Technical Data Sheet: Rosemount 8800 Vortex Installation ... · Rosemount™ 8800 Vortex Installation Effects. Contents Chapter 1 Introduction ... Technical Data Sheet: Rosemount

Technical Data Sheet00816-0100-3250, Rev HA

October 2017

Rosemount™ 8800 Vortex Installation Effects

Contents

Chapter 1 Introduction .....................................................................................................................11.1 Temperature effects on K-factor .................................................................................................... 11.2 Pipe ID effects on K-factor .............................................................................................................. 21.3 Upstream and downstream piping configurations ..........................................................................21.4 In plane versus out of plane ............................................................................................................ 3

Chapter 2 Correcting the output of the vortex meter ........................................................................52.1 Fieldbus and HART software revisions 5.2.8 or earlier ..................................................................... 52.2 HART software revisions 5.3.1 or 7.2.1 and later .............................................................................72.3 Correction factor examples ............................................................................................................ 9

Chapter 3 Calculating upstream and downstream pipe diameters .................................................. 17

Contents

Technical Data sheet i

Contents

ii Rosemount™ 8800D Safety Manual

1 IntroductionTopics covered in this chapter:

• Temperature effects on K-factor

• Pipe ID effects on K-factor

• Upstream and downstream piping configurations

• In plane versus out of plane

The Rosemount 8800 Vortex Flowmeter provides methods for maintaining accuracy in lessthan ideal installations.

In designing the 8800, Emerson tested the meter for three separate types of installationeffects:

• Process fluid temperature variation

• Process piping inside diameter

• Upstream and downstream disturbances

As a result of this testing, compensation factors are included in the vortex meter software;this allows the output of the vortex meter to be adjusted for the actual processtemperature and process piping being used.

Data is presented in this paper to demonstrate the effectiveness of the design in limitingthe errors resulting from piping disturbances. For upstream disturbances caused by pipeelbows, contractions, expansions, etc., Emerson has conducted extensive research in aflow lab to determine the effect that these have on the meter output. These tests are thebasis for the recommended 35 upstream piping diameters. While this is optimal, it is notalways possible in the real world of plant design and layout. Therefore, the data presentedin this paper outlines the effects of different upstream and downstream piping conditionson the vortex flowmeter.

1.1 Temperature effects on K-factorThe vortex flowmeter is fundamentally a velocity measuring device. As fluid flows past theshedder bar, vortices are shed in direct proportion to the fluid velocity. If the processtemperature is different than the reference calibration temperature, the flowmeter borediameter will change slightly. As a result, the velocity across the shedder bar will alsochange slightly. For example; an elevated process temperature will cause an increase in thebore diameter, which in turn will cause a decrease in the velocity across the shedder bar.

Using the Reference K-factor and the value for Process Temperature input by the user, theRosemount 8800 automatically calculates for the effect of temperature on the flowmeterby creating what is called the Compensated K-factor. The Compensated K-factor is then usedas the basis for all flow calculations.

Introduction

Technical Data sheet 1

1.2 Pipe ID effects on K-factorAll Rosemount 8800 Vortex Flowmeters are calibrated in schedule 40 pipe. From extensivetesting done in piping with different inside diameters/schedules, Emerson has observedthere is a small K-factor shift for changes in process pipe ID (inside diameter). This is due tothe slight change in velocity at the inlet to the flowmeter.

These changes have been programmed in to the 8800 electronics and will be corrected forautomatically when the user supplied pipe ID is other than schedule 40.

1.3 Upstream and downstream pipingconfigurationsThe number of possible upstream and downstream piping configurations is infinite.Therefore, it is not possible to have software automatically calculate a correction factor forchanges in upstream piping. Fortunately, in almost all cases, elbows, reducers, etc. causeless than a 0.5% shift in the flowmeter output. In many cases, this small effect is not a largeenough shift to cause the reading to be outside of the accuracy specification of theflowmeter.

The shifts caused by upstream piping configurations are basically due to the changes in theinlet velocity profile caused by upstream disturbances. For example, as a fluid flows aroundan elbow, a swirl component is added to the flow. Because the factory calibration is donein a fully-developed pipe flow, the swirl component caused by the elbow will cause a shiftin the vortex flowmeter output. Given a long enough distance between an elbow and theflowmeter, the viscous forces in the fluid will overcome the inertia of the swirl and causethe velocity profile to become fully-developed. There rarely is sufficient length in actualprocess piping installations for this to occur. Even though the flow profile may not be fully-developed, testing indicates that the Rosemount vortex flowmeter can be located within35 pipe diameters of the elbow with minimal effect on the accuracy or repeatability of theflowmeter.

Although the upstream disturbance may cause a shift in the K-factor, the repeatability ofthe vortex flowmeter is normally not affected. For example, a flowmeter 20 pipe diametersdownstream of a double elbow will be as repeatable as a flowmeter in a straight pipe.Testing also indicates that while the K-factor is affected by upstream piping, the linearity ofthe flowmeter remains within design specifications.

In many applications, this means that no adjustment for piping configuration will benecessary — even when the minimum recommended installation lengths of upstream anddownstream piping cannot be used.

On the following pages are drawings illustrating various installation configurations.Extensive testing has been performed in a flow lab with these specific configurations. Theresults of those tests are shown as a series of graphs indicating the shift in the mean K-factor for a vortex flowmeter placed downstream of a flow disturbance.

Introduction

2 Rosemount™ 8800D Safety Manual

1.4 In plane versus out of planeIn the graphics, the terms in plane and out-of-plane are used. A butterfly valve and a vortexflowmeter are considered to be in plane when the shaft of the valve and the shedder bar ofthe vortex flowmeter are aligned (e.g. both the shaft and the shedder bar are vertical.)

• A butterfly valve and a vortex flowmeter are considered to be in plane when the shaftof the valve and the shedder bar of the vortex flowmeter are aligned (e.g. both theshaft and the shedder bar are vertical). They are considered out of plane the shaftand shedder bar are offset by 90°.

Butterfly valveFigure 1-1:

A

B

A. In planeB. Out of plane

• An elbow is considered in plane when the shedder bar and elbow are aligned. Theelbow is considered out of plane when the shedder bar and elbow are rotated 90°.

Single elbowFigure 1-2:

A B


Introduction


Similarly, double elbows are in plane when the are both aligned with the shedder bar andout of plane when they are not aligned with the shedder bar.

Double elbow same planeFigure 1-3:

A B


Introduction


2 Correcting the output of the vortexmeterTopics covered in this chapter:

• Fieldbus and HART software revisions 5.2.8 or earlier

• HART software revisions 5.3.1 or 7.2.1 and later

• Correction factor examples

Correction factors can entered into the vortex flowmeter transmitter using AMS™ DeviceManager, ProLink™ III v3 or a 475, AMS Trex(TM), or similar HART® Field Communicator.

For all Fieldbus devices and devices with HART software revisions 5.2.8 and earlier, the K-factor can be adjusted using the Installation Effect command. This command will adjust thecompensated K-factor to account for any correction needed. The correction will beentered as a percentage of the K-factor shift. The possible range of the shift is +1.5% to-1.5%.

For devices with HART revision 5.3.1 or 7.2.1 and later, the correction factor will beentered using the Meter Factor command. This command works in a similar way to theInstallation Effect command but has an inverse relationship to k-factor shift and an enter-able range of 0.8 to 1.2. Entering a value of 0.8 represents a +20% shift in k-factor, a valueof 1.0 represents a 0% shift in k-factor, and a value of 1.2 represents a -20% shift in k-factor.

2.1 Fieldbus and HART software revisions 5.2.8 orearlierUsing AMS Device Manager

Under the Sensor tab, enter the correction in the Install Effect field.

Correcting the output of the vortex meter


Using AMS Device ManagerFigure 2-1:

Using a 475 HART Field Communicator

Go to Manual Setup > Sensor > Process > Installation Effect and then enter the correctionnumber in the field.

Using a 475 HART Field CommunicatorFigure 2-2:



Using ProLink III

To enter the Installation Effect, select Device Tools > Configuration > Device Setup >Installation Effect.

Using ProLink IIIFigure 2-3:

2.2 HART software revisions 5.3.1 or 7.2.1 and laterUsing AMS Device Manager

Under the Sensor tab, enter the correction in the Meter Factor field. See Figure 1-4.



Using AMS Device ManagerFigure 2-4:

Using a 475 HART Field Communicator

Go to Manual Setup > Sensor > Process > Meter Factor and then enter the correctionnumber in the field.

Using a 475 HART Field CommunicatorFigure 2-5:



Using ProLink III

To enter the Installation Effect, select Device Tools > Configuration > Device Setup > MeterFactor.

Using ProLink IIIFigure 2-6:

2.3 Correction factor examplesExample 1

The 8800 Vortex flowmeter is installed 15 pipe diameters downstream from a single 90°elbow, with the shedder bar in plane. Looking at Single Elbow Graph and following the INPLANE line, the K-factor shift would be +0.3% at 15 pipe inside diameter.

To adjust the K-factor to correct for this shift, enter +0.3% into the Installation Effect fieldor 0.997 for devices utilizing Meter Factor.

Example 2

The 8800 Vortex flowmeter is installed 10 pipe diameters downstream from a butterflyvalve, with the shedder bar out of plane. Looking at Butterfly Graph and following the OUTOF PLANE line, the K-factor shift would be -0.1% at 10 pipe inside diameter.

To adjust the K-factor to correct for this shift, enter -0.1% into the Installation Effect field or1.001 for devices utilizing Meter Factor.



Single elbowFigure 2-7:

A B


Single elbow graphFigure 2-8:

1.5

A

C

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0 40

D

A. Percentage K-Factor shiftB. Upstream pipe diameters

Pipe expansionFigure 2-9:



Pipe expansion graphFigure 2-10:

1.5

AC

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0 40

A. Percentage K-Factor shiftB. Upstream pipe diametersK-Factor shift based on data collected with concentric pipe expander.

Double elbow same planeFigure 2-11:

A B




Double elbow same plane graphFigure 2-12:

1.5

AD

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0 40

C


Double elbow different planeFigure 2-13:

A B




Double elbow different plane graphFigure 2-14:

1.5

A

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0 40CD


ReducerFigure 2-15:



Reducer graphFigure 2-16:

1.5

A

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0

C

40

A. Percentage K-Factor shiftB. Upstream pipe diametersK-Factor shift based on data collected with concentric pipe expander.

Butterfly valveFigure 2-17:

A

B




Butterfly valve graphFigure 2-18:

1.5

A

B

1.0

0.5

0.0

–0.5

5 10 15 20 25 30 35

–0.10

–1.5

0

C

D 40






3 Calculating upstream anddownstream pipe diameters

A

A. Pipe inside diameters calculated face to face

NoteWhen using a reducer-style flow meter, pipe inside diameters are calculated using the process pipeinside diameter not the meter body inside diameter.

Calculating upstream and downstream pipe diameters






*00816-0100-3250*00816-0100-3250

Rev HA

2017

Emerson Automation Solutions USA7070 Winchester CircleBoulder, Colorado USA 80301T +1 303-527-5200T +1 800-522-6277F +1 303-530-8459www.emerson.com

Emerson Automation Solutions EuropeNeonstraat 16718 WX EdeThe NetherlandsT +31 (0) 70 413 6666F +31 (0) 318 495 556www.micromotion.nl

Emerson Automation Solutions Asia1 Pandan CrescentSingapore 128461Republic of SingaporeT +65 6777-8211F +65 6770-8003

Emerson Automation Solutions UnitedKingdomEmerson Process Management LimitedHorsfield WayBredbury Industrial EstateStockport SK6 2SU U.K.T +44 0870 240 1978F +44 0800 966 181

Emerson Automation Solutions Japan1-2-5, Higashi ShinagawaShinagawa-kuTokyo 140-0002 JapanT +81 3 5769-6803F +81 3 5769-6844

©2017 Rosemount, Inc. All rights reserved.

The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount, 8600, 8700,8800 marks are marks of one of the Emerson Automation Solutions family of companies. All othermarks are property of their respective owners.

Technical Data Sheet: Rosemount 8800 Vortex Installation ... · Rosemount™ 8800 Vortex Installation Effects. Contents Chapter 1 Introduction ... Technical Data Sheet: Rosemount

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