD674 1xD664 2xD664 3xD664 4xD664

For low water conductivity <125 µS/cm



Condair CP3...230V3 5...8 9...15 16...21 22...30 44/50/60 75/90 100/120




Condair CP3...230V1 5...8


Exchangeable steam cylinder 1xA342

Cleanable steam cylinder 1xD342

IfyouhavequestionsregardingthesteamcylinderspleasecontactyourCondairrepresentative.

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3.8 Accessories

3.8.1 Accessories overview

Accessories for water installation

Condair CP3 Basic... / Condair CP3 Pro...230V1 5...8400V3 5...8 9...15 16...45 52/60/70/80/90 105/120/135 152/160/180230V3 5...8 9...15 16...30 44/50/60 75/90 100/120

Filter valve Z261 (1 pcs. per system)

Accessories for steam installation


Steam distribution pipe(Details see chapter 3.8.2)

1x 41-... 1x 61-... 1x 81-... 2x 81-... 3x 81-... 4x 81-...

Steam distribution system OptiSorp(Details see chapter 3.8.2)

––– System 1 System 2 System 3 System 4

Fan unit(Details see chapter 3.8.2)

Basic 1x FAN3S CP Basic M

or1x

FAN3S CP Basic M FC

1x FAN3S CP Basic L

2x FAN3S CP Basic L

3x FAN3S CP Basic L

4x FAN3S CP Basic L

Pro 1x FAN3S CP Pro M

or1x

FAN3S CP Pro M FC

1x FAN3S CP Pro L

2x FAN3S CP Pro L

3x FAN3S CP Pro L

4x FAN3S CP Pro L

Steam hose / meter 1x DS22 1x DS60 1x DS80 2x DS80 3x DS80 4x DS80Condensate hose / meter 1x KS10 2x KS10 3x KS10 4x KS10

Accessories for humidity control


Humidity sensor for duct installation CDC (1 pcs. per system)Humidity sensor for room installation CRC (1 pcs. per system)Duct humidistat HBC (1 pcs. per system)Room humidistat HSC (1 pcs. per system)

General accessories


All-weather protective housing Layout according to the separate data sheet

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Thesteamdistributionpipesareselectedonthebasisoftheduct width(forhorizontalinstallation)or the duct height(forverticalinstallation)andthecapacityofthesteamhumidifier.Important! Alwaysselectthelongestpossiblesteamdistributionpipe(optimumhumidificationdistance).

3.8.2 Accessory details

3.8.2.1 Steam distribution pipe 41-.../61-.../81-...

3.8.2.2 OptiSorp steam distribution system

TheOptiSorpsteamdistributionsystemisusedinventilationductswithashorthumidificationdistance(forthecalculationofthehumidificationdistancerefertochapter5.4.2).WhenorderinganOptiSorpsystemtheductdimensionmustbespecified.Pleaseconsultthedatainthefollowingtable.

Steam distribution pipes for Condair CP3 1)

Length (L) steam distribution pipe

Duct width (B)

Type 41-.. Type 61-.. Type 81-.. in mm 2) in mm

41-200 200 210...40041-350 61-350 81-350 3) 350 400...60041-500 61-500 81-500 3) 500 550...75041-650 61-650 81-650 650 700...90041-800 61-800 81-800 800 900...1100

41-1000 61-1000 81-1000 1000 1100...130041-1200 61-1200 81-1200 1200 1300...1600

61-1500 81-1500 1500 1600...2000 61-1800 81-1800 1800 2000.2400 61-2000 81-2000 2000 2200...2600 81-2300 2300 2500...2900 81-2500 2500 2700...3100

1) Material: CrNi steel 3) up to max. 30 kg/h steam capacity2) special length on request

Note:Ifthehumidificationdistance(seechapter5.4.2)hastobereducedfortechnicalreasons,theamountofsteamperbasicunitmustbedividedbetweentwo steam distribution pipes or the steam distribution system OptiSorpmustbeused.Ifthisisthecase,contactyourCondairsupplier.

OptiSorp Number of steam connectors

Max. steam capacity in kg/h 1)

Duct dimensionsWidth in mm Height in mm

System 1 1 45 (30) 450-2700 450-1650

System 2 2 90 (60) 450-2700 450-2200

System 3 3 135 (90) 450-2700 800-3200

System 4 4 180 (120) 450-2700 800-3200

1) For duct widths <600 mm the values in brackets apply

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3.9 Standard delivery

Thestandarddeliveryincludes:

– SteamhumidifierCondairCP3equippedwiththeoptionsorderedaccordingtochapter3.7,fixingsetandinstallationandoperatinginstructions(thisdocument),packagedincardboardbox– Unitsmall(WxHxD):456mmx620mmx280mm,shippingweight:26kg– Unitlarge(WxHxD):559mmx667mmx350mm,shippingweight:31kg

– Orderedaccessorieswithoperatinginstructionsaccordingchapter3.8,packedseparately

– Spare parts list

3.10 Storing/Transportation/Packaging

StoringStoretheunitinaprotectedareameetingthefollowingrequirements:

– Roomtemperature:1...40°C– Roomhumidity:10...75%rh

TransportationForoptimumprotectionalwaystransporttheunitintheoriginalpackaging.

Theweightofthesmallandthelargeunitismorethan20kg(weightwithoutpackaging:smallunit23kg,largeunit28kg).Therefore,alwaystransporttheunitwiththehelpofanotherpersonoruseaforkliftoracrane.Alwaysplacetheunitonitsbackside.

PackagingKeeptheoriginalpackagingoftheCondairCP3forlateruse.

Incaseyouwishtodisposeofthepackaging,observethelocalregulationsonwastedisposal.Neverdisposeofthepackagingtotheenvironment.

3.8.2.3 Fan unit

Thefanunits–incombinationwiththesteamhumidifiersCondairCP3–areusedforthedirectroomhumidification.Theyaremountedseparately above the unit to the wall.Thetypeoffanunitandtheamountrequiredisdependentonthesteamcapacityandonthetypeofthebasicunit(s)andcanbegath-eredfromthetableinchapter3.8.1.

Note:Furtherinformationonthefanunitscanbefoundinthesepa-rateinstallationandoperatinginstructionssuppliedwiththefanunit.

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4.1 Selecting the unit version

Themaximumrequiredsteamcapacitymustbecalculatedbasedononeofthefollowingformulas:

V•ρ mD= •(x2 - x1) 1000

or V mD= •(x2 - x1) 1000•ε

mD: maximumsteamdemandinkg/hV: volumeofsupplyairportionperhourinm3/h(forindirectroomhumidification)orroomvolume

tobehumidifiedperhourinm3/h(fordirectroomhumidification)ρ: specificgravityofairinkg/m3

ε: specificvolumeofairinm3/kgx2: desiredabsoluteroomairhumiditying/kgx1: minimumabsolutesupplyairhumidityin g/kgThevaluesforρ,ε, x2 and x1canbegatheredfromtheh,x-diagram or the Carrier-Diagramformoist air respectively.

Important notes:– Therequiredmaximumsteamcapacitydependsonthespecificapplicationandtheinstallation.

Thecalculatedsteamcapacitybasedontheaboveformulas,theh,xdiagramandtheconditionoftheairtobehumidifieddoesnotconsideranysteamloss(e.g.duetocondensationinthesteamhosesandthesteamdistributors),anyheatlossoftheunitaswellasanyabsorptionorreleaseofhumidityofmaterialslocatedintheroombeinghumidified.In addition, the calculated steam capacity does not consider any losses caused by the draining ratedependingonthewaterqualityaswellasanylossesoccurifthesteamhumidifierisoperatedonamainscircuitwithagroundfaultcircuitinterrupter.

Thetotalamountoflossesdependsontheentiresystemandmustbetakenintoconsiderationwhencalculatingtherequiredsteamcapacity.IfyouhaveanyquestionsregardingthecalculationofthesteamcapacitypleasecontactyourCondairsupplier.

– Forsystemswherethemax.requiredsteamcapacityvariesextensively(e.g.fortestfacilitiesorforsystemswithvariableairvolumeflow,etc.),pleasecontactyourCondairsupplier.

4 Notes for the planning engineer

Toselecttheunitversionthefollowingplanningstepsarerequired:

1. Calculating the required maximum steam capacity according chapter 4.1.1

2. Selectingtheunitversionfromthetableinchapter4.1.2

4.1.1 Calculatingthemaximumrequiredsteamcapacity

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Condair CP3 Pro 45 400V3

4.1.2 Selecting the unit

Heating voltage * Max. steamcapacity in kg/h

Graduation in kg/h

Model Condair CP3 Unit size / Number of units

Basic... Pro... Single unitsmall

Single unitlarge

Double unit large

400V3(400V/3~/50...60Hz)

5...15 1 5...15 5...15 116...45 1 16...45 16...45 1

52 -- 52 52 160 -- 60 60 170 -- 70 70 180 -- 80 80 190 -- 90 90 1

105 ** -- -- 105 1 1120 ** -- -- 120 1 1135 ** -- -- 135 1 1152 ** -- -- 152 2160 ** -- -- 160 2180 ** -- -- 180 2

230V3(230V/3~/50...60Hz)

5...15 1 5...15 5...15 116...30 1 16...30 16...30 1

44 -- 44 44 150 -- 50 50 160 -- 60 60 1

75 ** -- -- 75 1 190 ** -- -- 90 1 1

100 ** -- -- 100 2120 ** -- -- 120 2

230V1(230V/1~/50...60Hz) 5...8 1 5...8 5...8 1

* Other heating voltages on request** Link Up systems

4.2 Selecting the options an accessories

For selecting the options and accessories see chapter 3.7 and 3.8.

21

4.3 Selecting the control system

The various control systems– System 1: Room humidity control

System1issuitedfordirectroomhumidification and air conditioning systems with mainly recirculated air.Thehumiditysensororhumidistatrespectivelyispreferablylocatedintheroomitselforintheexhaustairduct.

A1 humidity sensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatB4 humidistatPII InternalP/PIcontrollerPIE External continuous controller (e.g.PIcontroller)Y inputsignalfromA1

– System 2: Room humidity control with continuous limitation of the supply air humiditySystem2issuitedforairconditioningsystemswithalarge portion of supply air, low supply air temperature, post-humidification, or variableairflowvolume. If thesupplyairhumidityexceedsthepresetvalue,thecontinuouslimitationiseffectedpriortotheroomhumiditycontrol.Thehumiditysensor(A1)ispreferablylocatedintheexhaustairductorintheroomitself.Thehumiditysensor(A2)forthelimitationofthesupplyairhumidityislocatedinthesupplyairductafterthesteamdistributionpipe.Thiscontrolsystemrequiresacontinuouscontrollerwiththeoption to connect a second humidity sensor.Attention! Thecontinuouslimitationofthesupplyairhumidityisnosubstituteforthesafetyhumi-distat.

A1/2 humiditysensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatPII InternalP/PIcontrollerPIE External continuous controller (e.g.PIcontroller)Y inputsignalfromA1Z inputsignalfromA2

22

– System 3: Supply air humidity control with continuous output limitationSupply air humidity control (humidity sensor installed in supply air duct) should be used only where room humidity control is impracticable for technical reasons. Such systems alwaysrequireaPI-controller.Thehumiditysensor(A1)islocatedinthesupplyairductafterthesteamdistributionpipe.Thehumiditysensor(A2)forthecontinuousoutputlimitationislocatedinthesupplyairductbeforethesteamdistributionpipe.SuchasystemrequiresaPI-controllerwiththeoptiontoconnectasecond humidity sensor.

A1/2 humiditysensorB1 ventilationinterlockB2 airflowmonitorB3 safetyhumidistatPII InternalPIcontrollerPIE ExternalPIcontrollerY inputsignalfromA1Z inputsignalfromA2

Which humidity control system for which application?

Application Location of the humidity sensorroom or exhaust air duct supply air duct

Airconditioningsystemswith:–supplyairportionupto33% System 1 System 1–supplyairportionupto66% System 1 or 2 System 2 or 3–supplyairportionupto100% System 2 System 3– supply air humidity control — System 3Directroomhumidification System 1 —

Please contact your Condair supplier, if your application meets the following conditions:– Humidificationofsmallroomsupto200m3

– Airconditioningsystemswithahighnumberofairexchanges

– Systemswithvariableairvolumeflow

– Testfacilitieswithextremecontrolaccuracyrequirements

– Rooms with a high variation in max. steam capacity

– Systemswithtemperaturefluctuations

– Coldroomsandsystemswithdehumidification

23

Input signals

Control with external controller Control with internal PI controllerControl signals Humidity sensor signals

0...5 VDC (Potentiometer 135 Ω ... 10 kΩ) 0...5 VDC (Potentiometer 135 Ω ... 10 kΩ)1...5 VDC 1...5 VDC

0...10 VDC 0...10 VDC2...10 VDC 2...10 VDC0...16 VDC 0...16 VDC

3.2...16 VDC 3.2...16 VDC0 ... 20 mA 0 ... 20 mA4 ... 20 mA 4 ... 20 mA

Humidistat (24 V On/Off)

24

5 Mounting and installation work

QualificationofpersonnelAllmountingandinstallationworkmustbecarriedoutonlybywellqualifiedpersonnelauthorisedby the owner.Itistheowner’sresponsibilitytoverifyproperqualificationofthepersonnel.

General note Strictlyobserveandcomplywithallinformationgiveninthepresentinstallationandoperatinginstruc-tionsregardingthelocationoftheunitandtheinstallationofwater,steamandelectricity.

Observe and comply with all local regulations dealing with water, steam and electrical installations.

SafetySomeinstallationworkrequiresremovaloftheunitcover.Pleasenotethefollowing:


Youmaygetintouchwithlivepartswhentheunitisopen.Thesteamhumidifiermustbeconnectedtothemainsonlyafterallmountingandinstallationworkhasbeencompletedandthecoverhasbeen relocated properly.

CAUTION!The electronic componentsinsidethehumidifierarevery sensitive to electrostatic discharge. Whentheunitisopenforinstallationwork,appropriatemeasuresmustbetakentoprotectthesecomponentsagainstdamagecausedbyelectrostaticdischarge(ESDprotection).

5.1 Important notes for mounting and installation work

25

min

. 400

mm

B

min. 600 mm

Hmin. 250 mm

min. 400 mm

min

. 600

mm

50 mm

60...70 °C

1 ... 40 °Cmax. 75 %rhIP20

T

5.2 Mounting the unit

5.2.1 Notes on locating the unit

Condair CP3 ... 230V1 Basic Pro5...8

Condair CP3 ... 230V3 Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro5...8 9...15 16...21 22...30 44/50/60 75/90 100/120

Condair CP3 ... 400V3 Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180

DimensionsHousing (BxHxT) in mm 456x620x280 1 1

559x667x350 1 1 2 3 4WeightsNet weight in kg 21 21 28 28 2x 28 3x 28 4x 28Operating weight in kg 26 32 65 65 2x 65 3x 65 4x 65

Module A

Module B

26

Theinstallationsiteofthesteamhumidifierdependslargelyonthelocationofthesteamdistributor(seechapter5.3).Toensure proper functioningofthesteamhumidifierandtoobtain an optimal efficiency,thefollowingpointsmustbeconsideredandobservedwhenchoosingthelocationforthesteamhumidifier:

– Installthesteamhumidifiersothatthelength of the steamhoseiskeptasshortaspossible(max. 4 m)andthattheminimum bend radius (R= 300 mm) and up-slope (20 %) or down-slope (5 %)ofthesteamhoseisobserved(seechapter5.3.5).

– ThesteamhumidifiersCondairCP3aredesignedforwall-mounting.Makesurethattheconstruc-tion(wall,pillar,floor-mountedconsole,etc.)towhichthehumidifiersaretobemounted,offersa sufficientlyhighload-bearingcapacity(takenoticeoftheweightinformationfoundinthedimensionsandweightstableabove),andissuitablefortheinstallation.

CAUTION!Donotmountthesteamhumidifierdirectlytotheventilationduct(insufficientstability).

– ThebackpaneloftheCondairCP3isretainingheatduringoperation(max.surfacetemperatureofthemetalhousingapprox.60-70°C).Makesure,therefore,thattheconstruction(wall,pillar,etc.)towhichtheunitsaretobemounted,doesnotconsistofheat-sensitivematerial.

– Installthesteamhumidifierinsuchamannerthatitisfreely accessiblewithsufficientspaceavailableformaintenancepurposes(refertotheaboveillustrationforminimumdistances).

– TheCondairCP3isprotectedaccordingtoIP20.Makesuretheunitsareinstalledinadrip-prooflocation and the admissible ambient conditions are complied with.

– ThesteamhumidifierCondairCP3mayonlybeinstalledinroomswithafloordrain.

CAUTION!If forsomereason theCondairCP3mustbe installed ina locationwithoutfloordrain, it ismandatorytoprovidealeakagemonitoringdevicetosafelyinterruptthewatersupplyincaseofleakage.

– WhenfixingtheCondairCP3useonlythefixingmaterialssuppliedwiththeunit.Iffixingwiththematerialssuppliedisnotpossibleinyourparticularcase,selectamethodoffixingthatisofsimilar stability.

– TheCondairCP3 isdesigned for installationandoperationwithinbuildings (admissible tem-peraturerangeseechapter10.1).ForoutdooroperationtheCondairCP3mustbeplacedinaweatherprotectivehousing.Ifambienttemperaturesnearorbelowthefreezingpointhavetobeexpected,theprotectivehousingmustequippedwithathermostatcontrolledheatingofsufficientcapacity. The water supply pipe must be equipped with a trace-heating and must be insulated up to the protective housing. Furthermore the special notes regarding the operation at ambient temperatures≤0°Cmustbeobserved(seechapter6.3.2).

27

5.2.2 Mountingthehumidifier

Procedure1. Marktheattachmentpoint“A”onthewall.

2. Drillholeforattachmentpoint“A”(diameter:8mm,depth:40mm).

3. Insert the supplied plastic plug, and tighten the screw until the distance between the wall and the screw head is 4 mm.

4. Unlockthetwoscrewsfixingthefrontpaneltotheunit,thenremovethefrontpanel.

5. Hanguptheunitontothescrewandadjustithorizontallyandverticallyusingaspiritlevel.Then,markthefixingpoints“B”.

6. Drilltheholesforthefixingpoints“B”(diameter:8mm,depth:40mm).

7. Insert the supplied plastic plugs, and tighten the screws until the distance between the wall and the screw head is 4 mm.

8. Hangtheunitupontothescrews.Beforetighteningthescrews,readjusttheunitwiththespiritlevel.

9. Reattachthefrontpanelandsecureitwiththetwoscrews.

d

e

bc

a

A

B

B

Dimensi-on

Housing size

small largea 228 mm 284 mmb 51 mm 51 mmc 500mm 545 mmd 90mm 144 mme 180mm 216 mm

28

5.2.3 Inspecting the installed unit

Checkthefollowingpoints:

Istheunitinstalledinthecorrectplace(seechapter5.2.1)?

Isthesupportingsurfacestableenough?

Istheunitcorrectlyaligned,verticallyandhorizontally?

Istheunitproperlysecured(seechapter5.2.2)?

Hasthefrontpaneloftheunitbeenrelocatedandcorrectlyfixedwiththetwoscrews?

29

5.3 Steam installation

5.3.1 Overview steam installation

FAN3S CP Basic MFAN3S CP Basic L

FAN3S CP Pro M FCFAN3S CP Pro MFAN3S CP Pro L

BasicFAN3S CP Basic M FCBasic

Pro

DS60DS80

Rmin. 300

mm

Ømin. 200 mm

max. 4 m

DS60DS22

DS80

61-...81-...

61-...

41-...

41-...

81-...

max.

4 m

min. 5 %–

min.

300 m

m

KS10

Rmin. 300 mm min. 5 %–

min. 20 %+

min. 20 %–

min. 20 %–

Pmin1500 Pa-800 Pa

Pmax

Pmin1500 Pa-800 Pa

Pmax

Ømin. 200 mm

KS10

30

Thecalculationof thehumidificationdistance “BN” isdependentonseveral factors.Fora roughestimationofthehumidificationdistance“BN”,thefollowingtableisuseful.Recommendedstandardvalueslistedinthistablearebasedonasupply-airtemperaturerangeof15°Cto30°C.Thevaluesgiven in bold type only apply to steam distribution pipes 41-..., 61-... and 81-..., the values in brackets apply to the OptiSorp steam distribution system.

Humidity at inletφ1in%rh

LengthofhumidificationdistanceBN in m Humidityatoutletφ2in%rh

40 50 60 70 80 905 0,9(0,22) 1,1(0,28) 1,4(0,36) 1,8(0,48) 2,3(0,66) 3,5(1,08)10 0,8(0,20) 1,0(0,26) 1,3(0,34) 1,7(0,45) 2,2(0,64) 3,4(1,04)20 0,7(0,16) 0,9(0,22) 1,2(0,30) 1,5(0,41) 2,1(0,58) 3,2(0,96)30 0,5(0,10) 0,8(0,17) 1,0(0,25) 1,4(0,36) 1,9(0,52) 2,9(0,88)40 – 0,5(0,11) 0,8(0,20) 1,2(0,30) 1,7(0,45) 2,7(0,79)50 – – 0,5(0,13) 1,0(0,24) 1,5(0,38) 2,4(0,69)60 – – – 0,7(0,16) 1,2(0,30) 2,1(0,58)70 – – – – 0,8(0,20) 1,7(0,45)

Forductwidths<600mmthehumidificationdistancefortheOptiSorpsystemincreasesbyapprox.50%

φ1in%rh: Relativesupplyairhumiditypriortohumidificationatthelowestsupplyairtemperatureφ2in%rh: Relativesupplyairhumidityafterthesteamdistributionpipeatmaximumcapacity

Example

given: φ1=30%rh,φ2=70%rh

humidificationdistanceBN: 1,4m(0.36mforsteamdistributionsystemOptiSorp)

Note:Ifthehumidificationdistancehastobereducedfortechnicalreasons,theamountofsteamper basic unit must be divided between two steam distribution pipes or the steam distribution system OptiSorpmustbeused.Ifthisisthecase,contactyourCondairsupplier.

5.3.2 Positioning and mounting of the steam distribution pipes

Thelocationforthesteamdistributionpipesshouldbedeterminedatthetimeofdimensioningtheairconditioningsystem.Pleasenotethefollowinginstructionstoensureproperhumidificationoftheduct air.

CalculatingthehumidificationdistanceThewater vapour, emitting from the steam distribution pipes, requires a certain distance to beabsorbedbytheambientairsothatitisnolongervisibleassteam.Thisdistanceisreferredtoashumidificationdistance“BN”andservesasabasisforthedeterminationoftheminimumdistancesfromtheupstreamcomponentsinthesystem.

HumidificationdistanceBN Expansion and mixing zone

φ1:Supplyairhumiditybeforehumidificationφ2:Supplyairhumidityafterhumidification

31

Minimum distances to be observedTopreventthewatervapour,thatisemittingfromthesteamdistributionpipe,fromcondensingondownstream system components, a minimum distance to the steam distribution pipe must be observed (dependsonthehumidificationdistance“BN”).

before/after constriction after expansion before bend

before branch before diffuser before control sensor

before/afterfilter/register before/afterfan,zoneexit

2,5xBNbeforeaerosolfilter

Installation notes and dimensionsThesteamdistributionpipesaredesignedforeitherhorizontalinstallation(ontheductwall)or,withaccessories,forvertical installation(intheductfloor).Theoutletorificesshouldalwayspointupwardsandatrightanglestotheairflow.

Ifpossible,thesteamdistributionpipesshouldbeinstalledonthepressure sideoftheduct(max. duct pressure 1500 Pa).Ifthesteamdistributionpipesareinstalledonthesuctionsideoftheduct,the maximum vacuum must not exceed 800 Pa.

Selectalocationfortheinstallation,tailoredtosuityourduct(seethefollowingillustrations)andpositionthesteamdistributionpipesintheductsothatauniformdistributionofsteamisachieved.

1.5 x BN * BN BN5 cm

32

Inpositioningthesteamdistributionpipes,thefollowingdimensionsshouldbeobserved:

Note:When locating theOptiSorp steamdistribution systempleasenote the instructions in theseparatedocumentationforthisproduct.

hmin

hminhmin

hmin

hminhmin

1/2 H1/2

H

H

1/3

2/3H

1/5

1/5

2/51/5

H2/72/73/7

1/51/5 H

2/51/5

1/4 H1/41/41/4

1/3 H1/31/3

2/7

2/7

3/7

H

1/21/2

1/5H

1/51/51/51/5

H

1/61/6

2/6

1/61/6

H

1/61/6

2/61/61/6

hmin

gmin gmin

gmin

gmin gmin

gmin

gmin.=100mmhmin.=85mm

Hmin.=250mm H≥400mm Hmin.=200mm

Hmin.=400mm Hmin.=350mm Hmin.=300mm



33

5.3.3 Installing the steam distributors

Detailedinformationontheinstallationofsteamdistributionpipes41-..,61-.../81-...andOptiSorpsteamdistributionsystemcanbefoundintheseparate“MountingInstructions”forthisproducts.

Guidelines for dimensioning the ventilation ducts– Tofacilitatetheinstallationofthesteamdistributionpipesandforcontrolpurposes,asufficiently

sized control opening should be planned.

– Withintherangeofthehumidificationdistance,theventilationductshouldbewaterproofed.

– Airductspassingthroughcoldroomsshouldbeinsulatedtopreventthehumidifiedairfromcon-densing along the duct wall.

– Poorairflowconditionswithintheairduct(e.g.causedbyobstacles,tightbends,etc.)canleadtocondensationofthehumidifiedair.

– Steam distribution pipes must not be mounted to round ducts.

IfyouhavequestionsrelatingtothedimensioningofventilationductsincombinationwithsteamhumidifiersCondairCP3,contactyourCondairsupplier.

34

5.3.4 Positioning and mounting of the fan unit

FAN3SCP...M FAN3SCP...MFC

FAN3SCP...L

mD max. 8kg/h 15kg/h 30kg/h 45kg/h

A min. 4.0 m 6.0 m 8.0 m 10.0 m

B min. 1.0 m 1.0 m 1.0 m 1.5 m

C min. 2.2 m 2.2 m 2.2 m 2.2 m

D min. 1.0 m 1.0 m 1.0 m 1.5 m

E min. 0.15 m

E max.(max.steamhoselength) 4.0 m (recommended: 2.0 m)

Note:Theminimumspacesinthetableapplyforaroomatmosphereof15°Candmax.60%rh.Forlowertemperaturesand/orhigherhumiditythevaluesshouldbeadjustedaccordingly

Note:Inordertoachieveauniformdistributionofthehumiditywithintheroom,additionalfactorssuchastheroomsize,theroomheight,etc.,mustbetakenintoconsiderationbesidesobservingtheminimumdistances.Ifyouhavequestionsconcerningthedirectroomhumidification,pleasecontactyour Condair supplier.

Furtherinformationisprovidedintheseparateinstallationandoperatinginstructionsforthefanunit.

Thefanunitismountedonthewallseparately above the unit.Toallowthesteamcomingfromthefanunittospreadoutevenly,withoutcondensingonobstacles(ceilings,joists,pillars,etc.),thefollowingminimumdimensionsmustbeobservedwhenselectingthelocationforthefanunit.

A

C

B

D

D

A

C

B

E

D

D

35

5.3.5 Installing the steam hose

Important! UseoriginalCondairsteamhoseexclusively.Othertypesofsteamhosescancauseundesiredoperationalmalfunctions.

Instructions for the hose layoutThehoselayoutdependsonthepositionofthesteamdistributionpipe:

– Steam distribution pipe is mounted morethan300mmabovethetopedgeofthehumidifier:

Initially, lead the steam hose with an upslope of at least 20% over a minimum height of 300 mm, then lead the hose with a minimum upslope of 20%and/oraminimum downslope of 5% to the steam distribution pipe.

– Steam distribution pipe is mounted lessthan300mmabovethetopedgeofthehumidifier:

Initially, the steam hose is led with an upslope of at least 20 % over a minimum height of 300 mmabovethetopedgeofthehumidifierandthendowntothesteamdistributionpipewithaminimum slope of 5 %.

– Thesteamhoseshouldbekeptasshortaspossible(max. 4 m)whileobservingtheminimum bend radius of 300 mm. Important!Allowancemustbemadeforapressure loss of 10 mm water column (approx. 100 Pa) per meter steam hose.Note:Ifyourparticularinstallationexceedsthemaximumsteamhoselengthof4mcontactyourCondair representative. In any case, steam hoses longer than 4 m must be insulated in their entire length.

– Reductionsinthecrosssectionsuchaskinksshouldbeavoidedthroughouttheentirelengthofthehose.Theinstallationofastopcockinthesteamhoseisnotpermissible.

min.

300 m

m

Rmin.

300 m

m

min. 5 % min. 20 %

max.

4 m

min.

300 m

mRmin.

300 mm

min. 20 %

max.

4 m

max.

4 m

min. 5 %

Rmin.

300 m

m

max.

4 m

min.

300 m

m

min. 20 %

min.

300 m

m

min. 20 %min. 5 %

Rmin. 300 m

mmin. 20%

36

– Steamhosesmustbepreventedfromsagging(condensatepockets);ifnecessary,supportwithpipeclamps,trough,orwallbrackets,orinstallacondensatedraininthesteamhose.

– Important!Whendecidingonthelengthandlayoutofthehose,itshouldbenotedthatthesteamhose may become somewhat shorter with progressive ageing.

Securing the hoseThesteamhosemustbesecuredtothesteamdistributionpipeandhumidifiersteamoutletbymeansofhose clamps. Caution!Donotovertightenthehoseclamponthesteamconnectorofthesteamhumidifier.

SteamlinewithfixedpipingForsteamlineswithfixedpiping,thesameinstructionsapplytothelayingofthepipingasalreadydescribed.Thefollowingadditionalnotesshouldbeobserved:

– The minimum internal diameter of 22 mm, 30 mm or 45 mm respectively should be applied overthewholelengthofthepiping.

– UseexclusivelyCupipeorstainlesssteel(min.DIN1.4301).– Tominimizethecondensateformation(=loss),thesteampipesmustbeinsulated.– The minimum bend radiusforsolidpipesis4-5 x internal diameter.– Connectionofthesteampipetothesteamdistributionpipeandtothesteamhumidifieriseffected

bymeansofshortlengthsofsteamhosesecuredwithhoseclamps.– Important! Allowancemustbemadeforapressure loss of 10 mm water column (approx.

100 Pa)permeterlengthorper90°bend.

5.3.6 Installing the condensate hose

Important! Use originalCondair condensate hose exclusively.Other types ofhoses can causeoperationalmalfunctions.

Thehoselayoutdependsonthepositionofthesteamdistributionpipe:

– Steam distribution pipe is mounted morethan300mmabovethetopedgeofthehumidifier:Condensatehoseisleddowntothehumidifierwithaminimum slope of 20 %,intheformofa siphon (min. hose bend diameter Ø200 mm ),andinsertedabout2cmintothespecifiedopening.

min.

300 m

m min. 20 %

Ømin. 200 mm

min.

300 m

m

min. 20 %

Ømin. 200 mm

37

– Steam distribution pipe is mounted lessthan300mmabovethetopedgeofthehumidifier:Condensate hose is led down with a minimum slope of 20 %,intheformofasiphon (min. hose bend diameter Ø200 mm),directlyintoadischargefunnel.

Note:Ifyourunitfeedsanumberofsteamdistributionpipes,theindividualcondensatehosesaretobeledintothedischargefunnel.

Important! Beforeputtingtheunitintooperation,thesiphonofthecondensatehosemustbefilledwith water.

5.3.7 Inspecting the steam installation

Usethefollowingchecklisttoascertainthatthesteaminstallationwasperformedcorrectly:

– Steam distribution pipe

Steamdistributors(steamdistributionpipeorOptiSorpsteamdistributionsystem)correctlypositionedandsecured(screwstightened)?

Aretheoutletorificesatrightanglestotheairflowdirection?

– Steam hose

Maximumlengthof4m?

Minimumbendradiusof300mm(4-5xinternaldiameterwithfixedpiping)?

Havetheinstructionsforhosepositioningbeenfollowed?

Steamhose:nosagging(condensatepocket)orcondensatedrainwithsiphon(hosebendwithaminimumdiameterof200mm)installedatthelowestpoint?

Rigidsteamlines:properlyinsulated?Correctinstallationmaterialused?Minimuminternaldiametermaintained?

Steamhose(s)securelyattachedwithclamps?

Heatexpansionduringoperationandshorteningofthehosewithageingtakenintoconsidera-tion?

– Condensate hose

Downslopeofatleast20%?

Siphon(min.ø200mm)existingandfilledwithwater?

Condensatehosecorrectlyfixedandnotkinked?

min.

300 m

mmin. 20 %

Ømin. 20

0 mm

min.

300 m

m

min. 20 %

Ømin. 20

0 mm

38

DS80

125...1250 µS/cm1...10 bar1...40 °C

ø40 mm

ø10/8 mm

G 1/2"

Z261

≥ 40 mm

G 1/2"

min

. 50

cm

min. 10 %–

min. 10 %–

5.4 Water installation

5.4.1 Overview water installation

39

Water supplyThewatersupplyistobecarriedoutaccordingtothefigurefoundinchapter5.4.1andtheapplicablelocalregulationsforwaterinstallations.Theindicatedconnectionspecificationsmustbeobserved.

– Theinstallationofthefiltervalve(accessory“Z261”,alternativelyashut-offvalveanda5µmwaterfiltercanbeused)shouldbemadeascloseaspossibletothesteamhumidifier.

– Admissible mains pressure 1.0 to 10.0 bar (hammer-free system)Formainspressures>10bar,theconnectionmustbemadeviaapressurereducingvalve(ad-justedto1.0bar).Formainspressures<1.0barpleasecontactyourCondairsupplier.

– Notesonwaterquality:– ForthewatersupplyoftheCondairCP3,useexclusivelyuntreated drinking water.– Theuseofadditivessuchascorrosioninhibitors,disinfectants,etc.is not allowed, since

theseadditivesmayendangerhealthandaffectproperoperation.

– IftheCondairCP3shallbeoperatedwithsoftenedorpartlysoftenedwater,pleasecontactyour Condair supplier.

– The connection material must be pressure-proof and certifiedforuseindrinkingwatersystems.

– Important!Beforeconnectingthewaterline,thelineshouldbewellflushedout.

CAUTION! Thethreadatthehumidifierconnectionismadeofplastic.Toavoidovertightening,theunionnutofthewaterpipemustbetightened by hand only.

Water drainThewaterdrainistobecarriedoutaccordingtothefigurefoundinchapter5.4.1andtheapplicablelocalregulationsforwaterinstallations.Theindicatedconnectionspecificationsmustbeobserved.

– Makesurethatthedrainpipeiscorrectlyfixedandeasilyaccessibleforinspectionsandcleaningpurposes.

– Thedrainingtemperatureis:80…90 °C (approx.70...80°Cwithactivateddrainwatercooling).Usetemperature-resistantinstallationmaterialsonly!

5.4.2 Notes on water installation

40

5.4.3 Inspecting the water installation

Checkthefollowingtopics:

– Water supply

Hasfiltervalve(accessory“Z261”)orshut-offvalveand5µmwaterfilterrespectivelybeeninstalledinsupplyline?

Haveadmissiblewaterpressure(1–10bar)andadmissibletemperature(1–40°C)beenobserved?

Doesthesupplycapacitymatchthehumidifierandistheminimuminsidediameterofthesup-plypipemaintainedthroughouttheentirelength?

Are all components and pipes properly secured and are all threaded connections securely tightened?

Isthewatersystemproperlysealed?

Doesthewatersupplyinstallationmeettherequirementsofthelocalregulationsforwaterinstallations?

– Water drain

Istheminimuminsidediameterofthedrainpipeof40mmmaintainedthroughouttheentirelength?

Hasdrainpipebeeninstalledwithadownslopeofatleast10%?

Hastheheatresistanceofthematerialusedbeenverifiedtobeatleast100°C?

Isthedrainhoseproperlysecured(hoseclampsatunitconnectiontightened)?

Does thewaterdrain installationmeet the requirementsof the local regulations forwaterinstallations?

41

5.5 Electric installation

5.5.1 Wiring diagram Condair CP3 Basic/Pro

A1

Contr

oller

(acti

ve) o

r hum

idity

sens

orA2

Co

ntroll

er (p

assiv

e), s

et JP

3 to p

ositio

n 5V

A3

On/O

ff con

trolle

r, set

JP3 t

o pos

ition 2

4VA4

Lim

itatio

n sign

alBA

T Ba

ckup

batte

ry CP

3 Pro

(CR2

032,

Lithiu

m 3V

)B1

Ve

ntilat

ion in

terloc

kB2

Sa

fety h

umidi

stat

B3

Airflo

w mo

nitor

F1

Inter

nal fu

se “P

ower

boar

d” (6

.3 A,

slow

actin

g)

F3

Inter

nal fu

se “P

ower

boar

d” co

ntrol

signa

l (315

mA,

slow

actin

g)F4

Int

erna

l fuse

“Pow

er bo

ard”

24 V

DC su

pply

(V+)

(315

mA,

slow

actin

g)F5

Ex

terna

l fuse

heati

ng vo

ltage

supp

lyF6

Ex

terna

l fuse

contr

ol vo

ltage

supp

lyH1

Re

mote

oper

ating

and f

ault i

ndica

tion

J Sh

ort c

ircuit

ed, if

no ex

terna

l mon

itorin

g dev

ices a

re co

nnec

tedJ2

Lin

k Up s

ystem

“Pow

er bo

ard”

JP1

Term

inatio

n Link

Up s

ystem

JP3

Jump

er co

ntrol

signa

l

K Ex

terna

l safe

ty ch

ain (2

30V/

5A)

K1

Main

conta

ctor (

for co

nnec

ting t

he he

ating

volta

ge su

pply

to the

unit)

M Ve

ntilat

ion un

itQ5

Ex

terna

l ser

vice s

witch

heati

ng vo

ltage

supp

lyQ6

Ex

terna

l ser

vice s

witch

contr

ol vo

ltage

supp

lyX0

Co

nnec

tion t

ermi

nal h

eatin

g volt

age (

unit v

ersio

n Pro

)X1

Co

nnec

tion t

ermi

nal c

ontro

l volt

age

X6

Conn

ectio

n to m

odule

B

* su

pplie

d with

do

uble

units

4 3 2 1 2 1Analog Out

F1

100m

A

Sensor Supply Max. 60mA

Unit O

NSt

eam

Servi

ceEr

ror

Fault

Rem

ote B

oard

12

34

56

78

910

H1

Q5 K1 X0 F5

L1L2

L3

L1L2

L3PE

L1L2

L3

Heati

ng M

odule

B

400 V

/3~/50

..60 H

z23

0 V/3~

/50..6

0 Hz

Q5

F5L1

NPE

230 V

/1~/50

..60 H

z

Q5 K1 X0 F5

L1L2

L3

L1L2

L3PE

L1L2

L3

Heati

ng M

odule

A

400 V

/3~/50

..60 H

z23

0 V/3~

/50..6

0 Hz

Q5

F5L1

NPE

230 V

/1~/50

..60 H

z

Modu

le B

Modu

le A

Supp

ly ca

ble *

(1.5

m)

CONT

ROL B

OARD

POW

ER B

OARD

POW

ER B

OARD

J3 DRIV

ER B

J2 FAUL

T RE

MOTE

J1 D

RIVE

R A

J4(R

S485

)

CP3 C

ard

Main

unit

CR20

32BA

T

REMO

TE

LINK UP EXTERNAL CON. CPU BOARD

D+D–

GND

5V24

V

X15

J2

PEPE

SC2

SC1

NL1 X1

F1 6

.3 AT

INLETDRAINCONTA.L' N L' N

X4

CONT

. SIGN

.GN

DIN

V+ X10

JP3

L' N

X3

24V5

V

5V24

V

SAFE

TY CH

AIN

CONTACTOR DRAIN INLET SC SYSTEM

LEVE

L SEN

SOR

GND

SWITCHL1FU N L1SW NSW

X2

SCL' N

X16

S1S2 LE

VEL S

ENS.

CURR

ENT S

ENSO

R

X5

MAIN

SUPP

LYMO

DULE

B PEP1

NP X6

LIM. S

IGN.

GND

INEX

T. SUP

.5V

GND2

4V

X11

X14

F4 3

15m

AT

F3 315mAT

JP1JP4JP5

J1

J4

M

L1N

+–

P / P

I+

–P

/ PI

A1A4

140Ω

...10kΩ

A2

On/O

ffA3

GNDINV+

INV+

JP324

V5V

Q6 230 V

/1~/50

..60 H

zL1

NPE

F6

B3K B2 B1

J

∆p max.

JP324

V5V

from

contac

torto

cylind

er

REMO

TE


D+D–

GND

5V24

V

X15

J2

PEPE

SC2

SC1

NL1 X1

F1 6

.3 AT


X4

CONT

. SIGN

.GN

DIN

V+ X10JP

3

L' N

X3

24V5

V

5V24

V

SAFE

TY CH

AIN


LEVE

L SEN

SOR

GND


X2

SCL' N

X16

S1S2 LE

VEL S

ENS.

CURR

ENT S

ENSO

R

X5

MAIN

SUPP

LYMO

DULE

B PEP1

NP X6

LIM. S

IGN.

GND

INEX

T. SUP

.5V

GND2

4V

X11

X14

F4 3

15m

AT

F3 315mAT

JP1JP4JP5

J1

J4

from

contac

torto

cylind

er

CPU

cab

le *

(1.5

m)

42

5.5.2 Wiring diagram CP3 Pro Link Up systems

A1

Contr

oller

(acti

ve) o

r hum

idity

sens

orA2

Co

ntroll

er (p

assiv

e), s

et JP

3 to p

ositio

n 5V

A3

On/O

ff con

trolle

r, set

JP3 t

o pos

ition 2

4VA4

Lim

itatio

n sign

alBA

T Ba

ckup

batte

ry CP

3 Pro

(CR2

032,

Lithiu

m 3V

)B1

Ve

ntilat

ion in

terloc

kB2

Sa

fety h

umidi

stat

B3

Airflo

w mo

nitor

F1

Inter

nal fu

se “P

ower

boar

d” (6

.3 A,

slow

actin

g)

F3

Inter

nal fu

se “P

ower

boar

d” co

ntrol

signa

l (315

mA,

slow

actin

g)F4

Int

erna

l fuse

“Pow

er bo

ard”

24 V

DC su

pply

(V+)

(315

mA,

slow

actin

g)F5

Ex

terna

l fuse

heati

ng vo

ltage

supp

lyF6

Ex

terna

l fuse

contr

ol vo

ltage

supp

lyH1

Re

mote

oper

ating

and f

ault i

ndica

tion

J Sh

ort c

ircuit

ed, if

no ex

terna

l mon

itorin

g dev

ices a

re co

nnec

tedJ2

Lin

k Up s

ystem

“Pow

er bo

ard”

JP1

Term

inatio

n Link

Up s

ystem

JP3

Jump

er co

ntrol

signa

l

K Ex

terna

l safe

ty ch

ain (2

30V/

5A)

K1

Main

conta

ctor (

for co

nnec

ting t

he he

ating

volta

ge su

pply

to the

unit)

Q5

Exter

nal s

ervic

e swi

tch he

ating

volta

ge su

pply

Q6

Exter

nal s

ervic

e swi

tch co

ntrol

volta

ge su

pply

X0

Conn

ectio

n ter

mina

l hea

ting v

oltag

e (un

it ver

sion P

ro)

X1

Conn

ectio

n ter

mina

l con

trol v

oltag

eX6

Co

nnec

tion t

o mod

ule B

* su

pplie

d with

doub

le un

its**

supp

lied w

ith Li

nk U

p sys

tems

CON

TROL

BOA

RDCO

NTR

OL B

OARD

J3 DRIV

ER B

POW

ER B

OARD

EXT

ENSI

ON M

ODUL

E B

(if e

xist

ing)

J2 FAUL

T RE

MOT

E

J1 D

RIVE

R A

J4

CP3

Card

Exte

ns. u

nit

Safety ChainLoop

for s

afet

y ch

ain

78

POW

ER B

OARD

MA

IN U

NIT

MO

DU

LE A

EXTE

NSI

ON

UN

IT M

OD

ULE

AM

AIN

UN

IT M

OD

ULE

B

Exte

nsio

nM

odul

e B

(if e

xist

ing)

Sa

fety

cha

in fo

r Ext

ensi

on u

nit (

by c

lient

)

POW

ER B

OARD Set J

umpe

r on

JP1

Link

Up

cabl

e **

(10

m)

Supp

ly c

able

* (1

.5 m

)

CPU

cab

le *

(1.5

m)

CR20

32B

AT

REMO

TE


D+D–

GND

5V24

V

X15

J2

PEPE

SC2

SC1

NL1 X1

F1 6

.3 AT


X4

CONT

. SIGN

.GN

DIN

V+ X10

JP3

L' N

X3

24V5

V

5V



X2

SCL' N

X16

S1S2 LE

VEL S

ENS.

X5

MAIN

SUPP

LYMO

DULE

B PEP1

NP X6

LIM. S

IGN.

GND

IN X11F4

F3 315mAT

JP1JP4JP5

J1

J4

4 3 2 1 2 1Analog Out

F1

100m

A

Sensor Supply Max. 60mA

Unit O

NSt

eam

Servi

ceEr

ror

Fault

Rem

ote B

oard

12

34

56

78

910

H1

POW

ER B

OARD

J3 DRIV

ER B

J2 FAUL

T RE

MOTE

J1 D

RIVE

R A

J4(R

S485

)

CP3 C

ard

Main

unit

CR20

32BA

T

REMO

TE


D+D–

GND

5V24

V

X15

J2

PEPE

SC2

SC1

NL1 X1

F1 6

.3 AT


X4

CONT

. SIGN

.GN

DIN

V+ X10

JP3

L' N

X3

24V5

V

5V



X2

SCL' N

X16

S1S2 LE

VEL S

ENS.

X5

MAIN

SUPP

LYMO

DULE

B PEP1

NP X6

LIM. S

IGN.

GND

IN X11

F4

F3 315mAT

JP1JP4JP5

J1

J4

+–

P / P

I+

–P

/ PI

A1A4

140Ω

...10kΩ

A2

On/O

ffA3

GNDINV+

INV+

JP324

V5V

JP324

V5V

Q6 230 V

/1~/50

..60 H

zL1

NPE

F6

B3K B2

B1

J

Q5 K1 X0 F5

L1L2

L3

L1L2

L3PE

L1L2

L3

Heati

ng M

odule

A

400 V

/3~/50

..60 H

z23

0 V/3~

/50..6

0 Hz

Q5

F5L1

NPE

230 V

/1~/50

..60 H

z

Q5 K1 X0 F5

L1L2

L3

L1L2

L3PE

L1L2

L3

Heati

ng M

odule

A

400 V

/3~/50

..60 H

z23

0 V/3~

/50..6

0 Hz

Q5

F5L1

NPE

230 V

/1~/50

..60 H

z

Q5 K1 X0 F5

L1L2

L3

L1L2

L3PE

L1L2

L3

Heati

ng M

odule

B

400 V

/3~/50

..60 H

z23

0 V/3~

/50..6

0 Hz

Q5

F5L1

NPE

230 V

/1~/50

..60 H

z

REMO

TE


D+D–

GND

5V24

V

X15

J2

PEPE

SC2

SC1

NL1 X1

F1 6

.3 AT


X4

CONT

. SIGN

.GN

DIN

V+ X10

JP3

L' N

X3

24V5

V

5V



X2

SCL' N

X16

S1S2 LE

VEL S

ENS.

X5

MAIN

SUPP

LYMO

DULE

B PEP1

NP X6

LIM. S

IGN.

GND

IN X11

F4

F3 315mAT

JP1JP4JP5

J1

J4

Q6

230 V

/1~/

50..6

0 Hz

L1N

PE

F6∆p ma

x.

43

5.5.4 Fuses F5 for heating voltage supply

Heating voltage Max. steamcapacity

[kg/h]

Model Condair CP3 Unit design

**

Nominal power[kW]

Nominal current

[A]

Main fuses F5

[A]Basic... Pro...

400V3(400V/3~/50...60Hz)

5...8 5...8 5...8 EK 6.0 8.7 3x109...12 9...12 9...12 EK 9.0 13.0 3x 16

13...15 13...15 13...15 EK 11.3 16.3 3x2016...20 16...20 16...20 EG 15.0 21.7 3x 2521...25 21...25 21...25 EG 18.8 27.1 3x 3526...30 26...30 26...30 EG 22.5 32.5 3x4031...42 31...42 31...42 EG 31.5 45.5 3x5043...45 43...45 43...45 EG 33.8 48.8 3x 63

52 52 52 DG 2x19.5 2x 28.1 2x(3x40)60 60 60 DG 2x 22.5 2x 32.5 2x(3x40)70 70 70 DG 2x 26.3 2x37.9 2x(3x50)80 80 80 DG 2x30.0 2x 43.3 2x(3x50)90 90 90 DG 2x 33.8 2x 48.8 2x(3x63)105 -- 105 DG+EG 3x 26.3 3x37.9 3x(3x50)120 -- 120 DG+EG 3x30.0 3x 43.3 3x(3x50)135 -- 135 DG+EG 3x 33.8 3x 48.8 3x(3x63)152 -- 152 2xDG 4x 28.5 4x 41.1 4x(3x50)160 -- 160 2xDG 4x30.0 4x 43.3 4x(3x50)180 -- 180 2xDG 4x 33.8 4x 48.8 4x(3x63)

230V3(230V/3~/50...60Hz)

5...8 5...8 5...8 EK 6.0 15.8 3x209...15 9...15 9...15 EK 11.3 29.6 3x40

16...21 16...21 16...21 EG 15.8 41.4 3x5022...26 22...26 22...26 EG 19.5 51.2 3x 6327...30 27...30 27...30 EG 22.5 59.1 3x80

44 44 44 DG 2x 16.5 2x 43.4 2x(3x63)50 50 50 DG 2x 18.8 2x49.3 2x(3x63)60 60 60 DG 2x 22.5 2x59.1 2x(3x80)75 -- 75 DG+EG 3x 18.8 3x49.3 3x(3x63)90 -- 90 DG+EG 3x 22.5 3x59.1 3x(3x80)100 -- 100 2xDG 4x 22.5 4x59.1 4x(3x63)120 -- 120 2xDG 4x 22.5 4x59.1 4x(3x80)

230V1(230V/1~/50...60Hz)

5 5 5 EK 3.8 16.3 206...8 6...8 6...8 EK 6.0 26.1 35

** EK=Singleunitsmall/EG=Singleunitlarge/DG=Doubleunitlarge

Note:Theminimumcrosssectionofthesupplycablemustcomplywiththelocalregulations.

5.5.3 Wiring diagram Option CVI and Option Trafo

Option CVI Option Trafo

M

L1 N Q5

K1

XE1

F5

L1 L2 L3

L1 L2 L3400 V/3~/50..60 Hz230 V/3~/50..60 Hz

N PE

L1 L1 L2 L3 N PEF7

6.3 AT

B3K

B2

B1

∆p

max. B3K

B2

B1

∆p

max.

M

L1 N

0 500 480 440 400 0 Si220460

PE

L1 L1 L2 L3L3 PE

F7 F8

K1L1 L2 L3

Q5

F5L1 L2 L3

400 V/3~/50..60 HzPE

XE1

F7/F8 = 6.3 ATTrafo

PEPESC2SC1NL1

X1

MAIN SUPPLYPEPESC2SC1NL1

X1

MAIN SUPPLY

44

5.5.5 Inserting the CP3 Card

All important operating parameters such as the maximum steam capacity, the heating voltage, the numberofbaseunitsaswellasthedifferentiationbetweenmainandextensionunitarepermanentlystoredontheCP3Card.Beforeyoustarttheelectricalinstallation,check whether the CP3 Card is installed.If it isnot,check whether the type designation on the CP3 Card supplied corresponds with the type designation on the data plate of the unit (the data plate is located above the type plate of the unit).Ifthedesignationsmatch,placetheCP3Cardinthecardholderoncontrolprint.Thencoverthedataplateabovethetypeplatewiththedataplatesupplied(self-adhesive).IfthetypedesignationontheCP3Cardandthedataplatedonotmatch,theCP3Cardmustnotbeinstalled.Ifthisisthecase,contactyourCondairsupplier.

5.5.6 Notes on electric installation

– The electric installation must be carried out according to the wiring diagram in chapter 5.5.1 or 5.5.2andtheapplicablelocalregulations.Allinformationgiveninthecorrespondingwiringdiagrammustbefollowedandobserved.

– All cables must be lead into the unit via the cable openings equipped with cable glands (e.g. op-tion“PG-cablegland”).Thecablefortheheatingvoltagesupplymustbeleadintotheunitfromthe bottom via the cable opening equipped with the clamp strap. Fix the cable with the clamp strap.

– Makesurethecablesdonotscrubonanycomponents.

– Maximum cable length and required cross section per wire must be observed.

– Thesupplyvoltagesforheatingandcontrolmustmatchtherespectivevoltagesstatedinthewiring diagram.

5.5.7 Inspecting the electrical installation

Checkthefollowingpoints:

Dothesupplyvoltagesforheatingandcontrolcomplywiththerelevantvoltagesgiveninthewiringdiagram?

IsthecorrectCP3Cardinserted?

Arethevoltagesupplies(heatingandcontrolvoltage)correctlyfused?

Istheserviceswitch“Q..”installedinthesupplylinefortotheheatingandcontrolvoltage?

Areallcomponentscorrectlyconnectedaccordingtothewiringdiagram?

Areallconnectingcablesfastened?

Aretheconnectingcablesfreeoftension(passedthroughcableglands?)

Doestheelectricinstallationmeettheapplicablelocalregulationsforelectricinstallations?

Isthefrontpanelmountedandcorrectlyfixedwiththetwoscrews?

45

6 Operation

Display and control unitFunction: ConfigurationoftheCondairCP3. Indicationofoperatingparameters. Resetofmaintenancecounteranderrorindication.

red LED “Error”Function: TheLEDlightsincaseofamalfunctionoftheunit.The

typeofmalfunctionisshowninthedisplay,seechap-ter8).

TheLEDflashesalternatelywiththegreenLEDiftheexternalsafetychain(ventilationinterlock,safetyhumi-distat,etc.)isopen.

yellow LED “Warning”Function: TheLEDlightsifthecylindermaintenanceisdue.

green LED “Steam”Function: TheLEDlightsiftheunitproducessteam. TheLEDflashesalternatelywiththeredLEDifthe

externalsafetychain(ventilationinterlock,safetyhumidistat,etc.)isopen.

Drain keyFunction: Manualdrainingofthesteamcylinder.Afterhaving

pressedthedrainkey,thedrainingiscontrolledviathe display and control unit.

Unit switchFunction: Switchestheunitonandoff.Theswitchisilluminated

when the unit is running.

6.1 Function of the display and operating elements

6.2 Commissioning

Proceedasfollowswhenputtingtheunitintooperation:

1. Examinethesteamhumidifierandinstallationforpossibledamage.

DANGER!

Damageddevicesordeviceswithdamagedinstallationmaypresentdangertohumanlifeorcause severe damage to material assets. Damaged units and/or units with damaged or faulty installation must not be operated.

2. Checkwhetherthefrontpanelismountedandfixedwiththetwoscrews.

3. Open the filtervalve(ortheshut-offvalve,respectively)inthewatersupplyline.4. Verifythesethumidityvalueatthehumiditycontrolleroratthehumidistat,andreadjustasre-

quired.

5. Switch on the service switchesformainssupplies(heatingandcontrolvoltage).

46

STARTUP: CP3 PRO

INIT MODULeXXXXXXXXXXXXXXXXXXXX

Menu Set

The steam humidifier carries out a system test, during which all the LEDs light up and the opposite display is shown.

If a failure occurs on the system test, a corresponding error message is shown in the display.

After the system test the unit is in normal operation mode. The display shows the standard operating display (first page of the indication level). Note: The contents of the standard operating display depends on the actual operating status and on the configuration of the Condair CP3 and can differ from the opposite display.

As soon as the humidity controller or the humidistat requires humidity, power is switched on for heating. The inlet valve opens (slight delay) and the steam cylinder fills with water. As soon as the submerged electrodes heat the water up the green LED lights up and after a few minutes (approx. 5–10 minutes, depending on the conductivity of the water) steam is produced.

StandbyCP3 P45 400V3

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX2014-01-21 12:00:00Menu Set

Demand :50%CP3 P45 400V3


Note: If the Condair CP3 is operated with water of low conductivity it may happen that the maximum steam capacity is not reached in the first few hours of operation. This is normal. As soon as the conductivity has reached a sufficient level (due to the vaporisation process) the humidifier will reach the maximum steam capacity.

6. Actuate the unit switch of the steam humidifier. Switch lights up.

6.3 Notes on operation

6.3.1 Remote operating and fault indication

Via the operating and fault indication the following operating status are shown remotely:

Activated remote indication relay

When? Display on unit

H1 “Error” A malfunction is present, further opera-tion is not possible, the heating voltage is interrupted

Red LED lightsAn error message is shown in the display

H2 “Service” Steam cylinder maintenance is due. The unit remains operational for a certain time

Yellow LED lightsThe service warning message is shown in the display

H3 “Steam demand” Steam demand/Steam production

Green LED lightsThe standard operating display is shown.

H4 “Unit on” Unit ready for operation Unit switch lightsThe standard operating display is shown.

6.3.2 Notesontheoperationatambienttemperatures≤0°C

If during operation ambient temperatures ≤ 0°C must be expected (operation of the Condair CP3 in a protective housing outside the building), the standby draining function must be set to “Full” and the period of time in standby operation after which an automatic cylinder draining takes place must be set to 1 hour (see chapter 6.7.9).

47

6.3.3 Inspections during operation

During operation the Condair CP3 and the humidification system have to be inspected weekly. On this occasion check the following:

• the water and steam installation for any leakage.

• the steam humidifier and the other system components for correct fixing and any damage.

• the electric installation for any damage.

If the inspection reveals any irregularities (e.g. leakage, error indication) or any damaged compo-nents take the Condair CP3 out of operation as described in chapter 6.4. Then, contact your Condair representative.

6.3.4 Carryingoutmanualdraining

Proceed as follows to drain the unit manually:

Manual Drain

Modul A

Press START or STOP

Esc SetStart

6.4 Taking the unit out of operation

In order to take the steam humidifier out of operation, perform the following steps:

1. If the unit has to be switched off because of a malfunction, please note the error code of the actual error message shown in the display.

2. Close the shut-off valve in the water supply line

3. Start manual draining (see chapter 6.3.4) and wait until the steam cylinder is empty.

4. Actuate the unit switch5. Disconnectsteamhumidifierfromthemains: Switch off all service switches to mains sup-

plies (heating and control voltage) and secure switches in “off” position against accidentally being switched on, or clearly mark the switches.

6. If ambient temperatures ≤0°C must be expected when the unit is out of operation (operation of the Condair CP3 in a protective housing outside the building): drain the water supply pipe and the water filter (filter valve).

WARNING! Danger of burning!

If steam was produced just before the unit is taken out of operation, wait before opening the unit and let the steam cylinder cool down to prevent danger of burning.

1. Brieflypressthedrainkey. The drain dialogue appears in the display.

2. Press the <Start> key. The heating voltage is interrupted and the drain pump starts. The yellowLEDflashes. To stop the drain cycle press the <Stop> key.

Note: By pressing the <Esc> key the unit returns to the indication level. A drain cycle in progress will be stopped automatically.

48



Software :1.14LA02CP3 P90 400V3

Controlsign.:0-10VLimitsignal :0-10VLim.Range :70-90%Menu Set

Power Limit :100%CP3 P90 400V3

Request A :50%Request B :50%∑ Steam :45kg/hMenu Set

Cylindertype:A644CP3 P90 400V3

Operating HoursCylinder A :22hCylinder B :21hMenu Mdl B

Info

ErrorHistory:Set

Unit Status :Set

Esc Set

User CodeUser Code

88088808 Enter Number Enter Number Confirm with Set Confirm with SetEsc Set

UserUser

Settings :SetSettings :SetModbus :SetModbus :Set

Maintenance :SetMaintenance :Set

EscEsc Set

Drain Factor:1.0CP3 P90 400V3

Conductivity:>125µSStandbyDrain:FullForce Drain :OffMenu Mdl B

TimerCP3 P90 400V3

On/Off Timer:OffPower Limit :OffHum.Setpoint:OffMenu Set

Main Menu

User :SetEngineering :SetHum.Setpoint:45%rH

Info :Set

Esc Set

Main Menu

Engineering :SetHum.Setpoint:45%rH

Info :Set

Esc Set

User :Set

Main Menu

Hum.Setpoint:45%rH

Info :Set

Esc Set

Benutzer :SetEngineering :Set

Main MenuInfo :Set

Esc Set

User :SetEngineering :SetHum.Setpoint:45%rH

6.5 Overview and operating of the menu

The operating and display unit is operated via the four keys located just below the display. The 4 status fields at the bottom of the display show the active keys the functions assigned to them.

Menu overview

actual key setting

keys

Indication level

Menu level

Operating

Menu Info– Interrogation of unit information– Interrogation of the malfunction list

Menu User– Resetting the maintenance counter– Unit settings– Modbus settings

StandbyCP3 P45 400V3


Menu EngineeringThe engineering level requires special knowledge and may only be served by a Condair service technician.

Modifying humidity setpoint Note: this menu item appears only, if the internal P/PI controller is activated and the humidity setpoint timer is deactivated!

49

6.6 Interrogation functions

6.6.1 Interrogation of the operating information in the indication level

In the normal operating mode the operating and display unit is in the indication level. The indication level forms a loop that includes several pages holding operating information which can be accessed with the arrow keys. The various displays of the indication level are shown below.

Standard operating display

The appearance of the standard operating display depends on the actual operating status and the configuration of the Condair CP3. The following display are possible.


Limiter :70% 2014-01-21 12:00:00Menu Set

Standard operating display with control via the external controller– Standby (no humidity demand) or Demand % (humidity demand

present) – Set supply air limitation in % *

* this parameter appears only if supply air limitation is activated

Act.Humidity:75%rHCP3 P90 400V3

Hum.Setpoint:50%rHLim.Humidity:60%rH2014-01-21 12:00:00Menu Set

Standard operating display with control via the internal controller– Actual humidity in %rh– Set nominal humidity %rh– Set supply air limitation in % *

* this parameter appears only if supply air limitation is activated

Info page: Settings

Software :1.14LA02CP3 P90 400V3

Controlsign.:0-10VLimitsignal :0-10VLim.Range :70-90%Menu Set

– Software version (1.14)/language version (LA02)– Set control signal range (signal Y)– Set control signal range for the supply air limitation (signal Z). Ap-

pears only if supply air limitation is activated.– Set range for supply air limitation in %. Appears only if supply air

limitation is activated.

Info page: Performance data

Power Limit :100%CP3 P90 400V3

Request A :50%Request B :50%∑ Steam :45kg/hMenu Set

– Set power limitation in %– Actual humidity demand unit A in %rh– Actual humidity demand unit B in %rh (if present)– Actual steam capacity of the unit in kg/h

Info page: Steam cylinder type and operating hours

Cylindertype:A644CP3 P90 400V3

Operating HoursCylinder A :20hCylinder B :20hMenu Set

– Steam cylinder type– Operating hours of the steam cylinder A since the last reset.– Operating hours of the steam cylinder B since the last reset.

Info page: Drain settings

Drain Factor:1.0CP3 P90 400V3

Conductivity:>125µSStandbyDrain:FullForce Drain :OffMenu Set

– Set drain factor– Conductivity of the water– Set draining type in standby operation– Status of the forced drain function

50

6.6.2 Interrogation of unit information

Selectthelistwiththeunitinformation:Path:Main menu > Info > Unit Status

Press< > and < >keys,inordertoselecttheunitinformationavailableinthelist:

1 Total operating hours since the initial commissioning.

2 ActualcurrentunitA(andB)

3 Actualstatusoftheremoteindicationrelay“Steam”

4 Actualstatusoftheremoteindicationrelay“Service”

5 Actualstatusoftheremoteindicationrelay“Error”

6 Actualstatusoftheremoteindicationrelay“Uniton”

7 Actual signal value at analog output 1 (corresponds to the actual steamcapacityconvertedtothesignalrangeof0...10V)

8 Actualsignalvalueatanalogoutput2(0...10V)

9 CalculatedaveragedraintimeinsecondsofunitA(andB)

10 CurrentaveragerequestofunitA(andB)

11 ActualstatusofthemaximumlevelsensorinthesteamcylinderA(andB)

12 CountershowingthenumberoftimesthemaximumlevelinthesteamcylinderA(andB)hasbeenreached

13 ActualstatusoftheinletvalveofunitA(andB)

14 ActualstatusofthedrainpumpofunitA(andB)

15 ActualstatusofthemaincontactorofunitA(andB)

Pressthe<Esc>keyseveraltimestoquittheunitinformationlistandtoreturn to the standard operating display.

Info Page: Timer settings

TimerCP3 P90 400V3

On/Off Timer :OffPower Limit :OffHum.Setpoint:OffMenu Set

– ActualstatusofOn/Offtimer– Actualstatusofpowerlimittimer– Actualstatusofhumiditysetpointtimer(appearsonlyifinternalP/PI

controllerisactivated)

Remote ServiceOffRemote ErrorOffRemote Unit OnOnRemote Analog Out-10.0 VRemote Analog Out-20.0 VAverage Drain TimeA 0.0 s B 0.0 s

Max. Level SensorA Off B OffMax. Level CounterA 0 B 0Inlet ValveA Off B OffOutlet PumpA Off B OffMain ContactorA Off B Off

Average RequestA 100% B 0 %

Unit Status

0hActual currentA 0.0 A B 0.0 A

System Operating Hour

2014-01-21 12:00:00Esc Set

1

2

4

5

6

7

8

9

10

11

121314

15

Remote SteamOff 12.00.00

3

51

6.6.3 Interrogation of the malfunction list

Selecttheerrorhistorylist:Path:Main menu > Info > ErrorHistory

Thelasterrorthatoccurredisshownwith:– runningnumberoftheerror– dateandtimeofoccurrence(versionProonly)– errorcode(Warning:W...,Error:E...)– error message– additionalinfotextregardingtheerror

Press< > and < >keys,inordertoselectfurthererrormessagesinthe list.

Pressthe<Esc>keyseveral timestoquit theerrorhistory listandtoreturn to the standard operating display.

Theerrormessagesgeneratedbythelast20malfunctionsthatoccurredaresavedinthemalfunctionlistoftheCondairCP3andcanbeinterrogated.

ErrorHistory 01/05

E32A HumSensor brokenNo sensor signalHumidity sensor def.

2014-01-21 12:34

2014-01-21 12:00:00Esc Set

52

6.7 Unit settings

6.7.1 Launching the unit settings menu

Selecttheunitsettingsmenu:Path:Main menu > User > Password entry: 8808 > Settings

Pressthe< > and < >keysinordertoselecttheindividualsettingsinthe settings menu. Detailedinformationonthedifferentsettingsarefoundinthefollowingchapters.

6.7.2 Selecting the dialogue language

Settings

Controls :SetCylinder :SetPower Limit :Set

Language :English

On/Off Timer :SetEsc Set

Select “Language”inthesettingsmenu,thenpressthe<Set>key.Intheupcomingmodificationdialogueselectthedesireddialoguelan-guage.Afterconfirmation,theunitautomaticallyswitchestotheselecteddialogue language.Factorysetting: countryspecificOptions: divers languages

6.7.3 Control settings

Select “Controls”inthesettingsmenu,thenpressthe<Set>key.

The control settings appear. The settings available depend on the se-lected signal source and the control type. The opposite display shows themaximumnumberofsettingsavailable.

Settings


Language :English


Description of the control settings

– SignalSource: Selectingthesignalsource.Factorysetting: AnalogOptions: Analog, Modbus

– Timeout: SettingthetimeoutforcontrolsignaltransmissionviaModus.Note:thissettingisavailableonlyiftheparameter“SignalSource”issetto“Modbus”.Factorysetting: 5 secondsSettingrange: 1 .... 600 seconds

Remote Test :SetDate :14-01-21Time :12:00

Water Manag.:Set

Contrast :15

Settings


Language :English


GFCI-Mode :OnMulti-Mode :Sequence

Integr.-Time:8minLim. Control:OnLimitsignal :0-10V

P-Band :18%rH

Limit Min :70%rHLimit Max :90%rH

Controls

Timeout :5sHum.Control :Int.(PI)Controlsign.:0-10V

SignalSource:Modbus

Hum.Setpoint:SetEsc Set

53

– Hum.Control: Selectingthecontroltype.Factorysetting: ExternOptions: Extern(externalcontinuouscontroller), 24VOn/Off(externalOn/Offhumidistat), Int. (P)(InternalPcontroller) Int. (PI)(InternalPIcontroller)

– Controlsign.: Selectingthecontrolsignal.Note:ThissettingisavailableonlyiftheinternalorexternalPorPIcontrol-ler is activated.Factorysetting: 0–10VOptions: 0–5V, 1–5V, 0–10V, 2–10V, 0–16V, 3.2–16V,

0–20mA, 4–20mA

– Hum.Setpoint: ThismenuitemisavailableonlyiftheinternalPorPIcontrollerisactivated.Withtheparametersinthe“Hum.Setpoint”submenuyoudeterminewhethertheCondairCP3istobecontrolledwithafixhumiditysetpoint(factoryset-ting)orwhetheritistobeoperatedtimercontrolledwithdifferenthumiditysetpoints.

– Control with fixhumiditysetpoint:

Timerdeactivated,humiditysetpointadjust-able(factorysetting:50%rH,Settingrange:15...95%rH)

– Timer controlled with different humidity setpoints:

Ifthetimerisactivated,uptoeightswitchingpoints(events1-8)withdifferenthumiditysetpointscanbedefined.

Eachswitchingpointisdefinedbyaweekdayorweekdayrange,theswitchingpointandthe humidity setpoint.

Configurationnotes:– thesettingsofaneventremainactiveuptothenextevent.– thesoftwaredoesnotcheck theplausibilityof the timersettings.

Therefore,makesureyoursettingsmakesense.– theOn/Offtimer(seechapter6.7.6)overridesthehumiditysetpoint

timer.

– P-Band: Settingtheproportionalrangein%fortheinternalP/PIcontroller.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerisactivated.Factorysetting: 18 %Settingrange: 6...65 %

– Integr.-Time: SettingtheintegraltimeinminutesfortheinternalPIcontroller.Note:ThissettingisavailableonlyiftheinternalPIcontrollerisactivated.Factorysetting: 8 minutesSettingrange: 1...60 minutes

Hum.Setpoint

Hum.Setpoint:50%rH

Timer :Off

Esc Set

Hum.Setpoint

Event 1 :06:00Event 2 :18:00Event 3 :--:--

Timer :On

Event 4 :--:--Esc Set

Event 2

Time :18:00Hum.Setpoint:30%rH

Weekday :Mo-Fr

Esc Set

54

6.7.4 Cylinder settings

Settings


Language :English


Cylinder

Cyl. Number :644Cyl. Line :Dispos

Esc Set

Select “Cylinder”inthesettingsmenu,thenpressthe<Set>key.

Thecylindersettingsappear.Pressthe< > and < >keysinordertoselect the individual settings and press the <Set> key to call up themodificationdialoguefortheselectedsetting.

Description of the cylinder settings

– Cyl. Line: Selectingthecylindertype.Factorysetting: DisposOptions: Dispos(DisposablecylinderA..) Clean (CleanablecylinderD..)

– Cyl. Number: SelectingthecylindernumberFactorysetting: according the installed cylinderOptions: 342, 343, 363, 444, 464, 654, 644, 664, 674

– Lim. Control: Activating/Deactivatingthesupply air limitation (signal Z). Note:ThissettingisavailableonlyiftheexternalorinternalPorPIcontrol-ler is activated.Factorysetting: OffOptions: On, Off

– Limitsignal: Selectingthesupplyairlimitation signal. Note:ThissettingisavailableonlyiftheexternalorinternalPorPIcontrol-ler and the supply air limitation are activated.Factorysetting: 0–10VOptions: 0–5V, 1–5V, 0–10V, 2–10V, 0–16V, 3.2–16V,

0–20mA, 4–20mA

– Limit Min: Settingthelowerlimitvaluein%rhforthesupplyairlimitation.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerandtheand the supply air limitation are activated.Factorysetting: 70 %rhSettingrange: 15 ... 95 %rh

– Limit Max: Settingtheupperlimitvaluein%rhforthesupplyairlimitation.Note:ThissettingisavailableonlyiftheinternalPorPIcontrollerandtheand the supply air limitation are activated.Factorysetting: 90 %rhSettingrange: 15 ... 95 %rh

55

Settings

Cylinder :SetPower Limit :SetOn/Off Timer :Set

Controls :Set

GFCI-Mode :OnEsc Set

6.7.5 Setting the capacity limitation

Select “Power Limit” inthesettingsmenu,thenpressthe<Set>key.Withtheparametersinthe“PowerLimit”submenuyoudeterminewhethertheCondairCP3istobeoperatedwithafixcapacitylimit(factorysetting)or whether it is to be operated with a timer controlled capacity limitation. Note:setthedesiredcapacitylimitationin % of the maximum capacity ofthehumidifier.

– Operation with fixcapacitylimit:

Timer deactivated, capacity limit adjust-able(factorysetting:100%,Settingrange:30...100%).

– Timer controlled capacity limitation:

Ifthetimerisactivated,uptoeightswitchingpoints(events1-8)withdifferentcapacitylimitscanbedefined.

Eachswitchingpointisdefinedbyaweek-dayorweekdayrange,theswitchingpointand the capacity limit.

Configurationnotes:

– thesettingsofaneventremainactiveuptothenextevent.

– the software does not check the plausibility of the timer settings.Therefore,makesureyoursettingsmakesense.

– theOn/Offtimer(seechapter6.7.6)overridesthecapacitylimittimer.

Power Limit

Power Limit :100%

Timer :Off

Esc Set

Power Limit


Timer :On


Event 2

Time :18:00Power Limit :50%

Weekday :Mo-Fr

Esc Set

Settings

Power Limit :SetOn/Off Timer :SetGFCI-Mode :On

Cylinder :Set

Multi-Mode :SequenceEsc Set

6.7.6 ConfiguringtheOn/Offtimer

Select “On/Off Timer”inthesettingsmenu,thenpressthe<Set>key.Withtheparametersinthe“On/OffTimer”submenuyoudeterminewhetherornottheCondairCP3istobeswitchedonandofftimercontrolled.

– On/Offtimerdeactivated:

On/Off Timer

Timer :Off

Esc Set

56

6.7.7 Activating/Deactivating fault current relay operation

Settings

On/Off Timer :SetGFCI-Mode :OnMulti-Mode :Sequence

Power Limit :Set

Water Manag.:SetEsc Set

Select “GFCI-Mode”inthesettingsmenu,thenpressthe<Set>key.IntheupcomingmodificationdialogueselectwhetherornottheCondairCP3isconnectedtoafaultcurrentrelayprotectedmainssupply.Factorysetting: OnOptions: On (mainssupplywithfaultcurrentrelayprotec-

tion) Off (mainssupplywithoutfaultcurrentrelay

protection)

On/Off Timer


Timer :On


Event 2

Time :22:00Mode :On

Weekday :Mo-Fr

Esc Set

6.7.8 Setting the operation mode for multiple units

Settings

GFCI-Mode :OnMulti-Mode :SequenceWater Manag.:Set

On/Off Timer :Set

Remote Test :SetEsc Set

Select “Multi-Mode” in thesettingsmenu, thenpress the<Set> key.Intheupcomingmodificationdialogueyoudeterminehowthedemandedsteam capacity is shared among the units.Factorysetting: SequenceOptions: Sequence(sequentialloadsharing) Parallel (evenloadsharing)

Note:ThissettingisavailableonlyonmainmoduleAofmultipleunits.

– On/Offtimeractivated:

Ifthetimerisactivated,uptoeightswitch-ingpoints(events1-8)withdifferentOn/Offeventscanbedefined.

Eachswitchingpointisdefinedbyaweek-dayorweekdayrange,theswitchingpointand the operating mode.

Configurationnotes:

– thesettingsofaneventremainactiveuptothenextevent.

– the software does not check the plausibility of the timer settings.Therefore,makesureyoursettingsmakesense.

– theOn/Offtimeroverridesallothertimers.

Notes on Multi-Mode settings– Sequence:thedemandisdistributedasfollows:thefirstcylinder(ModuleA)takes0–50%of

thedemandandthesecondcylinder(ModuleB)51–100%.Inordertoensurebalancedcylinderoperatinghourstheparameters“Seq.Rotation”and“Seq.Interval”mustbesetaccordinglyintheengineering level.

– Parallel:Thedemandisdistributedevenlyonbothcylinders,i.e.withademandof50%bothcylindersworkingwith50%demand.

57

6.7.9 Water management settings

Select “Water Manag.”inthesettingsmenu,thenpressthe<Set>key.

The water management settings menu appears. Pressthe< > and < >keysinordertoselecttheindividualsettingsandpress the <Set>keytocallupthemodificationdialoguefortheselectedsetting.

Settings

Multi-Mode :SequenceWater Manag.:SetRemote Test :Set

GFCI-Mode :On

Date :14-01-21Esc Set

Description of the water management settings

– Conductivity: Selectingtheconductivityrangeofthesupplywater.Factorysetting: >125μS/cmOptions: >125μS/cm, <125μS/cm

– Drain Factor: SettingthedrainfactorFactorysetting: 1.0Settingrange: 0.5...2.0

– StandbyDrain: Selectingthetypeofdrainingwhichtakesplaceafteracertaintime(seefollowingsetting)ofstandby operation.Factorysetting: FullOptions: Full (completedraining)* Partial(partialdraining)** Off(drainingdeactivated)* with outdoor operation it is mandatory to use this setting.

** Thecylinderisdrainedsofarthatthewaterdoesnottouchtheelec-trodes any longer.

– StandbyDelay: Settingtheperiodoftimeinstandbyoperationafterwhichanautomaticcylinderdrainingtakesplace.Factorysetting: 72 hoursSettingrange: 1...720 hours ******withoutdooroperationitismandatorytosettheperiodoftimeinstandby

operation after which an automatic cylinder draining takes place to1 hour.

– Force Drain: Activating/Deactivatingtheforceddrainingwhichtakesplaceafteracer-taintimeofoperation.Theforceddrainingtakesplacealsoduringsteamproduction.Factorysetting: OffOptions: On (Forceddrainingactivated) Off(Forceddrainingdeactivated)

– Force Delay: Settingthetimeofoperationafterwhichaforceddrainingtakesplace.Factorysetting: 72 hoursSettingrange: 1...720 hours

Force Delay :72h

Water Manag.

Drain Factor:1.0StandbyDrain:FullStandbyDelay:72h

Conductivity:>125µS

Force Drain :OnEsc Set

58

6.7.10 Performing remote relay tests and analogue output tests

Settings

Water Manag.:SetRemote Test :SetDate :14-01-21

Multi-Mode :Sequence

Time :12:00Esc Set

Select “Remote Test”inthesettingsmenu,thenpressthe<Set>key.

Thelistwiththeremotetestsappears,thefirstremotetest(relayteststeam)isshown.Pressthe< > and < >keysinordertoselectthedesiredremotetesttobeperformed,thenpressthe<Set>keytoactivate/deactivatethecor-respondingrelayortoincreasetheindicatedvaluefortesting.

Remote Test

Remote Steam:Off

Esc Set

Remote ServiceOff 12.00.00Remote ErrorOffRemote Unit OnOn.11.2006 12.00.00Remote Analog Out-10.0 VRemote Analog Out-20.0 V

6.7.11 Setting the date

Select “Date”inthesettingsmenu,thenpressthe<Set>key.Intheup-comingmodificationdialoguesettheactualdate(format:“yyyy-mm-dd”).

Settings


Water Manag.:Set

Contrast :15Esc Set

Settings


Water Manag.:Set

Contrast :15Esc Set

6.7.12 Setting the time

Select “Time” in thesettingsmenu, thenpress the<Set> key. In theupcomingmodificationdialoguesettheactualtime(format:“hh:mm”).

6.7.13 Setting the display contrast

Select “Contrast”inthesettingsmenu,thenpressthe<Set>key.Intheupcomingmodificationdialoguesetthedesiredvalueforthedis-play contrast.Factorysetting: 15Settingrange: 0(nodisplay)...100(displayturnsblack)

Settings


Water Manag.:Set

Contrast :15Esc Set

59

6.8 Modbus settings

SelecttheModbusmenu:Path:Main menu > User > Password entry: 8808 > Modbus

The Modbus menu appears. In the Modbus menu you can set the com-municationparameters for theModbus interfaceon thecontrolboard(Networking)andfortheModbusinterfaceonthepowerboard(Remote).

Description of the Modbus settings

– Networking: Withtheparametersinthe“Networking”submenuyoucanadjustthesettingsfor theModbus interfaceonthecontrolboard.TheModbusinterfaceonthecontrolboardworkswithafixedbaudrateof9600baud.

– Modbus Addr.: ModbusaddressoftheCondairCP3.Factorysetting: 1Settingrange: 1...247

– Parity: ParitybitforthedatatransmissionFactorysetting: None1Options: None1, None2, Odd, Even

– Remote: Withtheparametersinthe“Remote”submenuyoucanadjusttheset-tingsfortheModbusinterfaceonthepowerboard.

– Settings: Operationmodeoftheinterface.Factorysetting: RemoteOptions: Remote, UploadNote: the“Upload”functionisintendedonlyfortheservicetechnicianof yourCondair representative. In this operationmode theModbusinterfaceworkswithfixedsettings.

– Modbus Addr.: ModbusaddressoftheCondairCP3.Factorysetting: 1Settingrange: 1...247

– Baudrate: Baudrateforthrdatatransmission.Factorysetting: 9600Options: 9600, 19200, 38400, 57600

– Parity: ParitybitforthedatatransmissionFactorysetting: None1Options: None1, None2, Odd, Even

Modbus

Remote :Set

XXXXXXXXXXXXXXXXXXXX

Networking :Set

2014-01-21 12:00:00Esc Set

Networking

Parity :none1


Modbus Addr.:1

2014-01-21 12:00:00Esc Set

Remote

Modbus Addr.:1Baudrate :9600Parity :None1

Settings :Remote

Esc Set

60

7 Maintenance

QualificationofpersonnelAllmaintenanceworkmustbecarriedoutonlybywellqualifiedandtrainedpersonnelauthorisedby the owner.Itistheowner’sresponsibilitytoverifyproperqualificationofthepersonnel.

General note Theinstructionsanddetailsformaintenanceworkmustbefollowedandupheld.

Onlythemaintenanceworkdescribedinthisdocumentationmaybecarriedout.

OnlyuseoriginalCondairsparepartstoreplacefaultyparts.

SafetySomemaintenanceworkrequiresremovaloftheunitcover.Pleasenotethefollowing:


Youmaygetintouchwithlivepartswhentheunitisopen.Touchinglivepartsmaycausesevereinjuryor even lethal violation.

Prevention: BeforecarryingoutanymaintenanceworksettheCondairCP3outofoperationasdescribedinchapter6.4(switchofftheunit,disconnectitfromthemainsandstopthewatersup-ply)andsecuretheunitagainstinadvertentpower-up.

CAUTION!The electronic components inside the humidifier are very sensitive to electrostatic dis-charge.Prevention: Beforecarryingoutanymaintenanceworktotheelectricalorelectronicequipmentofthehumidifier,appropriatemeasures must be taken to protect the respective components against damage caused by electrostatic discharge (ESD protection).

7.1 Important notes on maintenance

61

7.2 Maintenance list

TomaintainoperationalsafetytheCondairCP3steamhumidifiermustbemaintainedatregularin-tervals.Thisisdifferentiatedbetweenthefirst maintenance after approx. 500 operating hours (I), steam cylinder maintenance after the yellow LED lights (II) and annual maintenance (III). Belowyouwillfindasummaryoftheworktobecarriedoutforeachofthethreemaintenancestages.

Components Interval Work to be done

I II III

CleanablesteamcylinderTypeD.. X X X Clean steam cylinder and electrodes and checkfordamage,replaceifnecessary.Note:Thesteamcylindermustbereplacedafteramaximumoperat-ingtimeof5,000h.

Electrode plug X X X Checktoseefirmlypositioned(removecoverandtighten fixing screw with hexagonal head socketwrench).Warning!Thisworkshouldonlybecarriedoutbyan electrician.

Replacement steam cyl. type A.. X Remove and replace.

Drainpump X Remove,disassembleandclean,replaceifneces-sary.

Steam cylinder receptacle X Inspect,cleanifnecessary.

Inlet valve X Remove and clean filter insert, replace if neces-sary.

Drainpipeandsiphon X Inspect, clean if necessary (decalcify and rinseout).

Steam installation X X Inspect steam and condensate hoses for cracksand to see that they are correctly attached, replace faultyhoses.

Water installation X X Inspectwaterhoses in theunit forcracksand toseethattheyarecorrectlyattached,replacefaultyhosesChecksupplypipeistight,maketightifnecessary.Cleanwaterfilter,ifavailable.

Electrical installation X X Checkallcablesintheunitarefirmlypositionedandexaminestatusofinsulation.

62

7.3 Removing and installing parts for maintenance

7.3.1 Removal and installation of the steam cylinder

1. Useascrewdrivertoundothetwoscrewsfixingthefrontpaneltotheunit,thenremovethefrontpanel.

2. Units with steam hose connector in housing top:releasethetwohoseclampsontherubbersleeveusingascrewdriver,thendetachtherubbersleevefromtheconnectionintheunitcoverandfromthesteamoutletconnectionofthesteamcylinder.

Units without steam hose connector in housing top (not shown): release the hose clamp onthesteamhoseusingascrewdriver,thendetachthesteamhosefromthesteamoutletcon-nectionofthesteamcylinder.

1 2

3 4

3. Removeallplugsfromtheelectrodesandfromthelevelsensor.

4. Loosenthetwoscrewsofthesteamcylinderfixingdevicebyafewturns,thenpushthefixingdevice upwards until it comes loose and remove it.

63

5. Carefullyliftsteamcylinderawayfromthecylinderreceptacle,thenremoveittothefront.

CAUTION!Putsteamcylinderdowncarefullytoavoiddamagetothelowerconnectionpiece!

Installationofthesteamcylinderfollowsthereversesequence.Observe the following:– Beforeinstallingthesteamcylinderintheunit,checktheO-ringofthecylinderreceptaclefor

damageandreplaceifnecessary.

– MoistentheO-ringofthecylinderreceptaclewithwater(donotusegreaseoroil),theninsertsteam cylinder into the receptacle and push it down to the stop.

– Attach the electrode plugs and the level sensor plug to the respective electrode and sensor con-nectionsaccordingtothefollowingtable.

Steam cylinder typeA363 / D363A464 / D464

A664 / D664A674 / D674

Cableconfiguration

5

Sensor white

brown

red

blackSensor white

brown

red

blackbrown

red

black

– Fastensteamhoseontheconnectorintheunitcoverandonsteamconnectorofthecylinderwith hose clamps.

CAUTION!Aleakysteamhosecancausedamageduetomoistureinsidetheunit.

CAUTION!Theoutletconnectorofthesteamcylinderismadeofplastic.Do not overtighten the hose clamponthesteamconnectorofthesteamcylinder.

64

7.3.2 Disassembly and assembly of the cleanable steam cylinder type D...

1. Fastenelectrodesnapfasteningsandpushelectrodesapprox.2cmdownwardsintothesteamcylinder.

2. Releaseclampclipsofthecylindercoverandraisecover.

3. Removecarefullyelectrodesbyliftingupwards.

4. RemoveO-ringsfromtheelectrodes.Note:IntactO-ringscanbereused.

The assemblyofthecleanablesteamcylinderfollowsthereversesequence.Observe the follow ing:– Beforeassemblingthesteamcylinder,checktheO-ringinthesteamcylindercoverandtheO-rings

ontheelectrodesfordamage,andreplaceifnecessary.MakesuretorelocateO-ringscorrectly.

– Insertelectrodesintosteamcylindercoverandpushthemupwardsuntilthesnapfastenersengage.

– Placethecylindercover(withmountedO-ring)inthecorrectposition(alignthetwocamsonthesteamcylinderbodywiththecorrespondinggroovesinthecylindercover)onthecylinderbodyandsecurecoverwiththefasteningclips.

1 3

2

4

65

7.3.3 Removal and installation of the water cup and the water hoses

Toimproveaccessibilityforremovingthewatercupandthewaterhoseswerecommendtoremovethesteamcylinderfirst(seechapter7.3.1).

1. Releasehoseclampsusingpliers,thendisconnectallhosesfromthecorrespondingconnectorsand remove the hoses.Note:Thehosesconnectedtothewatercupmayalsoberemovedtogetherwiththewatercup(seeillustration)andthendisconnectedfromtheconnectorsofthewatercupoutsidetheunit.

2. Carefullypullfixingclipofthewatercuptothefront,thenpushwatercupdownfromtheholdingdeviceandremoveittothefront.

The installationofthewatercupandthewaterhosesfollowsthereversesequence.Beforefixingthe water hoses to the connector using the hose clamps, align the hoses in a way that they are not twisted.

66

7.3.4 Removal and installation of the drain pump

The steam cylinder does not need to be removed when removing the drain pump.

1. Detachelectriccables(polarityofthecablesmustnotbeobserved).

2. Releasehoseclampsandremovethehosesfromtheconnectors.

3. Pullthedrainpumpofftheholdingdevice.

4. Separatetheelectricmotorfromthepumpbody:releasethelockonthebayonetcatch,thencounter-rotate the electric motor and the pump body.

The assembly and the installationof thedrainpumpfollowsthereversesequence.Beforeas-semblingthepump,checkO-ringfordamageandreplaceifnecessary.Then,placetheO-ringonthe centering collar and moisten the O-ring with water.

7.3.5 Removal and installation of the inlet valve

The steam cylinder does not need to be removed when removing the inlet valve.

1. Detachelectriccables(polarityofthecablesmustnotbeobserved).

2. Releasehoseclampandremovethehosefromtheconnector.

3. Unlockunionnutofthewaterpipeandremovewaterpipe.

4. Pulltheinletvalveofftheholdingdevice.

The installationoftheinletvalvefollowsthereversesequence.Theunionnutofthewaterpipemust be tightened by hand only.

1

2

2

3

4

2

3

3

1

67

7.4 Notes on cleaning the unit components

Unit component What to clean and how to clean

Steam cylinder cover Steam cylinder bodyCylinder strainer

• Knockofforbrushawayanylimescaleasmuchaspos-sible(donotuseawirebrush).Ifthepartsareheavilycalcified,placetheminan8%formicacidsolution(observe safety notes in chap-ter 7.5),untilthelimescalecomesoff.

• Finallywashpartsinalukewarmsoapsolutionand rinse well with tap water.

Heating electrodes • Immerse the heating electrodes (up to 2 cm below the snapfastening)inacontainerwith8-percentformicacid (observe safety notes in chapter 7.5). Allow the acid totakeeffectuntilthelimescalehasdissolved.Note:Theheatingelementsdonothavetobeentirelyfreefromscale.

• Finallyrinsetheheatingelectrodeswellwithtapwaterand let them dry.

CAUTION: Onnoaccountremovelimescalefromtheheating electrodes using tools (screw driver, scraper, etc.)orbystriking.Thiscoulddamagetheheatingele-ments.

Water hoses • Removeanylimescalebyslightlyknockingonthetubesusing a rubber hammer. Then, rinse the tubes well with hot tap water.

Inlet valve

Strainer insert

• Removestrainerinsertwithpointedpliers.Useabrush(donotuseawirebrush)toremoveanylimescale.

• Washstrainerinsertwithalukewarmsoapsolution, then rinse well with tap water.

Let the inlet valve dry before reinstallation!

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Unit component What to clean and how to clean

Drain pump

O-ring

pump wheel

• Useabrushtoremoveanylimscalefromthepumphous-ingandthepumpwheel(donotuseawirebrush).

• Then,wipepumpwheelwithadampcloth.Washthepump housing withalukewarmsoapsolutionandrinsewell with tap water.

Cylinder receptacle in the unit • Removeanylimscalefromthecylinderreceptacleanditsconnectorsusingabrush(donotuseawirebrush).

• Wash the cylinder receptacle with a lukewarm soapsolution and rinse well with tap water.

Water cup • Removeanylimscalefromthewatercupanditscon-nectorsusingabrush(donotuseawirebrush).

• Washthewatercupwithalukewarmsoapsolutionandrinse well with tap water.

Interior of the unit (water side only)

Wipetheinterioroftheunitwithadampclothwithoutusingany cleaning agent.

CAUTION! Takecarethattheelectricalconnectionsandthe electronic components remain dry.

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7.5 Notes on cleaning agents

Only use cleaning agents stated in the table above.Theuseofdisinfectantsisonlypermittediftheydonotleaveanytoxicresidues.Inanycasethepartsmustbethoroughlyrinsedwithwateraftercleaning.

WARNING!

Formicacidisindeedharmlesstotheskin,butitattacksthemucousmembranes.Thereforepreventyoureyesandrespiratorytractsfromgettingintouchwiththeacidanditsvapours(weargogglesandworkinawellventilatedroomoroutside).

CAUTION!Do not use any solvents, aromatized or halogenized hydrocarbons or other aggressive substancesastheymaycausedamagetothecomponentsoftheunit.

Itismandatorytoobserveandcomplywiththeinformationandinstructionsregardingcleaningagents.Observeinparticular:allinformationrelatingtotheprotectionofpersonnel,environmentalprotectionand restrictions regarding usage.

7.6 Resetting the maintenance indication

Aftercompletingmaintenancework,themaintenance indication(yellowLEDlights)mustberesetasfollows:

Selectthemaintenancemenu:Path:Main menu > User > Password entry: 8808 >

Select “Cyl. A Reset”(or“Cyl. B Reset”)inthemaintenancemenu,thenpress the <Set>key.

Theresetdialogueshowsupinthedisplay.Pressthe<Yes>keytoresetthe maintenance counter. The maintenance counter and the maintenance indication are reset and the unit control is restarted.Note:Pressthe<No>keyifyouwishtoaborttheresetprocedure.Theunit control returns to the maintenance menu.

To return to the standard operating display press the <Esc>keyseveraltimes.

Maintenance

Cyl. A Reset:Set


HistoryReset:Set

2014-01-21 12:00:00Esc Set

Cyl. A Reset

Attention ! Resetwithout cyl. Mainten.

Are you sure?

is very dangerous!Esc SetNo Yes

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8 Troubleshooting

Important! Mostoperationalmalfunctionsarenotcausedbyfaultyequipmentbutratherbyimproperinstallationordisregardingofplanningguidelines.Therefore,acompletefaultdiagnosisalwaysin-volvesathoroughexaminationoftheentiresystem.Often,thesteamhoseconnectionhasnotbeenproperlyexecuted,orthefaultlieswiththehumiditycontrolsystem.

8.1 Malfunction list

8.1.1 System faults

Warning Error Cause Remedy

LED Display LED Display

CP3 Card missing (Test run possible)

CP3 Card missing

––– WarningW1: CP3-Card Missing

redlights Error

E1: CP-Card Missing

No CP3 Card installed on the control board.

Install CP3 Card or start test run.

CP3 Card is empty

––– ––– redlights Error

E2: CP-Card Empty

No data stored on the CP3 Card. Install new CP3 Card.

CP3 Card is defective


E3: CP-Card Invalid

Invalid data stored on the CP3 Card. Install new CP3 Card.

CP3 Card is incompatible


E4: CP-Card incompat

The installed CP3 Card is not compatible with the hardware of the unit or with the basic settings of the control electronics.

Install correct CP3 Card. Let your Condair service technician adjust the basic settings.

Module B missing


E5: Modul B Missing

Module B not correctly connected or de-fective.

Check module B and both connecting cables.

Extension unit missing Main unit missing

––– WarningW6: Extended Missing

redlights Error

E6: Main Missing

No communication between main unit and extension unit.

Check/connect bus cable.

Main or extension unit not switched on. Switch on main unit and/or extension unit.

Extension unit is in error status


E7: Extended Error

The display of the main unit indicates that the extension unit is in error status.The type of error is shown on the display of the extension unit.

Take corresponding measures according to the indicated error type.

Extension unit is not compatible


E8: Extend.Incompat.

The CP3 Card of the main unit is not compat-ible with the one of the extension unit.

Install correct CP3 Cards into the units.

Wrong hardware settings


E9: Illegal Settings

False test run parameters. Let your Condair service technician adjust the test run parameters (heating voltage, Cylinder-No.).

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Hardware fault


E10: Flash R/W Fault

Control board defective. Replace control board.

––– ––– ErrorE11: Clock R/W Fault

Backup battery on control board discharged.

Let have the backup battery be replaced (see chapter 8.4).

On/Off timer active

––– WarningW12: Timer Disable

––– ––– The system is deactivated via the On/Off-Timer.

None. If necessary adjust On/Off timer settings.

8.1.2 Unit faults



External safety chain is open

red and green flash

WarningW20A: Safety loop open

––– ––– Ventilation interlock open. If applicable, check/turn on ventilation system.

Air flow monitor triggered. Check ventilator/filter of the ventilation system.

Safety humidistat triggered. Wait. If applicable, check safety humidi-stat

Max. filling level of steam cylinder reached

Max. filling level of steam cylinder reached but

no heating current

––– WarningW21A: Cyl.Max.Level

redlights Error

E21A: Cyl.Max.&NoCurr

Water conductivity too low (after initial operation).

Wait until the mineral content of the cylinder has increased

Water conductivity too low for type of steam cylinder.

Select correct steam cylinder type.

Phase failure heating voltage. Check service switch in the mains supply line and switch on if applicable. Check mains fuse(s) and replace if applicable.

Permissible filling time exceeded (20 minutes)

Permissible filling time exceeded (more than 4 hours)

––– WarningW22A: Max. Filltime

redlights Error

E22A: Max. Filltime

Water supply obstructed/shut-off valve closed/water pressure too low.

Inspect water supply (filter, water piping, etc.), check/open shut-off valve, check water pressure.

Inlet valve blocked or defective. Inspect strainer insert in the inlet valve, if applicable clean strainer insert or replace inlet valve.

Excessive back pressure in the steam line (duct pressure too high, steam line too long or kinked), causing water loss via filling cup.

Check duct pressure, inspect steam installa-tion. If applicable install pressure compensa-tion kit (see options).

Leakage in the water system. Inspect water system and seal if necessary.

72



No electrode current for more than 20 minutes

No electrode current for more than 4 hours

––– WarningW23A: No Current

redlights Error

E23A: No Current

Phase failure heating voltage. Inspect/turn on service switch of the mains supply line. Inspect the fuses of the mains supply, replace if necessary.

Water supply obstructed/shut-off valve closed/water pressure too low.

Inspect water supply (filter, water piping, etc.), check/open shut-off valve, check water pressure.

Inlet valve blocked or defective. Inspect strainer insert of the inlet valve, if applicable clean strainer insert or replace inlet valve.

Excessive back pressure in the steam line (duct pressure too high, steam line too long or kinked), causing water loss via filling cup.

Check duct pressure, inspect steam installa-tion. If applicable install pressure compensa-tion kit (see options).

Leakage in the water system. Inspect water system and seal if necessary.

Electrode current in relation to the steam demand too high

Electrode current in relation to the steam demand too high

––– WarningW24A: Over Current

redlights Error

E24A: Over Current

Humidity demand has decreased too fast. Automatic adaptation of the operating point.

Drain pump defective. Inspect drain pump, replace if necessary.

Drain in steam cylinder blocked. Clean/replace steam cylinder.

Water conductivity too high for this type of steam cylinder.


Max. admissible electrode current exceeded

Max. admissible electrode current exceeded

––– WarningW25A: Excess Current

redlights Error

E25A: Excess Current

Drain pump defective. Inspect drain pump, replace if necessary.

Drain in steam cylinder blocked. Clean/replace steam cylinder.

Water conductivity too high for this type of steam cylinder.


Main contactor jammed


E26A: Req.Off Current

Main contactor jammed in activated posi-tion.

Inspect main contactor, replace if necessary.

Foam detection Foam detection (4 automatic drainings within 24 hours)

––– WarningW27A: Foam

redlights Error

E27A: Foam

Foaming in steam cylinder. Drain steam cylinder via drain key (sev-eral times, if necessary). Check quality of the supply water.

Steam cylinder needs service Service interval for steam cylinder exceeded

yellowlights Warning

W28A: Cyl. Maintenance

red and yellowflash

ErrorE28A: Cyl. Maintenance

Mineral deposits and/or electrodes spent. Steam cylinder Type A: replaceSteam cylinder Type D: clean

Important: After replacement or cleaning of the steam cylinder, reset the maintenance counter (see chapter 7.6).

Steam cylinder needs service Max. operating hours of the steam cylinder reached

yellowlights Warning

W29A: Cyl. Maintenance

red and yellowflash

ErrorE29A: Cyl. Maintenance

Maximum operating hours of the steam cylinder reached.

Steam cylinder Type A: replaceSteam cylinder Type D: clean

Important: After replacement or cleaning of the steam cylinder, reset the maintenance counter (see chapter 7.6).

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8.2 Resetting the error indication (red LED lights)

Toresettheerrorindication:

Disconnectthesteamairhumidifierfromthemains.Waitapprox.5seconds,thenreconnectthe unit to the mains.

Note:Ifthefaulthasnotbeeneliminated,theerrorindicationreappearsafterashortwhile.

8.3 Notes on fault elimination

DANGER!

Fortheeliminationoffaultssetthesteamhumidifieroutofoperation as described in chapter 6.4, separate the unit from the mains and secure it against inadvertent power-up.

Theeliminationoffaultsmustbecarriedoutbyqualifiedandwelltrainedprofessionalsonly.Malfunctionsrelatingtotheelectricalinstallation(e.g.replacementofthebackupbatterie,replace-mentoffuses,etc.)mustberepairedbyauthorizedpersonnelorbyyourCondairrepresentative’sservice technician only.

RepairworkandthereplacementoffaultycomponentsmustbecarriedoutbyyourCondairrepre-sentative’sservicetechnicianonly!



Humidity sensor signal (signal Y)missing

Humidity sensor signal (signal Y) missing for more than 1 minute

––– WarningW32A: Ctrl.Sens.Broken

redlights Error

E32A: Ctrl.Sens.Broken

No sensor signal present at signal input (Signal Y).

Check humidity sensor (signal Y) , replace if necessary. Inspect wiring.

Signal of humidity limitation sen-sor (signal Z) missing

Signal of humidity limitation sensor (signal Z) missing for more

than 1 minute

––– WarningW33A: Lim.-Sens.def.

redlights Error

E33A: Lim.Sens.Broken

No sensor signal present at signal input (signal Y).

Check humidity sensor (signal Y) , replace if necessary. Inspect wiring.

Module A (B) locked via Modbus

––– WarningW34A: Modbus disable

––– Module A (B) locked because the corre-sponding Modbus register is deactivated.

Activate the corresponding Modbus register.

Modbus Timeout (5 s)


E35A: Modbus Timeout

No actual demand or humidity signal received via Modbus.

Send actual demand or humidity signal.

Standby draining of steam cylinder active

––– WarningW36A: Standby Drain

––– ––– Automatic standby draining of steam cylinder active.

No measures must be taken.

Forced draining of steam cylinder active

––– WarningE37A: Forced Drain

––– ––– Forced draining of steam cylinder active. No measures must be taken.

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8.4 Replacing the backup battery on the control board of the Condair CP3 Pro

1. Set the Condair CP3 out of operation as described in chapter 6.4, disconnect it from the mains and secure the unit against inadvertent power-up.

2. Undothetwoscrewsofthefrontcover,thenremovethefrontcover.

CAUTION!The electronic componentsinsidethehumidifierarevery sensitive to electrostatic discharge.Beforecarryingoutthenextstep,appropriatemeasures must be taken to protect the electronic components against damage caused by electrostatic discharge (ESD protection).

3. Carefullylift-offthedisplayandcontrolunitfromthehousingframe,swivelit90°totheleft,thenfixittotheunitframeagain.

4. Undothefasteningscrewofthecontrolboard,thencarefullypull-offthecontrolboardfromthecontrol unit assembly.

5. Replacethebackupbattery(CR2032,Lithium3V).

6. Reassemble the unit in reverse order.

7. Ifnecessarysetdateandtime(seechapter6.7.11and6.7.12).

WARNING!Environmental hazard!

Theoldbatterymustbereturnedtoanauthorisedcollectingpointforcorrectdisposal/recycling in accordance with local regulations. In no case the old battery must be disposedofinthedomesticwasteorintotheenvironment.

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9 Taking out of service/Disposal

9.1 Taking out of service

IftheCondairCP3mustbereplacedorifthehumidificationsystemisnotneededanymore,proceedasfollows:

1. Taketheunitoutofoperationasdescribedinchapter6.4.

2. Havetheunit(andallothersystemcomponents,ifnecessary)unmountedbyaqualifiedservicetechnician.

9.2 Disposal/Recycling

Componentsnotusedanymoremustnotbedisposedofinthedomesticwaste.Pleasedisposeoftheunitortheindividualcomponentsinaccordancewithlocalregulationsat the authorised collecting point.

If you have any questions, please contact the responsible authority or your localCondair representative.

Thankyouforyourcontributiontoenvironmentalprotection.

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10 Productspecifications

10.1 Technical data

Heating voltage 230V/1~/50..60HzUnit model: Basic Pro

5...8Steam capacity in kg/h: 5...8Max. power consumption in kW 3.8...6.0Heating voltage 230V/3~/50..60HzUnit model: Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro

5...8 9...15 16...21 22...30 44/50/60 75/90 100/120Steam capacity in kg/h: 5...8 9...15 16...21 22...30 44/50/60 75/90 100/120Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...15.8 16.5...22.5 33.0/37.6/45.0 56.5/76.5 75.0/90.0Heating voltage 400V/3~/50..60HzUnit model: Basic Pro Basic Pro Basic Pro Basic Pro Basic Pro Pro Pro

5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180Steam capacity in kg/h: 5...8 9...15 16...25 26...45 52/60/70/80/90 105/120/135 152/160/180Max. power consumption in kW 3.8...6.0 6.8...11.3 12.0...18.8 19.5...33.8 39.0...67.5 78.8...101.3 114.0...135.0Control voltage 1 x 230V / 50-60 Hz 2 x 230V / 50-60 HzOperating conditions Admissible water pressure 1...10 bar Water quality Untreated drinking water with a conductivity of 125...1250 uS/cm Admissible water temperature 1...40 °C Admissible ambient temperature 1...40 °C Admissible ambient humidity max. 75% rh (non-condensing) Admissible duct air pressure -0.8 kPa...1.5 kPa; overpressure kit (option) up to 10.0 kPa Type of protection IP 20 Conformity CE, VDE, GOSTDimensions/Weights Housing (WxHxD) in mm 456x620x280 1 1 1 1

559x667x350 1 1 1 1 2 2 3 4 Net weight in kg 21 21 21 21 28 28 28 28 2x 28 2x 28 3x 28 4x 28 Operating weight in kg 26 26 32 32 65 65 65 65 2X 65 2X 65 3X 65 4x 65Equipment/options Steam cylinder type (Type A.. standard equipment)

A3.../D3... 1 1A4.../D4... 1 1A6.../D6... 1 1 1 1 2 2 3 4

Steam hose connector

SC22 1 SSC60 1 SSC80 1 S 1 S 2 S S S

Steam hose connector with condensate trap

SCCT22 1 SCCT60 1 SCCT80 1 1 2

Condensate trap CT22 1CT60 1CT80 1 1 2 3 4

Cable gland PG 1 S 1 S 1 S 1 S 1 S S S Overpressure set OPS 1 1 1 1 1 1 1 1 2 2 3 4 Remote operating and fault indication RFI 1 S 1 S 1 S 1 S 1 S S S Terminals heating voltage M-THV 1 S 1 S

L-THV 1 S 1 S 2 S S S Mounting profile MP 1 1 1 1 1 1 1 1 1 1 3 4 Internal control voltage with terminals M-CVI 1 1 1 1

L-CVI 1 1 1 1 1 1 2 2 Transformer 400V/230V M-Trafo 1 1 1 1

L-Trafo 1 1 1 1 1 1 2 2 Housing front cover, stainless steel M-INOX 1 1 1 1

L-INOX 1 1 1 1 2 2 3 4Accessories Steam distribution pipe 41-... 1 1

61-... 1 181-... 1 1 1 1 2 2 3 4

Steam distribution system OptiSorp System 1 1 1 1 1 1 1 1 1System 2 1 1System 3 1System 4 1

Fan unit FAN3S CP ... M 1 1 1 1FAN3S CP ... L 1 1 1 1 2 2 3 4

Steam hose / meter DS22 1 1DS60 1 1DS80 1 1 1 1 2 2 3 4

Condensate hose / meter KS10 1 1 1 1 1 1 1 1 2 2 3 4

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10.2 Unit dimensions

Condair CP3 5...15(dimensionsinmm)

456178

177 73

28105

71

93

34 40

280

150 228

51

180 90

500

620

28 ø22.5(5...8kg/h)ø30.0(9...15kg/h)

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Condair CP3 16...45(Dimensionsinmm)

559

228ø45

667

40

28105

71

175

34

93350

73

177

284

51

216 144

545

32

© Condair Ltd., Printed in SwitzerlandTechnical modifications reserved

© 01.2016 Condair GmbH. Technical modifications reserved.

Condair GmbH Parkring3, 85748 Garching-Hochbrück Tel. (0) 89 207 008 -0, Fax (0) 89 207 008 -140, www.condair.de

Technical Ducomentation Condair CP3 · We thank you for having purchased the steam humidifier Condair CP3. The steam humidifier Condair CP3 incorporates the latest technical advances

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