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TECHNICAL COMMITTEE ON MULTIPLE BURNER BOILERS NFPA 85 First Draft Meeting Agenda February 7-8, 2017 8:00 AM - 5:00 PM MT Salt River Project PERA Club, 1 Continental Drive, Tempe, AZ 1. Call to Order. Michael Walz, Chair 2. Introductions. 3. Approval of Meeting Minutes from March 16, 2016. (Attachment A) 4. Staff Updates. Laura Moreno, NFPA Staff Committee membership update. (Attachment B) Fall 2018 revision cycle schedule. (Attachment C) Overview of NFPA Process 5. Review of Fundamentals Technical Committee actions (Attachment D). The committee members are asked to review the actions and bring forward any items warranting further discussion. 6. Review of Public Inputs: NFPA 85 Chapter 6 (Attachment E) Public Inputs related to definition changes by Fundamentals Technical Committee. Public Inputs related to Plasma Arc Igniters. 7. Task Group Reports. Design Pressures. B. Smith (chair), D. Evely, J. Frazier, K. Gamble, D. King, J. Lehman, H. Wong, and A. Zadiraka Plasma Arc Igniters. S. Yates (chair), B. Smith, K. Gamble, S. Matz, E. Lightbourn, M. Kinoshita, and J. Eibl Valve Leak Testing. J. Gilman (chair), S. Matz, P. Cannon, C. Schmidt, and F. Switzer NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ Page 1 of 261
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Page 1: TECHNICAL COMMITTEE ON MULTIPLE BURNER BOILERS NFPA 85 ... · TECHNICAL COMMITTEE ON MULTIPLE BURNER BOILERS . NFPA 85 . First Draft Meeting Agenda . February 7-8, 2017 8:00 AM -

TECHNICAL COMMITTEE ON MULTIPLE BURNER BOILERS

NFPA 85 First Draft Meeting Agenda

February 7-8, 2017 8:00 AM - 5:00 PM MT Salt River Project PERA Club, 1 Continental Drive, Tempe, AZ

1. Call to Order. Michael Walz, Chair

2. Introductions.

3. Approval of Meeting Minutes from March 16, 2016. (Attachment A)

4. Staff Updates. Laura Moreno, NFPA Staff

Committee membership update. (Attachment B)

Fall 2018 revision cycle schedule. (Attachment C)

Overview of NFPA Process

5. Review of Fundamentals Technical Committee actions (Attachment D). The committee members are asked to review the actions and bring forward any items warranting further discussion.

6. Review of Public Inputs: NFPA 85 Chapter 6 (Attachment E)

Public Inputs related to definition changes by Fundamentals Technical Committee.

Public Inputs related to Plasma Arc Igniters.

7. Task Group Reports.

Design Pressures. B. Smith (chair), D. Evely, J. Frazier, K. Gamble, D. King, J. Lehman, H. Wong, and A. Zadiraka

Plasma Arc Igniters. S. Yates (chair), B. Smith, K. Gamble, S. Matz, E. Lightbourn, M. Kinoshita, and J. Eibl

Valve Leak Testing. J. Gilman (chair), S. Matz, P. Cannon, C. Schmidt, and F. Switzer

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Boiler Enclosure Definition/Purge Times. J. Franks (chair), G. Gilman, D. King, J.

O’Rourke, J. Parker, and A. Zadiraka.

8. New Business.

9. Next Meeting.

10. Adjourn.

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Attachment A: Previous Meeting Minutes

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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TECHNICAL COMMITTEE ON MULTIPLE BURNER BOILERS

NFPA 85 Pre-Draft Meeting Minutes

March 16, 2016 8:00 AM - 5:00 PM EDT NFPA Headquarters, Quincy, MA

Attendees:

Committee Members:

Michael Walz Burns & McDonnell Engineering Company, MO

Barry Basile Babcock Power, Inc., MA

Denise Beach FM Global, MA

Frank Bennett NRG Energy, MD

John Bollinger Babcock & Wilcox Company, OH

David Dexter* The Dow Chemical Company, LA

Dale Dressel* Solutia, a subsidiary of Eastman Chemical Co., MO

Robert Eng* Mitsubishi Hitachi Power Systems Americas, Inc., NJ

Dale Evely Southern Company Services, Inc., AL

Joseph Fehr Sega, Inc., KS

G.F. (Jerry) Gilman SIS-Tech, OH

W. Scott Matz* Schneider Electric/Invensys, TX

John O’Rourke General Electric/ALSTOM Power Inc., CT

Alan Robertson Sargent & Lundy, LLC, IL

Jimmie Schexnayder* Entergy Corporation, LA

Celso Schmidt Forney Corporation, TX

Franklin Switzer* S-afe, Inc., NY

Peter Willse XL Global Asset Protection Services, CT

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Henry Wong AECOM, NJ

Harold Yates Boiler Systems Consulting, LLC, MI

Allan Zadiraka* OH

Joseph Bittinger American Electric Power Corporation, OH

Ronald Fleming ABB Incorporated, OH

Steven Graf* Emerson Process Management, PA

Roger Lesaca* Mitsubishi Hitachi Power Systems, NJ

Daniel May Burns & McDonnell Engineering Company, MO

John Stevens HF Controls Corporation, TX

James Walawender* Black & Veatch Corporation, KS

Donald Zissa* SIS-Tech, TX

Laura Montville, Staff Liaison National Fire Protection Association, MA

Guests:

Masaaki Kinoshita Mitsubishi Hitachi Power Systems, Japan

Edward Lightbourn Smart Burn, LLC, WI

*Participated by teleconference

1. Call to Order. Michael Walz called the meeting to order at 8:00 a.m. and welcomed all committee members and guests. With agreement from the committee, the agenda was modified to address task group reports before the draft definitions and interlock guidelines.

2. Introductions. Committee members and guests introduced themselves and identified their affiliation.

3. Staff Updates. Laura Montville gave a presentation covering the anticipated Fall 2018 revision cycle schedule and an overview of the NFPA regulations.

4. Task Group Reports.

Design Pressures. B. Smith (chair), D. Evely, J. Frazier, K. Gamble, D. King, J. Lehman, H. Wong, and A. Zadiraka

o Formed to review structural requirements for duct work; determine if the 35 in. limitation needs to be reviewed to reflect current designs and practices; determine if the fan requirement, based on “cold, dense air”, is realistic or should be based on

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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typical ambient conditions; determine if requirements should be added to address positive pressure units that may be subjected to negative pressure when fuel valves close quickly on an MFT; and review the use of test block capability and design pressure for consistency.

o There has been some recent email communication among the members of the task group and the group will continue to discuss this topic in the coming weeks.

Plasma Arc Igniters. S. Yates (chair), B. Smith, K. Gamble, S. Matz, E. Lightbourn, M. Kinoshita, and J. Eibl

o Formed to review igniter requirements in chapters 4 and 6 to determine what revisions, if any, would need to be made to recognize the application of plasma arc igniters and to provide guidance in classifying plasma arc ignitors.

o This task group met on March 15 to review the technology, and identified the characteristics of plasma arc (PICS) and concentrated flame (CF) igniters. PICS/CF are engineered assemblies, not individual components joined as a system, and that this new equipment assembly will need to be addressed separately by the code based on differences from other burner systems. Language will be drafted and submitted as Public Input.

Valve Leak Testing. J. Gilman (chair), S. Matz, P. Cannon, C. Schmidt, and F. Switzer

o Formed to review the tightness test and the leak test requirements for oil and gas systems to identify the purpose of each test and determine if both are appropriate and applicable to current practices.

o Chairman Walz clarified that the task of the group is to consider the test required annually and the test required after a trip, and determine if revisions to the code are needed. The task group was asked to consider requirements that can be easily automated. The task group will meet to discuss possible Public Input.

Boiler Enclosure Definition/Purge Times. J. Franks (chair), G. Gilman, D. King, J. O’Rourke, J. Parker, and A. Zadiraka.

o Formed to review and create recommendations concerning the length of purge times and purge rates relative to the size of the unit.

o The task group chair reported that NFPA 85 requires 5 minute purge times, but new systems require that purge times be calculated from the enclosure volume, and almost all exceed 5 minutes. Manufacturers use varying methods to calculate enclosure volume. The task group will continue to discuss this topic.

5. Draft definitions and guidelines developed by the Correlating Committee and Fundamentals Committee. Joseph Fehr presented the work of the Correlating Committee and the Fundamentals Technical Committee. These committees have identified terms that are not defined within the document and have asked the other Technical Committees to review and consider replacement with defined terms. The MBB Committee reviewed usage of the several terms (interlock, trip, permissive, interlock system, trip device, trip system, system of interlocks, interlock function,

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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interlock device, normal shutdown, abnormal shutdown, emergency shutdown, emergency trip, and emergency condition) throughout Chapter 6 and the associated Annex material. Proposed revisions were developed, which will be submitted as Public Input before the closing date of January 5, 2017. See attachment for proposed revisions.

6. New Business. No new business was discussed.

7. Old Business. At the Second Draft meeting in 2014, the committee discussed deleting Annex B (Supervised Manual Systems) for the next edition of the code and wanted to contact chemical and petroleum industry groups such as American Chemistry Council, Center for Chemical Process Safety, and API to advise them of the upcoming change. Dale Dressel reported that he asked the chair of the American Chemistry Council and Center for Chemical Process Safety to let members know about this. He will follow up to determine if there is any feedback before the next meeting and Laura Montville will see if former NFPA staff received any responses.

8. Next Meeting. The committee discussed possible dates and locations for the First Draft meeting. It has been tentatively scheduled for February 7-8, 2017 with preferred locations of Phoenix, San Diego, or Atlanta and will be coordinated with the SBB and the HRS committees.

9. Adjournment. The meeting adjourned at 3:00 p.m.

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Proposed Revisions

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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The MBB committee will propose the following changes in Chapter 6 and Annex A.6:

Change “interlock system” to “interlocks” in 6.4.1, 6.4.1.1.2, 6.4.1.1.3, 6.4.1.1.15, Figure

6.4.1.2.1, Table 6.4.1.2.1(a), A.6.4.1.2.1,

Change “interlock system” to “boiler interlocks” in 6.4.1.1.4

Change “trip devices” to “trips” in 6.4.1.1.9

Delete 6.4.1.1.13, because it is now covered by 4.5.4 and 4.5.5 as of the 2015 edition

Change “trip systems” to “trips” in 6.4.1.1.14 Exception No. 1

Delete the heading of 6.4.1.2.1, “Interlock System”. The other subsections under 6.4.1.2 do not

have headings.

Change “system of interlocks” to “interlocks” in 6.4.1.2.1

Change “master fuel trip system” to “master fuel trip” in Block 2b of Table 6.4.1.2.1(a)

Change “master fuel trip logic” to “master fuel trip” in Blocks 3 through 13 of Table 6.4.1.2.1(a)

Change “fuel gas burner header” to “burner gas header” in Block 13a of Table 6.5.1.2.1(a), for

consistency with figure 6.4.1.2.1

Review “tripping/shutdown” in Block 13d of Table 6.5.1.2.1(a)

Change “taken out of service in an abnormal shutdown” to “tripped” in block 3a.3 and block

3b.3 of Table 6.4.1.2.1(c)

Delete 6.4.1.2.4.3 (A)

Change “emergency shutdown” to “master fuel trip” in 6.4.1.2.4.3 (B) and (C) and

A.6.4.1.2.4.3(B)

Change “an interlock system is” to “interlocks are” in 6.4.1.2.6.3 and 6.4.1.2.7.3

Change the title of 6.4.1.2.9: “Trips and Interlocks for Individual Pulverizer Subsystem on Direct-

Fired Furnace Interlocks.”

Delete “so that trips are initiated” and “conditions” from 6.4.1.2.9.1

Change “permissive sequential interlockings” to “interlocks” in 6.4.1.2.9.3

Change the title of 6.4.1.2.10: “Interlocks and Trips for Reburn Fuel Interlocks.”

Change the title of 6.4.1.2.11: “Interlocks and Trips for Selective Catalytic Reduction (SCR)

Interlocks.”

Change the title of 6.4.1.2.12: “Interlocks and Trips for Duct Burner Interlocks.”

Change the title of 6.4.1.2.13: “Interlocks and Trips for Flue Gas Path Auxiliary System

Interlocks.”

Delete “in the interlock system” from 6.4.2.1

Change “to complete interlock functions” to “for the interlocks” in 6.4.2.1.20.1

Change “an interlock scheme” to “the interlocks” in 6.4.2.1.20.2

Change “trip interlock” to “trip” in 6.5.2.1.2, 6.5.2.1.3

Change “manual emergency fuel shutoff valve” to “manual fuel shutoff valve” in 6.6.3.1.3

Change “an overhaul” to “maintenance” and change “interlock system” to “Burner Management

System” in 6.6.5.2.1.1(14), 6.7.5.2.1.1(15), and 6.8.5.2.1.1(12)

Change “permissive conditions in the unit purge system” to “purge requirements” in

6.6.5.2.1.3(B)(5) and 6.7.5.2.1.3(B)(6)

Delete “Emergency Shutdown – ” from the title of 6.6.5.2.5, 6.7.5.2.5, and 6.8.5.2.5

Delete Section 6.6.5.2.5.1, 6.7.5.2.5.1, and 6.8.5.2.5.1.

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Delete “fuel” from two places in 6.6.5.2.5.2(B)(1): “a low fuel gas pressure trip” and “this shall

cause a fuel gas fuel trip”

Change 6.6.5.2.5.3, 6.7.5.2.5.3, and 6.8.5.2.5.3(2) to “boiler control system, burner management

system, or interlocks system.”

Change “emergency conditions” to “conditions” in 6.6.5.2.5.4, 6.7.5.2.5.4, and 6.8.5.2.5.4

Change “emergency shutdown” to “fuel trip” in the title of 6.6.5.2.14

Change “manual emergency shutoff valve” to “manual shutoff valve” and change “fire” to “an

emergency” in 6.7.3.1.3 to align with the change in 6.6.3.1.3

Change “emergency” to “trip” in 6.7.3.2.6

Delete “fuel” in 6.7.5.2.5.2: “this shall cause an fuel oil fuel trip”

Change “emergency trip” to “master fuel trip” in 6.7.5.2.5.4(F)

Consider re-titling 6.7.5.3: “Emergency Conditions Not Requiring Shutdown or Trip”

Change “emergency trip” to “trip” in 6.8.2.1 Exception

Delete “and trips” from 6.8.5.2.5.2(B)(6)

Change “emergency shutoff” to “shutoff” in 6.8.5.2.5.4

Delete “This trip is interlocked through flame supervisory equipment” from A.6.4.1.2.1 because

it is restating the obvious and does not contribute to the understanding of the concept.

Change A.6.4.1.2.11: “NFPA 69 requires that for an interlocked system concentrations of this

type be held below 60 percent of the LEL in a system controlled by interlocks, which in this case

is 9.6 percent. (See 5.7.2.5 and 5.7.2.7 8.3.1 of NFPA 69.)” Chapter 8 of NFPA 69 covers

Combustible Concentration Reduction.

Change A.6.4.2.1: “possible future conversion of these alarms to automatic trips in the interlock

system.”

Change “emergency shutdown” to “trip” in A.6.4.2.1

Delete A.6.4.2.1.6. This should have been deleted with 6.4.2.1.6 in the last revision cycle- the

text was moved to 4.11.1.4 and A.4.11.1.4. An errata has been submitted to correct the 2015

edition.

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Attachment B: Committee Roster

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Address List No PhoneMultiple Burner Boilers BCS-MBB

Boiler Combustion System Hazards

Laura E. Moreno01/25/2017

BCS-MBB

Michael A. Walz

ChairBurns & McDonnell Engineering Company1306 State Route JFatette, MO 65248Alternate: Daniel R. May

SE 10/3/2002BCS-MBB

Barry J. Basile

PrincipalBabcock Power, Inc.5 Neponset StreetWorcester, MA 01606-2714Alternate: Thomas J. Murphy

M 10/18/2011

BCS-MBB

Denise Beach

PrincipalFM Global1151 Boston-Providence TurnpikePO Box 9102Norwood, MA 02062-9102

I 08/17/2015BCS-MBB

Frank J. Bennett

PrincipalNRG Energy8301 Professional Place, Suite 230Landover, MD 20785

U 7/16/2003

BCS-MBB

John E. Bollinger

PrincipalBabcock & Wilcox Company20 South Van Buren AvenueBarberton, OH 44203-0351

M 10/1/1996BCS-MBB

David E. Dexter

PrincipalThe Dow Chemical CompanyPO Box 50Hahnville, LA 70057

U 10/29/2012

BCS-MBB

Dale E. Dressel

PrincipalSolutia, a subsidiary of Eastman Chemical Company575 Maryville Centre Drive, 2SPO Box 66760St. Louis, MO 63166-6760

U 4/26/1988BCS-MBB

John J. Eibl

PrincipalThe Chemours Company Inc.412 Fontaine DriveFranklin, TN 37064-0715

U 04/01/1994

BCS-MBB

Robert F. Eng

PrincipalMitsubishi Hitachi Power Systems Americas, Inc.645 Martinsville RoadBasking Ridge, NJ 07920Alternate: Roger Lesaca

M 10/27/2005BCS-MBB

Dale P. Evely

PrincipalSouthern Company Services, Inc.42 Inverness Center Parkway(Bin B463)Birmingham, AL 35242-4809Alternate: Steven T. Riviere

U 10/10/1998

BCS-MBB

Joseph E. Fehr

PrincipalSega, Inc.16041 FosterPO Box 1000Overland Park, KS 66085

SE 03/03/2014BCS-MBB

Kenneth Joe Frazier

PrincipalSalt River ProjectCoronado Generating StationPO Box 850, Mail Station NGS010Page, AZ 86040Alternate: Cyrus Allison

U 1/16/1998

BCS-MBB

Richard Kimball

PrincipalHF Controls Corporation1624 West Crosby Road, Suite 124Carrollton, TX 75006Alternate: John A. Stevens

M 7/17/1998BCS-MBB

David W. King

PrincipalAmerican Electric Power Corporation1 Riverside PlazaColumbus, OH 43215Alternate: Joseph E. Bittinger, Jr.

U 10/28/2008

1NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

Page 12 of 261

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Address List No PhoneMultiple Burner Boilers BCS-MBB

Boiler Combustion System Hazards

Laura E. Moreno01/25/2017

BCS-MBB

Daniel J. Lee

PrincipalABB Incorporated29801 Euclid AvenueWickliffe, OH 44092-1832Alternate: Ronald J. Fleming

M 1/1/1990BCS-MBB

Edward Lightbourn

PrincipalSmartBurn LLC579 D'Onofrio DriveMadison, WI 53711

M 08/03/2016

BCS-MBB

W. Scott Matz

PrincipalSchneider Electric/Invensys10900 Equity DriveHouston, TX 77041Alternate: Carlos Santos, Jr.

M 1/1/1993BCS-MBB

John P. O'Rourke

PrincipalGeneral Electric/ALSTOM Power Inc.175 Addison RoadWindsor, CT 06095-0500

M 1/1/1990

BCS-MBB

Roy Reeves

PrincipalEmerson Process Management200 Beta DrivePittsburgh, PA 15238-2918Alternate: Steven V. Graf

M 08/11/2014BCS-MBB

Alan R. Robertson

PrincipalSargent & Lundy, LLC55 East Monroe StreetChicago, IL 60603-5821

SE 08/17/2015

BCS-MBB

Jimmie J. Schexnayder

PrincipalEntergy Corporation1213 West 4th StreetKaplan, LA 70548Alternate: Ronald Rispoli

U 10/27/2005BCS-MBB

Celso G. Schmidt

PrincipalForney Corporation3405 Wiley Post RoadCarrollton, TX 75006

M 7/26/2007

BCS-MBB

Bill L. Smith, Jr.

PrincipalExothermic Engineering, LLC20424 Missouri City RoadLiberty, MO 64068Alternate: Jack T. Lehman

SE 3/1/2011BCS-MBB

Franklin R. Switzer, Jr.

PrincipalS-afe, Inc.85 Denison Parkway E #201Corning, NY 14830-2726

SE 7/16/2003

BCS-MBB

James P. Walawender

PrincipalBlack & Veatch Corporation11401 Lamar AvenueOverland Park, KS 66211-1508Alternate: Karen Whitehead

SE 03/03/2014BCS-MBB

Peter J. Willse

PrincipalXL Catlin Property Risk Engineering/GAP100 Constitution Plaza, 12th FloorHartford, CT 06103Alternate: James E. Franks

I 1/1/1989

BCS-MBB

Henry K. Wong

PrincipalAECOM/URS Corporation E&C510 Carnegie CenterPrinceton, NJ 08543

SE 1/1/1990BCS-MBB

Harold R. Yates

PrincipalBoiler Systems Consulting, LLC1165 Maple Leaf DriveRochester Hills, MI 48309-3716

SE 10/1/1996

2NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

Page 13 of 261

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Address List No PhoneMultiple Burner Boilers BCS-MBB

Boiler Combustion System Hazards

Laura E. Moreno01/25/2017

BCS-MBB

Donald Zissa

Voting AlternateSIS-TECH12621 Featherwood, Suite 120Houston, TX 77034-4905

SE 08/17/2015BCS-MBB

Cyrus Allison

AlternateSalt River Project1521 N Project DrTempe, AZ 52025Principal: Kenneth Joe Frazier

U 04/05/2016

BCS-MBB

Joseph E. Bittinger, Jr.

AlternateAmerican Electric Power Corporation1 Riverside PlazaColumbus, OH 43147Principal: David W. King

U 08/09/2012BCS-MBB

Ronald J. Fleming

AlternateABB Incorporated29801 Euclid AvenueWickliffe, OH 44092Principal: Daniel J. Lee

M 10/10/1998

BCS-MBB

James E. Franks

AlternateGlobal Asset Protection Services, LLC855 Dogwood RoadSomerville, TN 38068Principal: Peter J. Willse

I 8/2/2010BCS-MBB

Steven V. Graf

AlternateEmerson Process ManagementPower & Water Solutions200 Beta DrivePittsburgh, PA 15238-2918Principal: Roy Reeves

M 08/11/2014

BCS-MBB

Jack T. Lehman

AlternateExothermic Engineering LLC28809 100th AvenueColumbus, NE 68601Principal: Bill L. Smith, Jr.

SE 10/29/2012BCS-MBB

Roger Lesaca

AlternateMitsubishi Hitachi Power Systems Americas, Inc.645 Martinsville RoadBasking Ridge, NJ 07920Principal: Robert F. Eng

M 10/29/2012

BCS-MBB

Daniel R. May

AlternateBurns & McDonnell Engineering Company9400 Ward ParkwayPO Box 419173Kansas City, MO 64141-6173Principal: Michael A. Walz

SE 10/27/2009BCS-MBB

Thomas J. Murphy

AlternateBabcock Power, Inc.5 Neponset StreetWorcester, MA 01615-0040Principal: Barry J. Basile

M 07/29/2013

BCS-MBB

Ronald Rispoli

AlternateEntergy Corporation2414 West 5th StreetRussellville, AR 72801-5541Principal: Jimmie J. Schexnayder

U 10/27/2005BCS-MBB

Steven T. Riviere

AlternateSouthern Company Services, Inc.241 Ralph McGill Boulevard, BIN-10160Atlanta, GA 30308Principal: Dale P. Evely

U 7/23/2008

BCS-MBB

Carlos Santos, Jr.

AlternateSchneider Electric/Invensys10900 Equity DriveHouston, TX 77041Principal: W. Scott Matz

M 10/27/2009BCS-MBB

John A. Stevens

AlternateHF Controls Corporation1624 West Crosby Road, #124Carrollton, TX 75006Principal: Richard Kimball

M 07/28/2006

3NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Address List No PhoneMultiple Burner Boilers BCS-MBB

Boiler Combustion System Hazards

Laura E. Moreno01/25/2017

BCS-MBB

Karen Whitehead

AlternateBlack & Veatch Corporation11401 Lamar AvenueOverland Park, KS 66211Principal: James P. Walawender

SE 08/03/2016BCS-MBB

Laura E. Moreno

Staff LiaisonNational Fire Protection Association1 Batterymarch ParkQuincy, MA 02169-7471

1/6/2015

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Attachment C: F2018 Revision Cycle Schedule

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Fall 2018 Revision Cycle

Process Stage Process Step Dates for TCDates for TC

with CC

Public InputStage (First Draft)

Public Input Closing Date* 1/05/2017 1/05/2017

Final Date for TC First Draft Meeting 6/15/2017 3/16/2017

Posting of First Draft and TC Ballot 8/03/2017 4/27/2017

Final date for Receipt of TC First Draft ballot 8/24/2017 5/18/2017

Final date for Receipt of TC First Draft ballot - recirc 8/31/2017 5/25/2017

Posting of First Draft for CC Meeting 6/01/2017

Final date for CC First Draft Meeting 7/13/2017

Posting of First Draft and CC Ballot 8/03/2017

Final date for Receipt of CC First Draft ballot 8/24/2017

Final date for Receipt of CC First Draft ballot - recirc 8/31/2017

Post First Draft Report for Public Comment 9/07/2017 9/07/2017

Comment Stage(Second Draft)

Public Comment Closing Date* 11/16/2017 11/16/2017

Notice Published on Consent Standards (Standards that received no Comments)Note: Date varies and determined via TC ballot.

Appeal Closing Date for Consent Standards (Standards that received no Comments)

Final date for TC Second Draft Meeting 5/17/2018 2/08/2018

Posting of Second Draft and TC Ballot 6/28/2018 3/22/2018

Final date for Receipt of TC Second Draft ballot 7/19/2018 4/12/2018

Final date for receipt of TC Second Draft ballot - recirc 7/26/2018 4/19/2018

Posting of Second Draft for CC Meeting 4/26/2018

Final date for CC Second Draft Meeting 6/07/2018

Posting of Second Draft for CC Ballot 6/28/2018

Final date for Receipt of CC Second Draft ballot 7/19/2018

Final date for Receipt of CC Second Draft ballot - recirc 7/26/2018

Post Second Draft Report for NITMAM Review 8/02/2018 8/02/2018

Tech SessionPreparation (&

Issuance)

Notice of Intent to Make a Motion (NITMAM) Closing Date 8/30/2018 8/30/2018

Posting of Certified Amending Motions (CAMs) and Consent Standards 10/11/2018 10/11/2018

Appeal Closing Date for Consent Standards 10/26/2018 10/26/2018

SC Issuance Date for Consent Standards 11/05/2018 11/05/2018

Tech Session Association Meeting for Standards with CAMs

Appeals andIssuance

Appeal Closing Date for Standards with CAMs

SC Issuance Date for Standards with CAMs

TC = Technical Committee or PanelCC = Correlating Committee

As of 8/30/2016

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Attachment D: Review of Fundamentals Technical Committee actions

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First Revision No. 102-NFPA 85-2017 [ Section No. 1.1.2 ]

1.1.2

This code covers strength of the structure, operation and maintenance procedures, combustion and draftcontrol equipment, safety interlocks, alarms, trips, and other related controls that are essential to safeequipment operation.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 09:44:28 EST 2017

Committee Statement

Committee Statement: To align with the interlock definitions included in Chapter 3. (FRs 103, 104, 105)

Response Message:

Public Input No. 22-NFPA 85-2016 [Section No. 1.1.2]

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Committee Input No. 135-NFPA 85-2017 [ Section No. 1.1.4 ]

1.1.4

Chapter 5, Single Burner Boilers, covers single burner boilers that fire the following fuels:

(1) Fuel Natural gas as defined in 3.3. 64 71 .10.

(2)

(3) Fuel oil as defined in 3.3.63.3

Fuel gas and fuel

(4) of Grades 2, 4, 5, or 6

(5) Gas and oil that are fired simultaneously for fuel transfer

(6) Fuel gas Gas and fuel oil that are fired simultaneously and continuously

(7) Non-commercial grade fuel gases

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 14:47:19 EST 2017

Committee Statement

CommitteeStatement:

The scope of Chapter 5 written in Chapter 1 needs to match the contents of the equipment specificchapter. The Fundamentals Committee will reconsider a revision to the Chapter 5 scope at theSecond Draft meeting, once additional language has been added to Chapter 5 by the SBBCommittee to cover the other fuels.

----

The SBB Committee wishes to amend the scope statement to define and address the use ofnon-commercial fuels in its chapter. Non-commercial fuels such as landfill gas, process off-gases,etc. are used in increasing single burner applications. The Technical Committee will continue to addmaterial to address specific concerns and requirements when using these types of fuels.

ResponseMessage:

Public Input No. 173-NFPA 85-2016 [Section No. 1.1.4]

* Other commercial grade fuel gas having a calorific value and characteristics similar to natural gas

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First Revision No. 108-NFPA 85-2017 [ Section No. 1.1.9.1 ]

1.1.9.1

Where solid fuel is fired simultaneously with other fuels (e.g., a solid fuel stoker fired in combination withfuel gas, fuel oil, or pulverized auxiliary fuel), additional controls and interlocks shall include those coveredin Chapters 5, 6, and 9.

Exception No. 1: The purge requirements of Chapters 5 and 6 shall not be required when the stoker isfiring and the boiler is on-line. In those cases, if no cooling air is being provided to the auxiliary burners, apurge of their associated air supply ducts shall be provided.

Exception No. 2: Where fuel oil or fuel gas is fired in a supervised manual system in accordance withChapter 5 , the excessive steam pressure interlock shall not be required.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:03:56 EST 2017

Committee Statement

CommitteeStatement:

The FUN Technical Committee decided that the STO and SBB Technical Committees shouldaddress these exceptions in their respective chapters.

ResponseMessage:

Public Input No. 23-NFPA 85-2016 [Section No. 1.1.9.1]

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Committee Input No. 101-NFPA 85-2017 [ Chapter 2 ]

Chapter 2 Referenced Publications

2.1 General.

The documents or portions thereof listed in this chapter are referenced within this code and shall beconsidered part of the requirements of this document.

2.2 NFPA Publications.

National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02169-7471.

NFPA 30, Flammable and Combustible Liquids Code, 2015 edition.

NFPA 31, Standard for the Installation of Oil-Burning Equipment, 2011 edition.

NFPA 54, National Fuel Gas Code, 2015 edition.

NFPA 56 Standard for Fire and Explosion Prevention During Cleaning and Purging of Flammable GasPiping Systems,2014 edition.

NFPA 68 Standard on Explosion Protection by Deflagration Venting,2013 edition.

NFPA 69, Standard on Explosion Prevention Systems, 2014 edition.

NFPA 70® , National Electrical Code®, 2014 edition.

2.3 Other Publications.

2.3.1 ASCE Publications.

American Society of Civil Engineers, 1801 Alexander Bell Drive, Reston, VA 20191-4400.

ASCE 7, Minimum Design Loads for Buildings and Other Structures, 2010.

2.3.2 ASME Publications.

American Society of Mechanical Engineers, Two Park Avenue, New York, NY 10016-5990.

ASME B31.1, Power Piping, 2012 2016 .

ASME B31.3, Process Piping, 2012 2016 .

2.3.3 ASTM Publications.

ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.

ASTM D388, Standard Classification of Coals by Rank, 2012 2015 .

ASTM D396, Standard Specification for Fuel Oils, 2012 2016 .

ASTM D409/D409M , Standard Test Method for Grindability of Coal by the Hardgrove-Machine Method,2012 2016 .

ASTM D1655, Standard Specification for Aviation Turbine Fuels, 2012 2016c .

ASTM D2880, Standard Specification for Gas Turbine Fuel Oils, 2003, reaffirmed 2010 2015 .

2.3.4 CGA Publications.

Compressed Gas Association, 14501 George Carter Way, Suite 103, Chantilly, VA 20151-2923 1788 .

ANSI/ CGA G-2.1/ANSI K61.1 , Safety Requirements for the Storage and Handling of AnhydrousAmmonia, 1999 2014

2.3.5 FCI Publications.

Fluid Controls Institute, 1300 Sumner Avenue, Cleveland, OH 44115.

ANSI/FCI 70-2, Control Valve Seat Leakage, 2006 2013 .

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2.3.6 Government Publications.

U.S. Government Printing Publishing Office, 732 North Capitol Street NW, Washington, DC20402 20401-0001 .

Title 29, Code of Federal Regulations, Part 1926.32, “General Safety and Health Provisions.”

2.3.7 IEC Publications.

International Electrotechnical Commission, 3, rue de Varembé, P.O. Box 131, CH-1211, Geneva 20,Switzerland.

IEC 61508, Functional Safety of Electrical/Electronic Programmable Electronic Safety-Related Systems,2010.

2.3.8 Military Specifications.

Department of Defense Single Stock Point, Document Automation and Production Service, Building 4/D,700 Robbins Avenue, Philadelphia, PA 19111-5094.

MIL-T-5624, Turbine Fuel, Aviation, Grade JP4, JP5, and JP5/JP8 ST, 1995.

2.3.9 Other Publications.

Merriam-Webster’s Collegiate Dictionary, 11th edition, Merriam-Webster, Inc., Springfield, MA, 2003.

2.4 References for Extracts in Mandatory Sections.

NFPA 13D, Standard for the Installation of Sprinkler Systems in One- and Two-Family Dwellings andManufactured Homes,2013 2016 edition.

NFPA 40, Standard for the Storage and Handling of Cellulose Nitrate Film,2011 2016 edition.

NFPA 72® , National Fire Alarm and Signaling Code,2013 2016 edition.

NFPA 850, Recommended Practice for Fire Protection for Electric Generating Plants and High VoltageDirect Current Converter Stations, 2015 edition.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Fri Jan 13 16:42:40 EST 2017

Committee Statement

CommitteeStatement:

The committee will review the referenced documents at the second draft meeting so that theywill have a more timely picture of what has been updated since the last edition was issued.

Public Input No. 241-NFPA 85-2017 [Section No. 2.3.3]

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First Revision No. 109-NFPA 85-2017 [ Section No. 3.3.25.3 ]

3.3.25.3 Manual Supervised Burner Management System.

A burner management system by which a furnace is purged and a burner is started, ignited, and stoppedmanually . Interlocks are included to ensure that the operation follows established, proper procedures. withsupervision by interlocks.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:06:14 EST 2017

Committee Statement

Committee Statement: To align with the definition of interlock revised by FR 103.

Response Message:

Public Input No. 24-NFPA 85-2016 [Section No. 3.3.25.3]

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First Revision No. 139-NFPA 85-2017 [ Section No. 3.3.63.2.1 ]

3.3.63.2.1 Pulverized Coal.

Coal that is reduced to fine particles.

A.3.63.2.1 Pulverized Coal is typically reduced to a size such that at least 50 percent can pass through a200-mesh (74 microns) sieve.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 15:45:27 EST 2017

Committee Statement

Committee Statement: The definition is revised to remove requirements per the Manual of Style.

Response Message:

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First Revision No. 136-NFPA 85-2017 [ Section No. 3.3.63.6 ]

3.3.63.6 3.1* Liquefied Petroleum Gas ( LP-Gas) .

A material that

Any material having a vapor pressure not exceeding that allowed for commercial propane that iscomposed predominantly of

any of

the following hydrocarbons , either by themselves (except propylene) or as mixtures

thereof

: propane, propylene,

n-butane, isobutane

butane (normal butane or isobutane) , and butylenes. [58 2017]

A.3.3.63.3.1 Liquefied Petroleum Gas (LP-Gas). In the pure state

propylene (Chemical Abstract Service 105-07- 01) has a vapor

pressure of 132.8 psig (915.72 kPa) at 70°F (21.1°C). The vapor

pressure of commercial propane (Chemical Abstract Service

74-98-6) at 70°F (21.1°C) is 124 psig (855 kPa). Although

commercial propane can contain some propylene, as in impurity,

propylene in the pure state does not meet the definition of

LP-Gas. Propylene in the pure state is commonly found in use

as an industrial fuel gas. (See NFPA 51.) [58 2017]

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 15:18:33 EST 2017

Committee Statement

CommitteeStatement:

The definition is updated to be consistent with the applicable NFPA code, and the definition isrelocated to be a subdefinition of Fuel Gas.

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First Revision No. 137-NFPA 85-2017 [ Section No. 3.3.63.9 ]

3.3.63.9 3.2* Natural Gas.

A gaseous fuel occurring in nature and consisting mostly of a mixture of organic compounds, normallymethane, material that is composed primarily of methane and that can contain minor quantities of ethane,propane, nitrogen, and butane. other components.

A.3.3.63.3.2

The calorific value of natural gases varies between about 700 Btu/ft 3 and 1500 Btu/ft 3 ( 26.1 MJ/m3 and

55.9 MJ/m3 (700 Btu/ft 3 and 1500 Btu/ft 3 ), the majority averaging 1000 Btu/ft 3 ( 37.3 MJ/m3

(1000 Btu/ft 3 ).

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 15:28:24 EST 2017

Committee Statement

CommitteeStatement:

The definition is updated to be consistent with NFPA 59A Liquefied Natural Gas, with someappropriate modification, and moved to be a subdefinition of Fuel Gas.

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First Revision No. 138-NFPA 85-2017 [ Section No. 3.3.63.10 ]

3.3.63.10 * Pulverized Fuel.

Solid fuel that is reduced to fine particles.

A.3.3.63.10 Pulverized fuel is typically reduced to a size such that at least 50 percent will pass through a200-mesh (74 microns) sieve.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 15:38:48 EST 2017

Committee Statement

Committee Statement: The definition is revised to remove requirements per the Manual of Style.

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First Revision No. 140-NFPA 85-2017 [ Section No. 3.3.64 ]

3.3.64 63.3 Fuel Gas (Gas Fuel).

Gaseous fuels defined as Natural Gas (see 3.3.63.9) or LP-Gas (see 3.3.63.6).

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 15:50:38 EST 2017

Committee Statement

Committee Statement: Fuel gas belongs as a subdefinition of Fuel.

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First Revision No. 110-NFPA 85-2017 [ Section No. 3.3.66 ]

3.3.66 Fuel Trip.

The automatic The total shutoff of a specific fuel as the result of an interlock or operator action .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:08:05 EST 2017

Committee Statement

CommitteeStatement:

This revision is based on the revised and new definitions for trip and interlock. Note that theoperator action is considered an interlock.

ResponseMessage:

Public Input No. 25-NFPA 85-2016 [Section No. 3.3.66]

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First Revision No. 111-NFPA 85-2017 [ Section No. 3.3.70 ]

3.3.70 Hardwired.

The method of interconnecting signals or interlocks or devices to a logic system or between logic systemsusing a dedicated interconnection for each individual signal. When the term hardwired is applied to the logicsystem itself, it refers to the method of using individual devices and interconnecting wiring to program andperform the logic functions without the use of software-based logic solvers.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:09:48 EST 2017

Committee Statement

CommitteeStatement:

This revision is based on the revised definition of interlocks. Interlocks will now be defined as"functions" rather than "devices."

ResponseMessage:

Public Input No. 26-NFPA 85-2016 [Section No. 3.3.70]

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First Revision No. 141-NFPA 85-2017 [ Sections 3.3.73.1, 3.3.73.2, 3.3.73.3 ]

Sections 3.3.73.1, 3.3.73.2, 3.3.73.3

3.3.73.1 * Class 1 Igniter.

An igniter that is applied to ignite the fuel input through the burner and to support ignition under any burnerlight-off or operating conditions. Its location and capacity are such that it will provide sufficient ignitionenergy , generally in excess of 10 percent of full load burner input, at its associated burner to raise anycredible combination of burner inputs of both fuel and air above the minimum ignition temperature.

3.3.73.2 * Class 2 Igniter.

An igniter that is applied to ignite the fuel input through the burner under prescribed light-off conditions. It isalso used to support ignition under low load or certain adverse operating conditions. The range of capacityof such igniters is generally 4 percent to 10 percent of full load burner fuel input.

3.3.73.3 * Class 3 Igniter.

A small igniter applied particularly to fuel gas and fuel oil burners to ignite the fuel input to the burner underprescribed light-off conditions. The capacity of such igniters generally does not exceed 4 percent of the fullload burner fuel

A.3.3.73.1 The heat input of a Class 1 Igniter is generally in excess of 10 percent of maximum burner heatinput.

A.3.3.73.2 The heat input of a Class 2 Igniter is generally 4 percent to 10 percent of maximum burner heatinput.

A.3.3.73.3 The heat input of a Class 3 Igniter generally does not exceed 4 percent of maximum burnerheat input.

Supplemental Information

File Name Description

FR_141_A.3.3.63.1-3.docx

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 17:08:41 EST 2017

Committee Statement

CommitteeStatement:

This revision removes the supplemental information from the igniter class definition, leaving theintended functional requirements intact, and relocates the supplemental information to theAnnex.

ResponseMessage:

Public Input No. 211-NFPA 85-2017 [New Section after A.3.3.33]

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Public Input No. 206-NFPA 85-2017 [Section No. 3.3.73.1]

Public Input No. 210-NFPA 85-2017 [New Section after A.3.3.33]

Public Input No. 208-NFPA 85-2017 [Section No. 3.3.73.3]

Public Input No. 209-NFPA 85-2017 [New Section after A.3.3.33]

Public Input No. 207-NFPA 85-2017 [Section No. 3.3.73.2]

Public Input No. 201-NFPA 85-2017 [Sections 3.3.73.1, 3.3.73.2, 3.3.73.3]

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Committee Input No. 143-NFPA 85-2017 [ New Section after 3.3.73.2 ]

3.3.73.3* Class 2 Special Igniter: An integrated burner-igniter system that utilizes a staged ignition systemwithin the burner. The primary igniter shall utilize oil or natural gas, or a plasma arc to ignite a portion of themain fuel stream which then provides ignition to the remainder of hte fuel stream. It is also used to supportignition under low load conditions where the main flame is proven.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 18:21:57 EST 2017

Committee Statement

CommitteeStatement:

The addition of these definitions relating to plasma arc igniters is contingent on action by the MBBCommittee.

---

Problem statement: Existing igniter systems are typically independent of the burner they areintended to ignite. A new technology is available whereby a portion of the main fuel stream is ignitedinternally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments inoperating methodology for proper function. A task group comprised of members from BCS-MBB hasstudied this technology. This paragraph, in conjunction with other proposed paragraphs, addressesthat new technology.

SUBSTANTIATION: The proposed code revisions will provide minimum safety requirements that canenable US coal fired power plants to respond to real time market conditions in a timely manner. Thetechnology is desirable as it reduces or eliminates the amount of premium fuel used to start a boiler.

The technology has been successfully applied outside the US with installations in over 1,000 coalfired boilers in both the plasma and oil igniter form, and is available from multiplesuppliers/manufacturers. These installations have helped determine the suitability of the technologyand gives confidence in its safety potential. To enhance user safety a new igniter classification (a"Special" derivative of the existing Class II) which requires usage under prescribed conditions only.

The key distinguishing characteristic between the igniter classes in NFPA 85 is the difference inigniter ability to tolerate process variations. Based on the igniter ability to function under difficultconditions, the implementation and the privileges of the igniter class vary, Class I can be used under'all credible' conditions (3.3.73.1) but Class II can be used under 'prescribed' conditions only(3.3.73.2)

The restrictions to prescribed conditions is also required due to the difficullty in igniter flame provingin some of these applications for the plasma arc style. The location of the igniter fllame inside theburner barrel, where it cannot be reliably sensed, requires the use of a proven main flame under'non-initial' start-up conditions for safe operation.

This revision will help avoid unsafe application of this new technology by providing clear and

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consistent minimum safety requirements.

ResponseMessage:

Public Input No. 157-NFPA 85-2016 [New Section after 3.3.73.2]

Public Input No. 158-NFPA 85-2016 [New Section after A.3.3.126]

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Committee Input No. 144-NFPA 85-2017 [ New Section after 3.3.73.4 ]

* Integrated Burner-Igniter System

An igniter integral to a staged ignition burner assembly, whereby a portion of the main fuel streamis raised to a temperature above its auto-ignition temperatureand this heated fuel then ignites theremainder of the main fuel stream as it enters the furnace.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 18:24:46 EST 2017

Committee Statement

CommitteeStatement:

The addition of these definitions relating to plasma arc igniters is contingent on action by the MBBCommittee.

---

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A newtechnology is available whereby a portion of the main fuel stream is ignited internally in the burnerbarrel using oil, gas or plasma. The technology necessitates adjustments in operations methodologyfor proper function. A task group comprised of members from BCS-MBB has studied this technology.This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that canenable US coal fired power plants to respond to real time market conditions in a timely manner. Thetechnology is desirable because it reduces, or eliminates, the amount of premium support fuel usedto warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coalfired boilers in both the plasma and oil igniter form; and is available from multiplesuppliers/manufacturers. These installations have helped determine the suitability of the technologyfor US plants and give confidence in its safety potential. To enhance user safety the system is beingproposed as a new igniter classification (a “Special” derivative of the existing Class II) which requiresthe usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is thedifference in igniter ability to tolerate process variations. Based on the igniter ability to function underdifficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class Ican be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed”(3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in

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some of these applications for the plasma igniters form. The location of the igniter flame inside theburner barrel, where it cannot be reliably sensed with existing flame proving technologies, requiresthe use of a proven main burner flame under non initial start-up conditions for safe operation.

This revision will help avoid unsafe application of this new technology by providing clear andconsistent minimum safety requirements.

ResponseMessage:

Public Input No. 159-NFPA 85-2016 [New Section after 3.3.73.4]

Public Input No. 160-NFPA 85-2016 [New Section after A.3.3.33]

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Committee Input No. 145-NFPA 85-2017 [ New Section after 3.3.73.4 ]

* Concentrated Flame IgntiterAn integrated burner-igniter system that utilizes either oil or gas to raise the pulveized coal stream to itsautoignition temperature.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 18:25:45 EST 2017

Committee Statement

CommitteeStatement:

The addition of these definitions relating to plasma arc igniters is contingent on action by the MBBCommittee.

---

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A newtechnology is available whereby a portion of the main fuel stream is ignited internally in the burnerbarrel using oil, gas or plasma. The technology necessitates adjustments in operations methodologyfor proper function. A task group comprised of members from BCS-MBB has studied this technology.This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that canenable US coal fired power plants to respond to real time market conditions in a timely manner. Thetechnology is desirable because it reduces, or eliminates, the amount of premium support fuel usedto warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coalfired boilers in both the plasma and oil igniter form; and is available from multiplesuppliers/manufacturers. These installations have helped determine the suitability of the technologyfor US plants and give confidence in its safety potential. To enhance user safety the system is beingproposed as a new igniter classification (a “Special” derivative of the existing Class II) which requiresthe usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is thedifference in igniter ability to tolerate process variations. Based on the igniter ability to function underdifficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class Ican be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed”(3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving insome of these applications for the plasma igniters form. The location of the igniter flame inside the

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burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requiresthe use of a proven main burner flame under non initial start-up conditions for safe operation.

This revision will help avoid unsafe application of this new technology by providing clear andconsistent minimum safety requirements.

ResponseMessage:

Public Input No. 161-NFPA 85-2016 [New Section after 3.3.73.4]

Public Input No. 162-NFPA 85-2016 [New Section after A.3.3.33]

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Committee Input No. 146-NFPA 85-2017 [ New Section after 3.3.73.4 ]

3.3.73.xx * Plasma Arc IgniterAn integrated burner-igniter system that utilizes high temperature ionized gas to rapidly fracture coalparticles and ignite volatiles, as part of an integrated burner-igniter system.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 18:26:58 EST 2017

Committee Statement

CommitteeStatement:

The addition of these definitions relating to plasma arc igniters is contingent on action by the MBBCommittee.

---

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A newtechnology is available whereby a portion of the main fuel stream is ignited internally in the burnerbarrel using oil, gas or plasma. The technology necessitates adjustments in operations methodologyfor proper function. A task group comprised of members from BCS-MBB has studied this technology.This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that canenable US coal fired power plants to respond to real time market conditions in a timely manner. Thetechnology is desirable because it reduces, or eliminates, the amount of premium support fuel usedto warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coalfired boilers in both the plasma and oil igniter form; and is available from multiplesuppliers/manufacturers. These installations have helped determine the suitability of the technologyfor US plants and give confidence in its safety potential. To enhance user safety the system is beingproposed as a new igniter classification (a “Special” derivative of the existing Class II) which requiresthe usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is thedifference in igniter ability to tolerate process variations. Based on the igniter ability to function underdifficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class Ican be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed”(3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving insome of these applications for the plasma igniters form. The location of the igniter flame inside the

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burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requiresthe use of a proven main burner flame under non initial start-up conditions for safe operation.

This revision will help avoid unsafe application of this new technology by providing clear andconsistent minimum safety requirements.

ResponseMessage:

Public Input No. 163-NFPA 85-2016 [New Section after 3.3.73.4]

Public Input No. 164-NFPA 85-2016 [New Section after A.3.3.33]

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First Revision No. 104-NFPA 85-2017 [ New Section after 3.3.76 ]

3.3.76.1 Permissive.

An interlock that functions only to allow initiation of the operation of equipment or a subsequent function.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 09:56:14 EST 2017

Committee Statement

CommitteeStatement:

The definition for permissive has been revised to better represent how the term is usedthroughout the document. Additional First Revisions have been made to make usage consistent.

Public Input No. 28-NFPA 85-2016 [New Section after 3.3.76]

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First Revision No. 105-NFPA 85-2017 [ New Section after 3.3.76 ]

3.3.76.2 Trip.

An interlock that shuts down equipment when a predefined set of conditions exists.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 09:57:23 EST 2017

Committee Statement

CommitteeStatement:

The definition for trip has been revised to better represent how the term is used throughout thedocument. Additional First Revisions have been made to make usage consistent.

ResponseMessage:

Public Input No. 29-NFPA 85-2016 [New Section after 3.3.76]

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First Revision No. 103-NFPA 85-2017 [ Section No. 3.3.76 ]

3.3.76 Interlock.

A device, or an arrangement of devices, in which function which prevents, limits, stops, or initiates theoperation of one part or one mechanism of the device or arrangement controls the operation of anotherpart of another mechanism equipment or a subsequent function.

A.3.3.76

An interlock can consist of a sensing function, a control function, and an output or a final control element. The interlock can be accomplished with the use of any combination of electrical devices, mechanicaldevices, or logic .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 09:50:32 EST 2017

Committee Statement

CommitteeStatement:

The definition for interlock has been revised to better represent how the term is used throughoutthe document. Additional First Revisions have been made to make usage consistent.

Public Input No. 27-NFPA 85-2016 [Section No. 3.3.76]

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First Revision No. 106-NFPA 85-2017 [ New Section after 3.3.93 ]

3.3.94 Permissive.

See 3.3.76.1.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:00:08 EST 2017

Committee Statement

CommitteeStatement:

The definition for permissive has been added (3.3.76.1) to better represent how the term is usedthroughout the document. Additional First Revisions have been made to make usage consistent.

ResponseMessage:

Public Input No. 30-NFPA 85-2016 [New Section after 3.3.93]

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First Revision No. 112-NFPA 85-2017 [ Section No. 3.3.119 ]

3.3.119 Shutdown.

3.3.119.1 Combustion Turbine Normal Shutdown.

The normal sequence of events that automatically provides successful shutdown of the combustion turbinewith no abnormal conditions in the combustion system.

3.3.119.2 Normal Shutdown.

Stopping burner operation by shutting off all fuel and ignition energy to the combustion equipment.

3.3.119.3 Safety Shutdown (Single Burner Boiler).

Stopping burner operation by shutting off all fuel and ignition energy to the furnace.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:28:29 EST 2017

Committee Statement

CommitteeStatement:

The definition for Combustion Turbine Normal Shutdown contains requirements, which areprohibited in definitions by the NFPA Manual of Style. Language should be added to Chapter 8 tomaintain the requirement for no abnormal conditions prior to establishing purge credit.

The definition for Normal Shutdown is redundant to requirements already included in theequipment-specific chapters where normal shutdown sequences are described in detail.

The Single Burner Boiler definition for Safety Shutdown describes a Master Fuel Trip, which isdefined. The SBB Technical Committee can submit Public Comments on this action as they deemnecessary.

ResponseMessage:

Public Input No. 31-NFPA 85-2016 [Section No. 3.3.119]

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First Revision No. 114-NFPA 85-2017 [ Section No. 3.3.127 ]

3.3.127 Transmitter.

Any device that converts process measurements from a sensor into a variable signal to be received by adisplay, control, or protective device interlock .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 11:51:28 EST 2017

Committee Statement

Committee Statement: This revision aligns with the revised definition for interlock (FR 103).

Response Message:

Public Input No. 32-NFPA 85-2016 [Section No. 3.3.127]

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First Revision No. 107-NFPA 85-2017 [ New Section after 3.3.128 ]

3.3.129 Trip.

See 3.3.76.2.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:01:17 EST 2017

Committee Statement

CommitteeStatement:

The definition for trip has been added (3.3.76.2) to better represent how the term is usedthroughout the document. Additional First Revisions have been made to make usage consistent.

ResponseMessage:

Public Input No. 33-NFPA 85-2016 [New Section after 3.3.128]

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First Revision No. 113-NFPA 85-2017 [ Section No. 3.3.132.8 ]

3.3.132.8 * Safety Shutoff Valve (Safety Trip Valve).

A An automatic fast-closing valve that automatically shuts off the gaseous or liquid fuel supply in responseto a normal, emergency, or safety shutdown signal. shutdown or trip signal.

A.3.3.132.8 The actua on values and  me of ac on of the ini a on devices should be tuned to the furnace and

equipment on which they are installed.  The  me required for closing the valve should be selected to minimize the

possibility of equipment damage due to closing forces and hydraulic shock associated with rapid closure of large‐

diameter valves.  Subject specific chapters must be consulted to determine if a specific  me frame for valve closure

is required.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 10:45:16 EST 2017

Committee Statement

CommitteeStatement:

The types of shutdown signals were removed to be consistent with FR 105 which defines trip,and FR 112 that removes the definition of safety shutdown.

Annex material was added to clarify the term fast-closing and to signal to the user of the codethat other chapters should be referenced for specific closing speeds.

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Committee Input No. 153-NFPA 85-2017 [ New Section after 4.1 ]

A task group will be created at the end of this cycle to look at common requirements that can potentially bemoved to Chapter 4 in the next cycle. The Fundamentals Committee will be looking for Task Groupvolunteers from all BCS Committees.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 14:19:42 EST 2017

Committee Statement

CommitteeStatement:

A task group will be created at the end of this cycle to look at common requirements that canpotentially be moved to Chapter 4 in the next cycle. The Fundamentals Committee will be lookingfor Task Group volunteers from all BCS Committees.

ResponseMessage:

Public Input No. 172-NFPA 85-2016 [New Section after 4.1]

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First Revision No. 115-NFPA 85-2017 [ Section No. 4.2.4 ]

4.2.4

The interlock system and protective devices shall interlocks and associated devices shall be tested jointlyby the organization responsible for the system design and by those who operate and operate or maintainsuch a system and devices .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 11:53:23 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the revised definition for interlock (FR 103). Interlock system waspreviously undefined.

ResponseMessage:

Public Input No. 35-NFPA 85-2016 [Section No. 4.2.4]

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Committee Input No. 154-NFPA 85-2017 [ New Section after 4.3.2 ]

4.3.3* The owner or fuel provider shall specify the lowest Autoignition Temperature (AIT) for all fuels firedin the boiler and/or combustion system over the range of the expected operating conditions taking intoconsideration fuel composition, pressure and oxygen concentration.

A.4.3.3 Autoignition temperatures for various materials can be found in Table 4.4.2 of 2017 NFPA 497,Recommended Practice for the Classification of Flammable Liquids, Gases, or Vapors and of Hazardous(Classified) Locations for Electrical Installations in Chemical Process Areas. The value of autoignitiontemperature depends on the method of testing. The data provided NFPA 497 was developed usinginternationally accepted test methods. If a particular material is not included in this document, the dataobtained in a similar apparatus described by ASTM E659, Standard Test Method for AutoignitionTemperature of Liquid Chemicals, can be used.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 14:36:18 EST 2017

Committee Statement

CommitteeStatement:

There are numerous instances in Chapter 8 as well as in Chapter 6 that reference AutoignitionTemperature (AIT).

Natural gas is usually a mixture of various gases, with the primary component being methane. Asearch of the internet for “the Auto-ignition Temperature of Natural gas” gave the AIT of natural gas(methane) to be 580°C. NFPA 497 did not specify an AIT for natural gas but gave 600°C formethane. Additionally, many HRSG’s are in refinery service that can use “refinery” gas in thecombustion turbine and/or the duct burner where the AIT can vary depending on the blend.

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Committee Input No. 116-NFPA 85-2017 [ Section No. 4.3.2 ]

4.3.2*

The integration of the various components, including boiler or HRSG, burner, fuel and air supply equipment,controls, interlocks and safety and associated devices, operator and maintenance functions, andcommunication and training, shall be the responsibility of the owner and the operating company.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 11:55:14 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the revised definition for interlock (FR 103). Safety devices areundefined.

Public Input No. 37-NFPA 85-2016 [Section No. 4.3.2]

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First Revision No. 117-NFPA 85-2017 [ Section No. 4.5.5 ]

4.5.5

Interlock devices shall Interlocks shall be permitted to be temporarily removed from service in accordancewith the following:

(1) Removal of the interlock shall be authorized by a competent person and documented in accordancewith operating procedures.

(2) Alternate means shall be substituted to supervise this the interlock function in accordance withoperating procedures.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 11:56:46 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the revised definition for interlock (FR 103). Interlock devices areundefined.

Response Message:

Public Input No. 38-NFPA 85-2016 [Section No. 4.5.5]

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Committee Input No. 148-NFPA 85-2017 [ Section No. 4.7.7 ]

4.7.7* Ignition Subsystem.

The ignition subsystem shall meet the requirements of 4.7.7.1 through 4.7.7.13.

4.7.7.1

The ignition subsystem shall be sized and arranged to ignite the main burner input within the limitation ofthe igniter classification as follows:

(1) It shall be verified through testing that the igniters furnished meet the requirements of the classspecified in the design.

(2) Igniters shall be designated as Class 1, Class 2, or Class 3 as defined in 3.3.73.1, 3.3.73.2, and3.3.73.3 and as verified by test.

4.7.7.2

Class 1 igniters shall be permitted to be used as Class 2 or Class 3 igniters. Class 2 igniters shall bepermitted to be used as Class 3 igniters.

4.7.7.3

Where Class 2 igniters are used, the burner shall be operated under controlled conditions to limit thepotential for abnormal operation, as well as to limit the charge of fuel in the event that ignition does notoccur during light-off.

4.7.7.4

Class 2 igniters shall not be used to ignite the main fuel under uncontrolled or abnormal conditions.

4.7.7.5

Where Class 3 igniters are used, the igniter shall be turned off as a part of the burner light-off procedurewhen the time trial for ignition of the main burner has expired, to ensure that the main flame is notdependent on ignition support from the igniter.

4.7.7.6

Class 2 igniters shall not be used to extend the turndown range but shall be permitted to be used tosupport ignition under low-load or adverse operating conditions.

4.7.7.7

Class 3 igniters shall not be used to support ignition or to extend the burner turndown range.

4.7.7.8

Except for periods when the main burner is being scavenged, Class 3 special igniters shall not be usedunless supervision of the individual main burner flame is provided.

4.7.7.9*

Where Class 1 and Class 2 igniters are used, the tests described in 6.6.3.2.2, 6.7.3.2.2, and 6.8.3.2.2shall also be performed with the ignition subsystem in service to verify that the igniters furnished meet therequirements of the class specified in the design.

4.7.7.10

Tests shall be performed to determine transient limits in the ignition air and fuel supplies or in the main airand fuel supplies that do not extinguish the igniter flame or reduce the igniter's ability to perform itsintended function or adversely affect other burners and igniters in operation.

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4.7.7.11

Igniters shall be permanently installed under the following conditions:

(1) They shall be supervised to verify that the requirements of 4.7.7.1 and 4.7.7.2 are met.

(2) This supervision shall include igniter capacity and individual igniter flame monitoring.

(3) The capacity shall be measured by igniter header pressure as a minimum.

(4) On single burner boilers, igniters shall not require supervision of igniter capacity.

4.7.7.12

The ignition equipment shall be located in an environment free of excessive heat and accessible formaintenance.

4.7.7.13

All igniter safety shutoff valves shall be located to minimize the volume of fuel that is downstream of thevalve in the individual igniter fuel lines or that could flow by gravity into the combustion chamber after anemergency shutdown or a burner shutdown.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 09:46:00 EST 2017

Committee Statement

CommitteeStatement:

The submitter of PI 133 has raised an important issue that illustrated differing interpretations ofthe material and allowances in 4.7.7 as a whole. A Task Group has been formed to review thissection and submit Public Comments.

ResponseMessage:

Public Input No. 133-NFPA 85-2016 [Section No. 4.7.7.6]

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First Revision No. 147-NFPA 85-2017 [ Section No. 4.7.7.1 ]

4.7.7.1

The ignition subsystem shall be sized and arranged to ignite the main burner input within the limitation ofthe igniter classification as follows:

(1) It shall be verified through testing that the igniters furnished meet the requirements of the classspecified in the design.

(2) Igniters shall be designated as Class 1, Class 2, Class 3 or Class 3 Special as defined in 3.3.73.1,3.3.73.2, and 3.3.73.3 and 3.3.73.4 and as verified by test.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 09:04:22 EST 2017

Committee Statement

CommitteeStatement:

4.7.7.1(2) as currently written would not allow the use of a "Class 3 Special Igniter" as a validIgnition Subsystem, although later in the paragraph (4.7.7.8) restrictions/conditions are given forthe use of a Class 3 Special Igniter.

ResponseMessage:

Public Input No. 195-NFPA 85-2017 [Section No. 4.7.7.1]

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Committee Input No. 142-NFPA 85-2017 [ Section No. 4.7.7.10 ]

4.7.7.10 *

Tests shall be performed to determine transient limits in the ignition air and fuel supplies or in the main airand fuel supplies that do not extinguish the igniter flame or reduce the igniter's ability to perform its intendedfunction or adversely affect other burners and igniters in operation.

A.4.7.7.10 The Class 1 igniter design, and associated test plan, should address all credible combinationsof main burner inputs via first stating the high and low limits of those burner inputs, and then testing allcredible combinations of those burner input limits, including at least:

(1) Range of ultimate and proximate analyses of fuels to be fired

(2) Range of heat input from burner minimum to burner maximum

(3) Range of pulverized fuel product fineness entering the burners

(4) Range of coal/air (primary air) temperature entering the burner nozzle from the coal conduit

(5) Range of secondary air temperature

(6) Range of burner stoichiometric ratio, or burner air-to-fuel ratio

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 17:56:18 EST 2017

Committee Statement

CommitteeStatement:

Currently, there is no guidance on what type of tests need to be performed to verify the igniterclassification. This CI is to provides a starting point to review the issue. Public Comments areencouraged.

ResponseMessage:

Public Input No. 202-NFPA 85-2017 [New Section after A.3.3.33]

Public Input No. 212-NFPA 85-2017 [New Section after A.3.3.33]

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First Revision No. 118-NFPA 85-2017 [ Section No. 4.7.7.13 ]

4.7.7.13

All igniter safety shutoff valves shall be located to minimize the volume of fuel that is downstream of thevalve in the individual igniter fuel lines or that could flow by gravity into the combustion chamber after anemergency shutdown or a burner shutdown.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 11:57:57 EST 2017

Committee Statement

Committee Statement: This is a concern for any type of shutdown, not just an emergency or burner shutdown.

Response Message:

Public Input No. 39-NFPA 85-2016 [Section No. 4.7.7.13]

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First Revision No. 155-NFPA 85-2017 [ New Section after 4.10.1.1 ]

4.10.1.2 Overpressure Protection.

4.10.1.2.1

Overpressure protection shall be provided in either of the following cases:

(1) When the supply pressure exceeds the pressure rating of any downstream component

(2) When the failure of a single upstream line regulator or service pressure regulator results in a supplypressure exceeding the pressure rating of any downstream component

4.10.1.2.2

Overpressure protection shall be provided by any one of the following:

(1) A series regulator in combination with a line regulator or service pressure regulator

(2) A monitoring regulator installed in combination with a line regulator or service pressure regulator

(3)* A full-capacity pressure relief valve

(4) An overpressure cutoff device, such as a slam-shut valve or a high-pressure switch in combinationwith an adequately rated shutoff valve

4.10.1.2.3

When a relief valve is used to comply with 4.10.1.2.1 , the relief valve shall be a full-capacity relieftype.

4.10.1.2.4

Token relief valves and internal token relief valves shall not be permitted to be used as the onlyoverpressure protection devices.

4.10.1.2. 5 * Setpoint of the Overpressure Protection Device.

The overpressure protection device shall be set to provide a maximum downstream pressure as follows:

(1) When the rated pressure of any component is less than 12 psi (83 kPa), the set point of theoverpressure protection device shall not exceed 150 percent of the rated pressure of the lowest ratedcomponent.

(2) When the rated pressure of any component is equal to or greater than 12 psi (83 kPa) but less than 60psi (414 kPa), the set point of the overpressure protection device shall not exceed 6 psi (41 kPa) above therated pressure of the lowest rated component.

(3) When the rated pressure of any component is equal to or greater than 60 psi (414 kPa), the set point ofthe overpressure protection device shall not exceed 110 percent of the rated pressure of the lowest ratedcomponent.

A.4.10.1.2.2 (3 )

Upon upstream pressure regulation failure, a full-capacity pressure relief valve (versus token relief valves)will limit the downstream pressure. Token relief valves only provide minimum pressure relief in cases whereambient temperatures increase the pressure inside the gas piping, which can occur during shutdownperiods, or relieves small increases of pressure due to high lockup pressures that occur during a shutdown.

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A.4.10.1.2.5 The pressure limits in this section are consistent with 49 CFR Part 192.201,

Required Capacity of Pressure Relieving and Limiting Stations

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 15:09:02 EST 2017

Committee Statement

CommitteeStatement:

Overpressure protection is a common element in multiple subject chapters, therefore theFundamentals committee is moving it forward to Chapter 4. In addition, detail was added to clarifyapplication of overpressure protection and methods to achieve it.

ResponseMessage:

Public Input No. 150-NFPA 85-2016 [New Section after 4.10.2]

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First Revision No. 119-NFPA 85-2017 [ Section No. 4.11.1 ]

4.11.1 Interlock System Interlocks .

4.11.1.1

The basic requirement of an interlock system for a boiler or combustion system shall accomplish thefollowing interlocks shall :

(1) Protect personnel from injury

(2) Protect equipment from damage

(3) Protect operation by limiting actions to a prescribed operating sequence or by initiating a trip deviceswhen approaching an out-of-range or unstable operating condition

4.11.1.2*

Additional automatic trips interlocks shall be permitted.

4.11.1.3

Fuel-specific interlocks shall be provided for each design basis fuel.

4.11.1.4*

Operating personnel shall be made aware of the limitations of the interlock system interlocks .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 12:02:51 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the updated and new definitions for interlock and trip. Interlocksystems are undefined.

ResponseMessage:

Public Input No. 40-NFPA 85-2016 [Section No. 4.11.1]

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First Revision No. 120-NFPA 85-2017 [ Section No. 4.11.4 ]

4.11.4

The burner management system interlock interlocks and alarm functions shall alarms shall be initiated byone or more of the following:

(1) One switch or transmitter dedicated to the burner management system

(2) Voting logic derived from two or more switches or transmitters

4.11.4.1 (a)

When multiple transmitters are used in the burner management system, such signals shall be permitted tobe shared with other control systems for control purposes.

4.11.4.2 (b) *

When signals from multiple switches or transmitters are provided to initiate interlock interlocks or alarmfunctions alarms , those signals shall be monitored in comparison to each other by divergence or other faultdiagnostic alarms.

4.11.4.3 (c)

When signals from multiple switches or transmitters are provided to initiate interlock interlocks or alarmfunctions alarms , the provided signals shall be generated by individual sensing devices connected toseparate process taps.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 12:08:08 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the revised definition of interlock (FR 103).

The section was restructured because there was confusion about how they were to be applied.4.11.4.1 through 4.11.4.3 apply to the second list item under 4.11.4.

ResponseMessage:

Public Input No. 34-NFPA 85-2016 [Section No. 4.11.4]

Public Input No. 135-NFPA 85-2016 [Section No. 4.11.4.1]

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First Revision No. 121-NFPA 85-2017 [ Section No. 4.11.8.2 ]

4.11.8.2

The burner management safety functions system shall include but shall not be limited to purge interlocksand timing, mandatory safety shutdowns, trial timing for ignition, and all required interlocks and flamemonitoring.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 12:10:33 EST 2017

Committee Statement

CommitteeStatement:

Safety functions were undefined, and there was some confusion around the shall/shall notlanguage. This revision clarifies what is intended for the independent burner managementsystem.

ResponseMessage:

Public Input No. 41-NFPA 85-2016 [Section No. 4.11.8.2]

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First Revision No. 122-NFPA 85-2017 [ Section No. 4.11.9 ]

4.11.9 Momentary Closing of Fuel Valves.

4.11.9.1

Logic sequences or devices intended to cause a safety shutdown, once initiated, shall cause a burner orA burner trip, fuel trip, or master fuel trip , as applicable, and shall require operator action prior to resumingoperation of the affected burner(s).

4.11.9.2 *

No logic sequence or device shall be permitted that allows momentary full closing and subsequentinadvertent reopening of the main or ignition fuel valves.

A.4.11.9.2 This is not meant to apply to partial stroke testing of fuel valves.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 12:29:13 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the new definition of trip (FR 105). It also removes the unenforceableterm "momentary" and clarifies the application of 4.11.9.2 with annex material.

ResponseMessage:

Public Input No. 42-NFPA 85-2016 [Section No. 4.11.9]

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First Revision No. 123-NFPA 85-2017 [ Section No. 4.11.11 ]

4.11.11 Documentation.

Documentation shall be provided to the owner and the operator indicating that all safety devices and logicmeet the the Burner Management System meets the requirements of the application.

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Committee Statement

CommitteeStatement:

Safety devices are undefined. Safety devices and logic are all part of the burnermanagement system.

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First Revision No. 124-NFPA 85-2017 [ Section No. 4.12.1 ]

4.12.1 Functional Requirements.

The basic requirements of any flame monitoring and tripping system shall be as follows:

(1) Combustion instability situations shall be brought to the attention of the operator for remedial action.

(2) An emergency shutdown A trip of the involved equipment shall be automatically initiated upondetection of serious combustion problems that will lead to the accumulation of unburned fuel.

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Committee Statement

Committee Statement: This revision aligns with the new definition for trip created by FR 105.

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First Revision No. 150-NFPA 85-2017 [ Section No. 4.12.2 ]

4.12.2 System Objectives.

4.12.2.1

System objectives shall be developed and documented that include those requirements that arespecifically related to the combustion conditions typical for particular combustion chamber configurations,burner or firing systems, and fuel characteristics.

4.12.2.2

Such objectives shall be consistent with the individual manufacturer's design philosophy.

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Committee Statement

CommitteeStatement:

The revision has added a requirement to document the objectives to make this sectionenforceable.

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First Revision No. 125-NFPA 85-2017 [ Sections 4.13.2.1, 4.13.2.2 ]

Sections 4.13.2.1, 4.13.2.2

4.13.2.1*

Except as noted in 4.13.2.2 , under no circumstances shall airflow demand Airflow demand shall not beless than the minimum purge rate established by the designer.

4.13.2.2

For single burner boilers, airflow demand shall not be reduced below the low limit of the fuel-burningsystem as determined by the burner manufacturer and verified by operating test.

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Submitter Full Name: Laura Montville

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Submittal Date: Tue Jan 17 12:44:11 EST 2017

Committee Statement

CommitteeStatement:

To better organize the document, this exception should be addressed by SBB in Chapter5.

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First Revision No. 126-NFPA 85-2017 [ Sections 4.13.3.3.1, 4.13.3.3.2 ]

Sections 4.13.3.3.1, 4.13.3.3.2

4.13.3.3.1

Except as noted in 4.13.3.3.2 , automatic Automatic control of the fuel input(s) shall not be permittedunless the airflow is maintained in automatic control.

4.13.3.3.2

For HRSGs designed and operated in accordance with Chapter 8 , automatic control of fuel inputs shallbe permitted without automatic control of airflow.

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Submitter Full Name: Laura Montville

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Submittal Date: Tue Jan 17 13:48:37 EST 2017

Committee Statement

CommitteeStatement:

To better organize the document, this exception should be addressed by HRS in Chapter8.

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First Revision No. 127-NFPA 85-2017 [ Section No. 4.13.3.5 ]

4.13.3.5

The combustion control system shall not reduce the fuel feed to a pulverizer below the minimum feed rateestablished by the pulverizer manufacturer for the manufacturer's specified design fuel.

4.13.3.5.1

For fuels with ignition characteristics different from those of the manufacturer's design fuel, the combustioncontrol system shall not reduce the fuel feed rate below the value that ensures stable and self-sustainingcombustion at the burners served by the pulverizer.

4.13.3.5.2

The minimum feed rate for fuels not conforming to the fuel specifications used by the manufacturer in thedesign of the pulverizer system shall be determined by operational tests.

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Submittal Date: Tue Jan 17 13:51:29 EST 2017

Committee Statement

CommitteeStatement:

To better organize the document, the FUN TC has proposed that this topic should beaddressed by MBB in Chapter 6.

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Public Input No. 47-NFPA 85-2016 [Section No. 4.13.3.5]

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First Revision No. 128-NFPA 85-2017 [ Section No. 4.14 ]

4.14 Power Supplies.

Precautions shall be taken to ensure the availability of a failure-free power supply (electric or pneumatic) toall control and safety devices burner management system components .

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Submitter Full Name: Laura Montville

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Submittal Date: Tue Jan 17 13:53:08 EST 2017

Committee Statement

Committee Statement: Safety devices are undefined. This revision clarifies the applicability of the requirement.

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First Revision No. 129-NFPA 85-2017 [ Section No. 4.15.1 ]

4.15.1

Except as noted in 4.15.1.1 and 4.15.1.2 , continuous Continuous trend display of steam flow rate,feedwater flow rate, total fuel flow rate, and total airflow rate as a percentage of the maximum unit load,drum level or waterwall flow as applicable , final steam temperature, main steam pressure, and furnace orcombustion chamber draft shall be simultaneously available at the operating location.

4.15.1.1 *

For single burner boilers, continuous trend display of operating parameters critical to operation shall beprovided.

4.15.1.2

For HRSGs, continuous trend display requirements are specified in 8.7.2.3 .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

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Submittal Date: Tue Jan 17 13:55:11 EST 2017

Committee Statement

CommitteeStatement:

To better organize the document, these exceptions should be addressed by SBB in Chapter 5and by HRS in Chapter 8, including the associated Annex material.

Waterwall flow was added because not all boilers covered will have a drum level.

ResponseMessage:

Public Input No. 49-NFPA 85-2016 [Section No. 4.15.1]

Public Input No. 55-NFPA 85-2016 [Section No. A.4.15.1.1]

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First Revision No. 130-NFPA 85-2017 [ Section No. A.1.2.1 ]

A.1.2.1

Combustion explosions involve several considerations. The basic cause of uncontrolled fires or combustionexplosions is the ignition of an accumulated combustible mixture within the confined space of a furnace, aHRSG, or a pulverizer or the associated passes, ducts, and fans that convey the gases of combustion tothe stack.

A dangerous combustible mixture within the boiler, HRSG, or pulverizer enclosure consists of theaccumulation of an excessive quantity of combustibles mixed with air in proportions that result in rapid oruncontrolled combustion when an ignition source is supplied. An explosion can result from ignition of thisaccumulation if the quantity of combustible mixture and the proportion of air to fuel are such that anexplosive force is created within the enclosure. The magnitude and the intensity of the explosion depend onboth the relative quantity of combustibles that has accumulated and the proportion of air that mixes with thecombustibles at the moment of ignition. Explosions, including “puffs,” are the result of improper operatingprocedures by personnel, improper design of equipment or control systems, or malfunction of theequipment or control system.

Numerous conditions can arise in connection with the operation of a system that produce explosiveconditions. The most common of these are as follows:

(1) An interruption of the fuel or air supply or ignition energy sufficient to result in momentary loss offlames, followed by restoration and delayed reignition of an accumulation

(2) Fuel leakage into an idle combustion chamber and the ignition of the accumulation by a spark or othersource of ignition

(3) Repeated unsuccessful attempts to light off without appropriate purging, resulting in the accumulationof an explosive mixture

(4) The accumulation of an explosive mixture of fuel and air as a result of loss of flame or incompletecombustion and the ignition of the accumulation by a spark or other ignition source, such as couldoccur when an attempt is made to relight a burner(s)

(5) Purging with an airflow that is too high, which stirs up smoldering combustible materials

The listed conditions favorable to an explosion are typical examples, and an examination of numerousreports of explosions suggests that the occurrence of small explosions, puffs, or near misses has been farmore frequent than usually is recognized. It is believed that improved instrumentation, safety interlocks andprotective associated devices, proper operating sequences, and a clearer understanding of the problem byboth designers and operators can greatly reduce the risks and actual incidence of explosions.

In a boiler or a HRSG, upset conditions or control malfunction can lead to an air-fuel mixture that couldresult in a flameout followed by reignition after a combustible air-fuel ratio has been re-established.

Dead pockets might exist in a pulverized fuel system or in a boiler or HRSG enclosure or other parts of theunit, where combustible mixtures can accumulate under upset conditions. These accumulations could ignitewith explosive force in the presence of an ignition source.

Furnace or HRSG implosions involve another set of considerations. An implosion is the result of theoccurrence of excessively low gas side pressure, which causes equipment damage. Two conditions thathave caused implosions follow:

(1) A maloperation of the equipment that regulates the gas flow, including air supply and flue gasremoval, resulting in exposure to excessive induced draft fan head capability

(2) The rapid decay of gas temperatures and pressure resulting from either a rapid reduction in fuel inputor a master fuel trip

A combination of the two listed conditions has resulted in severe implosion incidents.

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Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

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State:

Zip:

Submittal Date: Tue Jan 17 14:07:21 EST 2017

Committee Statement

Committee Statement: This revision aligns with the updated definition of interlock.

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First Revision No. 131-NFPA 85-2017 [ Section No. A.3.3.25 ]

A.3.3.25 Burner Management System.

The burner management system can include the following functions as specified in this code: interlocksystem interlocks , fuel trip system, master fuel trip system, master fuel trip relay, flame monitoring andtripping systems, ignition subsystem, main burner subsystem, warm-up burner subsystem, bed temperaturesubsystem, and duct burner system.

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Submitter Full Name: Laura Montville

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Submittal Date: Tue Jan 17 14:08:38 EST 2017

Committee Statement

CommitteeStatement:

This revision aligns with the revised definition for interlock (FR 103). Interlock system waspreviously undefined.

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Public Input No. 51-NFPA 85-2016 [Section No. A.3.3.25]

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First Revision No. 132-NFPA 85-2017 [ Section No. A.4.4.1.1 ]

A.4.4.1.1

An example of an inspection and maintenance schedule is as follows:

(1) Daily: flame failure detection system, low water level cutout, and alarm

(2) Weekly: igniter and burner operation

(3) Monthly: fan and airflow interlocks interlock device(s) , fuel safety shutoff valves for leakage, highsteam pressure interlock device(s) , fuel pressure and temperature interlocks interlock device(s) forfuel oil, high and low fuel pressure interlocks interlock device(s) , and fuel gas strainer and drip leg

(4) Semiannually: burner components; flame failure system components; piping, wiring, and connectionsof all interlocks and interlock devices and shutoff valves; calibration of instrumentation andcombustion control system

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Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

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Submittal Date: Tue Jan 17 14:10:06 EST 2017

Committee Statement

CommitteeStatement:

The definition of interlock revised by FR 103 indicates that interlocks are functions. The intentof this section is to inspect physical components.

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First Revision No. 133-NFPA 85-2017 [ Section No. A.4.4.1.3 ]

A.4.4.1.3

When a system includes a built-in test mechanism that bypasses any safety device, it should beinterlocked interlock, the test mechanism should be designed to prevent operation of the system while thedevice is in the test mode, unless operation procedures specifically address this device or it is listed for thatpurpose.

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

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Submittal Date: Tue Jan 17 14:14:23 EST 2017

Committee Statement

Committee Statement: Safety devices are not defined. This revision aligns with the revised definition of interlock.

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First Revision No. 151-NFPA 85-2017 [ Section No. A.4.11.7 ]

A.4.11.7

Logic systems include, among others, programmable logic controllers (PLCs), digital processing units(DPUs process automation controllers (PACs ), and and distributed control systems (DCSs).

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Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

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Submittal Date: Wed Jan 18 12:38:44 EST 2017

Committee Statement

CommitteeStatement:

The term "digital processing units (DPUs)" is an old term that is rarely used and is not foundanywhere else in NFPA 85. PACs have come on the market over the last decade or so and are asort of a cross between PLCs and DCSs. This change to the Annex text would better reflect thecurrently available system technologies that might be utilized to implement burner managementsystems.

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Public Input No. 114-NFPA 85-2016 [Section No. A.4.11.7]

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First Revision No. 134-NFPA 85-2017 [ Section No. A.4.13 ]

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A.4.13

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Users of this code are encouraged to use judgment in the application of the following guidelines for allprocess and safety functions contained in a distributed control system.

(1) For data transmission, the following should be considered:

(2) Every input should be sampled at intervals of no more than 1 second. Every output should beupdated at intervals of no more than 1 second.

(3) For protective actions, the system should be able to convert a changed input sensor value to acompleted output control action in 250 milliseconds or less.

(4) Changes in displayed data or status should be displayed within 5 seconds.

(5) Data acquisition and transmission systems should be protected from noise pickup andelectrical interference.

(6) In redundant systems, the data links should be protected from common mode failures. Wherepracticable, redundant data links should be routed on separate paths to protect against physicaldamage that disables both data links.

(7) For hardware, the following should be considered:

(8) The hardware selected should have adequate processor capacity to perform all the functionsrequired for start-up sequencing, normal operation alarming, monitoring, and shutdown of thecontrolled equipment. Capacity also should be available for data storage and sorting; thiscapacity can be permitted to be located in a separate processor.

(9) Selection should take into consideration the requirements for reliability, maintainability, andelectrical classification.

(10) The hardware should provide for automatic tracking between automatic and manual functionsto allow for immediate seamless transfer.

(11) The hardware should be capable of stable dynamic control.

(12) The hardware should be capable of thorough self-diagnosis.

(13) Consideration should be given to all levels and types of electrical interference that can betolerated by the hardware without compromising its reliability or effectiveness.

(14) Fail-safe operation should be obtained through a thorough and complete analysis of eachcontrol loop and by providing for a failure of that loop (i.e., valve/actuator) to cause a fail-safeposition.

(15) For software, the following should be considered:

(16) The software package should be designed to include all logic to provide a safe and reliablecontrol system. When the software calls for the operation of a

field safety device

(a) final control element , a feedback signal should be provided to prove that the requestedoperation has taken place, and an alarm should be actuated if the action is not confirmed in aspecified amount of time.

(b) The software package should be checked to ensure that no unintended codes or commandsare present (e.g., viruses or test breaks). The software package should be tested and practicedbefore being loaded into the plant site computers or processors.

(c) The software system should be protected from inadvertent actions by operators and should betamperproof.

(d) Written procedures should specify the functions that can and cannot be accessed by theoperator and those functions that require additional authorization for access.

(e) The software should be permitted to provide for authorized on-line changes of the timers andset points, provided the safety of the operating equipment is not compromised.

(f) The software should implement and enhance the self-diagnostic hardware.

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Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 17 14:17:49 EST 2017

Committee Statement

Committee Statement: Safety device is undefined and final control element is a generally understood term.

Response Message:

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Committee Input No. 152-NFPA 85-2017 [ Chapter K ]

Annex K Informational References

K.1 Referenced Publications.

The documents or portions thereof listed in this annex are referenced within the informational sections ofthis code and are not part of the requirements of this document unless also listed in Chapter 2 for otherreasons.

K.1.1 NFPA Publications.

National Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02169-7471.

NFPA 30, Flammable and Combustible Liquids Code, 2015 edition.

NFPA 31, Standard for the Installation of Oil-Burning Equipment, 2011 edition.

NFPA 51, Standard for the Design and Installation of Oxygen–Fuel Gas Systems for Welding, Cutting, andAllied Processes, 2013 edition.

NFPA 51B, Standard for Fire Prevention During Welding, Cutting, and Other Hot Work, 2014 edition.

NFPA 54, National Fuel Gas Code, 2015 edition.

NFPA 56, Standard for Fire and Explosion Prevention During Cleaning and Purging of Flammable GasPiping Systems, 2014 edition.

NFPA 58, Liquefied Petroleum Gas Code, 2014 edition.

NFPA 68, Standard on Explosion Protection by Deflagration Venting, 2013 edition.

NFPA 69, Standard on Explosion Prevention Systems, 2014 edition.

NFPA 70 ®, National Electrical Code ®, 2014 edition.

NFPA 77, Recommended Practice on Static Electricity, 2014 edition.

NFPA 85, Boiler and Combustion Systems Hazards Code, 2007 edition.

NFPA 85, Boiler and Combustion Systems Hazards Code, 2011 edition.

NFPA 241, Standard for Safeguarding Construction, Alteration, and Demolition Operations, 2013 edition.

NFPA 497, Recommended Practice for the Classification of Flammable Liquids, Gases, or Vapors and ofHazardous (Classified) Locations for Electrical Installations in Chemical Process Areas, 2012 edition.

NFPA 499, Recommended Practice for the Classification of Combustible Dusts and of Hazardous(Classified) Locations for Electrical Installations in Chemical Process Areas, 2013 edition.

NFPA 850, Recommended Practice for Fire Protection for Electric Generating Plants and High VoltageDirect Current Converter Stations, 2015 edition.

K.1.2 Other Publications.

K.1.2.1 ABMA Publications.

American Boiler Manufacturers Association, 8221 Old Courthouse Road, Suite 202 380 , Vienna, VA22182–3839 22182 .

ABMA 203, A Guide to Clean and Efficient Operation of Coal-Stoker-Fired Boilers, 2002.

ABMA 307, Combustion Control Guidelines for Single Burner Firetube and WatertubeIndustrial/Commercial/Institutional Boilers, 1999.

K.1.2.2 AlChE Publications.

American Institute of Chemical Engineers, 120 Wall Street, FL 23, New York, NY 10005-4020.

Guidelines for Hazard Evaluation Procedures, 2008.

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K.1.2.3 API Publications.

American Petroleum Institute, 1220 L Street, NW, Washington, DC 20005-4070.

API STD 620, Standard for Design and Construction of Large, Welded, Low-Pressure Storage Tanks,2009 2013 .

API STD 650, Standard for Welded Steel Tanks for Oil Storage, 2008 2013 .

API RP 500, Recommended Practice for Classification of Locations for Electrical Installations at PetroleumFacilities Classified as Class I, Division 1 and Division 2, 1998 (reaffirmed 2002) 2012 .

API RP 505, Recommended Practice for Classification of Locations for Electrical Installations at PetroleumFacilities Classified as Class I, Zone 0, Zone 1, and Zone 2, 1997 (reaffirmed 2002 2013 ).

API RP 2003, Recommended Practice for Protection Against Ignitions Arising Out of Static, Lightning, andStray Currents, 2008 2015 .

K.1.2.4 ASME Publications.

American Society of Mechanical Engineers, Two Park Avenue, New York, NY 10016-5990.

ASME Boiler and Pressure Vessel Code, 2007 2015 .

K.1.2.5 ASTM Publications.

ASTM International, 100 Barr Harbor Drive, P.O. Box C700, West Conshohocken, PA 19428-2959.

ASTM D409/D409M , Standard Test Method for Grindability of Coal by the Hardgrove-Machine Method,2012 2016 .

ASTM D396, Standard Specification for Fuel Oils, 2009 2016 .

ASTM E1226, Standard Test Method for Explosibility of Dust Clouds, 2010 2012a .

K.1.2.6 EEMUA Publications.

The Engineering Equipment and Material Users Association, 63 Mark Lane, London UK EC3R 7NQ.

EEMUA Publication 191, Alarm Systems — A Guide to Design, Management, and Procurement, 20072013 .

K.1.2.7 IEC Publications.

International Electrotechnical Commission, 3, rue de Varembé, P.O. Box 131, CH-1211 Geneva 20,Switzerland.

IEC 61511, Functional Safety — Safety Instrumented Systems for the Process Industry Sector, 2003.

K.1.2.8 ISA Publications.

International Society of Automation, 67 T. W. Alexander Drive, Research Triangle Park, NC 27709.

ANSI/ISA 18.2,Management of Alarm Systems for the Process Industries, 2009.

ANSI/ISA 77.41.01, Fossil Fuel Power Plant Boiler Combustion Controls, 2005 2015 .

ANSI/ISA 77.42.01, Fossil Fuel Power Plant Feedwater Control System — Drum Type, 1999(R2006 reaffirmed 2011 ).

ANSI/ISA 77.43.01, Fossil Fuel Power Plant Unit/Plant Demand Development — Drum Type, 2002(R2008) , 2014 .

ANSI/ISA 77.44.01, Fossil Fuel Power Plant — Steam Temperature Controls, 2007 (reaffirmed 2013) .

ANSI/ISA 84.00.01, Application of Safety Instrument Systems for the Process Industry, 2004.

ISA TR18.2.4, Enhanced and Advanced Alarm Methods, 2012

ISA TR18.2.5, Alarm System Monitoring, Assessment, and Auditing, 2012.

K.2 Informational References.

The following documents or portions thereof are listed here as informational resources only. They are not apart of the requirements of this document.

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K.2.1 Additional HRSG References.

The following documents provide additional information on iron fires.

Johnson, A. A., J. A. Von Franuhofer, and E. W. Jannett,“Combustion of Finned Steel Tubing During StressRelief Heat Treatment,” Journal of Heat Treating, Vol. 4, No. 3, June 1986, pp. 265–271.

McDonald, C. F., “The Potential Danger of Fire in Gas Turbine Heat Exchangers,” ASME 69-GT-38.

Theoclitus, G., “Heat Exchanger Fires and the Ignition of Solid Metals,” Journal of Engineering for GasTurbines and Power, Vol. 107, July 1985, pp. 607–612.

K.3 References for Extracts in Informational Sections.

NFPA 69, Standard on Explosion Prevention Systems, 2014 edition. .

Submitter Information Verification

Submitter Full Name: Laura Montville

Organization: [ Not Specified ]

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 18 13:56:24 EST 2017

Committee Statement

CommitteeStatement:

The committee will review the referenced documents at the second draft meeting so that theywill have a more timely picture of what has been updated since the last edition was issued.

ResponseMessage:

Public Input No. 242-NFPA 85-2017 [Section No. K.1.2.5]

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Attachment E: NFPA 85 Chapter 6 Public Input Report

NFPA 85 (BCS-MBB) Technical Committee on Multiple Burner Boilers First Draft Meeting Agenda February 7 - 8, 2017 - Tempe, AZ

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Public Input No. 100-NFPA 85-2016 [ Global Input ]

Replace "practicable" with "practical"

Statement of Problem and Substantiation for Public Input

Something is practicable if it can be done by any means, no matter how impractical. Practical is a word engineers use to allow judgment when making engineering decisions.

Submitter Information Verification

Submitter Full Name: Theodore Lemoff

Organization: TLemoff Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Wed Oct 05 09:52:10 EDT 2016

Copyright Assignment

I, Theodore Lemoff, hereby irrevocably grant and assign to the National Fire Protection Association (NFPA) all and full rights incopyright in this Public Input (including both the Proposed Change and the Statement of Problem and Substantiation). Iunderstand and intend that I acquire no rights, including rights as a joint author, in any publication of the NFPA in which thisPublic Input in this or another similar or derivative form is used. I hereby warrant that I am the author of this Public Input and that Ihave full power and authority to enter into this copyright assignment.

By checking this box I affirm that I am Theodore Lemoff, and I agree to be legally bound by the above Copyright Assignmentand the terms and conditions contained therein. I understand and intend that, by checking this box, I am creating an electronicsignature that will, upon my submission of this form, have the same legal force and effect as a handwritten signature

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Public Input No. 215-NFPA 85-2017 [ Global Input ]

All technical committees should review the proposed changes to the definitions of "trip," "interlock,"and "permissive," as well as the recommendations below:

Draft Definitions and Guidelines developed by the

NFPA 85 Correlating Committee and Fundamentals Committee

Draft definitions for interlock, permissive, and trip.

· Interlock: A function which prevents, limits, stops, or initiates the operation of equipment or a subsequentfunction.

o Annex language: An interlock can consist of a sensing function, a control function, and anoutput or a final control element. The interlock can be accomplished with the use of anycombination of electrical devices, mechanical devices, or logic.

· Permissive: An interlock that functions only to allow initiation of the operation of equipment or asubsequent function

· Trip: An interlock that shuts down equipment when a predefined set of conditions exists.

It was decided that permissive and trip should be subdefinitions under interlock, but they should also appear inalphabetical order with a reference back to the interlock section, similar to what is done for “coal” in 3.3.30.

Recommendations for other Chapters. The following recommendations have been developed for the use of“interlock” and related terms throughout the code:

· “Safety device”, “protective device”, “interlock device” and “safety interlock device” appear to besynonymous. The Fundamentals Committee suggests using "interlocks" or "interlocks and associated devices"as appropriate.

· “Safety function” is similar to the new definition of an interlock. The Fundamentals Committee suggestsusing the term interlock.

· “Master fuel trip device” is not defined in Chapter 3, and is only used in Chapter 7 and its Annex. If this isintentionally different from a master fuel trip relay, it should be defined in Chapter 3. Otherwise, it should bereplaced with “master fuel trip relay”.

· “Safety shutdown” is only used in Chapters 3, 4, and 5, and the Annex to Chapters 5 and 7. Forconsistency throughout the document, the Fundamentals Committee recommends replacement with “trip” or“master fuel trip”, as appropriate. The Fundamentals Committee will be removing the term from Chapters 3 and4.

· “Emergency shutdown” is used in Chapters 4, 6, 7, 8, and 10, and the Annex to Chapters 4, 6, and 7, aswell as Annex B. This appears to be the same as a safety shutdown, so the Committee recommendsreplacement with “trip” or “master fuel trip” as in the comment above. The Fundamentals Committee will beremoving the term from Chapter 4.

· “Abnormal shutdown” is only used twice, both times in Chapter 6. This appears to be synonymous with“trip” and for consistency, that term should be substituted.

· “Interlock system” is used in Chapters 4, 5, 6, 7, 8, and 9. The Fundamentals Committee will be removingthe term from Chapter 4 by replacing it with “interlocks” and recommends replacement in other chapters.

Statement of Problem and Substantiation for Public Input

To comply with the recommendations of the Fundamentals TC.

Submitter Information Verification

Submitter Full Name: Joseph Fehr

Organization: Sega, Inc.

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Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 04 15:10:04 EST 2017

Copyright Assignment

I, Joseph Fehr, hereby irrevocably grant and assign to the National Fire Protection Association (NFPA) all and full rights in copyright in this PublicInput (including both the Proposed Change and the Statement of Problem and Substantiation). I understand and intend that I acquire no rights,including rights as a joint author, in any publication of the NFPA in which this Public Input in this or another similar or derivative form is used. Ihereby warrant that I am the author of this Public Input and that I have full power and authority to enter into this copyright assignment.

By checking this box I affirm that I am Joseph Fehr, and I agree to be legally bound by the above Copyright Assignment and the terms andconditions contained therein. I understand and intend that, by checking this box, I am creating an electronic signature that will, upon mysubmission of this form, have the same legal force and effect as a handwritten signature

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Public Input No. 188-NFPA 85-2016 [ New Section after 6.3 ]

6.3.4.2* The ignition point in an integrated burner-igniter system shall be located within the burnerbarrel.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 191-NFPA 85-2016 [New Section after A.6.2.3] Explanatory Material

Submitter Information Verification

Submitter Full Name: Edward Lightbourn

Organization: SmartBurn LLC

Affilliation: Guodian Technologies USA, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Sat Dec 31 09:27:07 EST 2016

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Public Input No. 189-NFPA 85-2016 [ New Section after 6.3 ]

6.3.4.3 An integrated burner-igniter system shall incorporate successive ignition stages within theburner barrel.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Submitter Information Verification

Submitter Full Name: Edward Lightbourn

Organization: SmartBurn LLC

Affilliation: Guodian Technologies USA, LLC

Street Address:

City:

State:

Zip:

Submittal Date: Sat Dec 31 09:29:24 EST 2016

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Public Input No. 190-NFPA 85-2016 [ New Section after 6.3 ]

6.3.4.3.1* Where a plasma arc igniter is used in an integrated burner-igniter assembly, the igniterflame shall be proven by the main burner scanner.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 192-NFPA 85-2016 [New Section after A.6.2.3] Explanatory Material

Submitter Information Verification

Submitter Full Name: Edward Lightbourn

Organization: SmartBurn LLC

Affilliation: Guodian Technologies USA, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Sat Dec 31 09:30:43 EST 2016

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Public Input No. 165-NFPA 85-2016 [ New Section after 6.3.3.7 ]

TITLE OF NEW CONTENT 6.3.4 Integrated Burner-Igniter SystemsType your content here . 6.3.4 Integrated Burner-Igniter Systems: Integrated Burner-Igniter Systemsshall be permitted to be used in pulverized coal-fired multiple burner boilers.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 166-NFPA 85-2016 [New Section after 6.3.3.7]

Submitter Information Verification

Submitter Full Name: Harold Yates

Organization: Boiler Systems Consulting, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Thu Dec 22 15:00:58 EST 2016

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Public Input No. 166-NFPA 85-2016 [ New Section after 6.3.3.7 ]

Type your content here ... 6.3.4.1 An integrated burner-igniter system shall utilize either a concentratedflame igniter or a plasma arc igniter as the primary ignition source.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 165-NFPA 85-2016 [New Section after 6.3.3.7] Subsequent to PI 165

Public Input No. 167-NFPA 85-2016 [New Section after 6.3.3.7]

Submitter Information Verification

Submitter Full Name: Harold Yates

Organization: Boiler Systems Consulting, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Thu Dec 22 15:12:07 EST 2016

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Public Input No. 167-NFPA 85-2016 [ New Section after 6.3.3.7 ]

6.3.4.4 An integrated burner-igniter system shall be designed for a specific type or rank of coal.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 166-NFPA 85-2016 [New Section after 6.3.3.7] Subsequent paragraph

Public Input No. 168-NFPA 85-2016 [New Section after 6.3.3.7]

Submitter Information Verification

Submitter Full Name: Harold Yates

Organization: Boiler Systems Consulting, LLC

Street Address:

City:

State:

Zip:

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Submittal Date: Thu Dec 22 15:17:53 EST 2016

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Public Input No. 168-NFPA 85-2016 [ New Section after 6.3.3.7 ]

TITLE OF NEW CONTENT

Type your content here ...6.3.4.4.1* Any changes to the fuel being supplied shall require review of thedesign basis for the affected integrated burner-igniter system prior to implementation of the fuel change.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 167-NFPA 85-2016 [New Section after 6.3.3.7] supporting paragraph

Public Input No. 169-NFPA 85-2016 [New Section after A.6.2.3]

Submitter Information Verification

Submitter Full Name: Harold Yates

Organization: Boiler Systems Consulting, LLC

Street Address:

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City:

State:

Zip:

Submittal Date: Thu Dec 22 15:21:31 EST 2016

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Public Input No. 237-NFPA 85-2017 [ New Section after 6.3.3.7 ]

6.3.3.8

All safety shutoff valves shall be operationally tested at a minimum of once a year.

Statement of Problem and Substantiation for Public Input

Some companies are extending scheduled shutdowns beyond 1 year to 2, 3 and in some cases 5 years.

Submitter Information Verification

Submitter Full Name: Carlos Santos

Organization: Schneider Electric/Invensys

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 04 16:33:17 EST 2017

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Public Input No. 238-NFPA 85-2017 [ New Section after 6.3.3.7 ]

6.3.3.8.1

At facilities where more than one fuel is used, on fuel, at a time, shall be shutdown.

Statement of Problem and Substantiation for Public Input

Some companies are extending scheduled shutdowns beyond 1 year to 2, 3 and in some cases 5 years.

Submitter Information Verification

Submitter Full Name: Carlos Santos

Organization: Schneider Electric/Invensys

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 04 16:35:08 EST 2017

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Public Input No. 239-NFPA 85-2017 [ New Section after 6.3.3.7 ]

6.3.3.8.2

At facilities where more than one fuel is not used, on-line testing shall be permitted through the use ofparallel main safety shutoff valves or main safety shutoff bypass valves.

Statement of Problem and Substantiation for Public Input

Some companies are extending scheduled shutdowns beyond 1 year to 2, 3 and in some cases 5 years.

Submitter Information Verification

Submitter Full Name: Carlos Santos

Organization: Schneider Electric/Invensys

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 04 16:36:27 EST 2017

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Public Input No. 62-NFPA 85-2016 [ Section No. 6.4.1 ]

6.4.1 Interlock System Interlocks .

6.4.1.1 Functional Requirements.

6.4.1.1.1

The operation of any interlock that causes a trip shall be annunciated.

6.4.1.1.2

The interlock system interlocks shall be installed, adjusted, and tested to confirm design function andtiming.

6.4.1.1.2.1

The actuation values and time of action of the initiation devices shall be tuned to the furnace and equipmenton which they are installed.

6.4.1.1.2.2

After adjustment, each path and the complete system shall be tested to verify the adjustments.

6.4.1.1.3

Testing and maintenance shall be performed to keep the interlock system interlocks functioning asdesigned.

6.4.1.1.4

If a reburn system is employed, the reburn interlocks shall be integrated with the interlock boiler interlockssystem.

6.4.1.1.5

Interlocks associated exclusively with the reburn system shall trip only the reburn system and shall notgenerate a master fuel trip.

6.4.1.1.6

The starting procedure and operation shall be supervised to ensure that design operating parameters andsequences are used.

6.4.1.1.7

The minimum amount of equipment shall be tripped in the correct sequence when the safety of personnelor equipment is jeopardized.

6.4.1.1.8

The initiating cause of the trip shall be indicated, and no portion of the process shall be started until stableoperating conditions within design parameters are established.

6.4.1.1.9

The necessary trip devices trips shall be coordinated into an integrated system.

6.4.1.1.10

Where automatic equipment is not installed or in service to accomplish the intended function,instrumentation or alternative means to enable the operator to complete the operating sequence shall beprovided.

6.4.1.1.11

The design shall retain as much flexibility with respect to alternative modes of operation as is consistentwith operating procedures and parameters.

6.4.1.1.12

The capability for preventive maintenance shall be provided.

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6.4.1.1.13

The design shall not require any deliberate “defeating” of an interlock to start or operate equipment.Whenever a required interlock device is removed temporarily from service, it shall be noted in the log andannunciated. Other means shall be substituted to supervise this interlock function.

6.4.1.1. 14*

The mandatory master fuel trip–sensing elements and circuits shall be independent of all other controlelements and circuits.

Exception No. 1: Individual burner flame detectors also shall be permitted to be used for initiating masterfuel trip systems trips .

Exception No. 2: Signals from the boiler control system shall be permitted to be used for a master fueltrip, provided all the following conditions are met:

(1) These interlocks are hardwired into the burner management system.

(2) Tripping set points are protected from unauthorized changes.

(3) Any single component failure of these sensing elements and circuits does not prevent a mandatorymaster fuel trip.

6.4.1.1.15

Misoperation of the interlock system interlocks due to an interruption or restoration of the interlock energysupply shall be prevented.

6.4.1.2* Required Interlocks.

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6.4.1.2.1* Interlock System.

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Figure 6.4.1.2.1 and Table 6.4.1.2.1(a) through Table 6.4.1.2.1(c) show the minimum required system ofinterlocks that shall be provided for basic furnace protection for a multiple burner boiler operated inaccordance with this code.

Figure 6.4.1.2.1 Interlock System 1 Interlocks for a Multiple Burner Boiler.

Table 6.4.1.2.1(a) Interlock System for Interlocks for Multiple Burner Boiler

BlockNumber

Action

Block 1

Loss of an individual igniter flame shall cause the following actions:

(1) Close the individual igniter safety shutoff valve(s) and de-energize the spark(s).

(2) Open the vent valve (fuel gas ignition only).

(3) Signal the main flame protection system that the igniter flame has been lost.

Block 2a1High or low igniter fuel gas header pressure shall be interlocked to initiate the tripping of theigniter header and individual igniter safety shutoff valves and de-energize sparks.

Block 2a2Low igniter fuel oil header pressure shall be interlocked to initiate the tripping of the igniterheader and individual igniter safety shutoff valves and de-energize sparks.

Block 2bWhere fuel oil is used for ignition fuel with air or steam atomization, atomizing air or steampressure out of range shall trip the igniter header and individual igniter safety shutoff valvesand de-energize sparks.

Where direct electric igniters are used, blocks 1 and 2 shall not apply. However, the masterfuel trip

system

shall de-energize sparksand prevent re-energizinguntil all conditions forlight-off have beenre-established.

Blocks 3 through 13

These blocks represent conditions that initiate the tripping of all main andignition fuel supplies through a master fuel trip relay contact(s). The masterfuel trip relay(s) shall be of the type that stays tripped until the unit purgesystem interlock permits it to be reset. Whenever the master fuel trip relay(s)is operated, it shall trip all fuel header, burner, and igniter safety shutoff valvesand de-energize all sparks and all ignition devices within the unit and flue gaspath through master fuel trip relay contact(s).

Master fuel trip relay contacts shall also trip the fuel oil system circulating andrecirculating valves. If the design of the fuel oil supply system is such thatbackflow of fuel oil through the recirculating valve is inherently impossible orpositively prevented, this valve shall be permitted to be manually operatedand shall not be required to be interlocked to close automatically on a masterfuel trip.

The master fuel trip relay contacts shall also trip primary air fans orexhausters, coal feeders, pulverizers, and coal burner line shutoff valves, ortake equivalent functional action to stop coal delivery to burners.

The master fuel trip

logic

shall trip all fuel gas path auxiliary systemsthat introduce hazards through the additionof fuel, oxidizing agents, or ignitionsources.

Block 3The loss of all induced draft fans shall activate the master fueltrip relay.

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Block 4The loss of all forced draft fans shall activate the master fueltrip relay.

Block 5Low combustion airflow below the permitted limits shallactivate the master fuel trip relay.

Block 6 (See A.6.4.1.2.1.)High positive furnace pressure shall activate the master fueltrip relay. High negative furnace pressure shall activate themaster fuel trip relay.

Block 7Loss of all flame in the furnace shall activate the master fueltrip relay.

Block 8 (See A.6.4.1.2.1.)A partial loss of flame that results in a hazardous conditionshall activate the master fuel trip relay.

Block 9 (See A.6.4.1.2.1.)

When all fuel inputs to the furnace are shut off following ashutdown of the boiler for any reason, the master fuel triprelay shall be activated in accordance with Table 6.4.1.2.1(b)or Table 6.4.1.2.1(c).

Block 10a (See A.6.4.1.2.1.)For drum-type boilers, a low drum water level shall activatethe master fuel trip relay.

Block 10b (See A.6.4.1.2.1)For once-through boilers, waterwall flow below the minimumspecified by the manufacturer or related waterwall protectionsignals shall activate the master fuel trip relay.

Block 11A manual switch that actuates the master fuel trip relaydirectly shall be provided for use by the operator in anemergency.

Block 12

The igniter fuel trip shall activate the master fuel trip relay inaccordance with Table 6.4.1.2.1(b) or Table 6.4.1.2.1(c), ifigniter fuel is the only fuel in service or if it is being used tostabilize a main fuel.

Block 13a When the

fuel

burner gas

burner

header

fuel pressure

fuel pressure is above themaximum or below the minimumfor a stable flame, that fuel shallbe tripped. If fuel gas is the onlyfuel in service, the master fueltrip relay shall be actuated.

Block 13bWhen the fuel oil burner header fuel pressure is below the minimum fora stable flame, that fuel shall be tripped. If fuel oil is the only fuel inservice, the master fuel trip relay shall be actuated.

Block 13cThis block represents operation of the fuel oil trip to prevent operationwhen atomizing air or steam pressure is out of range. If fuel oil is theonly fuel in service, the master fuel trip relay shall be actuated.

Block 13dThis block represents the tripping/shutdown of coal-firing equipment thatwill cause a coal fuel trip. If coal is the only fuel in service, the masterfuel trip relay shall be actuated.

Block 14a

Loss of flame at an individual fuel gas or fuel oil burner with one or moreadditional burners operating with stable flames that does not introduce aserious enough condition to warrant a master fuel trip as called for inblock 8 shall close the individual burner safety shutoff valve(s) andassociated igniter safety shutoff valve(s) and de-energize theassociated igniter spark. For gang-operated burner valves, the

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requirements of 6.6.5.2.1.3(B)(19) and 6.7.5.2.1.3(B)(19) shall be met.

Block 14bOn loss of main coal burner flame, the tripping strategies of 6.8.4 shallbe followed.

Table 6.4.1.2.1(b) Fuel Inputs Shutoff When Class 1 Igniters Are Used

Condition Action Required

(1) First Class 1 igniter(s) fails to light after successfulunit purge. [See 6.6.5.2.1.3(B)(9), 6.6.5.2.1.3(B)(10),and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sources off, alligniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3) Any Class 1 igniter(s) proven on, any burner valveleaves closed limit, all burner valves subsequentlyclosed, no other main fuel in service, igniter(s) remainproven.

(3) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/orfuel oil trip), proven igniters shall be permitted toremain in service.

(4) Any Class 1 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequently stopped,no other main fuel in service, igniter(s) remain proven.

(4) Proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and all feedersor pulverizers stopped.

(5) Master fuel trip shall be actuated.

Table 6.4.1.2.1(c) Fuel Inputs Shutoff When Class 2 or Class 3 Igniters Are Used

Condition Action Required

(1) First Class 2 or 3 igniter(s) fails to light aftersuccessful unit purge. [See 6.6.5.2.1.3(B)(9),6.6.5.2.1.3(B)(10), and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately. Masterfuel trip not required, but a 1-minute delay shall berequired before retrial of that or any other igniter.

(2) Any igniters proven on, all other fuel sourcesoff, all igniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3a.1) Class 2 igniter(s) proven on, first mainburner trial for ignition fails.

(3a.1) Master fuel trip shall be actuated.

(3a.2) Class 2 igniter(s) proven on, last mainburner is taken out of service in a normalshutdown.

(3a.2) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/or fuel oiltrip), proven igniters shall be permitted to remain inservice.

(3a.3) Class 2 igniter(s) proven on, last mainburner is

taken out of service in an abnormal shutdown

tripped .(3a.3) Master fuel trip shall beactuated.

(3b.1) Class 3 igniters proven on, first main burner trial for ignition fails.(3b.1) Master fuel trip shall beactuated.

(3b.2) Class 3 igniter(s) proven on, last main burner is taken out ofservice in a normal shutdown.

(3b.2) Master fuel trip shall beactuated.

(3b.3) Class 3 igniter(s) proven on, last main burner is

taken out of service in an abnormal shutdown

tripped . (3b.3) Master fuel trip shall be actuated.

(4) Any Class 2 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequentlystopped, no other main fuel in service, igniter(s)remain proven.

(4) (a) If first pulverizer fails to ignite as described in6.8.5.2.1.3(B)(12), master fuel trip shall be actuated.

(b) If last pulverizer in service is tripped, master fueltrip shall be actuated.

(c) If last pulverizer in service is taken out of service

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in a normal shutdown sequence by an operator,proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and allfeeders or pulverizers stopped.

(5) Master fuel trip shall be actuated.

6.4.1.2.2

Each source of operation of the master fuel trip relay shall actuate a cause-of-trip indication, which informsthe operator of the initiating cause of the tripping impulse.

6.4.1.2.3

Main fuel oil–recirculating valves shall be permitted to be reset separately and opened following a trip of themaster fuel trip relay only after all burner safety shutoff valves have been proven closed.

6.4.1.2.4 Purge Requirements.

6.4.1.2.4.1

A boiler enclosure purge shall be performed as part of the open register, continuous purge light-offprocedures specified in 6.6.5.1.5.7, 6.7.5.1.5.7, and 6.8.5.1.5.7.

6.4.1.2.4.2

A boiler enclosure purge shall be completed before resetting of the master fuel trip relay shall be permitted.

6.4.1.2.4.3

A boiler enclosure purge shall be required after the occurrence of a master fuel trip or if any purgepermissive, as defined in 6.4.1.2.4.5, is lost prior to the introduction of any fuel or ignition source to theboiler enclosure.

(A B )*

On a normal shutdown, after all fuel has been removed from service, boiler enclosure purge conditions,including purge rate air flow, shall be established and a boiler enclosure purge completed.

(B) *

On an emergency shutdown master fuel trip where FD and ID fans remain in service, boiler enclosurepurge conditions shall be established and a boiler enclosure purge completed. Purge rate airflow shall beestablished in accordance with the following procedure:

(1) All fans in the combustion air and flue gas streams that are in service at the time of the trip shall be leftin service. This shall not include primary air fans or pulverizer exhausters used to convey coal into thefurnace.

(2) The airflow shall not be changed by deliberate manual or automatic control action except as permittedin 6.4.1.2.4.3(B)(3) and 6.4.1.2.4.3(B)(4).

(3) If the airflow is greater than the purge rate, it shall be permitted to be decreased gradually to the purgerate for a boiler enclosure purge.

(4) If the airflow is less than the purge rate at the time of the trip, it shall be continued at the existing ratefor 5 minutes and then increased gradually to the purge rate airflow and held at that value for a boilerenclosure purge. If increasing the airflow to the purge rate requires starting fans, they shall be startedin accordance with Section 6.5.

(5) During a master fuel trip event, the overfire air system shall remain at the same setting as when theevent occurred for such time as the main combustion airflow is held.

(6) Following the hold period, the overfire air shall be permitted to be gradually adjusted to overfire airpurge settings or cooling flows either manually or automatically.

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(C)* All Fan Trip.

(1) On an emergency shutdown where a master fuel trip where no fans remain in service, no action shallbe taken other than damper actions necessary to prevent positive or negative furnace pressuretransients beyond design limits.

(2) The flue gas recirculation system shall be operated as recommended by the boiler manufacturer.

(3) Except as noted in 6.4.1.2.4.3(C)(4) , once the FD and ID fan(s) have stopped, slowly open alldampers in the air and flue gas passages to the full open position.

(4)

(5) The conditions in 6.4.1.2.4.3(C)(3)or 6.4.1.2.4.3(C)(4) shall be maintained for an all fan trip holdperiod of at least 15 minutes prior to allowing any ID or FD fan to be restarted.

(6) At the end of this 15 minute period, the fan(s) shall be started in accordance with Section 6.5.

(7) The airflow shall be increased gradually to the purge rate, and a boiler enclosure purge shall becompleted.

(D)

After completion of the boiler enclosure purge, one of the following actions shall be permitted:

(1)

(2)

(3) Relight in accordance with 6.6.5, 6.7.5, or 6.8.5, as applicable, depending on the fuels being fired.

6.4.1.2.4.4 Purge Rate Air Flow.

(A)*

The designer shall establish a minimum purge rate airflow. This purge rate airflow shall be in accordancewith 6.4.1.2.4.4(B) and 6.4.1.2.4.4(C).

(B)*

Purge rate airflow shall not be less than 25 percent of design full load mass airflow.

(C)

Purge rate airflow shall not be greater than 40 percent of design full load mass airflow for coal-fired units.

(D)

Purge rate airflow shall be maintained from the FD fan inlet through the stack.

(E)

Purge rate airflow shall be maintained from purge completion through light-off and initial loading asdescribed in 6.6.5.1.5, 6.7.5.1.5, and 6.8.5.1.5.

* When the flue gas flow path is combined with the flue gas flow path(s) of other operating boilers, itshall be permitted to isolate the flue gas path for the tripped unit once the ID and FD fan(s) havestopped.

* Shut down the FD and ID fans and open all dampers to allow an open flow path through the boilerenclosure.

* Shut down the FD and ID fans and close dampers in the boiler flue gas path and air path.

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6.4.1.2.4.5* Boiler Enclosure Purge Permissives.

Boiler enclosure purge permissives shall, at a minimum, include the following:

(1) All igniter header and individual igniter shutoff valves are proven closed by valve position.

Exception: Where the igniter capacity is 1.5 MWt (5 million Btu/hr) or less, proof of closure of

individual igniter safety shutoff valves by means other than valve position shall be permitted.

(2) If coal is fired on the unit, all pulverizers are stopped and all coal flow to the furnace is stopped.

(3) If fuel gas is fired on the unit, all main fuel gas header and individual fuel gas burner shutoff valves areproven closed by valve position.

(4) If fuel oil is fired on the unit, all main fuel oil header and individual fuel oil burner shutoff valves areproven closed by valve position.

(5) Any other sources of combustibles that could enter the boiler enclosure or flue gas path are provenclosed by valve position or other positive means.

Exception: Where the capacity of the combustible source is 1.5 MWt (5 million Btu/hr) or less, proof

of closure of shutoff valves by means other than valve position shall be permitted.

(6) All required burner air registers are in purge position.

(7) At least one FD fan and, if so equipped, one ID fan are in service.

(8) Flue gas recirculation fans shall be operated as recommended by the boiler manufacturer.

(9) Total boiler airflow is at purge rate airflow.

6.4.1.2.4.6* Component Purge Permissives.

Component purge permissives shall, at a minimum, include the following:

(1) All sources of fuel and other combustibles into the component proven closed by valve position or otherpositive means

(2)

(3) Component purge flow rate at or above boiler enclosure purge rate airflow

6.4.1.2.4.7* Boiler Enclosure Purge.

(A)*

Completion of the boiler enclosure purge shall require a minimum of 5 minutes and at least five volumechanges of the boiler enclosure while all the purge permissives are maintained.

(B)

Accumulation of purge time and volume changes shall be permitted as soon as all the purge permissivesare satisfied.

(C)

Loss of any of the purge permissives during a boiler enclosure purge shall cancel any purge time andvolume changes that have accumulated.

(D)

Completion of boiler enclosure purge shall be indicated.

(E)

After the boiler enclosure purge is complete, the master fuel trip relay(s) shall be permitted to be reset.

6.4.1.2.4.8* Component Purge.

(A)

Prior to being placed in operation, all flue gas path components from the boiler enclosure to the stack inlet(e.g., precipitators, fired reheaters) containing sources of ignition energy shall be purged for a minimum of5 minutes and at least five volume changes of the component while all the component purge permissivesare maintained.

* All sources of ignition energy proven off

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(B)

Components shall be purged with air or, after the unit is in service, with flue gas or inert gas that will notsupport combustion.

(C)*

Purging of these components shall be permitted to be performed concurrently with the boiler enclosurepurge.

(D)

Accumulation of purge time and volume changes shall be permitted as soon as all the component purgepermissives are satisfied.

(E)

Loss of any of the purge permissives during a component purge shall cancel any purge time and volumechanges that have accumulated.

(F)

After the component purge is complete, the component shall be permitted to be reset.

6.4.1.2.5 Reserved.

6.4.1.2.6 Loss of ID Fan Interlocks.

6.4.1.2.6.1*

An interlock to prove that each ID fan is running and capable of providing the required flow shall beprovided. Loss of such proofs shall initiate loss of ID fan interlocks.

6.4.1.2.6.2

Associated damper(s) shall be closed on loss of an individual ID fan, unless it is the last ID fan in service.

6.4.1.2.6.3*

Where an interlock system is interlocks are provided to start, stop, and trip ID fans and FD fans in pairs,the associated FD fan shall be tripped on loss of all ID fans paired to that FD fan, and the dampersassociated with those fans shall be closed, provided they are not the last fans in service. If they are the lastfans in service, the dampers associated with those fans shall remain open.

6.4.1.2.6.4

On loss of all ID fans, all FD fans shall be tripped.

(A)

The procedure of 6.4.1.2.4.3(C) shall be followed.

(B)*

A time delay before tripping of FD fan(s) shall be permitted where the duration is determined by a transientpressure analysis.

6.4.1.2.6.5

Before the main fuel firing and following a master fuel trip, all ID fans shall be tripped if furnace negativepressure exceeds the value recommended by the manufacturer. A short time delay shall be permitted toallow for the negative pressure transients due to loss of the main flame. The value of the negative pressureat which this trip is activated shall be more negative than the value used to initiate a master fuel trip.

6.4.1.2.7 Loss of FD Fan Interlocks.

6.4.1.2.7.1*

An interlock to prove that each FD fan is running and capable of providing the required flow shall beprovided. Loss of such proofs shall initiate loss of FD fan interlocks.

6.4.1.2.7.2

Associated damper(s) shall be closed on loss of an individual FD fan, unless it is the last FD fan in service.

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6.4.1.2.7.3

Where an interlock system is are provided to start, stop, and trip ID fans and FD fans in pairs, theassociated ID fans paired to a particular FD fan shall be tripped on loss of that FD fan, and the dampersassociated with those fans shall be closed, provided they are not the last fans in service. If they are the lastID fans in service, one of the ID fans shall remain in controlled operation, and the dampers associated withthe FD fan shall remain open.

6.4.1.2.7.4

On loss of all FD fans, all opened FD fan dampers shall remain open. The flue gas recirculation systemshall be operated in accordance with the boiler manufacturer's instructions. After FD fan coastdown, all FDfan dampers shall be opened fully.

6.4.1.2.7.5*

The master fuel trip shall be activated when the furnace pressure exceeds the maximum pressure valuerecommended by the manufacturer. If fans are operating after the trip, they shall be continued in service.The airflow shall not be increased by deliberate manual or automatic control actions.

6.4.1.2.7.6*

Before main fuel firing and following a 5-minute period after a master fuel trip (furnace postpurge), FD fansshall be tripped if the furnace pressure exceeds the maximum pressure value recommended by themanufacturer.

6.4.1.2.8 Multiple and Variable-Speed Fan Interlocks.

On start of the second fan and subsequent fan(s), whether the FD or ID type, the fan shall be capable ofdelivering airflow before opening its damper(s).

6.4.1.2.9 Trips and Interlocks for Individual Pulverizer Subsystem on Direct-Fired Furnaces FurnaceInterlocks .

6.4.1.2.9.1 Mandatory Automatic Pulverizer Subsystem Trips.

A direct-fired pulverized coal system shall be interlocked so that trips are initiated in accordance with thefollowing conditions :

(1) Failure of the primary air fan or exhauster shall trip the coal burner shutoff valve, or equivalent, andfeeder. The manufacturer's requirements regarding pulverizer tripping shall apply.

(2) Failure of the pulverizer shall trip the feeder and primary airflow.

(3) Failure of the feeder shall initiate an alarm, and restarting shall be blocked until feeder start-upconditions are re-established.

6.4.1.2.9.2 Mandatory Pulverizer Subsystem Trips — Not Necessarily Automatically Initiated.

A direct-fired pulverized coal system trip shall result from any of the following conditions:

(1) Loss of igniters or ignition energy less than required to safely ignite the associated coal burners duringthe start-up of a pulverizer shall trip that pulverizer subsystem.

(2) Loss of individual coal burner flame shall trip that burner or its pulverizer subsystem. (See6.8.5.2.2.8.)

(3)

6.4.1.2.9.3 Mandatory Sequential Starting Interlocks.

Permissive sequential interlocking Interlocks shall be arranged so that the pulverizer subsystem is startedonly in the following sequence:

(1) Igniters for all burners served by the pulverizer are in service and proven.

(2) The primary air fan or exhauster is started.

(3) The pulverizer is started.

(4) The raw coal feeder is started.

* Loss of coal feed to the burners of a pulverizer subsystem shall trip the feeder. Feeder tripping shallnot be required if the associated Class 1 igniters are in operation.

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6.4.1.2.10 Interlocks and Trips for Reburn Fuel Interlocks .

The following interlocks shall initiate a reburn fuel trip:

(1) Master fuel trip

(2) Operator-actuated manual trip switch

(3) Reburn fuel gas header pressure high or low

(4) Reburn fuel oil header pressure low

(5) Reburn fuel oil atomizing medium pressure outside of specified limits

(6) Failure or low flow of all reburn fuel (coal) transport equipment

(7) Failure of all reburn fuel (coal) feed or preparation equipment

(8)

(9) Overfire airflow, where used, less than the minimum for reburn operation as specified by the reburnsystem manufacturer

(10) Loss of temperature or loss of flame as specified in 6.6.3.5.2 and 6.6.3.5.3

6.4.1.2.11* Interlocks and Trips for Selective Catalytic Reduction (SCR) Interlocks .

The following interlocks shall initiate a trip of or prevent the operation of the ammonia feed to the SCRsystem:

(1) Master fuel trip

(2) SCR isolated from flue gas stream; for an SCR with isolation and bypass dampers (See Section 6.9.)

6.4.1.2.12 Duct Burner Interlocks and Trips for Duct Burners .

6.4.1.2.12.1

The following interlocks shall initiate a duct burner fuel trip:

(1) Master fuel trip

(2) Operator-actuated manual trip switch

(3) Duct burner fuel header pressure out of limits

(4) Augmentation air, where used, less than the minimum for duct burner operation

(5)

(6) Closure of all individual duct burner safety shutoff valves

(7) Duct burner discharge temperature high

6.4.1.2.12.2

All duct burner header, individual duct burner, and igniter safety shutoff valves shall be proven closed byvalve position for the unit purge.

Exception: Where the igniter capacity is 1.5 MWt (5 million Btu/hr) or less, proof of closure of individual

igniter safety shutoff valves by means other than valve position shall be permitted.

6.4.1.2.12.3

Any augmentation air supply system for duct burners in the flue gas path shall be proven in service for theunit purge.

6.4.1.2.13 Interlocks and Trips for Flue Gas Path Auxiliary Systems System Interlocks .

The following interlocks shall initiate a trip of or prevent the operation of the respective flue gas pathauxiliary systems that introduce hazards through addition of fuel, oxidizing agents, or ignition sources:

(1) Master fuel trip

(2) Required unit operating conditions not met (specific to flue gas path auxiliary system type andapplication)

* Boiler load less than the minimum for reburn operation

* Loss of flame at all duct burners

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Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 09:14:04 EDT 2016

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Public Input No. 113-NFPA 85-2016 [ Section No. 6.4.1.2.1 ]

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6.4.1.2.1* Interlock System.

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Figure 6.4.1.2.1 and Table 6.4.1.2.1(a) through Table 6.4.1.2.1(c) show the minimum required system ofinterlocks that shall be provided for basic furnace protection for a multiple burner boiler operated inaccordance with this code.

Figure 6.4.1.2.1 Interlock System for Multiple Burner Boiler.

Table 6.4.1.2.1(a) Interlock System for Multiple Burner Boiler

BlockNumber

Action

Block 1

Loss of an individual igniter flame shall cause the following actions:

(1) Close the individual igniter safety shutoff valve(s) and de-energize the spark(s).

(2) Open the vent valve (fuel gas ignition only).

(3) Signal the main flame protection system that the igniter flame has been lost.

Block 2a1High or low igniter fuel gas header pressure shall be interlocked to initiate the tripping ofthe igniter header and individual igniter safety shutoff valves and de-energize sparks.

Block 2a2Low igniter fuel oil header pressure shall be interlocked to initiate the tripping of the igniterheader and individual igniter safety shutoff valves and de-energize sparks.

Block 2bWhere fuel oil is used for ignition fuel with air or steam atomization, atomizing air or steampressure out of range shall trip the igniter header and individual igniter safety shutoff valvesand de-energize sparks.

Where direct electric igniters are used, blocks 1 and 2 shall not apply. However, the masterfuel trip system shall de-energize sparks and prevent re-energizing until all conditions forlight-off have been re-established.

Blocks 3through 13

These blocks represent conditions that initiate the tripping of all main and ignition fuelsupplies through a master fuel trip relay contact(s). The master fuel trip relay(s) shall be ofthe type that stays tripped until the unit purge system interlock permits it to be reset.Whenever the master fuel trip relay(s) is operated, it shall trip all fuel header, burner, andigniter safety shutoff valves and de-energize all sparks and all ignition devices within theunit and flue gas path through master fuel trip relay contact(s).

Master fuel trip relay contacts shall also trip the fuel oil system circulating and recirculatingvalves. If the design of the fuel oil supply system is such that backflow of fuel oil throughthe recirculating valve is inherently impossible or positively prevented, this valve shall bepermitted to be manually operated and shall not be required to be interlocked to closeautomatically on a master fuel trip.

The master fuel trip relay contacts shall also trip primary air fans or exhausters, coalfeeders, pulverizers, and coal burner line shutoff valves, or take equivalent functionalaction to stop coal delivery to burners.

The master fuel trip logic shall trip all fuel gas path auxiliary systems that introduce hazardsthrough the addition of fuel, oxidizing agents, or ignition sources.

Block 3 The loss of all induced draft fans shall activate the master fuel trip relay.

Block 4 The loss of all forced draft fans shall activate the master fuel trip relay.

Block 5 Low combustion airflow below the permitted limits shall activate the master fuel trip relay.

Block 6 (SeeA.6.4.1.2.1.)

High positive furnace pressure shall activate the master fuel trip relay. High negativefurnace pressure shall activate the master fuel trip relay.

Block 7 Loss of all flame in the furnace shall activate the master fuel trip relay.

Block 8 (SeeA.6.4.1.2.1.)

A partial loss of flame that results in a hazardous condition shall activate the master fueltrip relay.

Block 9 (SeeA.6.4.1.2.1.)

When all fuel inputs to the furnace are shut off following a shutdown of the boiler for anyreason, the master fuel trip relay shall be activated in accordance with Table 6.4.1.2.1(b) orTable 6.4.1.2.1(c).

Block10a(SeeA.6.4.1.2.1.)

For drum-type boilers, a low drum water level shall activate the master fuel trip relay.

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BlockNumber

Action

Block 10b(SeeA.6.4.1.2.1)

For once-through boilers, waterwall flow below the minimum specified by the manufactureror related waterwall protection signals shall activate the master fuel trip relay.

Block 11A manual switch that actuates the master fuel trip relay directly shall be provided for use bythe operator in an emergency.

Block 12The igniter fuel trip shall activate the master fuel trip relay in accordance with Table6.4.1.2.1(b) or Table 6.4.1.2.1(c), if igniter fuel is the only fuel in service or if it is being usedto stabilize a main fuel.

Block 13aWhen the fuel gas burner header fuel pressure is above the maximum or below theminimum for a stable flame, that fuel shall be tripped. If fuel gas is the only fuel in service,the master fuel trip relay shall be actuated.

Block 13bWhen the fuel oil burner header fuel pressure is below the minimum for a stable flame, thatfuel shall be tripped. If fuel oil is the only fuel in service, the master fuel trip relay shall beactuated.

Block 13cThis block represents operation of the fuel oil trip to prevent operation when atomizing airor steam pressure is out of range. If fuel oil is the only fuel in service, the master fuel triprelay shall be actuated.

Block 13dThis block represents the tripping/shutdown of coal-firing equipment that will cause a coalfuel trip. If coal is the only fuel in service, the master fuel trip relay shall be actuated.

Block 14a

Loss of flame at an individual fuel gas or fuel oil burner with one or more additional burnersoperating with stable flames that does not introduce a serious enough condition to warranta master fuel trip as called for in block 8 shall close the individual burner safety shutoffvalve(s) and associated igniter safety shutoff valve(s) and de-energize the associatedigniter spark. For gang-operated burner valves, the requirements of 6.6.5.2.1.3(B)(19) and6.7.5.2.1.3(B)(19) shall be met.

Block 14b On loss of main coal burner flame, the tripping strategies of 6.8.4 shall be followed.

Table 6.4.1.2.1(b) Fuel Inputs Shutoff When Class 1 Igniters Are Used

Condition Action Required

(1) First Class 1 igniter(s) fails to light after successfulunit purge. [See 6.6.5.2.1.3(B)(9), 6.6.5.2.1.3(B)(10),and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sources off, alligniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3) Any Class 1 igniter(s) proven on, any burner valveleaves closed limit, all burner valves subsequentlyclosed, no other main fuel in service, igniter(s) remainproven.

(3) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/orfuel oil trip), proven igniters shall be permitted toremain in service.

(4) Any Class 1 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequently stopped,no other main fuel in service, igniter(s) remain proven.

(4) Proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and all feedersor pulverizers stopped.

(5) Master fuel trip shall be actuated.

Table 6.4.1.2.1(c) Fuel Inputs Shutoff When Class 2 or Class 3 Igniters Are Used

Condition Action Required

(1) First Class 2 or 3 igniter(s) fails to light aftersuccessful unit purge. [See 6.6.5.2.1.3(B)(9),6.6.5.2.1.3(B)(10), and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

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Condition Action Required

(2) Any igniters proven on, all other fuel sources off,all igniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3a.1) Class 2 igniter(s) proven on, first main burnertrial for ignition fails.

(3a.1) Master fuel trip shall be actuated.

(3a.2) Class 2 igniter(s) proven on, last main burneris taken out of service in a normal shutdown.

(3a.2) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/or fueloil trip), proven igniters shall be permitted to remain inservice.

(3a.3) Class 2 igniter(s) proven on, last main burneris taken out of service in an abnormal shutdown.

(3a.3) Master fuel trip shall be actuated.

(3b.1) Class 3 igniters proven on, first main burnertrial for ignition fails.

(3b.1) Master fuel trip shall be actuated.

(3b.2) Class 3 igniter(s) proven on, last main burneris taken out of service in a normal shutdown.

(3b.2) Master fuel trip shall be actuated.

(3b.3) Class 3 igniter(s) proven on, last main burneris taken out of service in an abnormal shutdown.

(3b.3) Master fuel trip shall be actuated.

(4) Any Class 2 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequentlystopped, no other main fuel in service, igniter(s)remain proven.

(4) (a) If first pulverizer fails to ignite as described in6.8.5.2.1.3(B)(12), master fuel trip shall be actuated.

(b) If last pulverizer in service is tripped, master fueltrip shall be actuated.

(c) If last pulverizer in service is taken out of servicein a normal shutdown sequence by an operator,proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and allfeeders or pulverizers stopped.

(5) Master fuel trip shall be actuated.

Statement of Problem and Substantiation for Public Input

The reference in the box in Figure 6.4.1.2.1 that is immediately to the right of the "Master fuel trip relay(s)" box should be changed from "(See 4.10.3)" to "(See 4.10.3, 6.6.5.2.5.4(F), 6.7.5.2.5.4(E) and 6.8.5.2.5.4(F))". The text in the box ends with the statement "or ignition sources" but section 4.10.3 does not address ignition sources. These three sections do address ignition sources for gas, oil and coal fueled boilers respectively.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Thu Nov 17 07:13:25 EST 2016

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Public Input No. 129-NFPA 85-2016 [ Section No. 6.4.1.2.1 ]

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6.4.1.2.1 * Interlock System.

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Figure 6.4.1.2.1 and Table 6.4.1.2.1(a) through Table 6.4.1.2.1(c) show the minimum required system ofinterlocks that shall be provided for basic furnace protection for a multiple burner boiler operated inaccordance with this code.

Figure 6.4.1.2.1 Interlock System for Multiple Burner Boiler.

Table 6.4.1.2.1(a) Interlock System for Multiple Burner Boiler

BlockNumber

Action

Block 1

Loss of an individual igniter flame shall cause the following actions:

(1) Close the individual igniter safety shutoff valve(s) and de-energize the spark(s).

(2) Open the vent valve (fuel gas ignition only).

(3) Signal the main flame protection system that the igniter flame has been lost.

Block 2a1High or low igniter fuel gas header pressure shall be interlocked to initiate the tripping ofthe igniter header and individual igniter safety shutoff valves and de-energize sparks.

Block 2a2Low igniter fuel oil header pressure shall be interlocked to initiate the tripping of the igniterheader and individual igniter safety shutoff valves and de-energize sparks.

Block 2bWhere fuel oil is used for ignition fuel with air or steam atomization, atomizing air or steampressure out of range shall trip the igniter header and individual igniter safety shutoffvalves and de-energize sparks.

Where direct electric igniters are used, blocks 1 and 2 shall not apply. However, the masterfuel trip system shall de-energize sparks and prevent re-energizing until all conditions forlight-off have been re-established.

Blocks 3through 13

These blocks represent conditions that initiate the tripping of all main and ignition fuelsupplies through a master fuel trip relay contact(s). The master fuel trip relay(s) shall be ofthe type that stays tripped until the unit purge system interlock permits it to be reset.Whenever the master fuel trip relay(s) is operated, it shall trip all fuel header, burner, andigniter safety shutoff valves and de-energize all sparks and all ignition devices within theunit and flue gas path through master fuel trip relay contact(s).

Master fuel trip relay contacts shall also trip the fuel oil system circulating and recirculatingvalves. If the design of the fuel oil supply system is such that backflow of fuel oil throughthe recirculating valve is inherently impossible or positively prevented, this valve shall bepermitted to be manually operated and shall not be required to be interlocked to closeautomatically on a master fuel trip.

The master fuel trip relay contacts shall also trip primary air fans or exhausters, coalfeeders, pulverizers, and coal burner line shutoff valves, or take equivalent functionalaction to stop coal delivery to burners.

The master fuel trip logic shall trip all fuel gas path auxiliary systems that introducehazards through the addition of fuel, oxidizing agents, or ignition sources.

Block 3 The loss of all induced draft fans shall activate the master fuel trip relay.

Block 4 The loss of all forced draft fans shall activate the master fuel trip relay.

Block 5 Low combustion airflow below the permitted limits shall activate the master fuel trip relay.

Block 6 (SeeA.6.4.1.2.1.)

High positive furnace pressure shall activate the master fuel trip relay. High negativefurnace pressure shall activate the master fuel trip relay.

Block 7 Loss of all flame in the furnace shall activate the master fuel trip relay.

Block 8 (SeeA.6.4.1.2.1.)

A partial loss of flame that results in a hazardous condition shall activate the master fueltrip relay.

Block 9 (SeeA.6.4.1.2.1.)

When all fuel inputs to the furnace are shut off following a shutdown of the boiler for anyreason, the master fuel trip relay shall be activated in accordance with Table 6.4.1.2.1(b) orTable 6.4.1.2.1(c).

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BlockNumber

Action

Block 10a(SeeA.6.4.1.2.1.)

For drum-type boilers, a low drum water level shall activate the master fuel trip relay.

Block 10b(SeeA.6.4.1.2.1)

For once-through boilers, waterwall flow below the minimum specified by the manufactureror related waterwall protection signals shall activate the master fuel trip relay.

Block 11A manual switch that actuates the master fuel trip relay directly shall be provided for useby the operator in an emergency.

Block 12The igniter fuel trip shall activate the master fuel trip relay in accordance with Table6.4.1.2.1(b) or Table 6.4.1.2.1(c), if igniter fuel is the only fuel in service or if it is beingused to stabilize a main fuel.

Block 13a When the fuel gas burner header

fuel

pressure is above the maximum or below the minimum for a stable flame, that fuelshall be tripped. If fuel gas is the only fuel in service, the master fuel trip relay shall beactuated.

Block 13bWhen the fuel oilburner header

fuel

pressure is below theminimum for a stable flame,that fuel shall be tripped. Iffuel oil is the only fuel inservice, the master fuel triprelay shall be actuated.

Block 13cThis block represents operation of the fuel oil trip to prevent operation whenatomizing air or steam pressure is out of range. If fuel oil is the only fuel inservice, the master fuel trip relay shall be actuated.

Block 13dThis block represents the tripping/shutdown of coal-firing equipment that willcause a coal fuel trip. If coal is the only fuel in service, the master fuel triprelay shall be actuated.

Block 14a

Loss of flame at an individual fuel gas or fuel oil burner with one or moreadditional burners operating with stable flames that does not introduce aserious enough condition to warrant a master fuel trip as called for in block 8shall close the individual burner safety shutoff valve(s) and associated ignitersafety shutoff valve(s) and de-energize the associated igniter spark. Forgang-operated burner valves, the requirements of 6.6.5.2.1.3(B)(19) and6.7.5.2.1.3(B)(19) shall be met.

Block 14bOn loss of main coal burner flame, the tripping strategies of 6.8.4 shall befollowed.

Table 6.4.1.2.1(b) Fuel Inputs Shutoff When Class 1 Igniters Are Used

Condition Action Required

(1) First Class 1 igniter(s) fails to light after successfulunit purge. [See 6.6.5.2.1.3(B)(9), 6.6.5.2.1.3(B)(10),and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sources off, alligniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3) Any Class 1 igniter(s) proven on, any burner valveleaves closed limit, all burner valves subsequentlyclosed, no other main fuel in service, igniter(s) remain

(3) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/orfuel oil trip), proven igniters shall be permitted to

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Condition Action Required

proven. remain in service.

(4) Any Class 1 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequently stopped,no other main fuel in service, igniter(s) remain proven.

(4) Proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and all feedersor pulverizers stopped.

(5) Master fuel trip shall be actuated.

Table 6.4.1.2.1(c) Fuel Inputs Shutoff When Class 2 or Class 3 Igniters Are Used

Condition Action Required

(1) First Class 2 or 3 igniter(s) fails to light aftersuccessful unit purge. [See 6.6.5.2.1.3(B)(9),6.6.5.2.1.3(B)(10), and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sourcesoff, all igniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3a.1) Class 2 igniter(s) proven on, first mainburner trial for ignition fails.

(3a.1) Master fuel trip shall be actuated.

(3a.2) Class 2 igniter(s) proven on, last mainburner is taken out of service in a normal shutdown.

(3a.2) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/or fueloil trip), proven igniters shall be permitted to remainin service.

(3a.3) Class 2 igniter(s) proven on, last mainburner is taken out of service in an abnormalshutdown.

(3a.3) Master fuel trip shall be actuated.

(3b.1) Class 3 igniters proven on, first main burnertrial for ignition fails.

(3b.1) Master fuel trip shall be actuated.

(3b.2) Class 3 igniter(s) proven on, last mainburner is taken out of service in a normal shutdown.

(3b.2) Master fuel trip shall be actuated.

(3b.3) Class 3 igniter(s) proven on, last mainburner is taken out of service in an abnormalshutdown.

(3b.3) Master fuel trip shall be actuated.

(4) Any Class 2 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequentlystopped, no other main fuel in service, igniter(s)remain proven.

(4) (a) If first pulverizer fails to ignite as described in6.8.5.2.1.3(B)(12), master fuel trip shall be actuated.

(b) If last pulverizer in service is tripped, master fueltrip shall be actuated.

(c) If last pulverizer in service is taken out of servicein a normal shutdown sequence by an operator,proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and allfeeders or pulverizers stopped.

(5) Master fuel trip shall be actuated.

Statement of Problem and Substantiation for Public Input

Figure 6.4.1.2.1 needs to be revised in regards to the descriptions for blocks 13a and 13b as follows: Change the 13a description in the figure to read "Fuel gas burner header pressure high or low".Change the 13b description in the figure to read "Fuel oil burner header pressure low".The above changes to the Figure and the marked up changes in Table 6.4.1.2.1 (a) will bring the Figure and the Table into agreement for blocks 13a and 13b.

Submitter Information Verification

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Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 07:06:29 EST 2016

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Public Input No. 5-NFPA 85-2016 [ Section No. 6.4.1.2.1 ]

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6.4.1.2.1 * Interlock System.

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Figure 6.4.1.2.1 and Table 6.4.1.2.1(a) through Table 6.4.1.2.1(c) show the minimum required system ofinterlocks that shall be provided for basic furnace protection for a multiple burner boiler operated inaccordance with this code.

Figure 6.4.1.2.1 Interlock System for Multiple Burner Boiler.

Table 6.4.1.2.1(a) Interlock System for Multiple Burner Boiler

BlockNumber

Action

Block 1

Loss of an individual igniter flame shall cause the following actions:

(1) Close the individual igniter safety shutoff valve(s) and de-energize the spark(s).

(2) Open the vent valve (fuel gas ignition only).

(3) Signal the main flame protection system that the igniter flame has been lost.

Block 2a1High or low igniter fuel gas header pressure shall be interlocked to initiate the tripping ofthe igniter header and individual igniter safety shutoff valves and de-energize sparks.

Block 2a2Low igniter fuel oil header pressure shall be interlocked to initiate the tripping of the igniterheader and individual igniter safety shutoff valves and de-energize sparks.

Block 2bWhere fuel oil is used for ignition fuel with air or steam atomization, atomizing air or steampressure out of range shall trip the igniter header and individual igniter safety shutoffvalves and de-energize sparks.

Where direct electric igniters are used, blocks 1 and 2 shall not apply. However, themaster fuel trip system shall de-energize sparks and prevent re-energizing until allconditions for light-off have been re-established.

Blocks 3through 13

These blocks represent conditions that initiate the tripping of all main and ignition fuelsupplies through a master fuel trip relay contact(s). The master fuel trip relay(s) shall be ofthe type that stays tripped until the unit purge system interlock permits it to be reset.Whenever the master fuel trip relay(s) is operated, it shall trip all fuel header, burner, andigniter safety shutoff valves and de-energize all sparks and all ignition devices within theunit and flue gas path through master fuel trip relay contact(s).

Master fuel trip relay contacts shall also trip the fuel oil system circulating and recirculatingvalves. If the design of the fuel oil supply system is such that backflow of fuel oil throughthe recirculating valve is inherently impossible or positively prevented, this valve shall bepermitted to be manually operated and shall not be required to be interlocked to closeautomatically on a master fuel trip.

The master fuel trip relay contacts shall also trip primary air fans or exhausters, coalfeeders, pulverizers, and coal burner line shutoff valves, or take equivalent functionalaction to stop coal delivery to burners.

The master fuel trip logic shall trip all fuel gas path auxiliary systems that introducehazards through the addition of fuel, oxidizing agents, or ignition sources.

Block 3 The loss of all induced draft fans shall activate the master fuel trip relay.

Block 4 The loss of all forced draft fans shall activate the master fuel trip relay.

Block 5 Low combustion airflow below the permitted limits shall activate the master fuel trip relay.

Block 6 (SeeA.6.4.1.2.1.)

High positive furnace pressure shall activate the master fuel trip relay. High negativefurnace pressure shall activate the master fuel trip relay.

Block 7 Loss of all flame in the furnace shall activate the master fuel trip relay.

Block 8 (SeeA.6.4.1.2.1.)

A partial loss of flame that results in a hazardous condition shall activate the master fueltrip relay.

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BlockNumber

Action

Block 9 (SeeA.6.4.1.2.1.)

When all fuel inputs to the furnace are shut off following a shutdown of the boiler for anyreason, the master fuel trip relay shall be activated in accordance with Table 6.4.1.2.1(b)or Table 6.4.1.2.1(c).

Block 10a(SeeA.6.4.1.2.1.)

For drum-type boilers, a low drum water level shall activate the master fuel trip relay.

Block 10b(SeeA.6.4.1.2.1)

For forced circulation boilers, circulating flow below the minimum specified by themanufacturer or related waterwall protection signals shall activate the master fuel triprelay.

Block 10c(SeeA.6.4.1.2.1)

For once-through boilers, waterwall flow below the minimum specified by themanufacturer or related waterwall protection signals shall activate the master fuel triprelay.

Block 11A manual switch that actuates the master fuel trip relay directly shall be provided for useby the operator in an emergency.

Block 12The igniter fuel trip shall activate the master fuel trip relay in accordance with Table6.4.1.2.1(b) or Table 6.4.1.2.1(c), if igniter fuel is the only fuel in service or if it is beingused to stabilize a main fuel.

Block 13aWhen the fuel gas burner header fuel pressure is above the maximum or below theminimum for a stable flame, that fuel shall be tripped. If fuel gas is the only fuel in service,the master fuel trip relay shall be actuated.

Block 13bWhen the fuel oil burner header fuel pressure is below the minimum for a stable flame,that fuel shall be tripped. If fuel oil is the only fuel in service, the master fuel trip relay shallbe actuated.

Block 13cThis block represents operation of the fuel oil trip to prevent operation when atomizing airor steam pressure is out of range. If fuel oil is the only fuel in service, the master fuel triprelay shall be actuated.

Block 13dThis block represents the tripping/shutdown of coal-firing equipment that will cause a coalfuel trip. If coal is the only fuel in service, the master fuel trip relay shall be actuated.

Block 14a

Loss of flame at an individual fuel gas or fuel oil burner with one or more additionalburners operating with stable flames that does not introduce a serious enough condition towarrant a master fuel trip as called for in block 8 shall close the individual burner safetyshutoff valve(s) and associated igniter safety shutoff valve(s) and de-energize theassociated igniter spark. For gang-operated burner valves, the requirements of6.6.5.2.1.3(B)(19) and 6.7.5.2.1.3(B)(19) shall be met.

Block 14b On loss of main coal burner flame, the tripping strategies of 6.8.4 shall be followed.

Table 6.4.1.2.1(b) Fuel Inputs Shutoff When Class 1 Igniters Are Used

Condition Action Required

(1) First Class 1 igniter(s) fails to light after successfulunit purge. [See 6.6.5.2.1.3(B)(9), 6.6.5.2.1.3(B)(10),and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sources off, alligniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3) Any Class 1 igniter(s) proven on, any burner valveleaves closed limit, all burner valves subsequentlyclosed, no other main fuel in service, igniter(s) remainproven.

(3) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/orfuel oil trip), proven igniters shall be permitted toremain in service.

(4) Any Class 1 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequently stopped,no other main fuel in service, igniter(s) remain proven.

(4) Proven igniters shall be permitted to remain inservice.

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Condition Action Required

(5) All igniter and burner valves closed and all feedersor pulverizers stopped.

(5) Master fuel trip shall be actuated.

Table 6.4.1.2.1(c) Fuel Inputs Shutoff When Class 2 or Class 3 Igniters Are Used

Condition Action Required

(1) First Class 2 or 3 igniter(s) fails to light aftersuccessful unit purge. [See 6.6.5.2.1.3(B)(9),6.6.5.2.1.3(B)(10), and 6.8.5.2.1.3(B)(7).]

(1) Igniter valve(s) shall be closed immediately.Master fuel trip not required, but a 1-minute delayshall be required before retrial of that or any otherigniter.

(2) Any igniters proven on, all other fuel sources off,all igniter valves subsequently closed.

(2) Master fuel trip shall be actuated.

(3a.1) Class 2 igniter(s) proven on, first main burnertrial for ignition fails.

(3a.1) Master fuel trip shall be actuated.

(3a.2) Class 2 igniter(s) proven on, last main burneris taken out of service in a normal shutdown.

(3a.2) Associated main fuel gas trip valve and/or fueloil trip valve shall be closed (fuel gas trip and/or fueloil trip), proven igniters shall be permitted to remainin service.

(3a.3) Class 2 igniter(s) proven on, last main burneris taken out of service in an abnormal shutdown.

(3a.3) Master fuel trip shall be actuated.

(3b.1) Class 3 igniters proven on, first main burnertrial for ignition fails.

(3b.1) Master fuel trip shall be actuated.

(3b.2) Class 3 igniter(s) proven on, last main burneris taken out of service in a normal shutdown.

(3b.2) Master fuel trip shall be actuated.

(3b.3) Class 3 igniter(s) proven on, last main burneris taken out of service in an abnormal shutdown.

(3b.3) Master fuel trip shall be actuated.

(4) Any Class 2 igniter(s) proven on, any pulverizerstartup initiated, all pulverizers subsequentlystopped, no other main fuel in service, igniter(s)remain proven.

(4) (a) If first pulverizer fails to ignite as described in6.8.5.2.1.3(B)(12), master fuel trip shall be actuated.

(b) If last pulverizer in service is tripped, master fueltrip shall be actuated.

(c) If last pulverizer in service is taken out of servicein a normal shutdown sequence by an operator,proven igniters shall be permitted to remain inservice.

(5) All igniter and burner valves closed and allfeeders or pulverizers stopped.

(5) Master fuel trip shall be actuated.

Additional Proposed Changes

File Name Description Approved

FIGURE_6.4.1.2.1_.pdf 10b Low circulating flow for a forced circulation boilers is added and original 10b renumbered

Public_Input_No._5-NFPA_85-2016.pdf

Statement of Problem and Substantiation for Public Input

Clause 6.6.5.2.1.1 describes the mandatory requirement for starting (permissive) for three types of boilers as follows. 6.6.5.2.1.1 Preparation for starting shall include a thorough inspection that shall verify the following: (6) The drum water level is established in drum-type boilers, and circulating flow is established in forced circulation boilers, or minimum water flow is established in oncethrough boilers.

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These requirement are for waterwall protection during start up but shall also be maintained during operation and master fuel trip shall be initiated if they are lost for each type of boilers respectively. Proposed revision added the waterwall protection interlock for circulation boilers which was not included in the 2015 Edition.

Submitter Information Verification

Submitter Full Name: Masaaki Kinoshita

Organization: Mitsubishi Hitachi Power Systems, Ltd.

Street Address:

City:

State:

Zip:

Submittal Date: Thu Mar 31 00:36:28 EDT 2016

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Public Input No. 5-NFPA 85-2016Section No. 6.4.1.2.1

March 31, 2016Masaaki Kinoshita

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【Proposal】

Table 6.4.1.2.1(a) Interlock System for Multiple Burner Boiler

Block 10a (See A.6.4.1.2.1.) For drum-type boilers, a low drum water level shall activate the master fuel trip relay.

Block 10b (See A.6.4.1.2.1) For forced circulation boilers, circulating flow below the minimum specified by the manufacturer or related waterwall protection signals shall activate the master fuel trip relay.

Block 10c (See A.6.4.1.2.1) For once-through boilers, waterwall flow below the minimum specified by the manufacturer or related waterwall protection signals shall activate the master fuel trip relay.

【Substantiation】

Clause 6.6.5.2.1.1 describes the mandatory requirement for starting (permissive) for three types of boilers as follows.

6.6.5.2.1.1 Preparation for starting shall include a thorough inspection that shall verify the following:(6) The drum water level is established in drum-type boilers, and circulating flow is established in forced circulation boilers, or minimum water flow is established in oncethrough boilers.

These requirement are for waterwall protection during start up but shall also be maintained during operation and master fuel trip shall be initiated if they are lost for each type of boilers respectively. Proposed revision added the waterwall protection interlock for circulation boilers which was not included in the 2015 Edition.

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NFPA 85-2015 , 6.6.5.2.1.1

Drum Type Boiler(Natural Circulation)

Forced Circulation Boiler

Once Through Boiler

Drum Water Level

Circulating Flow

Minimum Feed Water Flow

Ø In natural circulation boiler, the drum water level shall be used for the protection of furnace water wall.

Ø When drum water level becomes low, boiler protection (Trip) shall be initiated.

Drum-type Boilers

Low Drum Water Level

DRUM

FURNACEWATER WALL

Water Level

Natural Circulation

Type of Boilers Requirement

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Drum Type Boiler(Natural Circulation)

Forced Circulation Boiler

Once Through Boiler

Drum Water Level

Circulating Flow

Minimum Feed Water Flow

Ø Drum water level does not represent sufficient water flow to the furnace water wall in forced circulation boilers.

Ø Sufficient circulating flow can be obtained only by proper operation of the Boiler Circulation Pump (BCP).

Ø When circulating flow becomes low, boiler protection (Trip) shall be initiated

DRUM

FURNACEWATER WALL

Water Level

BCP

Circulation Flow

Circulation flow can be measured by BCP differential pressure.

Circulation flow may change depending on BCP performance.

NFPA 85-2015 , 6.6.5.2.1.1

Forced circulation BoilersLow Circulating Flow

Type of Boilers Requirement

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Drum Type Boiler(Natural Circulation)

Forced Circulation Boiler

Once Through Boiler

Drum Water Level

Circulating Flow

Waterwall Flow

FURNACEWATER WALL

Ø In Once Through Boiler, the feed water flow shall be used for the protection of furnace water wall.

Ø When feed water flow becomes low, boiler protection (Trip) shall be initiated.

Waterwall Flow

Once-through BoilersNFPA 85-2015 , 6.6.5.2.1.1

Low Waterwall FlowType of Boilers Requirement

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Public Input No. 204-NFPA 85-2017 [ Section No. 6.4.1.2.4.8(F) ]

(F)

After the component purge is complete, the component shall be permitted to be reset.Exception : After a boiler enclosure purge and component purge has been completed prior to startup per6.4.1.2.4.1 through 6.4.1.2.4.8, electrostatic precipitators shall be permitted to remain energized after amaster fuel trip if all of the following conditions are met:

(1) FD and ID fans remain in service.

(2) Purge rate air flow maintained per 6.4.1.2.4.4.

(3) All fuels shut off:

(A) If fuel gas is fired on the unit, all main fuel gas header and individual fuel gas burner shutoffvalves are proven closed by valve position.

(B) If fuel oil is fired on the unit, all main fuel oil header and individual fuel oil burner shutoffvalves are proven closed by valve position.

(C) If coal is fired on the unit, all pulverizers are stopped and all coal flow to the furnace is stopped.

(D) All igniter header and individual igniter shutoff valves are proven closed by valve positionregardless of capacity.

(E) Any other sources of combustibles that could enter the boiler enclosure or flue gas path areproven closed by valve position regardless of capacity.

(4) After a master fuel trip and during a boiler enclosure purge, failure of any of the above Items 1, 2, or 3shall trip electrostatic precipitators and require a complete boiler enclosure purge and component purgeper 6.4.1.2.4.1 through 6.4.1.2.4.8.

Statement of Problem and Substantiation for Public Input

Boiler enclosure purge times vary throughout the industry and mainly depends on when the burner management system was installed. Many older systems were designed for 5-minute purge and not 5-volume changes. When newer burner management systems are installed and purge calculations are based on 5 volume changes, the purge time increases significantly. Many times the component/electrostatic precipitator has a larger volume than the boiler enclosure. Purge time must be based on the larger volume of the boiler enclosure Vs component/electrostatic precipitator per NFPA 85. In many cases, 5-volume changes results in a purge time from 5 to 15 minutes and as high as 24 minutes in some cases. Increasing purge air flow is allowed to reduce purge time, but in many cases is not feasible as NFPA 85 does not allow the purge air flow rate to be reduced prior to boiler light-off and initial loading.

Per NFPA 85, electrostatic precipitators are required to trip upon a master fuel trip. Operating companies are faced with tripping their electrostatic precipitators and face potential environmental issues by de-energizing the precipitator until purge is complete (up to 15 to 24 minutes in some cases) or leaving the precipitator in service and avoid environmental issues. Currently, the majority of industry (estimated 80%) do not trip electrostatic precipitators upon a master fuel trip for environmental reasons. This has been industry practice for many years.

Allowing electrostatic precipitators to remain in service as long as a complete boiler and component purge has been completed prior to startup, FD and ID fans remain running, proper purge air flow is maintained, and all fuels proven shut off, will allow operating companies an alternative to meet the intent of NFPA 85 and minimize the risk of a precipitator explosion.

Years of industry operating experience has shown the risk of an precipitator explosion after a master fuel trip is minimized when FD/ID fans remain running, proper air flow is maintained, and all fuels are shut off.

Submitter Information Verification

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Submitter Full Name: James Franks

Organization: Global Asset Protection Services

Street Address:

City:

State:

Zip:

Submittal Date: Wed Jan 04 10:58:07 EST 2017

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Public Input No. 109-NFPA 85-2016 [ Section No. 6.4.1.2.7.6 ]

6.4.1.2.7.6*

Before main fuel firing and following a 5-minute period after a master fuel trip (furnace postpurge) , FDfans shall be tripped if the furnace pressure exceeds the maximum pressure value recommended by themanufacturer.

Additional Proposed Changes

File Name Description Approved

85-PC75_MBB.pdf NFPA 85 PC 75

Statement of Problem and Substantiation for Public Input

NOTE: This Public Input appeared as "Reject but Hold" in Public Comment No. 75 of the (F2014) Second Draft Report for NFPA 85 and per the Regs. at 4.4.8.3.1.

1. Comparing with 6.4.1.2.6.5 and 6.4.1.2.7.6, there is some possibility to invite misunderstanding, whichis "post purge shall have more priority even in the condition that furnace pressure exceeds the maximumfurnace design pressure".2. ID fan and FD fan shall be tripped before the main fuel firing and following a master fuel trip, when thefurnace pressure exceeds the maximum furnace design pressure.3. Since a natural post purge (15min.) is required as mentioned in 6.4.1.2.4.3 (C) in case of all fans tripcondition, therefore there is no necessary to mention that post purge has more priority.4. What We have to mention in this code is " When the FD fan stopped in the period of post purgeincompleted condition, it is important to avoid to supply air suddenly, positively by starting FD fan".

Submitter Information Verification

Submitter Full Name: TC ON BCS-MBB

Organization: NFPA TC ON MULTIPLE BURNER BOILERS

Street Address:

City:

State:

Zip:

Submittal Date: Tue Oct 18 14:47:27 EDT 2016

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Public Comment No. 75-NFPA 85-2013 [ Section No. 6.4.1.2.7.6 ]

6.4.1.2.7.6 *

Before main fuel firing and following a 5-minute period after a following a master fuel trip (furnacepostpurge) , FD fans shall be tripped if the furnace pressure exceeds the maximum pressure valuerecommended by the manufacturer.

Statement of Problem and Substantiation for Public Comment

1. Comparing with 6.4.1.2.6.5 and 6.4.1.2.7.6, there is some possibility to invite misunderstanding, which is "post purge shall have more priority even in the condition that furnace pressure exceeds the maximum furnace design pressure".2. ID fan and FD fan shall be tripped before the main fuel firing and following a master fuel trip, when the furnace pressure exceeds the maximum furnace design pressure. 3. Since a natural post purge (15min.) is required as mentioned in 6.4.1.2.4.3 (C) in case of all fans trip condition, therefore there is no necessary to mention that post purge has more priority. 4. What We have to mention in this code is " When the FD fan stopped in the period of post purge incompleted condition, it is important to avoid to supply air suddenly, positively by starting FD fan".

Submitter Information Verification

Submitter Full Name: masahiko mishiro

Organization: Mitsubishi Heavy Industries, ltd.

Street Address:

City:

State:

Zip:

Submittal Date: Fri Nov 15 00:28:32 EST 2013

Committee Statement

Committee Action: Rejected but held

Resolution: This is new material that should receive full public review.

Copyright Assignment

I, masahiko mishiro, hereby irrevocably grant and assign to the National Fire Protection Association (NFPA) all and full rights incopyright in this Public Comment (including both the Proposed Change and the Statement of Problem and Substantiation). Iunderstand and intend that I acquire no rights, including rights as a joint author, in any publication of the NFPA in which thisPublic Comment in this or another similar or derivative form is used. I hereby warrant that I am the author of this Public Commentand that I have full power and authority to enter into this copyright assignment.

By checking this box I affirm that I am masahiko mishiro, and I agree to be legally bound by the above Copyright Assignmentand the terms and conditions contained therein. I understand and intend that, by checking this box, I am creating an electronicsignature that will, upon my submission of this form, have the same legal force and effect as a handwritten signature

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Public Input No. 76-NFPA 85-2016 [ Section No. 6.4.2.1 [Excluding any Sub-Sections] ]

Fuel-specific alarms shall be provided for all design basis fuels, and in addition to the trip alarms in theinterlock system shown in Figure 6.4.1.2.1 and Table 6.4.1.2.1(a), the separately annunciated alarms in6.4.2.1.1 through 6.4.2.1.41 shall be provided.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:17:58 EDT 2016

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Public Input No. 77-NFPA 85-2016 [ Section No. 6.4.2.1.20.1 ]

6.4.2.1.20.1

This condition shall be sensed and alarmed and shall include all sources of power necessary to completeinterlock functions for the interlocks .

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:20:42 EDT 2016

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Public Input No. 78-NFPA 85-2016 [ Section No. 6.4.2.1.20.2 ]

6.4.2.1.20.2

If more than one source of energy, such as electric power, compressed air, or hydraulics, is needed for aninterlock scheme the interlocks , loss of each source of energy shall be alarmed separately.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:22:16 EDT 2016

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Public Input No. 118-NFPA 85-2016 [ Section No. 6.5.1.3.2.1(A) ]

(A)

If the test block maximum head capability of the FD fan at ambient temperature is equal to or morepositive than +8.7 kPa (+35 in. of water), the positive transient design pressure shall be at least, but shallnot be required to exceed, +8.7 kPa (+35 in. of water).

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 119-NFPA 85-2016 [Section No. 6.5.1.3.2.1(B)]

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:39:52 EST 2016

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Public Input No. 119-NFPA 85-2016 [ Section No. 6.5.1.3.2.1(B) ]

(B)

If the test block maximum head capability of the FD fan at ambient temperature is less positive than+8.7 kPa (+35 in. of water), the positive transient design pressure shall be at least, but shall not be requiredto exceed, the test block maximum head capability of the FD fan.

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 118-NFPA 85-2016 [Section No. 6.5.1.3.2.1(A)]

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:42:41 EST 2016

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Public Input No. 120-NFPA 85-2016 [ Section No. 6.5.1.3.2.2(A) ]

(A)

If the test block maximum head capability of the ID fan at ambient temperature is equal to or morenegative than -8.7 kPa (-35 in. of water), the negative transient design pressure shall be at least asnegative as, but shall not be required to be more negative than, -8.7 kPa (-35 in. of water).

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:48:19 EST 2016

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Public Input No. 105-NFPA 85-2016 [ Section No. 6.5.1.3.2.2(B) ]

(B)

If the test block capability of the ID fan at ambient temperature is less negative than -8.7 kPa (-35 in. ofwater), for example, -6.72 kPa (-27 in. of water), the negative transient design pressure shall be at least asnegative as, but shall not be required to be more negative than, the test block capability of the ID fan.

Statement of Problem and Substantiation for Public Input

Paragraph (B) appears to be an example that illustrates the requirement stated in (A). The example is valuable and could be relocated to Annex A.

Submitter Information Verification

Submitter Full Name: Theodore Lemoff

Organization: TLemoff Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Mon Oct 17 11:09:41 EDT 2016

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Public Input No. 121-NFPA 85-2016 [ Section No. 6.5.1.3.2.2(B) ]

(B)

If the test block maximum head capability of the ID fan at ambient temperature is less negative than-8.7 kPa (-35 in. of water), for example, -6.72 kPa (-27 in. of water), the negative transient design pressureshall be at least as negative as, but shall not be required to be more negative than, the test blockmaximum head capability of the ID fan.

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:49:53 EST 2016

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Public Input No. 79-NFPA 85-2016 [ Section No. 6.5.2.1.2 ]

6.5.2.1.2

High positive furnace pressure trip interlock shall be selected based on the positive design pressure of thefurnace.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:24:51 EDT 2016

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Public Input No. 80-NFPA 85-2016 [ Section No. 6.5.2.1.3 ]

6.5.2.1.3

High negative furnace pressure trip interlock shall shall be selected such that the trip value and theresulting negative furnace pressure transient do not exceed the furnace negative transient design pressure.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:25:48 EDT 2016

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Public Input No. 108-NFPA 85-2016 [ Section No. 6.5.2.3 ]

6.5.2.3 Component Requirements.

The furnace pressure control element(s) [(H) in Figure 6.5.2.2.1] (fan inlet damper blade pitch control,speed control) shall meet the following criteria:

(1)

(2) The operating speed response of the furnace pressure control equipment shall not be less than thatof the airflow control equipment.

Additional Proposed Changes

File Name Description Approved

85-PC53_MBB.pdf NFPA 85 PC 53

Statement of Problem and Substantiation for Public Input

NOTE: This Public Input appeared as "Reject but Hold" in Public Comment No. 53 of the (F2014) Second Draft Report for NFPA 85 and per the Regs at 4.4.8.3.1.

To avoid confusion, it is best to change "speed" to "response". Otherwise, Reader can mis-interpret thestatement such that ID Fan motor speed must be equal or greater than FD Fan motor speed.

Submitter Information Verification

Submitter Full Name: TC ON BCS-MBB

Organization: NFPA TC ON MULTIPLE BURNER BOILERS

Street Address:

City:

State:

Zip:

Submittal Date: Tue Oct 18 14:38:37 EDT 2016

* The operating speed shall not exceed the control system's sensing and positioning capabilities.

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Public Comment No. 53-NFPA 85-2013 [ Section No. 6.5.2.3 ]

6.5.2.3 Component Requirements.

The furnace pressure control element(s) [(H) in Figure 6.5.2.2.1] (fan inlet damper blade pitchcontrol, speed control) shall meet the following criteria:

(1)

(2) The operating speed The response of the furnace pressure control equipment shall not beless than that of the airflow control equipment.

Statement of Problem and Substantiation for Public Comment

To avoid confusion, it is best to change "speed" to "response". Otherwise, Reader can mis-interpret the statement such that ID Fan motor speed must be equal or greater than FD Fan motor speed.

Submitter Information Verification

Submitter Full Name: SINMING KWONG

Organization: EMERSON PROCESS MANAGEMENT PWS

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 12 10:16:49 EST 2013

Committee Statement

Committee Action: Rejected but held

Resolution: This is new material that has not had the benefit of public review.

Copyright Assignment

I, SINMING KWONG, hereby irrevocably grant and assign to the National Fire Protection Association (NFPA) all and full rights incopyright in this Public Comment (including both the Proposed Change and the Statement of Problem and Substantiation). Iunderstand and intend that I acquire no rights, including rights as a joint author, in any publication of the NFPA in which thisPublic Comment in this or another similar or derivative form is used. I hereby warrant that I am the author of this Public Commentand that I have full power and authority to enter into this copyright assignment.

By checking this box I affirm that I am SINMING KWONG, and I agree to be legally bound by the above Copyright Assignmentand the terms and conditions contained therein. I understand and intend that, by checking this box, I am creating an electronicsignature that will, upon my submission of this form, have the same legal force and effect as a handwritten signature

* The operating speed shall not exceed the control system's sensing and positioningcapabilities.

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Public Input No. 101-NFPA 85-2016 [ Section No. 6.6.2 ]

6.6.2 Fuel Gas Firing — Special Problems.

In addition to the common hazards involved in the combustion of solid, liquid, and gaseous fuels, thefollowing special hazards related to the physical characteristics of fuel gas shall be addressed in the designof the firing systems:

(1) CAUTION: Fuel gas is colorless; therefore, a leak is not visually detectable. In addition, detection of afuel gas leak by means of odor is unreliable.

(2) CAUTION Leakage within buildings creates hazardous conditions, particularly where the fuel gaspiping is routed through confined areas.

(3) Where the fuel gas piping is routed through confined areas, adequate ventilation shall beprovided.

(4) Outdoor boilers tend to minimize confined-area problems.

(5) CAUTION The nature of fuel gas makes it possible to experience severe departures from designair-fuel ratios without any visible evidence at the burners, furnace, or stack that could escalate into aprogressively worsening condition.

(6) Combustion control systems that respond to reduced boiler steam pressure or steam flow withan impulse for more fuel, unless protected or interlocked to prevent a fuel-rich mixture, arepotentially hazardous.

(7) This hazard also applies to firing with fuel or air on manual without the previously mentionedinterlocks or alarms. (See 6.4.1 , 6.6.3 , 6.6.4 , and 6.6.5 , which provide requirements, andAnnex C .)

(8) Special requirements as defined in NFPA 54 must be taken with wet fuel gas systems .

(9) CAUTION. Widely differing characteristics of fuel gas from either a single source or multiple sourcescould result in significant change in the heat input rate to the burners without a corresponding changein airflow.

(10) Relief valves and atmospheric vents must shall discharge to atmosphere in accordance with 4.9.1.

(11) Fuel gas piping must be purged prior to and after maintenance and repair, as detailed in NFPA 54 inaccordance with NFPA 54 for gas pressure of 125 psig and below, and in accordance with NFPA 56for pressure above 125 psig .

Statement of Problem and Substantiation for Public Input

Delete the numbers for items 1, 2, 3, 5, and 7 and make them Caution statements. These are not requirements but are important, and the use of caution statements is allowed by the NFPA Manual of StyleDelete reference to NFPA 54 for wet gas. Wet gas is not present in utility gas distribution systems today.Revise purging reference to recognize NFPA 56 for pressure above 125 psig.

Submitter Information Verification

Submitter Full Name: Theodore Lemoff

Organization: TLemoff Engineering

Street Address:

City:

State:

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Zip:

Submittal Date: Fri Oct 07 15:27:08 EDT 2016

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Public Input No. 99-NFPA 85-2016 [ Section No. 6.6.2 ]

6.6.2 Fuel Gas Firing — Special Problems.

In addition to the common hazards involved in the combustion of solid, liquid, and gaseous fuels, thefollowing special hazards related to the physical characteristics of fuel gas shall be addressed in the designof the firing systems:

(1) CAUTION: Fuel gas is colorless; therefore, a leak is not visually detectable. In addition, detection of afuel gas leak by means of odor is unreliable.

(2) CAUTION: Leakage within buildings creates hazardous conditions, particularly where the fuel gaspiping is routed through confined areas.

(3) Where the fuel gas piping is routed through confined areas, adequate ventilation shall beprovided.

(4) Outdoor boilers tend to minimize confined-area problems.

(5) CAUTION: The nature of fuel gas makes it possible to experience severe departures from designair-fuel ratios without any visible evidence at the burners, furnace, or stack that could escalate into aprogressively worsening condition.

(6) Combustion control systems that respond to reduced boiler steam pressure or steam flow withan impulse for more fuel, unless protected or interlocked to prevent a fuel-rich mixture, arepotentially hazardous.

(7) This hazard also applies to firing with fuel or air on manual without the previously mentionedinterlocks or alarms. (See 6.4.1 , 6.6.3 , 6.6.4 , and 6.6.5 , which provide requirements, andAnnex C .)

(8) Special requirements as defined in NFPA 54 must be taken with wet fuel gas systems.

(9)

(10) CAUTION: Widely differing characteristics of fuel gas from either a single source or multiple sourcescould result in significant change in the heat input rate to the burners without a corresponding changein airflow.

(11) Relief valves and atmospheric vents must vents shall discharge to atmosphere in accordance with4.9.1.

(12) Fuel gas piping must be purged piping shall be purged prior to and after maintenance and repair, asdetailed in NFPA 54 for gas pressures up to 125 psig, and in accordance with NFPA 56 for gaspressures above 125 psig .

Statement of Problem and Substantiation for Public Input

Items (1), (2), (3) and (8) are not requirements, but are warning statements, which the Manual of Style allows as caution statements. The proposed change reflects the Manual of Style.Delete (4) as "wet fuel gas systems" are not defined, and are not longer an issue with utility supplied natural gas.Revise (8) to recognize NFPA 56 for the higher pressure it covers.

Submitter Information Verification

Submitter Full Name: Theodore Lemoff

Organization: TLemoff Engineering

Street Address:

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City:

State:

Zip:

Submittal Date: Wed Oct 05 09:07:31 EDT 2016

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Public Input No. 9-NFPA 85-2016 [ New Section after 6.6.3.1 ]

6.6.3.1.15 Valve Functional Testing

6.6.3.1.15.1 All Main Safety Shutoff Valves shall undergo functional testing at least annually.

Type your content here ...

Statement of Problem and Substantiation for Public Input

This change is proposed as the consensus of the NFPA 85 subcommittee evaluating valve testing requirements. Unit interoutage run times are being extended across industry, and unit shutdowns no longer routinely happen on an annual or more frequent basis. Interstate pipeline regulations require an annual or more frequent partial exercise of shutoff valves, but no corresponding requirement has been in place for in-plant main shutoff valves. Industry experience indicates that partial exercise is not sufficient as shutoff failure is most likely in the final portion of valve closure, when a fouled seat can prevent full travel. Supplemental material is also proposed in the annex to cover valving or operating options that can be used to comply without a full unit shutdown.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:34:16 EDT 2016

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Public Input No. 81-NFPA 85-2016 [ Section No. 6.6.3.1.3 ]

6.6.3.1.3

A manual emergency fuel fuel shutoff valve that is accessible in the event of an emergency in the boilerarea shall be provided.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:28:24 EDT 2016

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Public Input No. 141-NFPA 85-2016 [ Section No. 6.6.3.1.10 ]

6.6.3.1.10

A valve proving system or a double block and vent valve arrangement shall be provided in the fuel line toeach burner and each igniter.

Statement of Problem and Substantiation for Public Input

The valve proving system and vent valves offer equivalent safety, and the use of these devices had already permitted in single burner boiler since the late 1990s.

Submitter Information Verification

Submitter Full Name: Kevin Carlisle

Organization: Karl Dungs, Inc.

Street Address:

City:

State:

Zip:

Submittal Date: Fri Dec 16 14:41:30 EST 2016

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Public Input No. 8-NFPA 85-2016 [ Section No. 6.6.3.1.11.1 ]

6.6.3.1.11.1 *

Tightness tests of the main safety shutoff valves, individual burner safety shutoff valves, and associatedvent valves shall be performed at least annually or, for continuously fired units, at the first opportunity thatthe unit is down since the last tightness test was performed, whichever is longer.

See Section 6.6.5.1 for Operational Leak Testing.

Statement of Problem and Substantiation for Public Input

This change is made in order to remove the existing requirement for annual tightness testing of all valves, based on consensus of the subcommittee reviewing valve testing requirements. The subcommittee consensus is that tightness testing should be done when the need is indicated by other events, such as failing an Operation Leak Test or other evidence that there is excessive leakage from a valve.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:29:59 EDT 2016

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Public Input No. 57-NFPA 85-2016 [ Sections 6.6.3.4.2, 6.6.3.4.3 ]

Sections 6.6.3.4.2, 6.6.3.4.3

6.6.3.4.2

The oxygen content of the mixture being supplied to the burners shall be measured and shall not bepermitted to go below the limit specified by the burner manufacturer or as proven by tests to provide stablecombustion.

6.6.3.4.3

Means shall be provided to monitor either the and limit the ratio of flue gas to air or the oxygen contentair content of the mixture.

Statement of Problem and Substantiation for Public Input

Flue gas flow measurements alone are not accurate enough or sufficient to prevent low oxygen content of the combustion air mixture going to the burners where flue gas recirculation systems are used. Flameouts and explosions have resulted which could be avoided by having the additional protection provided by measuring the O2 and implementation of proper control strategies to limit and prevent unacceptable low oxygen content of the combustion air. When flue gas recirculation is used, measuring the oxygen content of the combustion air mixture and preventing unacceptable low oxygen content is as important as measuring and controlling the furnace exit oxygen to prevent unacceptable low oxygen content and insure complete combustion. Both windbox and furnace exit oxygen measurements and controls are required to maintain stable and sufficient burner combustion air/fuel ratios and thus should be required.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 58-NFPA 85-2016 [Sections 6.7.3.4.2, 6.7.3.4.3]

Public Input No. 59-NFPA 85-2016 [Sections 6.8.3.4.2, 6.8.3.4.3]

Submitter Information Verification

Submitter Full Name: Frank Bennett

Organization: NRG Energy Inc

Street Address:

City:

State:

Zip:

Submittal Date: Fri Aug 05 07:32:59 EDT 2016

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Public Input No. 142-NFPA 85-2016 [ Section No. 6.6.3.5.1.1 ]

6.6.3.5.1.1

Provisions shall include a valve proving system or a double block and vent valve arrangement on thereburn fuel gas supply, separate from any other double block and vent valve arrangements for othersystems, that is, igniters or main burners.

Statement of Problem and Substantiation for Public Input

The valve proving system and vent valves offer equivalent safety, and the use of these devices had already permitted in single burner boiler since the late 1990s.

Submitter Information Verification

Submitter Full Name: Kevin Carlisle

Organization: Karl Dungs, Inc.

Street Address:

City:

State:

Zip:

Submittal Date: Fri Dec 16 14:43:50 EST 2016

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Public Input No. 143-NFPA 85-2016 [ Section No. 6.6.3.6.1 ]

6.6.3.6.1

Positive means shall be provided to prevent leakage into an idle furnace using a valve proving system or adouble block and vent valve arrangement on the fuel supply to each individual duct burner that isindependent of any other burner, igniter, or injection system.

Statement of Problem and Substantiation for Public Input

The valve proving system and vent valves offer equivalent safety, and the use of these devices had already permitted in single burner boiler since the late 1990s.

Submitter Information Verification

Submitter Full Name: Kevin Carlisle

Organization: Karl Dungs, Inc.

Street Address:

City:

State:

Zip:

Submittal Date: Fri Dec 16 14:44:39 EST 2016

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Public Input No. 10-NFPA 85-2016 [ Section No. 6.6.5.1.3.2 ]

6.6.5.1.3.2

*

Successful completion of the

An operational leak test shall be

accomplished before

performed prior to startup of the fuel header

is placed into operation.

unless the unit has successfully completed an operational leak test within the previous 8 hours.

Statement of Problem and Substantiation for Public Input

This change is proposed as the consensus view of the NFPA 85 subcommittee reviewing valve testing requirements. The change is proposed to reflect the minimal risk in not repeating an Operational Leak Test each time a unit trips during startups, when repeated trips are most likely. Options discussed included requiring Operational Leak Tests only once per year, or leaving the current requirement unchanged. The subcommittee's consensus view is that repeated Operational Leak Tests are an unnecessary delay in startup that adds a negligible safety benefit.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:43:02 EDT 2016

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Public Input No. 193-NFPA 85-2016 [ Section No. 6.6.5.2.1.1 ]

6.6.5.2.1.1

Preparation for starting shall include a thorough inspection that shall verify the following:

(1) The furnace and fuel gas passages are free of foreign material and not in need of repair.

(2)

(3) All personnel are evacuated from the unit and associated equipment, and all access and inspectiondoors are closed.

(4) All airflow and flue gas flow control dampers have been operated through their full range to check theoperating mechanism and then are set at a position that allows the fans to be started at a minimumairflow and without overpressuring any part of the unit.

(5) All individual burner dampers or registers that are subject to adjustment during operations have beenoperated through their full range to check the operating mechanism.

(6) The drum water level is established in drum-type boilers, and circulating flow is established in forcedcirculation boilers, or minimum water flow is established in once-through boilers.

(7) The oxygen and combustibles analyzer(s), if provided, are operating as designed and a sample hasbeen obtained. Combustible indication is at zero and oxygen indication is at maximum.

(8) All safety shutoff valves are closed, and all sparks are de-energized.

(9) Fuel oil ignition systems meet the requirements of Section 6.7.

(10) The fuel system vents are open and venting to atmosphere outside the boiler room, and lines aredrained and cleared of materials such as condensate.

(11) The burner elements and igniters are positioned in accordance with the manufacturer's specifications.

(12) Energy is supplied to control systems and to interlocks.

(13) The meters or gauges indicate fuel header pressure to the unit.

(14) A complete functional check of the interlocks has been made after an overhaul maintenance ormodification of the interlock system Burner Management System .

(15)

(16) Individual igniters or groups of igniters also are permitted to be tested while the unit is in service. Suchtests are made with no main fuel present in the igniter's associated burner, and the burner air registeris in its start-up or light-off position as described in the established operating procedure.

(17)

Statement of Problem and Substantiation for Public Input

To coordinate with the changes in definitions proposed by the Fundamentals Committee.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

* The bottom of the furnace is free of accumulations of solid or liquid fuel, fuel gases, or vapors priorto each start-up.

* An operational test of each igniter has been made. The test has been integrated into the startingsequence and has followed the unit purge and preceded the admission of any main fuel.

* Units with a history of igniter unreliability require additional test routines to verify the continuingoperating ability of igniters and ignition system components.

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State:

Zip:

Submittal Date: Sat Dec 31 11:05:03 EST 2016

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Public Input No. 102-NFPA 85-2016 [ Section No. 6.6.5.2.1.3(B) ]

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(B)

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The starting sequence shall be performed in the following order:

(1) An open flow path from the inlets of the FD fans through the stack shall be verified.

(2) An ID fan, if provided, shall be started; an FD fan then shall be started. Additional ID fans or FD fansshall be started in accordance with 6.5.3, as necessary, to achieve purge flow rate.

(3) Dampers and burner registers shall be opened to the purge position in accordance with the openregister purge method objectives outlined in 6.6.5.1.5.7.

(4) The airflow shall be adjusted to purge airflow rate, and a unit purge shall be performed. Specialprovisions shall be utilized as necessary to prevent the hazardous accumulation of volatile vapors thatare heavier than air or to detect and purge accumulations in the furnace bottom.

(5) The main fuel control valve shall be positioned at lightoff firing rate (or closed if a bypass regulator isbeing provided) and the main safety shutoff valve(s) shall be opened, but only after the requirements of6.6.5.1.3 for leak test requirements and 6.4.1.2.4 for permissive conditions in the unit purge systemhave been satisfied.

(6) It shall be determined that the main fuel control valve is closed, and the following procedures shall beperformed:

(7) The main fuel bypass control valve, if provided, shall be set to maintain the necessary burnerheader fuel pressure for light-off.

(8) The burner headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the main fuel and bypass fuel control valves function to regulate and maintainthe correct pressure for burner light-off.

(9) The main fuel control valve shall be opened when necessary.

(10) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(11) The igniter safety shutoff valve shall be opened, and the following shall be performed:

(12) It shall be confirmed that the igniter fuel control valve is holding the manufacturer'srecommended fuel pressure necessary for the igniter to operate at design capacity.

(13) The igniter headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the igniter fuel control valve functions to regulate and maintain the pressurewithin design limits specified by the manufacturer for lighting the igniters.

(14) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(15) The air register or damper on the burner selected for light-off shall be adjusted to the positionrecommended by the manufacturer or the established operating procedure, in accordance with6.6.5.1.5.7(C) through 6.6.5.1.5.7(F).

(16) The spark or other source of ignition for the igniter(s) on the burner(s) to be lit shall be initiated, andthe procedure shall continue as follows:

(17) The individual igniter safety shutoff valve(s) shall be opened, and all igniter system atmosphericvent valves shall be closed.

(18) If flame on the first igniter(s) is not established within 10 seconds, the individual igniter safetyshutoff valve(s) shall be closed and the cause of failure to ignite shall be determined andcorrected.

(19) With airflow maintained at purge rate, repurge shall not be required, but at least 1 minute shallelapse before a retrial of this or any other igniter is attempted.

(20) Repeated retrials of igniters without investigating and correcting the cause of the malfunctionshall be prohibited.

(21) Where Class 3 special electric igniters are used, the procedures described in 6.6.5.2.1.3(B)(1)through 6.6.5.2.1.3(B)(6), 6.6.5.2.1.3(B)(8) , and 6.6.5.2.1.3(B)(11) through 6.6.5.2.1.3(B)(14) shall be

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used, consistent with the the requirements for individual main burner flame supervision.

(22) After making certain that the igniter(s) is established and is providing the required level of ignitionenergy for the main burner(s), the following shall be performed:

(23) The individual burner safety shutoff valve(s) shall be opened and the individual burneratmospheric vent valves shall be closed.

(24) Except where associated Class 1 igniters are in service, a master fuel trip shall be initiated whenthe flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the main fuel actually begins to enter the furnace.

(25) Purging shall be repeated, and the conditions that caused the failure to ignite shall be correctedbefore another light-off attempt is made.

(26) For the following burner and all subsequent burners placed in operation, failure to ignite or lossof ignition for any reason on any burner(s) shall cause fuel flow to that burner(s) to stop.

(27) All conditions required by the manufacturer or by established operating procedures for light-offshall exist before restarting the burner(s).

(28) After stable flame is established, the air register(s) or damper(s) shall be adjusted slowly to itsoperating position, making certain that ignition is not lost in the process. With automatic burnermanagement systems, the air register shall be permitted to be opened simultaneously with the burnersafety shutoff valve.

(29) Class 3 igniters shall be shut off at the end of the time trial for proving the main flame, and thefollowing shall be verified:

(30) The stable flame continues on the main burners after the igniters are shut off.

(31) The systems that allow the igniters to remain in service on either an intermittent or a continuousbasis have been tested to meet all the requirements of Class 1 igniters or Class 2 igniters withassociated interlocks in service.

(32) After stable burner header pressure control has been established, the burner header atmospheric ventvalve shall be closed.

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41) The maximum number of burners shall be placed in service consistent with the anticipated continuousload and the operating range of fuel header pressures.

(42) The on-line metering combustion control (unless designed specifically for startup procedures) shall not

* The sequence shall continue as follows:

The procedures in 6.6.5.2.1.3(B)(8) through 6.6.5.2.1.3(B)(13) shall be followed for placingadditional burners with open registers in service, as necessary, to raise steam pressure or to carryadditional load.

If used, automatic control of burner fuel flow and burner airflow during the lighting and startupsequence shall be in accordance with the requirements of 6.6.5.2.1.3(B)(17) .

The fuel flow to each burner (as measured by the burner fuel header pressure) shall bemaintained at a controlled value that is compatible with the established airflow through thecorresponding burner.

The established airflow through each open register shall be permitted to be maintained bycontrolling the windbox-to-furnace differential.

Total furnace airflow shall not be reduced below purge rate airflow and shall be at least thatwhich is necessary for complete combustion in the furnace.

If it is necessary to vary fuel header pressure to eliminate a problem of having excessivelighting off and shutting down of burners, such variations shall be limited to a predeterminedrange.

This range shall be a function of the incremental fuel input that is added by the lighting of asingle burner or gang of burners.

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be placed into service until the following have occurred:

(43) A predetermined minimum main fuel input has been attained.

(44) All registers on nonoperating burners are closed unless compensation is provided for by thecontrol system.

(45) The burner fuel and airflow are adjusted as necessary.

(46) Stable flame and specified furnace conditions have been established.

(47) It shall be permitted to place Where a multiple number of igniters in service that are servedsimultaneously from a single igniter safety shutoff valve, provided that the igniters are reliably shallbe supervised, so that failure of one of the group to light causes the fuel to all igniters in the group toshut off.

(48) It also shall be permitted to place in service simultaneously Where a multiple number of burnersserved by their corresponding multiple igniters from a single burner safety shutoff valve, provided that the burners are reliably shall be supervised, so that failure of one of the group to light causes thefuel to all burners in the group to shut off.

(49) On units with an overfire air system, the overfire air control damper positions shall be permitted to bechanged only when repositioning of all burner air registers or burner air dampers is permitted.

(50) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced. The introduction of the overfire air shall not adversely affect boiler operation.

(51) On units with an overfire air system and a reburn system, the overfire air shall be placed in operationbefore the reburn fuel sequence is started.

(52) A reburn system shall be placed in service only after the following have occurred:

(53) The boiler shall be operating at a load that ensures the introduction of the reburn fuel will notadversely affect continued boiler operation.

(54) The temperature in the reburn zone shall be maintained in accordance with 6.6.3.5.2 .

(55) The boiler shall be operating in a stable manner before the reburn startup sequence is initiated.

Statement of Problem and Substantiation for Public Input

Paragraphs (18) and (19) are revised to be a requirement, as mandated by the Manual of Style. Reliably is deleted as it has not measurement.

Submitter Information Verification

Submitter Full Name: Theodore Lemoff

Organization: TLemoff Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Oct 07 22:50:07 EDT 2016

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Public Input No. 11-NFPA 85-2016 [ Section No. 6.6.5.2.1.3(B) ]

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(B)

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The starting sequence shall be performed in the following order:

(1) An open flow path from the inlets of the FD fans through the stack shall be verified.

(2) An ID fan, if provided, shall be started; an FD fan then shall be started. Additional ID fans or FD fansshall be started in accordance with 6.5.3, as necessary, to achieve purge flow rate.

(3) Dampers and burner registers shall be opened to the purge position in accordance with the openregister purge method objectives outlined in 6.6.5.1.5.7.

(4) The airflow shall be adjusted to purge airflow rate, and a unit purge shall be performed. Specialprovisions shall be utilized as necessary to prevent the hazardous accumulation of volatile vapors thatare heavier than air or to detect and purge accumulations in the furnace bottom.

(5) The main fuel control valve shall be positioned at lightoff firing rate (or closed if a bypass regulator isbeing provided) and the main safety shutoff valve(s) shall be opened, but only after the requirements of6.6.5.1.3 for leak test requirements (if applicable) and 6.4.1.2.4 for permissive conditions in the unitpurge system have been satisfied.

(6) It shall be determined that the main fuel control valve is closed, and the following procedures shall beperformed:

(7) The main fuel bypass control valve, if provided, shall be set to maintain the necessary burnerheader fuel pressure for light-off.

(8) The burner headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the main fuel and bypass fuel control valves function to regulate and maintainthe correct pressure for burner light-off.

(9) The main fuel control valve shall be opened when necessary.

(10) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(11) The igniter safety shutoff valve shall be opened, and the following shall be performed:

(12) It shall be confirmed that the igniter fuel control valve is holding the manufacturer'srecommended fuel pressure necessary for the igniter to operate at design capacity.

(13) The igniter headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the igniter fuel control valve functions to regulate and maintain the pressurewithin design limits specified by the manufacturer for lighting the igniters.

(14) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(15) The air register or damper on the burner selected for light-off shall be adjusted to the positionrecommended by the manufacturer or the established operating procedure, in accordance with6.6.5.1.5.7(C) through 6.6.5.1.5.7(F).

(16) The spark or other source of ignition for the igniter(s) on the burner(s) to be lit shall be initiated, andthe procedure shall continue as follows:

(17) The individual igniter safety shutoff valve(s) shall be opened, and all igniter system atmosphericvent valves shall be closed.

(18) If flame on the first igniter(s) is not established within 10 seconds, the individual igniter safetyshutoff valve(s) shall be closed and the cause of failure to ignite shall be determined andcorrected.

(19) With airflow maintained at purge rate, repurge shall not be required, but at least 1 minute shallelapse before a retrial of this or any other igniter is attempted.

(20) Repeated retrials of igniters without investigating and correcting the cause of the malfunctionshall be prohibited.

(21) Where Class 3 special electric igniters are used, the procedures described in 6.6.5.2.1.3(B)(1)through 6.6.5.2.1.3(B)(6), 6.6.5.2.1.3(B)(8) , and 6.6.5.2.1.3(B)(11) through 6.6.5.2.1.3(B)(14) shall be

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used, consistent with the the requirements for individual main burner flame supervision.

(22) After making certain that the igniter(s) is established and is providing the required level of ignitionenergy for the main burner(s), the following shall be performed:

(23) The individual burner safety shutoff valve(s) shall be opened and the individual burneratmospheric vent valves shall be closed.

(24) Except where associated Class 1 igniters are in service, a master fuel trip shall be initiated whenthe flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the main fuel actually begins to enter the furnace.

(25) Purging shall be repeated, and the conditions that caused the failure to ignite shall be correctedbefore another light-off attempt is made.

(26) For the following burner and all subsequent burners placed in operation, failure to ignite or lossof ignition for any reason on any burner(s) shall cause fuel flow to that burner(s) to stop.

(27) All conditions required by the manufacturer or by established operating procedures for light-offshall exist before restarting the burner(s).

(28) After stable flame is established, the air register(s) or damper(s) shall be adjusted slowly to itsoperating position, making certain that ignition is not lost in the process. With automatic burnermanagement systems, the air register shall be permitted to be opened simultaneously with the burnersafety shutoff valve.

(29) Class 3 igniters shall be shut off at the end of the time trial for proving the main flame, and thefollowing shall be verified:

(30) The stable flame continues on the main burners after the igniters are shut off.

(31) The systems that allow the igniters to remain in service on either an intermittent or a continuousbasis have been tested to meet all the requirements of Class 1 igniters or Class 2 igniters withassociated interlocks in service.

(32) After stable burner header pressure control has been established, the burner header atmospheric ventvalve shall be closed.

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41) The maximum number of burners shall be placed in service consistent with the anticipated continuousload and the operating range of fuel header pressures.

(42) The on-line metering combustion control (unless designed specifically for startup procedures) shall not

* The sequence shall continue as follows:

The procedures in 6.6.5.2.1.3(B)(8) through 6.6.5.2.1.3(B)(13) shall be followed for placingadditional burners with open registers in service, as necessary, to raise steam pressure or to carryadditional load.

If used, automatic control of burner fuel flow and burner airflow during the lighting and startupsequence shall be in accordance with the requirements of 6.6.5.2.1.3(B)(17) .

The fuel flow to each burner (as measured by the burner fuel header pressure) shall bemaintained at a controlled value that is compatible with the established airflow through thecorresponding burner.

The established airflow through each open register shall be permitted to be maintained bycontrolling the windbox-to-furnace differential.

Total furnace airflow shall not be reduced below purge rate airflow and shall be at least thatwhich is necessary for complete combustion in the furnace.

If it is necessary to vary fuel header pressure to eliminate a problem of having excessivelighting off and shutting down of burners, such variations shall be limited to a predeterminedrange.

This range shall be a function of the incremental fuel input that is added by the lighting of asingle burner or gang of burners.

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be placed into service until the following have occurred:

(43) A predetermined minimum main fuel input has been attained.

(44) All registers on nonoperating burners are closed unless compensation is provided for by thecontrol system.

(45) The burner fuel and airflow are adjusted as necessary.

(46) Stable flame and specified furnace conditions have been established.

(47) It shall be permitted to place a multiple number of igniters in service that are served simultaneouslyfrom a single igniter safety shutoff valve, provided that the igniters are reliably supervised, so thatfailure of one of the group to light causes the fuel to all igniters in the group to shut off.

(48) It also shall be permitted to place in service simultaneously a multiple number of burners served bytheir corresponding multiple igniters from a single burner safety shutoff valve, provided that the burnersare reliably supervised, so that failure of one of the group to light causes the fuel to all burners in thegroup to shut off.

(49) On units with an overfire air system, the overfire air control damper positions shall be permitted to bechanged only when repositioning of all burner air registers or burner air dampers is permitted.

(50) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced. The introduction of the overfire air shall not adversely affect boiler operation.

(51) On units with an overfire air system and a reburn system, the overfire air shall be placed in operationbefore the reburn fuel sequence is started.

(52) A reburn system shall be placed in service only after the following have occurred:

(53) The boiler shall be operating at a load that ensures the introduction of the reburn fuel will notadversely affect continued boiler operation.

(54) The temperature in the reburn zone shall be maintained in accordance with 6.6.3.5.2 .

(55) The boiler shall be operating in a stable manner before the reburn startup sequence is initiated.

Statement of Problem and Substantiation for Public Input

The words "if applicable" are inserted based on the conditional requirement for the Operational Leak Test proposed in changes to section 6.6.5.1.3. Under those proposed changes, if an Operational Leak Test has been completed within 8 hours a repeat test is not required.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:50:01 EDT 2016

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Public Input No. 82-NFPA 85-2016 [ Section No. 6.6.5.2.1.3(B) ]

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(B)

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The starting sequence shall be performed in the following order:

(1) An open flow path from the inlets of the FD fans through the stack shall be verified.

(2) An ID fan, if provided, shall be started; an FD fan then shall be started. Additional ID fans or FD fansshall be started in accordance with 6.5.3, as necessary, to achieve purge flow rate.

(3) Dampers and burner registers shall be opened to the purge position in accordance with the openregister purge method objectives outlined in 6.6.5.1.5.7.

(4) The airflow shall be adjusted to purge airflow rate, and a unit purge shall be performed. Specialprovisions shall be utilized as necessary to prevent the hazardous accumulation of volatile vapors thatare heavier than air or to detect and purge accumulations in the furnace bottom.

(5) The main fuel control valve shall be positioned at lightoff firing rate (or closed if a bypass regulator isbeing provided) and the main safety shutoff valve(s) shall be opened, but only after the requirements of6.6.5.1.3 for leak test requirements and 6.4.1.2.4 for permissive conditions in the unit purge systemhave purge requirements have been satisfied.

(6) It shall be determined that the main fuel control valve is closed, and the following procedures shall beperformed:

(7) The main fuel bypass control valve, if provided, shall be set to maintain the necessary burnerheader fuel pressure for light-off.

(8) The burner headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the main fuel and bypass fuel control valves function to regulate and maintainthe correct pressure for burner light-off.

(9) The main fuel control valve shall be opened when necessary.

(10) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(11) The igniter safety shutoff valve shall be opened, and the following shall be performed:

(12) It shall be confirmed that the igniter fuel control valve is holding the manufacturer'srecommended fuel pressure necessary for the igniter to operate at design capacity.

(13) The igniter headers shall be vented in order to be filled with fuel gas and to provide a flow (ifnecessary) so that the igniter fuel control valve functions to regulate and maintain the pressurewithin design limits specified by the manufacturer for lighting the igniters.

(14) The time needed to vent for control of header pressure after header charging shall be evaluatedand minimized.

(15) The air register or damper on the burner selected for light-off shall be adjusted to the positionrecommended by the manufacturer or the established operating procedure, in accordance with6.6.5.1.5.7(C) through 6.6.5.1.5.7(F).

(16) The spark or other source of ignition for the igniter(s) on the burner(s) to be lit shall be initiated, andthe procedure shall continue as follows:

(17) The individual igniter safety shutoff valve(s) shall be opened, and all igniter system atmosphericvent valves shall be closed.

(18) If flame on the first igniter(s) is not established within 10 seconds, the individual igniter safetyshutoff valve(s) shall be closed and the cause of failure to ignite shall be determined andcorrected.

(19) With airflow maintained at purge rate, repurge shall not be required, but at least 1 minute shallelapse before a retrial of this or any other igniter is attempted.

(20) Repeated retrials of igniters without investigating and correcting the cause of the malfunctionshall be prohibited.

(21) Where Class 3 special electric igniters are used, the procedures described in 6.6.5.2.1.3(B)(1)through 6.6.5.2.1.3(B)(6), 6.6.5.2.1.3(B)(8) , and 6.6.5.2.1.3(B)(11) through 6.6.5.2.1.3(B)(14) shall be

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used, consistent with the the requirements for individual main burner flame supervision.

(22) After making certain that the igniter(s) is established and is providing the required level of ignitionenergy for the main burner(s), the following shall be performed:

(23) The individual burner safety shutoff valve(s) shall be opened and the individual burneratmospheric vent valves shall be closed.

(24) Except where associated Class 1 igniters are in service, a master fuel trip shall be initiated whenthe flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the main fuel actually begins to enter the furnace.

(25) Purging shall be repeated, and the conditions that caused the failure to ignite shall be correctedbefore another light-off attempt is made.

(26) For the following burner and all subsequent burners placed in operation, failure to ignite or lossof ignition for any reason on any burner(s) shall cause fuel flow to that burner(s) to stop.

(27) All conditions required by the manufacturer or by established operating procedures for light-offshall exist before restarting the burner(s).

(28) After stable flame is established, the air register(s) or damper(s) shall be adjusted slowly to itsoperating position, making certain that ignition is not lost in the process. With automatic burnermanagement systems, the air register shall be permitted to be opened simultaneously with the burnersafety shutoff valve.

(29) Class 3 igniters shall be shut off at the end of the time trial for proving the main flame, and thefollowing shall be verified:

(30) The stable flame continues on the main burners after the igniters are shut off.

(31) The systems that allow the igniters to remain in service on either an intermittent or a continuousbasis have been tested to meet all the requirements of Class 1 igniters or Class 2 igniters withassociated interlocks in service.

(32) After stable burner header pressure control has been established, the burner header atmospheric ventvalve shall be closed.

(33)

(34)

(35)

(36)

(37)

(38)

(39)

(40)

(41) The maximum number of burners shall be placed in service consistent with the anticipated continuousload and the operating range of fuel header pressures.

(42) The on-line metering combustion control (unless designed specifically for startup procedures) shall not

* The sequence shall continue as follows:

The procedures in 6.6.5.2.1.3(B)(8) through 6.6.5.2.1.3(B)(13) shall be followed for placingadditional burners with open registers in service, as necessary, to raise steam pressure or to carryadditional load.

If used, automatic control of burner fuel flow and burner airflow during the lighting and startupsequence shall be in accordance with the requirements of 6.6.5.2.1.3(B)(17) .

The fuel flow to each burner (as measured by the burner fuel header pressure) shall bemaintained at a controlled value that is compatible with the established airflow through thecorresponding burner.

The established airflow through each open register shall be permitted to be maintained bycontrolling the windbox-to-furnace differential.

Total furnace airflow shall not be reduced below purge rate airflow and shall be at least thatwhich is necessary for complete combustion in the furnace.

If it is necessary to vary fuel header pressure to eliminate a problem of having excessivelighting off and shutting down of burners, such variations shall be limited to a predeterminedrange.

This range shall be a function of the incremental fuel input that is added by the lighting of asingle burner or gang of burners.

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be placed into service until the following have occurred:

(43) A predetermined minimum main fuel input has been attained.

(44) All registers on nonoperating burners are closed unless compensation is provided for by thecontrol system.

(45) The burner fuel and airflow are adjusted as necessary.

(46) Stable flame and specified furnace conditions have been established.

(47) It shall be permitted to place a multiple number of igniters in service that are served simultaneouslyfrom a single igniter safety shutoff valve, provided that the igniters are reliably supervised, so thatfailure of one of the group to light causes the fuel to all igniters in the group to shut off.

(48) It also shall be permitted to place in service simultaneously a multiple number of burners served bytheir corresponding multiple igniters from a single burner safety shutoff valve, provided that the burnersare reliably supervised, so that failure of one of the group to light causes the fuel to all burners in thegroup to shut off.

(49) On units with an overfire air system, the overfire air control damper positions shall be permitted to bechanged only when repositioning of all burner air registers or burner air dampers is permitted.

(50) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced. The introduction of the overfire air shall not adversely affect boiler operation.

(51) On units with an overfire air system and a reburn system, the overfire air shall be placed in operationbefore the reburn fuel sequence is started.

(52) A reburn system shall be placed in service only after the following have occurred:

(53) The boiler shall be operating at a load that ensures the introduction of the reburn fuel will notadversely affect continued boiler operation.

(54) The temperature in the reburn zone shall be maintained in accordance with 6.6.3.5.2 .

(55) The boiler shall be operating in a stable manner before the reburn startup sequence is initiated.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms. Note that several sections following 6.6.5.2.1.3 (B) (5) were underlined, However, only 6.6.5.2.1.3 (B) (5) was modified.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:35:17 EDT 2016

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Public Input No. 83-NFPA 85-2016 [ Sections 6.6.5.2.5, 6.6.5.2.5.5 ]

Sections 6.6.5.2.5, 6.6.5.2.5.5

6.6.5.2.5 Emergency Shutdown — Master Fuel Trip.

6.6.5.2.5. 1

An emergency shutdown shall initiate a master fuel trip.

6.6.5. 2 .5.2 Mandatory Automatic Master Fuel Trips.

(A)

Interlocks shall be installed in accordance with 6.4.1.

(B)

A master fuel trip shall result from any of the following conditions:

(1) Fuel pressure at the burner below the minimum established by the manufacturer or by trial, and noother fuel proven in service. Where fuel pressure at the burner is not measurable, a low fuel gaslow gas pressure trip shall be provided upstream of the control valve. If another fuel is proven inservice, this shall cause a gas fuel gas fuel trip, but not a master fuel trip.

(2) Total airflow decreases below the minimum purge rate airflow as required in 6.4.1.2.4.4(A) by5 percent design full load airflow.

(3) Loss of either all induced draft fans or all forced draft fans.

(4) Loss of all flame.

(5) Partial loss of flame predetermined to be likely to introduce a hazardous accumulation of unburnedfuel in accordance with Table 6.4.1.2.1(a), block 8.

(6) Furnace positive or negative pressure in excess of the prescribed operating pressure by a valuespecified by the manufacturer.

(7) All fuel inputs shut off in accordance with Table 6.4.1.2.1(a), block 9.

(8) High fuel gas pressure and no other fuel proven in service. If another fuel is proven in service, thisshall cause a fuel gas fuel trip, but not a master fuel trip.

(9) Low drum water level or low feedwater flow rate in accordance with Table 6.4.1.2.1(a), blocks 10a and10b.

6.6.5.2.5.3 Mandatory Master Fuel Trips with Alarms — Not Necessarily Automatically Initiated.

A master fuel trip shall result from aloss of energy supply for boiler control system , burner managementsystem , or interlock systems interlocks .

6.6.5.2.5.4

A master fuel trip that results from any of the emergency conditions conditions tabulated in 6.6.5.2.5.2and 6.6.5.2.5.3 shall stop all fuel flow to the furnace from all burners and the reburn system by tripping themain and individual burner safety shutoff valves and the main and individual reburn safety shutoff valves.

(A)

All vent valves shall be opened.

(B)

The igniter safety shutoff valve and individual igniter safety shutoff valves shall be tripped, and the ignitersparks shall be de-energized.

(C)

If a furnace inerting system is installed, the inerting system shall be operated simultaneously with themaster fuel trip.

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(D)

Master fuel trips shall operate to stop all fuel flow into the furnace within a period of time that does not allowa dangerous accumulation of fuel in the furnace.

(E)

A master fuel trip shall not initiate a forced draft fan or induced draft fan trip.

(F)

Electrostatic precipitators, fired reheaters, or other ignition sources shall be tripped.

6.6.5.2.5.5

Following a master fuel trip, the unit shall be purged in accordance with 6.4.1.2.4.

6.6.5.2.5.5

Following a master fuel trip, the unit shall be purged in accordance with 6.4.1.2.4.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:42:20 EDT 2016

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Public Input No. 12-NFPA 85-2016 [ Section No. 6.6.5.2.6.2 ]

6.6.5.2.6.2

The starting sequence of the first fuel (oil or coal) shall be completed, and the starting sequence of secondfuel (fuel gas) shall be performed in the following order:

(1) The main fuel gas control valve shall be closed and the main safety shutoff valve(s) shall be opened,but only after leak test requirements of 6.6.5.1.3 have (if applicable) have been met.

(2) The starting sequence in 6.6.5.2.1.3(B)(6) through 6.6.5.2.1.3(B)(10) shall be followed.

(3) After making certain that the igniter(s) is established and is providing the predetermined, required levelof ignition energy for the main burner(s), the individual burner safety shutoff valve(s) shall be openedand the individual burner atmospheric vent valves shall be closed. Failure to ignite or loss of ignition forany reason on any burner(s) shall cause fuel flow to that burner(s) to stop. All conditions required bythe established light-off procedure shall exist before restarting the burner(s).

(4) The starting sequence in 6.6.5.2.1.3(B)(11) through 6.6.5.2.1.3(B)(17) shall be followed.

Exception: An exception to 6.6.5.2.6.2(4) is that for sequence 6.6.5.2.1.3(B)(11), where fuel gas is thesecond fuel to be placed in service, a fuel gas trip, but not necessarily a master fuel trip, shall be initiatedwhen the flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the fuel gas actually begins to enter the furnace. A master fuel trip shall not be required.

Statement of Problem and Substantiation for Public Input

The words "if applicable" are inserted based on the conditional requirement for the Operational Leak Test proposed in changes to section 6.6.5.1.3. Under those proposed changes, if an Operational Leak Test has been completed within 8 hours a repeat test is not required.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:55:02 EDT 2016

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Public Input No. 84-NFPA 85-2016 [ Section No. 6.6.5.2.14 ]

6.6.5.2.14 Duct Burner Emergency Shutdown Fuel Trip .

A duct burner fuel trip as identified in 6.4.1.2.12.1 shall close all duct burner safety shutoff valves.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:50:49 EDT 2016

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Public Input No. 196-NFPA 85-2017 [ Section No. 6.7.2 ]

6.7.2 Fuel Oil Firing — Special Problems.

In addition to the common hazards involved in the combustion of solid, liquid, and gaseous fuels, thefollowing special hazards related to the physical characteristics of fuel oil shall be addressed in the designof the firing systems (see Section I.6 4 ):

(1) Piping systems shall be designed to prevent leakage.

(2) Limits to maintain atomization shall be in accordance with design parameters.

(3) Fuel oil piping systems shall be designed to prevent water or sludge from plugging strainers or burnertips.

(4) Combustion airflow shall follow changes in calorific content of fuel. [See Section I.3(4).]

(5) On installations designed to fire both heated and unheated fuel oils, the burner control system shall bedesigned to ensure that interlocks are activated for the selected fuel oil. The fuel oil piping supply to theburner as well as the fuel oil-recirculating piping to the fuel storage tanks shall be provided withinterlocks, depending on the arrangement of the equipment provided.

(6) Fuel oil guns shall not be inserted without a tip or sprayer plate and new gasket.

(7) Pumping and atomization of fuel oils are dependent on control of viscosity. Changes in viscosity inrelation to temperature vary for different fuel oils and blends of fuel oils. Viscosity control systems shallbe designed for each fuel where the source or properties are variable.

(8)

(9) Piping systems shall prevent flow transients caused by operation of system valves. [SeeSection I.3(8) .]

(10)

Statement of Problem and Substantiation for Public Input

Annex I.6 is a reference to Crude Oil- General Considerations. Section 6.7.2 is titled "Fuel Oil Firing - Special Problems ". I believe the intent was to direct the user to I.4 ,Fuel Oil- General Considerations.

Submitter Information Verification

Submitter Full Name: Gail Lance

Organization: Babcock & Wilcox Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 03 19:02:10 EST 2017

* Because clear distillate fuels have low conductivities and generate static electrical charges in thefuel stream, flowing velocities shall be limited.

* Operation of air heater cleaning devices shall be in accordance with the requirements of the airheater manufacturer.

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Public Input No. 14-NFPA 85-2016 [ New Section after 6.7.3.1 ]

6.7.3.1.15 Valve Functional Testing

6.7.3.1.15.1 All Main Safety Shutoff Valves shall undergo functional testing at least annually. .

Statement of Problem and Substantiation for Public Input

This added section is proposed as the consensus recommendation of the NFPA 85 subcommittee evaluating valve testing requirements. Please see comments for proposed added section 6.6.3.1.15.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:00:05 EDT 2016

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Public Input No. 85-NFPA 85-2016 [ Section No. 6.7.3.1.3 ]

6.7.3.1.3

A manual emergency shutoff valve that is accessible in the event of fire an emerency in the boiler areashall be provided.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

In addition, wording was changed to be in line with 6.6.3.1.3.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:53:06 EDT 2016

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Public Input No. 13-NFPA 85-2016 [ Section No. 6.7.3.1.11.1 ]

6.7.3.1.11.1

*

Tightness tests of the main safety shutoff valves and individual burner safety shutoff valves shall beperformed at least annually or, for continuously fired units, at the first opportunity that the unit is down sincethe last tightness test was performed, whichever is longer.

See Section 6.7.5.1 for Operational Leak Testing.

Statement of Problem and Substantiation for Public Input

This change is proposed based on the consensus view of the NFPA 85 subcommittee reviewing valve testing requirements. Please see comments for corresponding changes to Section 6.6.3.1.11.1.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 08:56:41 EDT 2016

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Public Input No. 86-NFPA 85-2016 [ Section No. 6.7.3.2.6 ]

6.7.3.2.6

All burner safety shutoff valves shall be located close to the burner to minimize the volume of fuel oil that isleft downstream of the burner valves in the burner lines or that flows by gravity into the furnace on anemergency a trip or burner shutdown.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:56:45 EDT 2016

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Public Input No. 58-NFPA 85-2016 [ Sections 6.7.3.4.2, 6.7.3.4.3 ]

Sections 6.7.3.4.2, 6.7.3.4.3

6.7.3.4.2

The oxygen content of the mixture being supplied to the burners shall be measured and shall not bepermitted to go below the limit specified by the burner manufacturer or as proven by tests to provide stablecombustion.

6.7.3.4.3

Means shall be provided to monitor either the and limit the ratio of flue gas to air or the oxygen contentair content of the mixture.

Statement of Problem and Substantiation for Public Input

Flue gas flow measurements alone are not accurate enough or sufficient to prevent low oxygen content of the combustion air mixture going to the burners where flue gas recirculation systems are used. Flameouts and explosions have resulted which could be avoided by having the additional protection provided by measuring the O2 and implementation of proper control strategies to limit and prevent unacceptable low oxygen content of the combustion air. When flue gas recirculation is used, measuring the oxygen content of the combustion air mixture and preventing unacceptable low oxygen content is as important as measuring and controlling the furnace exit oxygen to prevent unacceptable low oxygen content and insure complete combustion. Both windbox and furnace exit oxygen measurements and controls are required to maintain stable and sufficient burner combustion air/fuel ratios and thus should be required.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 59-NFPA 85-2016 [Sections 6.8.3.4.2, 6.8.3.4.3]

Public Input No. 57-NFPA 85-2016 [Sections 6.6.3.4.2, 6.6.3.4.3]

Submitter Information Verification

Submitter Full Name: Frank Bennett

Organization: NRG Energy Inc

Street Address:

City:

State:

Zip:

Submittal Date: Fri Aug 05 09:03:16 EDT 2016

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Public Input No. 144-NFPA 85-2016 [ Section No. 6.7.3.5.1 ]

6.7.3.5.1

Positive means to prevent leakage of fuel oil into an idle furnace shall be provided that shall include a valveproving system or a double block valve arrangement on the reburn fuel oil supply, separate from any otherdouble block valve arrangements for other systems, that is, igniters or main burners.

Statement of Problem and Substantiation for Public Input

The valve proving system and vent valves offer equivalent safety, and the use of these devices had already permitted in single burner boiler since the late 1990s.

Submitter Information Verification

Submitter Full Name: Kevin Carlisle

Organization: Karl Dungs, Inc.

Street Address:

City:

State:

Zip:

Submittal Date: Fri Dec 16 14:45:44 EST 2016

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Public Input No. 15-NFPA 85-2016 [ Section No. 6.7.5.1.3.2 ]

6.7.5.1.3.2

Successful completion of the

An operational leak test shall be

accomplished before

performed prior to startup of the fuel header

is placed into operation.

unless the unit has successfully completed an operational leak test within the previous 8 hours.

Statement of Problem and Substantiation for Public Input

This change is proposed as the consensus recommendation of the NFPA 85 subcommittee evaluating valve testing requirements. Please see discussion entered for corresponding changes to Section 6.6.5.1.3.2.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:02:51 EDT 2016

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Public Input No. 87-NFPA 85-2016 [ Section No. 6.7.5.2.1.1 ]

6.7.5.2.1.1

Preparation for starting shall include a thorough inspection that shall verify the following:

(1) The furnace and flue gas passages are free of foreign material and not in need of repair.

(2)

(3) All personnel are evacuated from the unit, and associated equipment and all access and inspectiondoors are closed.

(4) All airflow and flue gas flow control dampers have been operated through their full range to check theoperating mechanism and then are set at a position that allows the fans to be started at a minimumairflow and without overpressuring any part of the unit.

(5) All individual burner dampers or registers that are subject to adjustment during operations have beenoperated through their full range to check the operating mechanism.

(6) The drum water level is established in drum-type boilers, and circulating flow is established in forcedcirculation boilers or minimum water flow is established in once-through boilers.

(7) The oxygen analyzer(s) and combustibles analyzer(s), if provided, are operating as designed, and asample has been obtained. The combustibles indication is at zero, and the oxygen indication is atmaximum.

(8) All individual burner safety shutoff valves are proven closed, and all sparks are de-energized.

(9) Fuel gas ignition systems meet the requirements of Section 6.6.

(10) The circulating valve, or the fuel oil main safety shutoff valve if a circulating valve is not provided, shallbe permitted to be open to provide and maintain hot oil in the burner headers.

(11) The burner guns are checked to ensure that the correct burner tips or sprayer plates and gaskets arein place to provide a safe operating condition.

(12) The burner elements and igniters are positioned in accordance with the manufacturer's specification.

(13) Energy is supplied to the control system and to interlocks.

(14) The meters or gauges indicate fuel header pressure to the unit.

(15) A complete functional check of the interlocks has been made after an overhaul or maintenance ormodification of the interlock system burner management system .

(16)

(17) Individual igniters or groups of igniters also shall be permitted to be tested while the unit is in service.Such tests shall be made with no main fuel present in the igniter's associated burner, and the burner airregister shall be in its start-up or light-off position as described in the established operating procedure.

(18)

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

* The bottom of the furnace, including the ash hopper, is free of accumulations of liquid fuel, fuelgases, or vapors prior to each start-up.

* An operational test of each igniter has been made. The test shall be integrated into the startingsequence and shall follow the unit purge and precede the admission of any main fuel.

* Units with a history of igniter unreliability shall require additional test routines to verify the continuingoperating ability of igniters and ignition system components.

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Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 15:59:19 EDT 2016

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Public Input No. 16-NFPA 85-2016 [ Section No. 6.7.5.2.1.3(B) ]

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(B)

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The starting sequence shall be performed in the following order:

(1) An open flow path from the inlets of the FD fans through the stack shall be verified.

(2) An ID fan, if provided, shall be started, and the following shall be performed:

(3) An FD fan then shall be started.

(4) Additional ID fans or FD fans shall be started in accordance with 6.5.3 , as necessary, toachieve purge flow rate.

(5) Dampers and burner registers shall be opened to the purge position in accordance with the openregister purge method objectives outlined in 6.7.5.1.5.7.

(6) The airflow shall be adjusted to purge airflow rate, and the following shall be performed:

(7) A unit purge

(8) Special provisions as necessary to prevent the hazardous accumulation of volatile vapors thatare heavier than air or to detect and purge accumulations in the furnace ash pit

(9) It shall be determined that the oil temperature or viscosity is within predetermined limits to ensure thatatomization will occur. The circulating valve and throttle recirculating valve, if necessary, shall beclosed to allow establishment of burner header pressure within manufacturer's limits as specified in6.7.5.2.1.3(B)(7).

(10) The main fuel control valve shall be closed and the main safety shutoff valve(s) shall be open, but onlyafter the requirements of 6.7.5.1.3 for leak test requirements (if applicable) and 6.4.1.2.4 forpermissive conditions in the unit purge system have been satisfied.

(11) It shall be determined that the main fuel control valve is closed, and the following procedures shall beperformed:

(12) The main fuel bypass control valve, if provided, then shall be set to maintain the necessaryburner header pressure for light-off.

(13) The main fuel control valve shall be opened when necessary.

(14) For fuel gas– or fuel oil–fired igniters, the igniter safety shutoff valve(s) shall be opened, and thefollowing shall be performed:

(15) It shall be confirmed that the igniter fuel control valve is holding the manufacturer'srecommended fuel pressure necessary for the igniter to operate at design capacity.

(16) Fuel gas igniter headers shall be vented in order to be filled with fuel gas and to provide a flow(if necessary) so that the igniter fuel control valve functions to regulate and maintain the pressurewithin design limits specified by the manufacturer for lighting the igniters.

(17) For gas igniters, the time needed to vent for control of header pressure after header chargingshall be evaluated and minimized.

(18) The air register or damper on the burner selected for light-off shall be adjusted to the positionrecommended by the manufacturer or the established operating procedure, in accordance with6.7.5.1.5.7(C) through 6.7.5.1.5.7(F).

(19) The spark or other source of ignition for the igniter(s) on the burner(s) to be lit shall be initiated, andthe procedure shall continue as follows:

(20) The individual igniter safety shutoff valve(s) shall be opened, and all igniter system atmosphericvent valves (fuel gas igniters only) shall be closed.

(21) If flame on the first igniter(s) is not established within 10 seconds, the individual igniter safetyshutoff valve(s) shall be closed, and the cause of failure to ignite shall be determined andcorrected.

(22) With airflow maintained at purge rate, repurge shall not be required, but at least 1 minute shallelapse before a retrial of this or any other igniter is attempted.

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(23) Repeated retrials of igniters without investigating and correcting the cause of the malfunctionshall be prohibited.

(24) Where Class 3 special electric igniters are used, the procedures described in 6.7.5.2.1.3(B)(1)through 6.7.5.2.1.3(B)(7), 6.7.5.2.1.3(B)(9) , and 6.7.5.2.1.3(B)(12) through 6.7.5.2.1.3(B)(14) shall beused, consistent with the requirements for individual main burner flame supervision.

(25) After making certain that the igniter(s) is established and is providing the required level of ignitionenergy for the main burner(s), the following shall be performed:

(26) The individual burner safety shutoff valve(s) shall be opened.

(27) Except where associated Class 1 igniters are in service, a master fuel trip shall be initiated whenthe flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the main fuel actually begins to enter the furnace.

(28) Purging shall be repeated, and the conditions that caused the failure to ignite shall be correctedbefore another light-off attempt is made.

(29) For the following burner and all subsequent burners placed in operation, failure to ignite or lossof ignition for any reason on any burner(s) shall cause fuel flow to that burner(s) to stop.

(30) All conditions required by the manufacturer and established operating procedures for light-offshall exist before the burner(s) is restarted.

(31) After stable flame is established, the air register(s) or damper(s) shall be adjusted slowly to itsoperating position, making certain that ignition is not lost in the process. With automatic burnermanagement systems, the air register shall be permitted to be opened simultaneously with the burnersafety shutoff valve.

(32) Class 3 igniters shall be shut off at the end of the time trial for proving the main flame, and thefollowing shall be verified:

(33) That the stable flame continues on the main burners after the igniters are shut off

(34) That systems that allow the igniters to remain in service on either an intermittent or a continuousbasis have been tested to meet all the requirements of Class 1 igniters or Class 2 igniters withassociated interlocks in service

(35) The sequence shall continue as follows:

(36) The procedures of 6.7.5.2.1.3(B)(9) through 6.7.5.2.1.3(B)(14) shall be followed for placingadditional burners with open registers in service, as necessary, to raise steam pressure or to carryadditional load.

(37) If used, automatic control of burner fuel flow and burner airflow during the lighting and start-upsequence shall be in accordance with the requirements of 6.7.5.2.1.3(B)(18) .

(38) The fuel flow to each burner (as measured by burner fuel header pressure) shall be maintainedat a controlled value that is compatible with the established airflow through the correspondingburner.

(39) The established airflow through each open register shall be permitted to be maintained bycontrolling the windbox-to-furnace differential.

(40) Total furnace airflow shall not be reduced below purge rate airflow and shall be at least thatwhich is necessary for complete combustion in the furnace.

(41) If it is necessary to vary fuel header pressure to eliminate a problem of having excessive lightingoff and shutting down of burners, such variations shall be limited to a predetermined range.

(42) This range shall be a function of the incremental fuel input that is added by the lighting of asingle burner or gang of burners.

(43) After a predetermined number of burners that allow control of header fuel flow and temperature havebeen placed in service, the recirculating valve shall be closed unless the system is designed for

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continuous recirculation.

(44) The maximum number of burners shall be placed in service consistent with the anticipated continuousload and the operating range of fuel header pressures.

(45) The on-line metering combustion control (unless designed specifically for start-up procedures) shallnot be placed into service until the following have occurred:

(46) A predetermined minimum main fuel input has been attained.

(47) All registers on nonoperating burners are closed, unless compensation is provided by the controlsystem.

(48) The burner fuel and airflow are adjusted as necessary.

(49) Stable flame and specified furnace conditions have been established.

(50) It shall be permitted to place a multiple number of igniters in service that are served simultaneouslyfrom a single igniter safety shutoff valve, provided that the igniters are reliably supervised, so thatfailure of one of the group to light causes the fuel to all igniters in the group to shut off.

(51) It shall be permitted to place a multiple number of burners served by their corresponding multipleigniters from a single burner safety shutoff valve in service simultaneously, provided that the burnersare reliably supervised, so that failure of one of the group to light causes the fuel to all burners in thegroup to shut off.

(52) On units with an overfire air system, the overfire air control damper position shall be permitted to bechanged only when repositioning of all burner air registers or burner air dampers is permitted.

(53) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced.

(54) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced. The introduction of the overfire air shall not adversely affect boiler operation.

(55) A reburn system shall be placed in service only after the following have occurred:

(56) The boiler shall be operating at a load that ensures the introduction of the reburn fuel will notadversely affect continued boiler operation.

(57) The temperature in the reburn zone shall be maintained in accordance with 6.7.3.5.2 .

(58) The boiler shall be operating in a stable manner before the reburn start-up sequence is initiated.

Statement of Problem and Substantiation for Public Input

This change is proposed based on the conditional requirement for the Operational Leak Test proposed in Section 6.7.5.1.3.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:05:30 EDT 2016

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Public Input No. 88-NFPA 85-2016 [ Section No. 6.7.5.2.1.3(B) ]

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(B)

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The starting sequence shall be performed in the following order:

(1) An open flow path from the inlets of the FD fans through the stack shall be verified.

(2) An ID fan, if provided, shall be started, and the following shall be performed:

(3) An FD fan then shall be started.

(4) Additional ID fans or FD fans shall be started in accordance with 6.5.3 , as necessary, toachieve purge flow rate.

(5) Dampers and burner registers shall be opened to the purge position in accordance with the openregister purge method objectives outlined in 6.7.5.1.5.7.

(6) The airflow shall be adjusted to purge airflow rate, and the following shall be performed:

(7) A unit purge

(8) Special provisions as necessary to prevent the hazardous accumulation of volatile vapors thatare heavier than air or to detect and purge accumulations in the furnace ash pit

(9) It shall be determined that the oil temperature or viscosity is within predetermined limits to ensure thatatomization will occur. The circulating valve and throttle recirculating valve, if necessary, shall beclosed to allow establishment of burner header pressure within manufacturer's limits as specified in6.7.5.2.1.3(B)(7).

(10) The main fuel control valve shall be closed and the main safety shutoff valve(s) shall be open, but onlyafter the requirements of 6.7.5.1.3 for leak test requirements and 6.4.1.2.4 for permissive conditionsin the unit purge system have purge requirements have been satisfied.

(11) It shall be determined that the main fuel control valve is closed, and the following procedures shall beperformed:

(12) The main fuel bypass control valve, if provided, then shall be set to maintain the necessaryburner header pressure for light-off.

(13) The main fuel control valve shall be opened when necessary.

(14) For fuel gas– or fuel oil–fired igniters, the igniter safety shutoff valve(s) shall be opened, and thefollowing shall be performed:

(15) It shall be confirmed that the igniter fuel control valve is holding the manufacturer'srecommended fuel pressure necessary for the igniter to operate at design capacity.

(16) Fuel gas igniter headers shall be vented in order to be filled with fuel gas and to provide a flow(if necessary) so that the igniter fuel control valve functions to regulate and maintain the pressurewithin design limits specified by the manufacturer for lighting the igniters.

(17) For gas igniters, the time needed to vent for control of header pressure after header chargingshall be evaluated and minimized.

(18) The air register or damper on the burner selected for light-off shall be adjusted to the positionrecommended by the manufacturer or the established operating procedure, in accordance with6.7.5.1.5.7(C) through 6.7.5.1.5.7(F).

(19) The spark or other source of ignition for the igniter(s) on the burner(s) to be lit shall be initiated, andthe procedure shall continue as follows:

(20) The individual igniter safety shutoff valve(s) shall be opened, and all igniter system atmosphericvent valves (fuel gas igniters only) shall be closed.

(21) If flame on the first igniter(s) is not established within 10 seconds, the individual igniter safetyshutoff valve(s) shall be closed, and the cause of failure to ignite shall be determined andcorrected.

(22) With airflow maintained at purge rate, repurge shall not be required, but at least 1 minute shallelapse before a retrial of this or any other igniter is attempted.

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(23) Repeated retrials of igniters without investigating and correcting the cause of the malfunctionshall be prohibited.

(24) Where Class 3 special electric igniters are used, the procedures described in 6.7.5.2.1.3(B)(1)through 6.7.5.2.1.3(B)(7), 6.7.5.2.1.3(B)(9) , and 6.7.5.2.1.3(B)(12) through 6.7.5.2.1.3(B)(14) shall beused, consistent with the requirements for individual main burner flame supervision.

(25) After making certain that the igniter(s) is established and is providing the required level of ignitionenergy for the main burner(s), the following shall be performed:

(26) The individual burner safety shutoff valve(s) shall be opened.

(27) Except where associated Class 1 igniters are in service, a master fuel trip shall be initiated whenthe flame detection system(s) indicates that ignition has not been obtained within 5 seconds of thetime the main fuel actually begins to enter the furnace.

(28) Purging shall be repeated, and the conditions that caused the failure to ignite shall be correctedbefore another light-off attempt is made.

(29) For the following burner and all subsequent burners placed in operation, failure to ignite or lossof ignition for any reason on any burner(s) shall cause fuel flow to that burner(s) to stop.

(30) All conditions required by the manufacturer and established operating procedures for light-offshall exist before the burner(s) is restarted.

(31) After stable flame is established, the air register(s) or damper(s) shall be adjusted slowly to itsoperating position, making certain that ignition is not lost in the process. With automatic burnermanagement systems, the air register shall be permitted to be opened simultaneously with the burnersafety shutoff valve.

(32) Class 3 igniters shall be shut off at the end of the time trial for proving the main flame, and thefollowing shall be verified:

(33) That the stable flame continues on the main burners after the igniters are shut off

(34) That systems that allow the igniters to remain in service on either an intermittent or a continuousbasis have been tested to meet all the requirements of Class 1 igniters or Class 2 igniters withassociated interlocks in service

(35) The sequence shall continue as follows:

(36) The procedures of 6.7.5.2.1.3(B)(9) through 6.7.5.2.1.3(B)(14) shall be followed for placingadditional burners with open registers in service, as necessary, to raise steam pressure or to carryadditional load.

(37) If used, automatic control of burner fuel flow and burner airflow during the lighting and start-upsequence shall be in accordance with the requirements of 6.7.5.2.1.3(B)(18) .

(38) The fuel flow to each burner (as measured by burner fuel header pressure) shall be maintainedat a controlled value that is compatible with the established airflow through the correspondingburner.

(39) The established airflow through each open register shall be permitted to be maintained bycontrolling the windbox-to-furnace differential.

(40) Total furnace airflow shall not be reduced below purge rate airflow and shall be at least thatwhich is necessary for complete combustion in the furnace.

(41) If it is necessary to vary fuel header pressure to eliminate a problem of having excessive lightingoff and shutting down of burners, such variations shall be limited to a predetermined range.

(42) This range shall be a function of the incremental fuel input that is added by the lighting of asingle burner or gang of burners.

(43) After a predetermined number of burners that allow control of header fuel flow and temperature havebeen placed in service, the recirculating valve shall be closed unless the system is designed for

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continuous recirculation.

(44) The maximum number of burners shall be placed in service consistent with the anticipated continuousload and the operating range of fuel header pressures.

(45) The on-line metering combustion control (unless designed specifically for start-up procedures) shallnot be placed into service until the following have occurred:

(46) A predetermined minimum main fuel input has been attained.

(47) All registers on nonoperating burners are closed, unless compensation is provided by the controlsystem.

(48) The burner fuel and airflow are adjusted as necessary.

(49) Stable flame and specified furnace conditions have been established.

(50) It shall be permitted to place a multiple number of igniters in service that are served simultaneouslyfrom a single igniter safety shutoff valve, provided that the igniters are reliably supervised, so thatfailure of one of the group to light causes the fuel to all igniters in the group to shut off.

(51) It shall be permitted to place a multiple number of burners served by their corresponding multipleigniters from a single burner safety shutoff valve in service simultaneously, provided that the burnersare reliably supervised, so that failure of one of the group to light causes the fuel to all burners in thegroup to shut off.

(52) On units with an overfire air system, the overfire air control damper position shall be permitted to bechanged only when repositioning of all burner air registers or burner air dampers is permitted.

(53) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced.

(54) On units with an overfire air system, the boiler shall be operating in a stable manner before theoverfire air is introduced. The introduction of the overfire air shall not adversely affect boiler operation.

(55) A reburn system shall be placed in service only after the following have occurred:

(56) The boiler shall be operating at a load that ensures the introduction of the reburn fuel will notadversely affect continued boiler operation.

(57) The temperature in the reburn zone shall be maintained in accordance with 6.7.3.5.2 .

(58) The boiler shall be operating in a stable manner before the reburn start-up sequence is initiated.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:01:42 EDT 2016

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Public Input No. 89-NFPA 85-2016 [ Section No. 6.7.5.2.5 ]

6.7.5.2.5 Emergency Shutdown — Master Fuel Trip.

6.7.5.2.5.1

An emergency shutdown shall initiate a master fuel trip.

6.7.5.2.5.2 Mandatory Automatic Master Fuel Trips.

(A)

Interlocks shall be installed in accordance with 6.4.1 .

(B)

A master fuel trip shall result from any of the following conditions:

(1) Fuel and atomizing medium (if provided) to the burners outside the operating limits necessary toaccomplish atomization as established by trial or by the burner manufacturer and no other fuel isproven in service. If another fuel is proven in service, this shall cause a an oil fuel oil fuel trip, but nota master fuel trip.

(2) Total airflow decreases below the minimum purge rate airflow as required in 6.4.1.2.4.4(A) by5 percent design full load airflow.

(3) Loss of either all ID fans or all FD fans.

(4) Loss of all flame.

(5) Partial loss of flame predetermined to be likely to introduce a hazardous accumulation of unburnedfuel in accordance with Table 6.4.1.2.1(a), block 8.

(6) Furnace positive or negative pressure in excess of the prescribed operating pressure by a valuespecified by the manufacturer.

(7) All fuel inputs shut off in accordance with Table 6.4.1.2.1(a), block 9.

(8) Low drum water level or low feedwater flow rate in accordance with Table 6.4.1.2.1(a) , blocks 10a and10b.

6.7.5.2.5.3 Mandatory Master Fuel Trips with Alarms — Not Necessarily Automatically Initiated.

A master fuel trip shall result from loss of energy supply for boiler control system , burner managementsystem , or interlock systems interlocks .

6.7.5.2.5.4

A master fuel trip that results from any of the emergency conditions conditions tabulated in 6.7.5.2.5.2and 6.7.5.2.5.3 shall stop all fuel flow to the furnace from all burners and the reburn system by tripping themain and individual burner safety shutoff valves and the main and individual reburn safety shutoff valves.

(A)

The igniter safety shutoff valve and individual igniter safety shutoff valves shall be tripped, and the ignitersparks shall be de-energized.

(B)

If a furnace inerting system is installed, the inerting system shall be operated simultaneously with themaster fuel trip.

(C)

Master fuel trips shall operate in a manner to stop all fuel flow into the furnace within a period of time thatdoes not allow a dangerous accumulation of fuel in the furnace.

(D)

A master fuel trip shall not initiate a forced draft or induced draft fan trip.

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(E)

Electrostatic precipitators, fired reheaters, or other ignition sources shall be tripped.

(F)

Clearing of fuel oil passages into the furnace immediately following an emergency a master fuel trip shallnot be permitted.

6.7.5.2.5.5

Following a master fuel trip, the unit shall be purged in accordance with 6.4.1.2.4.

6.7.5.2.5.6

Following the completion of a unit purge, one burner (or group of burners) at a time shall be permitted to beplaced in service in a manner specified in 6.7.5.2.1.3.

(A)

Fuel oil passages then shall be permitted to be cleared into the furnace from each burner when the igniterhas been established for that burner.

(B)

After each burner is cleared, its igniter shall be permitted to be shut down.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:04:09 EDT 2016

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Public Input No. 17-NFPA 85-2016 [ Section No. 6.7.5.2.6.2 ]

6.7.5.2.6.2

The starting sequence of the first fuel (gas or coal) shall be complete, and the starting sequence of thesecond fuel (oil) shall be performed in the following order:

(1) The main fuel oil control valve shall be closed and the main safety shutoff valve(s) shall be opened,but only after leak test requirements in 6.7.5.1.3 have been met (if applicable) .

(2) The starting sequence in 6.7.5.2.1.3(B)(7) through 6.7.5.2.1.3(B)(20) shall be followed.

Exception: For sequence 6.7.5.2.1.3(B)(12), where fuel oil is the second fuel to be placed in service, afuel oil trip shall be initiated when the flame detection system(s) indicates that ignition has not beenobtained within 5 seconds of the time the fuel actually begins to enter the furnace. A master fuel trip shallnot be required.

Statement of Problem and Substantiation for Public Input

This change is proposed based on the conditional requirement for the Operational Leak Test proposed in Section 6.7.5.1.3.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:08:12 EDT 2016

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Public Input No. 90-NFPA 85-2016 [ Section No. 6.7.5.3 ]

6.7.5.3 Emergency Conditions Not Requiring Shutdown or Trip.

6.7.5.3.1

In the event of a loss of a fan or fans for unit installations with multiple ID fans, FD fans, or both, the controlsystem shall be capable of reducing the fuel flow to match the remaining airflow; otherwise, tripping of theunit shall be mandatory.

6.7.5.3.2*

If an air deficiency develops while flame is maintained at the burners, the fuel shall be reduced until theair-fuel ratio has been restored to within predetermined, acceptable limits; if fuel flow cannot be reduced,the airflow shall be increased slowly until the air-fuel ratio has been restored to within those limits.

6.7.5.3.3

Burners with poor atomization shall be shut down. If a predetermined number, as outlined in an establishedoperating procedure, are so affected as to introduce a hazardous condition, all fuel shall be tripped.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

The committee left this with a consider re-titling. This is the proposed new title.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:12:39 EDT 2016

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Public Input No. 91-NFPA 85-2016 [ Section No. 6.8.2.1 ]

6.8.2.1*

In addition to the common hazards involved in the combustion of solid, liquid, and gaseous fuels, thefollowing special hazards related to the physical characteristics of pulverized coal shall be addressed in thedesign of the firing systems:

(1)

(2)

(3)

(4)

(5)

an emergency

(6)

(7) To minimize explosions in the pulverizer or burner pipes, provision shall be made for cooling down andemptying the pulverizers as part of the process of shutting down the associated burners. If thepulverizer is tripped under load, the clearing procedure outlined in 6.8.5.2.10 shall be followed toprevent spontaneous combustion and a possible explosion in the pulverizer or burner pipes.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:15:34 EDT 2016

* Each coal processing subsystem shall be designed and operated in accordance with Chapter 9 ofthis code.

* Coal bunkers and other enclosed spaces shall be designed to prevent accumulation of methanegas.

* Coal burners shall be removed from service in a predetermined manner.

* Pulverized coal dust shall be prevented from accumulating in pulverizer air ducts. Means shall beprovided to prevent the reverse flow of furnace gases into idle burners or pulverizers.

* To prevent ignition or settling of pulverized coal in burner pipes, the transport air velocity in all burnerpipes shall be maintained at or above a predetermined minimum value during operation and whilepurging the pipes during the shutdown procedure. This minimum value shall be established by themanufacturer and verified by tests.

Exception: Transport air shall not be maintained during

a trip condition.

* The temperature of the coal-air mixture leaving the pulverizer shall be maintained within the limitsspecified by the pulverizer and burner manufacturer(s) for the type of coal being burned.

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Public Input No. 59-NFPA 85-2016 [ Sections 6.8.3.4.2, 6.8.3.4.3 ]

Sections 6.8.3.4.2, 6.8.3.4.3

6.8.3.4.2

The oxygen content of the mixture being supplied to the burners shall be measured and shall not bepermitted to go below the limit specified by the burner manufacturer or as proven by tests to provide stablecombustion.

6.8.3.4.3

Means shall be provided to monitor either the and limit the ratio of flue gas to air or the oxygen contentair content of the mixture.

Statement of Problem and Substantiation for Public Input

Flue gas flow measurements alone are not accurate enough or sufficient to prevent low oxygen content of the combustion air mixture going to the burners where flue gas recirculation systems are used. Flameouts and explosions have resulted which could be avoided by having the additional protection provided by measuring the O2 and implementation of proper control strategies to limit and prevent unacceptable low oxygen content of the combustion air. When flue gas recirculation is used, measuring the oxygen content of the combustion air mixture and preventing unacceptable low oxygen content is as important as measuring and controlling the furnace exit oxygen to prevent unacceptable low oxygen content and insure complete combustion. Both windbox and furnace exit oxygen measurements and controls are required to maintain stable and sufficient burner combustion air/fuel ratios and thus should be required.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 57-NFPA 85-2016 [Sections 6.6.3.4.2, 6.6.3.4.3]

Public Input No. 58-NFPA 85-2016 [Sections 6.7.3.4.2, 6.7.3.4.3]

Submitter Information Verification

Submitter Full Name: Frank Bennett

Organization: NRG Energy Inc

Street Address:

City:

State:

Zip:

Submittal Date: Fri Aug 05 09:07:01 EDT 2016

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Public Input No. 92-NFPA 85-2016 [ Section No. 6.8.5.2.1.1 ]

6.8.5.2.1.1

Preparation for starting shall include a thorough inspection that shall verify the following:

(1) The furnace and flue gas passages are free of foreign material and not in need of repair.

(2)

(3) All personnel are evacuated from the unit and associated equipment, and all access and inspectiondoors are closed.

(4) All airflow and flue gas flow control dampers have been operated through their full range to check theoperating mechanism and then are set at a position that allows the fans to be started at a minimumairflow and without overpressuring any part of the unit.

(5) All individual burner dampers or registers that are subject to adjustment during operations have beenoperated through their full range to check the operating mechanism.

(6) The drum water level is established in drum-type boilers, circulating flow is established in forcedcirculation boilers, or minimum water flow is established in once-through boilers.

(7) The oxygen analyzer(s) and combustibles analyzer(s), if provided, are operating as designed, and asample has been obtained. Combustibles indication is at zero, and oxygen indication is at maximum.

(8) The igniter safety shutoff valves are closed, and sparks are de-energized. Fuel gas ignition systemsshall comply with the requirements of Section 6.6. Fuel oil ignition systems shall comply with therequirements of Section 6.7.

(9) The pulverizing equipment is isolated effectively to prevent inadvertent or uncontrolled leakage of coalinto the furnace.

(10) The pulverizers, feeders, and associated equipment are operable, not in need of repair, and adjustedto the requirements of established operating procedures that ensure their standby start-up status. Allpulverizer and feeder sensor lines are clean prior to starting.

(11) Energy is supplied to control system and to interlocks.

(12) A complete functional check of the interlocks has been made after an overhaul or maintenance ormodification of the interlock system Burner Management System .

(13)

(14) Individual igniters or groups of igniters also have been permitted to be tested while the unit is inservice. Such tests have been made with no main fuel present in the igniter's associated burner, andthe burner air register has been in its start-up or light-off position as described in the establishedoperating procedure.

(15)

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

* The bottom of the furnace, including the ash hopper, is free of accumulations of solid or liquid fuel,fuel gases, or vapors prior to each start-up.

* An operational test of each igniter has been made. The test has been integrated into the startingsequence and has followed the unit purge and preceded the admission of any main fuel.

* Units with a history of igniter unreliability have gone through additional test routines to verify thecontinuing operating ability of igniters and ignition system components.

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Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:19:16 EDT 2016

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Public Input No. 93-NFPA 85-2016 [ Section No. 6.8.5.2.5 ]

6.8.5.2.5 Emergency Shutdown — Master Fuel Trip.

6.8.5.2.5.1

An emergency shutdown shall initiate a master fuel trip.

6.8.5. 2.5.2 Mandatory Automatic Master Fuel Trips.

(A)

Interlocks shall be installed in accordance with 6.4.1.

(B)

A master fuel trip shall result from any of the following conditions:

(1) Total airflow decreases below the minimum purge rate airflow as required in 6.4.1.2.4.4(A) by5 percent of design full load airflow

(2) Loss of either all FD fans or all ID fans

(3) Loss of all flame

(4) Partial loss of flame predetermined to be likely to introduce a hazardous accumulation of unburnedfuel in accordance with Table 6.4.1.2.1(a), block 8

(5) Furnace positive or negative pressure in excess of the prescribed operating pressure by a valuerecommended by the manufacturer

(6) All fuel inputs shut off in accordance with Table 6.4.1.2.1(a), block 9 (See 6.4.1.2.9 for a list of therequired interlocks and trips for individual pulverizer subsystems.)

(7) Low drum water level or low feedwater flow rate in accordance with Table 6.4.1.2.1(a) , blocks 10a and10b.

6.8.5.2.5.3 Mandatory Master Fuel Trips with Alarms — Not Necessarily Automatically Initiated.

A master fuel trip shall result from any of the following conditions:

(1) Failure of the first pulverizer subsystem to operate successfully under the conditions specified in6.8.5.2.1.3(B)(12) and Table 6.4.1.2.1(a), block 12d

(2) Loss of energy supply for combustion boiler control system , burner control management system , orinterlock systems interlocks

6.8.5.2.5.4

A master fuel trip that results from any of the emergency conditions conditions tabulated in 6.8.5.2.5.2and 6.8.5.2.5.3 shall stop all coal flow to the furnace from all pulverizer subsystems by tripping the burnerand reburn shutoff valves or other devices designed for emergency shutoff shutoff of all coal flow.

(A)

Igniter sparks shall be de-energized, the igniter safety shutoff valve, individual igniter safety shutoff valves,primary air fans or exhausters, recirculating fans, coal feeders, and pulverizers shall be tripped, coal burnerline shutoff valves shall be closed or equivalent functional action shall be taken to stop coal delivery toburners.

(B)

The pulverizer motor shall be permitted to run prior to master fuel trip relay reset to clear residual coal fromthe pulverizer in accordance with 9.6.4.2.2.1(2).

(C)

If a furnace inerting system is installed, the inerting system shall be operated simultaneously with themaster fuel trip.

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(D)

Master fuel trips shall operate in a manner to stop all fuel flow into the furnace within a period that does notallow a dangerous accumulation of fuel in the furnace.

(E)

A master fuel trip shall not initiate an FD or ID fan trip.

(F)

Electrostatic precipitators, fired reheaters, or other ignition sources shall be tripped.

6.8.5.2.5.5

Following a master fuel trip, the unit shall be purged in accordance with 6.4.1.2.4.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:22:37 EDT 2016

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Public Input No. 169-NFPA 85-2016 [ New Section after A.6.2.3 ]

TITLE OF NEW CONTENT A6.3.4.4.1

Type your content here ... A review of changes due to the fuel being supplied could occur as a part of anoverall mamagement of change program.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 168-NFPA 85-2016 [New Section after 6.3.3.7] Annex material

Submitter Information Verification

Submitter Full Name: Harold Yates

Organization: Boiler Systems Consulting, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Thu Dec 22 15:25:51 EST 2016

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Public Input No. 191-NFPA 85-2016 [ New Section after A.6.2.3 ]

A.6.3.4.2 When the temperature in the furnace is high enough to support stable combustion, theigniter can be de-energized and the flame envelope will move to the outside of the burner tip andinto the furnace.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 188-NFPA 85-2016 [New Section after 6.3]

Submitter Information Verification

Submitter Full Name: Edward Lightbourn

Organization: SmartBurn LLC

Affilliation: Guodian Technologies USA, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Sat Dec 31 09:32:29 EST 2016

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Public Input No. 192-NFPA 85-2016 [ New Section after A.6.2.3 ]

A.6.3.4.3.1 Current technology does not allow a flame scanner to be installed in the hightemperature environment associated with plasma arc igniters.

Statement of Problem and Substantiation for Public Input

Problem Statement

Existing igniter systems are typically independent of the burner they are intended to ignite. A new technology is available whereby a portion of the main fuel stream is ignited internally in the burner barrel using oil, gas or plasma. The technology necessitates adjustments in operations methodology for proper function. A task group comprised of members from BCS-MBB has studied this technology. This paragraph, in conjunction with other proposed paragraphs, addresses that new technology.

Substantiation

The proposed code revision will provide minimum safety requirements of a new technology that can enable US coal fired power plants to respond to real time market conditions in a timely manner. The technology is desirable because it reduces, or eliminates, the amount of premium support fuel used to warm up a boiler and to bring on successive mill groups.

The technology has been successfully applied outside the US with installations in over 1,000 coal fired boilers in both the plasma and oil igniter form; and is available from multiple suppliers/manufacturers. These installations have helped determine the suitability of the technology for US plants and give confidence in its safety potential. To enhance user safety the system is being proposed as a new igniter classification (a “Special” derivative of the existing Class II) which requires the usage to be under defined conditions only.

The key distinguishing characteristic between the igniter classes in the NFPA 85 code is the difference in igniter ability to tolerate process variations. Based on the igniter ability to function under difficult conditions, the implementation and the privileges of the igniter class vary. Whereas Class I can be used under “all credible” conditions (3.3.73.1), Class II can be used under “prescribed” (3.3.73.2) light off conditions only.

The restriction to prescribed conditions is also required due to the difficulty in igniter flame proving in some of these applications for the plasma igniters form. The location of the igniter flame inside the burner barrel, where it cannot be reliably sensed with existing flame proving technologies, requires the use of a proven main burner flame under non initial start-up conditions for safe operation. This revision will help avoid unsafe application of this new technology by providing clear and consistent minimum safety requirements.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 190-NFPA 85-2016 [New Section after 6.3]

Submitter Information Verification

Submitter Full Name: Edward Lightbourn

Organization: SmartBurn LLC

Affilliation: Guodian Technologies USA, LLC

Street Address:

City:

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State:

Zip:

Submittal Date: Sat Dec 31 09:33:49 EST 2016

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Public Input No. 94-NFPA 85-2016 [ Section No. A.6.4.1.2.1 ]

A.6.4.1.2.1

In block 6 of Table 6.4.1.2.1(a), high furnace pressure could be caused by tube rupture, damper failure, orexplosion.

In block 8 of Table 6.4.1.2.1(a), the partial loss of flame described is potentially more hazardous at lowerload levels. The decision regarding specific requirements or implementation of this trip should be a designdecision based on furnace configuration, total number of burners, number of burners affected as apercentage of burners in service, arrangement of burners affected, interlock system interlocks , and loadlevel. This trip is interlocked through flame supervisory equipment.

In block 9 of Table 6.4.1.2.1(a), the tables referenced describe the allowable differences in operatingprocedures based on the classification of igniter being used. The following descriptions of conditions aretypical for both Table 6.4.1.2.1(b) and Table 6.4.1.2.1(c).

(1) Condition 1: An event in which, after a successful boiler purge, an attempt(s) to place the first igniter inservice fails

(2) Condition 2: An event in which an igniter(s) has been proven in service and subsequently all ignitersare shut down without the attempt ever having been made to place a burner or pulverizer in service

(3) Condition 3: An event in which gas and/or oil fuel burners were started or attempted to be started andall burner valves were subsequently closed while igniters remain proven in service

(4) Condition 4: An event in which a pulverizer system(s) was started up or attempted to be started upand subsequently all pulverizer systems were shut down while igniters remain proven in service

(5) Condition 5: An event in which any fuel has been placed in service and all fuel subsequently shut off

In the event that any main fuel is shut down while any other main fuel remains proven in service, theall-fuel-off master fuel trip requirements do not apply.

In block 10a of Table 6.4.1.2.1(a), low drum water level has been included as a master fuel trip. Althoughlow drum water level is not a combustion-related hazard, this code is the primary resource for identifyingBMS requirements, and not including a low drum level trip in Figure 6.4.1.2.1 has created confusion withusers of this code. A master fuel trip based on low drum water level for drum-type boilers is commonlyrecognized good engineering practice.

In block 10b of Table 6.4.1.2.1(a), low waterwall flow is also not a combustion-related hazard. The lowwaterwall flow threshold could be a fixed value or a function of the boiler load based on the boilermanufacturer’s recommendations.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

The last sentence deleted as it is restating the obvious and doesn't contribute to the understanding of the concept.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

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Zip:

Submittal Date: Fri Sep 09 16:30:31 EDT 2016

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Public Input No. 95-NFPA 85-2016 [ Section No. A.6.4.1.2.4.3(B) ]

A.6.4.1.2.4.3(B)

Immediate or fast airflow changes are not allowed following an emergency shutdown a master fuel trip , dueto the likelihood of creating an air-fuel ratio outside the manufacturer's required limits in some sections ofthe unit before all the combustibles have exited the unit.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:33:35 EDT 2016

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Public Input No. 116-NFPA 85-2016 [ Section No. A.6.4.1.2.4.6(2) ]

A.6.4.1.2.4.6(2)

Analyzers could contain heated elements that exceed the autoignition temperature of some fuels. Zirconiumoxide analyzers, commonly used for oxygen analysis, contain an element heated to 704°C (1300°F). Thishigh temperature element presents a potential ignition source to unburned fuel that could be present atstartup. Some analyzers are designed to protect the sampled space from the ignition source by providingflashback protection (such as flame arresters in sample gas path). It should be noted, however, that flamearrestors might only work below a certain temperature which is usually not quantified, might not quench aflame as well once it becomes corroded, and might induce a speed of response delay that could bedetrimental to the control or protection strategy. Consideration should be given to powering down analyzersduring boiler or fuel trip situations if they can exceed the autoignition temperature of the fuel being fired. Alternatively, consideration could be given to utilizing analyzer technologies that operate below autoignitiontemperatures or utilizing installation techniques that mount the analyzer external to the process where the flue gassampling can be shutoff during a boiler or fuel trip situation.

Statement of Problem and Substantiation for Public Input

None of the insurers contacted had any specific loss history that they could identify on oxygen analyzer initiated fires so it is difficult to determine how much of a hazard this situation actually provides. There is not, therefore, justification to state a mandatory requirement beyond the present requirements found in 5.4.4.6.3, 6.4.1.2.4.6(2) and 7.6.2.1.1(10) in NFPA 85-2015. Additional Annex material, however, would be helpful so that was developed based on information provided by a number of analyzer manufacturers.

Related Public Inputs for This Document

Related Input Relationship

Public Input No. 115-NFPA 85-2016 [Section No. A.5.4.4.6.3]

Public Input No. 117-NFPA 85-2016 [Section No. A.7.6.2.1.1(10)]

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Thu Nov 17 13:11:11 EST 2016

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Public Input No. 96-NFPA 85-2016 [ Section No. A.6.4.1.2.11 ]

A.6.4.1.2.11

Flue gas or catalyst temperature outside specified limits is a recommended but not mandatory interlock.Operating with such temperatures outside the design range can be detrimental to downstream componentsor to the environment. Consideration should be given to providing interlocks for ammonia in airconcentrations greater than 9.6 percent in the ammonia feed system. The lower explosive limit (LEL) forammonia in air is 16 percent. NFPA 69 requires that for an interlocked system concentrations of this typebe held below 60 percent of the LEL in a system controlled by interlocks , which in this case is 9.6 percent.(See 5 8 .7.2.5 and 5.7.2.7 of 3.1 of 2014 NFPA 69 .)

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Also corrected reference to NFPA 69.

Submitter Information Verification

Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:35:37 EDT 2016

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Public Input No. 97-NFPA 85-2016 [ Section No. A.6.4.2.1 ]

A.6.4.2.1

It is recommended that provisions be made in the design for possible future conversion of these alarms toautomatic trips in the interlock system . Additional alarms and monitors are recommended. In addition tothe required alarms, the following alarms are recommended to indicate abnormal conditions and, whereapplicable, to alarm in advance of an emergency shutdown a trip :

(1) Burner register closed. This alarm provides control room indication or alarm for the condition that allsecondary air burner dampers are closed on an operating burner.

(2) Combustibles or carbon monoxide (high). This alarm warns the operator of a possible hazardouscondition by alarming when measurable combustibles are indicated and by providing a second alarmwhen combustibles reach a dangerous level.

(3) Oxygen (low). This alarm warns the operator of a possible hazardous condition.

(4) Flue gas analyzer failure. This alarm warns the operator that some failure has occurred in thedetection or sampling system and that the associated reading or alarms cannot be trusted.

(5) Change in calorific content of the fuel gas. In the event that the gas supply is subject to heating value

fluctuations in excess of 1863 kJ/m3 (50 Btu/ft3), a meter in the gas supply or an oxygen meter on theflue gas should be provided.

(6) Air-fuel ratio (high and low). If proper metering is installed, this alarm can be used to indicate apotentially hazardous air-fuel ratio with an alarm indicating approach to a fuel-rich condition and asecond alarm indicating approach to a hazardous fuel-rich condition.

(7) Flame detector trouble. This alarm warns the operator of a flame detector malfunction.

(8) Main oil viscosity (high). If the viscosity of the fuel supply is variable, it is recommended that aviscosity meter be used to provide the alarm. Interlocking to trip on high viscosity also should beconsidered in such cases.

(9) Ignition fuel supply pressure (low). The ignition fuel supply pressure should be monitored at a point asfar upstream of the control and safety shutoff valves as practicable.

(10) Main oil temperature (high). This alarm is used for heated oils only.

(11) No load on pulverizer. This alarm warns when the pulverizer-indicated coal load is substantially belownormal and the feeder is running.

(12) Pulverizer overload. This alarm warns when the pulverizer-indicated coal load is above the normalrange.

Monitors of furnace conditions include the following:

(1) Furnace television. A properly designed and installed furnace television can be of significant value asa supplementary indication of flame and other conditions in some furnace designs. It is of particularvalue during start-up in viewing igniters and individual burners for proper ignition. This is an aid to, butnot a substitute for, visual inspection.

(2) Flame detector indication. This television monitor provides a means for operator observation of flamedetector output signal strength.

Statement of Problem and Substantiation for Public Input

Changes made to coordinate with the Fundamentals Committee actions to define terms including "trip" and "interlock" among many other variations of those terms.

Submitter Information Verification

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Submitter Full Name: Michael Walz

Organization: Burns & McDonnell Engineering

Street Address:

City:

State:

Zip:

Submittal Date: Fri Sep 09 16:41:54 EDT 2016

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Public Input No. 122-NFPA 85-2016 [ Section No. A.6.5.1.3.2.1 ]

A.6.5.1.3.2.1

Examples: If the test block maximum head capability of the FD fan at ambient temperature is +6.2 kPa(+25 in. of water), then the minimum positive design pressure is +6.2 kPa (+25 in. of water). If the testblock maximum head capability of the FD fan at ambient temperature is +9.9 kPa (+40 in. of water), thenthe minimum positive design pressure is +8.7 kPa (+35 in. of water).

CAUTION: Furnace design pressure greater than those specified in 6.5.1.3.2.1 could result in a moresevere energy release of the furnace enclosure if a fuel explosion occurs.

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:53:04 EST 2016

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Public Input No. 123-NFPA 85-2016 [ Section No. A.6.5.1.3.2.2 ]

A.6.5.1.3.2.2

The ID fan head capability increases due to significant draft losses beyond the air heater or for otherreasons, such as excessive ID fan test block maximum head capability margins. Where the ID fan testblock maximum head capability is more negative than –8.7 kPa (–35 in. of water), consideration should begiven to an increased negative design pressure. Examples: If the test block maximum head capability ofthe ID fan at ambient temperature is –3.7 kPa (–15 in. of water), then the minimum negative designpressure is –3.7 kPa (–15 in. of water). If the test block maximum head capability of the ID fan at ambienttemperature is –9.9 kPa of water –40 in. of water), then the minimum negative design pressure is –8.7 kPa(–35 in. of water).

Negative pressure transients associated with a master fuel trip should be analyzed. Methods, such asdesigning the appropriate closing time of the individual burner safety shutoff valves and the main fuel safetyshutoff valve, can be utilized to help minimize excessive negative furnace pressure transients. Generally,closure times of 3 to 5 seconds can be expected to help mitigate negative pressure transients.

Statement of Problem and Substantiation for Public Input

There are inconsistencies in NFPA 85 regarding structural design being based on the maximum head capabilities of the fans versus the fan test block conditions. The fan test block condition is not the same as the maximum head capability but the Code seems to use the terms interchangeably. A typical centrifugal fan curve peaks before dropping to the test block point, so the most damage it is capable of is better represented by the maximum head capability of the fan rather than the test block. Ambient air should be utilized as the basis for determining the maximum head capability because the coldest air condition anticipated for the site would provide the highest maximum head for the fan. For this reason, the term test block, where it is currently used in the Code, should be replaced with maximum head capability and ambient air should be the basis for that determination.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Tue Nov 29 05:55:03 EST 2016

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Public Input No. 19-NFPA 85-2016 [ Section No. A.6.6.5.1.3 ]

A.6.6.5.1.3

The objective of the operational leak test is to ensure that the main safety shutoff valve isolates thesystem from main pressure when closed; individual burner safety shutoff valves are not leaking gas intothe furnace when burners are out of service; and the header vent valves are not leaking gas into thesurrounding area when the header is in service . The test can be performed by proving the individualburner safety shutoff valves are closed, then closing the main fuel header vent valve, opening the mainsafety shutoff valve, thus pressurizing the header, then closing the main safety shutoff valve. If a chargingvalve is used, the test is performed by proving the main safety shutoff valve is closed and proving theindividual burner safety shutoff valves are closed, then closing the main fuel header valve, then openingthe charging valve to pressurize the header, then closing the charging valve. That pressure must be heldwithin predetermined limits for a predetermined amount of time for the test to be successful.

Failure of the operational leak test may indicate that one or more valves have failed to close or, if closed,filed to properly seal. Because the need for tightness testing may be indicated by the more generaloperational leak test, this code does not specify a minimum frequency for tightness testing. Because theachievable leakage rate for shutoff valves may vary with the age and design of the valve or according tothe standard applied, this code also does not specify a maximum leakage rate for individual valves.

Tightness testing of the main safety shutoff valves, individual burner upstream safety shutoff valves, andassociated vent valves may be used as indicated by the results of an operational leak test in order toidentify which specific valves require attention. For evaluation of the results of tightness testing, users arereferred to valve OEM specifications and industry standards such as ANSI Z21.21 or API 598. Ifperformed, valve tightness testing must be done in such a way as to prevent the risk of gas leakage intothe boiler via out-of-service burners. Valve tightness testing may be performed on out-of-service burnerson an in-service boiler if valve controls are sufficient to prevent the risk of leakage into the boiler.

Statement of Problem and Substantiation for Public Input

This change is proposed as the consensus recommendation of the NFPA 85 subcommittee reviewing valve testing requirements. Historically, NFPA 85 has specified that valve tightness testing is required, but it has not referenced either a test method nor a performance standard to be met. The proposed language identifies some circumstances that would lead to a tightness test, and it provides some guidance on where test methods and test standards may be found.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:17:27 EDT 2016

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Public Input No. 200-NFPA 85-2017 [ Section No. A.6.6.5.1.3 ]

A.6.6.5.1.3

The objective of the leak test is to ensure that the individual burner safety shutoff valves are not leaking gasinto the furnace. The test can be performed by proving the individual burner safety shutoff valves areclosed, then closing the main fuel header vent valve, opening the main safety shutoff valve, thuspressurizing the header, then closing the main safety shutoff valve. If a charging valve is used, the test isperformed by proving the main safety shutoff valve is closed and proving the individual burner safety shutoffvalves are closed, then closing the main fuel header vent valve, then opening the charging valve topressurize the header, then closing the charging valve. That pressure must be held within predeterminedlimits for a predetermined amount of time for the test to be successful.

Statement of Problem and Substantiation for Public Input

Since the main safety shutoff valve is already closed in the sequence and the main fuel header vent valve is not addressed, I believe that the exclusion of "vent" from the sentence was an oversight.

Submitter Information Verification

Submitter Full Name: Gail Lance

Organization: Babcock &Wilcox Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jan 03 20:02:03 EST 2017

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Public Input No. 18-NFPA 85-2016 [ New Section after A.6.6.5.3.2 ]

A.6.6.3.1.15.1

Valve functional testing requires full closure of a main SSV in order to verify that it can fully closewhen needed. The test can be satisfied by verification that the valve’s “closed” limit switch ismade, or by visual verification that the valve fully travels to the “closed” position. This testing canbe performed on-line when design conditions allow, but if provisions are not made for on-linetesting the functional test may require system shutdown. In such cases the requirements of 6.6.5.1for Operational Leak Testing would also apply on restart. Provisions for on-line SSV functionaltesting may include but are not limited to, the following:

- On installations capable of operation on alternate fuels, the SSV for the out-of-service fuel may betested and fuels may then be switched and the other SSV may be tested.

- On installations with parallel SSVs, one SSV at a time may be tested while the unit remains online.

Statement of Problem and Substantiation for Public Input

This explanatory material is included to supplement the proposed functional test in proposed new Code section 6.6.3.1.15. The text has been approved by the NFPA 85 subcommittee reviewing valve testing requirements.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:13:11 EDT 2016

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Public Input No. 20-NFPA 85-2016 [ New Section after A.6.7.3.1.13 ]

A.6.7.3.1.15.1

Valve functional testing requires full closure of a main SSV in order to verify that it can fully close whenneeded. The test can be satisfied by verification that the valve’s “closed” limit switch is made, or by visualverification that the valve fully travels to the “closed” position. This testing can be performed on-line whendesign conditions allow, but if provisions are not made for on-line testing the functional test may requiresystem shutdown. In such cases the requirements of 6.6.5.1 for Operational Leak Testing would also applyon restart. Provisions for on-line SSV functional testing may include but are not limited to, the following:

- On installations capable of operation on alternate fuels, the SSV for the out-of-service fuel may be testedand fuels may then be switched and the other SSV may be tested.

- On installations with parallel SSVs, one SSV at a time may be tested while the unit remains on line. .

Statement of Problem and Substantiation for Public Input

This text is proposed to better explain the new Valve Functional Test requirement proposed in section 5.7.3.1.15.1.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

Zip:

Submittal Date: Tue Jul 05 09:25:22 EDT 2016

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Public Input No. 21-NFPA 85-2016 [ Section No. A.6.7.5.1.3 ]

A.6.7.5.1.

3 3

The objective of the operational leak test is to ensure that the main safety shutoff valve isolates the systemfrom main pressure when closed and individual burner safety shutoff valves are not leaking fuel oil into thefurnace

. One method to perform this test is by closing the oil recirculating valve, if provided, and thewhen burners are out of service. The test can be performed by proving the individual burner safety shutoffvalves are closed , then

closingopening the main safety shutoff valve, thus pressurizing the header , then closing the main safety shutoffvalve . If

a circulatingan oil recirculating valve is used, the test is performed by

closingproving the main safety shutoff valve is closed and

using the circulating valveproving the individual burner safety shutoff valves are closed, then closing the main fuel header valve, thenopening the recirculating valve to pressurize the header, then closing the

circulatingrecirculating valve.

TheThat pressure must be held within predetermined limits for a predetermined amount of time for the test to besuccessful.

Failure of the operational leak test may indicate that one or more valves have failed to close or, if closed,filed to properly seal. Because the need for tightness testing may be indicated by the more generaloperational leak test, this code does not specify a minimum frequency for tightness testing. Because theachievable leakage rate for shutoff valves may vary with the age and design of the valve or according to thestandard applied, this code also does not specify a maximum leakage rate for individual valves.

Tightness testing of the main safety shutoff valves and individual burner upstream safety shutoff valves maybe used as indicated by the results of an operational leak test in order to identify which specific valvesrequire attention. For evaluation of the results of tightness testing, users are referred to valve OEMspecifications and industry standards such as ANSI Z21.21 or API 598. If performed, valve tightness testingmust be done in such a way as to prevent the risk of fuel oil leakage into the boiler via out-of-serviceburners. Valve tightness testing may be performed on out-of-service burners on an in-service boiler if valvecontrols are sufficient to prevent the risk of leakage into the boiler.

Statement of Problem and Substantiation for Public Input

This change is made to make the annex consistent with proposed changes to Code section 6.7.5.1.3.

Submitter Information Verification

Submitter Full Name: Bob Wilson

Organization: Alabama Power Company

Street Address:

City:

State:

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Zip:

Submittal Date: Tue Jul 05 09:28:59 EDT 2016

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Public Input No. 112-NFPA 85-2016 [ Chapter B ]

Annex B Multiple Burner Boiler Supervised Manual Systems

This annex is not a part of the requirements of this NFPA document but is included for informationalpurposes only.

B.1 General.

Annex B provides information on gas- and oil-fired supervised manual systems. This annex provides amethod by which to identify or compare old systems to ensure they were installed and maintained inaccordance with the “grandfathered” method and is reprinted here for the convenience of those wheresuch systems are in existence. This annex does not apply to new construction or to alterations to existingboilers.

While this type of equipment is no longer recommended for boiler operations, it is recognized that somepetrochemical facilities use these systems on equipment not covered by this code (multiple burnerreformers/furnaces, etc.). Since guidance on these systems is not generally available, Annex B has beenretained in this document even though these systems are not considered part of this code (see 1.1.3).Annex B will be removed from NFPA 85 in the next edition.

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B.1.1 System Requirements.

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This section provides minimum requirements for the design, installation, and operation of multiple burner,fuel-fired boilers operated from the boiler front and describes functional requirements for proper operation.No specific degree of automation beyond the minimum specified safeguards is defined or recommended,since this is subject to factors such as the physical size of units, use of central control rooms, degree ofreliability desired, and availability of experienced operating personnel. This section defines and specifiesthe requirements of the operating systems that are used under the following conditions:

(1) A trained operator needs to be in constant attendance.

(2) The start-up or normal shutdown of any burner needs to be accomplished by an operator at theburner locations.

(3) The operator needs to have direct visual access to view the furnace.

(4) Suitable equipment needs to be provided to control furnace inputs and their relative rates of changeto maintain an air-fuel mixture within the limits necessary for continuous combustion and stable flamethroughout the controllable operating range of the unit. For minimum recommended equipment, seeFigure B.1.1(a) and Figure B.1.1(b) for gas firing systems and Figure B.1.1(c) through FigureB.1.1(e) for oil firing systems.

Figure B.1.1(a) Typical Fuel Gas Ignition System — Supervised Manual.

Figure B.1.1(b) Typical Main Burner Fuel Supply System for Fuel Gas-Fired Multiple Burner Boiler— Supervised Manual.

Figure B.1.1(c) Typical Mechanical Atomizing Light Oil Igniter System — Supervised Manual.

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Figure B.1.1(d) Typical Steam or Air Atomizing Light Oil Igniter System — Supervised Manual.

Figure B.1.1(e) Typical Steam or Air Atomizing Main Oil Burner System — Supervised Manual.

B.1.2 System Description.

This operating system is defined as a supervised manual system. A supervised manual system is one inwhich a trained operator has primary responsibility for the proper start-up, operation, and normal shutdownof a boiler with interlocks to ensure that the operation follows established proper procedures. This systemincludes certain interlocks for preventing improper operator action, certain safety trips and flamesupervisions, and an indication of the status of the start-up sequence. The operator(s) of this type ofsystem need to be provided with and operate the system in accordance with a written set of operatinginstructions for each boiler unit.

B.2 Boiler Front Control — Gas-Fired Units.

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B.2.1 Fundamental Principles.

The written instructions need to include, but are not limited to, the following:

(1) The airflow needs to be adjusted to the purge rate and a unit purge performed.

(2) The purge airflow rate needs to be maintained continuously from purge initiation through the light-offcycle. If the airflow is not maintained, the prefiring cycle needs to be repeated.

(3) If flame on the first igniter is not established within 10 seconds, the individual igniter safety shutoffvalve needs to be closed and the cause of failure to ignite determined and corrected. With airflowmaintained at the purge rate, repurge is not needed, but at least 1 minute should elapse beforeattempting a retrial.

(4) The operator needs to observe the igniter operation continuously while opening the first individualburner supervisory shutoff valve. If the main burner flame is not proven within 10 seconds after theindividual burner shutoff valve leaves the closed position, a master fuel trip occurs.

(5) After each stable main burner flame is established, the igniter needs to be shut off unless classifiedas Class 1 or Class 2. The stability of the main burner flame needs to be verified.

(6) Burner(s) are to be lighted only from their associated igniter(s).

(7) The operator is to observe the main flame stability while making any register or burner damperadjustments. (This is more critical in two-burner boilers.)

(8) After each successive burner light-off, the operator is to verify the flame stability of all operatingburners.

(9) If a second or succeeding burner igniter does not light off immediately after its individual igniter safetyshutoff valves have been opened, the operator is to close the individual igniter safety shutoff valvesand determine and correct the cause of the igniter's failure to light. In all cases, at least 1 minute mustelapse before the next light-off is attempted.

(10) If a second or succeeding main burner flame is not established, the operator is to close the individualburner supervisory shutoff valve and the individual igniter safety shutoff valves immediately, open theburner register or damper to firing position, and determine and correct the cause of its failure to ignite.At least 1 minute must elapse before attempting to light this or any other igniter.

(11) Operation at less than 25 percent of load is permitted, provided burners maintain stable flame andairflow is maintained at purge rate regardless of the actual load or fuel input.

(12) Although water side control is not directly related to combustion safety, it is to be given recognition,and low water level in the steam drum monitored and alarmed. Interlock tripping should beconsidered.

(13) For direct electric (Class 3 Special) igniters, B.2.1(3) and B.2.1(9) need not apply.

B.2.2 Interlocks, Master Fuel Trip.

Any of the following conditions initiates a master fuel trip with first-out annunciation:

(1) High fuel supply pressure

(2) Fuel pressure at the burner below the minimum established by the burner manufacturer or by trial,where measurable; where fuel pressure at the burner is not measurable, a low fuel pressure tripupstream of the control valve

(3) Loss of all forced draft (FD) fans

(4) Loss of all induced draft (ID) fans, if applicable

(5) Operation of the emergency trip switch by the operator

(6) Loss of all flame

(7) Loss of control energy if fuel flow to burners is affected in such an event

B.2.3 Loss of Individual Burner or Igniter Flame.

B.2.3.1

Loss of flame at an individual igniter causes the igniter individual safety shutoff valve to close and theassociated sparks to de-energize.

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B.2.3.2

Loss of flame at an individual burner causes the burner individual safety shutoff valve to close.

B.2.3.3

The conditions of B.2.3.1 and B.2.3.2 should be indicated.

B.2.4 Operating Cycle.

The following operating sequences are based on a typical system. Certain provisions and sequences donot apply where other systems are used. However, the principles outlined in these sequences should befollowed, and all applicable interlocks, trips, alarms, or their equivalents provided.

B.2.4.1 Prefiring Cycle.

The operator should follow the steps listed in Table B.2.4.1 when starting a supervised manual unit andsatisfy the interlocks at each step. Establish control system energy, power and water levels, and fuelsupply. Inspect furnace and gas passages to determine if they are in good repair. Prior to start-up,determine that the unit and its associated systems are evacuated of all personnel and all access andinspection doors are closed.

Table B.2.4.1 Operator Actions, Prefiring Cycle

Operator Actions* Interlock Functions

(1) Confirm individual burner safety shutoffvalves are closed.

(1) Proved closed.

(2) Confirm individual burner supervisory shutoffvalves are closed.

(2) Proved closed.

(3) Confirm main safety shutoff valve is closed. (3) Proved closed.

(4) Confirm main fuel control valve is in light-offposition.

(4) Proved.

(5) Open all burner registers to purge position. (5) None.

(6) Start fan(s). (6) Prove fan(s) operating.

(7) Open main damper(s) to purge positions. (7) Prove purge airflow rate. [See B.2.1(1) and B.2.1(2).]

(8) Start purge timer and perform a unit purge. (8) None.

(9) Immediately proceed with light-off cycle aftercompletion of purge.

(9) Repurge if airflow rate drops below purge rate prior toinitiation of light-off cycle.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

*Actions are not necessarily performed in the order shown.

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B.2.4.2 Light-Off Cycle — First Igniter.

This cycle needs to follow prefiring immediately, with all interlocks satisfied. Follow the open registerprocedure purge during the light-off procedure. The operator should follow the steps listed in Table B.2.4.2and satisfy the interlocks at each step.

Table B.2.4.2 Operator Actions, Light-Off Cycle — First Igniter

Operator Actions Interlock Functions

(1) Maintain purge airflow rate.(1) Prove that airflow has not dropped belowpurge rate.

(2) Adjust register of burner to be lighted to light-offposition if necessary.

(2) Prove purge airflow.

(3) Confirm manual main atmospheric vent valve is open. (3) None.

(4) Energize igniter for first burner. For direct electricignition, omit step (5) and proceed directly to step (4) inTable B.2.4.4.

(4) Prove flame within 10 seconds. If flame isnot proved, safety shutoff valves for this ignitershould close and spark should bede-energized.

(5) If ignition flame is not established, determine causeand make necessary corrections. Burner register shouldbe opened to purge position for at least 1 minute beforerepeating light-off cycle.

(5) None.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

B.2.4.3 Light-Off Cycle — Subsequent Igniters.

The operator should follow the steps listed in Table B.2.4.3 and satisfy the interlocks at each step.

Table B.2.4.3 Operator Actions, Light-Off Cycle — Subsequent Igniters

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-offposition, if necessary.

(1) Prove that airflow has not dropped belowpurge rate.

(2) Energize igniter. For direct electric igniters, omit step(3) and proceed directly to step (4) in Table B.2.4.4.

(2) Prove flame within 10 seconds. If flame isnot proved, safety shutoff valves for this ignitershould close and spark should bede-energized.

(3) If igniter flame is not established, determine cause andmake necessary corrections. Burner register should beopened to purge position for at least 1 minute beforerepeating light-off cycle.

(3) None.

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B.2.4.4 Light-Off Cycle — First Main Burner.

The operator is to follow the steps listed in Table B.2.4.4 and satisfy the interlocks at each step.

Table B.2.4.4 Operator Actions, Light-Off Cycle — First Main Burner

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-offposition, if necessary.

(1) Prove that airflow has not dropped below purgerate.

(2) Verify igniter flame is present. (2) Proved.

(3) Confirm main burner header vent valve is open. (3) None.

(4) Open main safety shutoff valve. Main burnerheader vent valve will close.

(4) Individual burner supervisory shutoff valves closed.

(5) Confirm burner gas pressure is being controlledby the main fuel bypass control valve and is atlight-off pressure.

(5) None.

(6) Open individual burner safety shutoff valve atburner being lighted.

(6) Igniter flame proved on burner being lighted andindividual burner supervisory shutoff valve provedclosed.

(7) Slowly open individual burner supervisoryshutoff valve until fully open to establish this mainburner flame.

(7) Starts main burner trial for ignition. If main burnerflame is not proved within 10 seconds after the valveleaves the closed position, a master fuel trip iseffected.

(8) If first main burner flame is not established,determine cause and correct conditions. Repeatactions beginning with prefiring cycle. (SeeB.2.4.1.)

(8) Requires repeat of purge cycle.

(9) After main burner flame is established, adjustburner register to firing position, as necessary.

(9) None.

(10) Slowly close manual main atmospheric ventvalve while observing header gas pressure.

(10) None.

(11) Unless classified as Class 1 or Class 2, ignitershould be removed from service; visually confirmmain flame stability.

(11) None.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

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B.2.4.5 Light-Off Cycle for Subsequent Main Burners at Light-Off Fuel Pressure.

The cycle given in Table B.2.4.5 should be performed after the igniter flame for the burner has beenproved and fuel pressure is controlled by the main fuel bypass control valve.

Table B.2.4.5 Operator Actions, Light-Off Cycle for Subsequent Main Burners at Light-Off Fuel Pressure

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-off position ifnecessary.

(1) Prove that airflow has not droppedbelow purge rate.

(2) If igniter is fuel fired, verify igniter flame is present. (2) Proved.

(3) Confirm burner fuel pressure is being controlled by the mainfuel bypass control valve and is at light-off pressure.

(3) None.

(4) Open individual burner safety shutoff valve at burner beinglighted.

(4) Igniter flame proved on burner beinglighted and individual burnersupervisory shutoff valve proved closed.

(5) Slowly open individual burner supervisory shutoff valve untilfully open to establish this main burner flame.

(5) If the main burner flame is notproved within 10 seconds after thevalve leaves its closed position, all fuelto this burner and its igniter is shut off.

(6) If this main burner flame is not established, determine causeand correct conditions. Open burner register to firing position;wait 1 minute before attempting to light this or any other burner.Repeat the steps in Table B.2.4.3 and steps 1 through 5 in TableB.2.4.5.

(6) None.

(7) After main burner flame is established, adjust burner registerto firing position, as necessary.

(7) None.

(8) Unless classified as Class 1 or Class 2, igniter should beremoved from service; visually confirm main flame stability.

(8) None.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

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B.2.4.6 Light-Off Cycle for Additional Burner(s) When Fuel Pressure of Operating Burner(s) Is AboveLight-Off Pressure.

The cycle given in Table B.2.4.6 should be performed. Fuel pressure is controlled by the main fuel controlvalve.

Table B.2.4.6 Operator Actions, Light-Off Cycle for Additional Burners When Fuel Pressure of OperatingBurners Is Above Light-Off Pressure

Operator Actions Interlock Functions

(1) Place combustion control system on manual; note thevalue of windbox-to-furnace pressure differential.

(1) None.

(2) Slowly adjust register on burner to be lighted tolight-off position while manually adjusting airflow tomaintain the windbox-to-furnace differential pressure atthe value noted in step (1).

(2) None.

(3) Energize igniter; for direct electric igniters, omit step(4).

(3) Prove flame within 10 seconds. If flame isnot proved, safety shutoff valves for this ignitershould close and spark should be de-energized.

(4) If igniter flame is not established, determine causeand correct.

(4) None.

(5) Open safety shutoff valve to burner being lighted.(5) Igniter flame proved and supervisory shutoffvalve proved closed.

(6) Slowly open individual supervisory shutoff valve onlyenough to light burner.

(6) If the main burner flame is not proved within10 seconds after the valve leaves its closedposition, all fuel to this burner and its igniter isshut off.

(7) If the main burner flame is not established, determinecause, correct, wait at least 1 minute, then repeat steps(5) through (8).

(7) None.

(8) With main flame established, open air register to thefiring position.

(8) None.

(9) Slowly open supervisory shutoff valve completely butwithout suddenly dropping header fuel pressure.

(9) None.

(10) Unless classified as Class 1 or Class 2, ignitershould be removed from service; visually confirm mainflame stability.

(10) None.

(11) Adjust airflow to restore correct fuel-air ratio. (11) None.

(12) Place combustion control system on automatic, ifdesired.

(12) None.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

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B.2.4.7 Normal Shutdown Cycle.

The operator should follow the steps listed in Table B.2.4.7 and satisfy the interlocks at each step.

Table B.2.4.7 Operator Actions, Normal Shutdown Cycle

Operator Actions Interlock Functions

(1) Reduce boiler load until main fuelcontrol valve is closed. Main fuel bypasscontrol valve will assume control at light-offgas pressure. Airflow should not bereduced below purge rate.

(1) None.

(2) Close individual supervisory shutoffvalve at each burner and associated ignitervalve if in operation. Leave burner registerat firing position.

(2) As each burner supervisory shutoff valve is closed, loss offlame will cause its associated safety shutoff valve to close.After last burner supervisory shutoff valve is closed, loss of allflame should cause main safety shutoff valve to close. Mainatmospheric vent valve should open.

(3) Perform a unit purge. (3) None.

(4) Shut down fan(s), if desired. (4) Loss of airflow interlock is actuated.

Note: See Figure B.1.1(a) and Figure B.1.1(b).

B.2.4.8 Emergency Shutdown.

B.2.4.8.1

An emergency shutdown initiates a master fuel trip.

B.2.4.8.2

For the conditions that initiate an emergency shutdown, see B.2.2.

B.2.4.9 Operator Actions Following an Emergency Shutdown.

See Figure B.1.1(a) and Figure B.1.1(b).

B.2.4.9.1

Close all individual burner supervisory shutoff valves. Burner register positions remain unchanged.

B.2.4.9.2

The unit should be purged in accordance with the following procedure:

(1) Fans that are operating after the master fuel trip should be continued in service.

(2) Airflow should not be immediately increased by deliberate manual or automatic control action.

(3) If the airflow is above the purge rate, decrease it gradually to this value and purge the unit.

(4) If the airflow is below the purge rate at the time of the trip, continue at the existing rate for 5 minutesand then gradually increase to the purge rate and hold at this value for a unit purge.

B.2.4.9.3

Where the master fuel trip is caused by loss of draft fans, or draft fans also have tripped, all dampers in theair and flue gas passages of the unit should be slowly opened to the fully open position to create as muchnatural draft as possible to ventilate the unit. Opening fan dampers should be timed or controlled to avoidexcessive positive or negative furnace pressure transients during fan coastdown. Maintain this conditionfor not less than 15 minutes. At the end of this period, the flow control dampers should be closed and thefan(s) should be started immediately. Airflow should be increased to at least purge rate.

B.2.4.9.4

The cause of emergency shutdown should be determined and corrected.

B.2.4.9.5

Perform the first igniter light-off cycle (see B.2.4.2) if restart of unit is desired.

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B.2.4.9.6

If it is desired to remove the boiler from service for a period of time, the fans should be shut down oncompletion of unit purge and manual shutoff valves should be closed.

B.2.5 Air Heaters.

Where provided, regenerative air heaters and gas recirculation fans should be operated in a mannerrecommended by the boiler manufacturer.

B.3 Boiler Front Control, Oil-Fired Units.

B.3.1 Fundamental Principles.

The written instructions should include the following:

(1) The airflow rate should be adjusted to the purge rate, and a unit purge should be performed.

(2) The purge airflow rate should be maintained continuously from purge initiation through the light-offcycle. If the airflow is not maintained, the prefiring cycle should be repeated.

(3) If flame on the first igniter is not established within 10 seconds, the individual igniter safety shutoffvalve should be closed and the cause of failure to ignite determined and corrected. With airflowmaintained at the purge rate, repurge is not needed, but at least 1 minute should elapse beforeattempting a retrial.

(4) The operator should observe the igniter operation continuously while opening the first individualburner supervisory shutoff valve. If the main burner flame is not proven within 10 seconds after theindividual burner shutoff valve leaves the closed position, a master fuel trip should occur.

(5) After each stable main burner flame is established, the igniter should be shut off unless classified asClass 1 or Class 2. The stability of the main burner flame should be verified.

(6) Burners should be lighted only from their associated igniter(s).

(7) The operator should observe the main flame stability while making any register or burner damperadjustments. (This is more critical in two-burner boilers.)

(8) After each successive burner light-off, the operator should verify the flame stability of all operatingburners.

(9) If a second or succeeding burner igniter does not light off immediately after its individual igniter safetyshutoff valves have been opened, the operator should close the individual igniter safety shutoff valvesand determine and correct the cause of its failure to light. In all cases, at least 1 minute should elapsebefore the next light-off is attempted.

(10) If a second or succeeding main burner flame is not established, the operator should close theindividual burner supervisory shutoff valve and the individual igniter safety shutoff valves immediately,open the burner register or damper to firing position, and determine and correct the cause of its failureto ignite. At least 1 minute should elapse before attempting to light this or any other igniter.

(11) Operation at less than 25 percent of load is permitted, provided burners maintain stable flame andairflow is maintained at purge rate regardless of the actual load or fuel input.

(12) Although water side control is not directly related to combustion safety, it should be given recognition,and low water level in the steam drum monitored and alarmed. Consider interlock tripping.

(13) For direct electric (Class 3 Special) igniters, B.3.1(3) and B.3.1(9) need not apply.

B.3.2 Interlocks, Master Fuel Trip.

Any of the following conditions should initiate a master fuel trip with first-out annunciation:

(1) Fuel pressure at the burner below the minimum established by the burner manufacturer or by trial

(2) Loss of all FD fans

(3) Loss of all ID fans, if applicable

(4) Operation of the emergency trip switch by the operator

(5) Loss of atomizing medium to the boiler

(6) Loss of all flame

(7) Loss of control energy if the fuel flow to the burners is affected in such an event

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B.3.3 Loss of Individual Burner or Igniter Flame.

B.3.3.1

Loss of flame at an individual igniter should cause the igniter individual safety shutoff valve to close andthe associated sparks to de-energize.

B.3.3.2

Loss of flame at an individual burner should cause the burner individual safety shutoff valve to close.

B.3.3.3

The conditions of B.3.3.1 and B.3.3.2 should be indicated.

B.3.4 Operating Cycle.

The following operating sequences are based on a typical system that includes steam-atomized main oilburners. Certain provisions and sequences do not apply where other atomizing media or systems areused. However, the principles outlined in these sequences should be followed, and all applicableinterlocks, trips, alarms, or their equivalents should be provided.

B.3.4.1 Prefiring Cycle.

The operator should take the steps listed in Table B.3.4.1 when starting a supervised manual unit andsatisfy the interlocks at each step. Control system energy, power and water levels, fuel supply, andatomizing medium should be established, if used. Furnace and gas passages should be inspected todetermine whether they are in good repair. Prior to start-up, it should be determined that the unit and itsassociated systems are evacuated of all personnel and all access and inspection doors are closed.

Table B.3.4.1 Operator Actions, Prefiring Cycle

Operator Actions* Interlock Functions

(1) Inspect furnace for unburned oil accumulations. (1) None.

(2) Confirm burner guns have proper tips and sprayer plates. (2) None.

(3) Confirm individual burner safety shutoff valve is closed. (3) Proved.

(4) Confirm supervisory shutoff valves are closed. (4) Proved.

(5) Confirm burner gun is in proper position. (5) None.

(6) Confirm main fuel control valve is in light-off position. (6) Proved.

(7) Confirm atomizing medium header has been blown free ofcondensate and header trap is functioning.

(7) None.

(8) Start fan(s). (8) Prove fans are operating.

(9) Open main safety shutoff valve and recirculation valve tocirculate heated oil through main fuel bypass control valve and theburner header.

(9) Prove all interlocks are satisfied.

(10) Open main damper(s) to purge position.(10) Prove purge airflow rate. [SeeB.3.1(1) and B.3.1(2).]

(11) Open all burner registers to purge position. (11) None.

(12) Start purge timer and purge. (12) None.

(13) Open atomizing medium individual burner shutoff valve to theburner gun to be lighted. Blow free of condensate. Confirmatomizing pressure has been established.

(13) Prove atomizing medium isavailable.

(14) Immediately proceed with light-off cycle after completion ofpurge.

(14) Repurge if airflow rate dropsbelow purge rate prior to initiation oflight-off cycle.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

*Actions are not necessarily performed in the order shown.

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B.3.4.2 Light-Off Cycle — First Igniter.

This cycle should follow prefiring immediately with all interlocks satisfied. Follow the open register purgeairflow rate principle during the light-off procedure. The operator should follow the steps listed in TableB.3.4.2 and satisfy the interlocks at each step.

Table B.3.4.2 Operator Actions, Light-Off Cycle — First Igniter

Operator Actions Interlock Functions

(1) Maintain purge airflow rate.(1) Prove that airflow has not dropped belowpurge rate.

(2) Adjust register of burner to be lighted to light-offposition, if necessary.

(2) Prove purge airflow rate.

(3) Energize igniter for first burner. For direct electricignition, omit step (4) and proceed directly to step (3) inTable B.3.4.4.

(3) For fuel-fired igniters, prove flame within10 seconds. If flame not proved, safety shutoffvalves for this igniter should close and sparkshould be de-energized.

(4) If ignition flame is not established, determine causeand make necessary corrections. Burner register shouldbe opened to purge position for at 1 least minute beforerepeating light-off cycle.

(4) None.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

B.3.4.3 Light-Off Cycle — Subsequent Igniters.

The operator should follow the steps in Table B.3.4.3 and satisfy the interlocks at each step.

Table B.3.4.3 Operator Actions, Light-Off Cycle — Subsequent Igniters

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-offposition, if necessary.

(1) Prove that airflow has not dropped belowpurge rate.

(2) Energize igniter. For direct electric igniters, omitstep (3) in Table B.3.4.2 and proceed directly to step (3)in Table B.3.4.4.

(2) For fuel-fired igniters, prove flame within10 seconds. If flame is not proven, safety shutoffvalves for this igniter should close and sparkshould be de-energized.

(3) If ignition flame is not established, determine causeand make necessary corrections. Burner registershould be opened to purge position for at least1 minute before repeating light-off cycle.

(3) None.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

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B.3.4.4 Light-Off Cycle — First Main Burner.

The operator should follow the steps listed in Table B.3.4.4 and satisfy the interlocks at each step.

Table B.3.4.4 Operator Actions, Light-Off Cycle — First Main Burner

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-offposition, if necessary.

(1) Prove airflow has not dropped below purgerate.

(2) If igniter is fuel fired, verify igniter flame is present. (2) Proved.

(3) Confirm burner oil pressure is being controlled bymain fuel bypass control valve and is at light-offpressure. If necessary, throttle recirculating valve asneeded to maintain light-off oil pressure.

(3) None.

(4) Open individual burner safety shutoff valve at burnerbeing lighted.

(4) Igniter flame proved on burner being lightedand individual burner supervisory shutoff valveproved closed.

(5) Verify atomizing medium flowing from burner gunabout to be lighted.

(5) None.

(6) Confirm clearing valve closed. (6) None.

(7) Slowly open individual burner supervisory shutoffvalve until fully open to establish this main burner flame.

(7) Starts main burner trial for ignition. If mainburner flame is not proved within 15 secondsafter the valve leaves the closed position, amaster fuel trip is effected.

(8) If first main burner flame is not established,determine cause and correct conditions. Repeat actionsbeginning with prefiring cycle. (See B.3.4.1.)

(8) Requires repeat of purge cycle.

(9) After main burner flame is established, adjust burnerregister to firing position, as necessary.

(9) None.

(10) Close recirculating valve. (10) None.

(11) Unless classified as Class 1 or Class 2, ignitershould be removed from service; visually confirm mainflame stability.

(11) None.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

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B.3.4.5 Light-Off Cycle for Subsequent Main Burners at Light-Off Fuel Pressure.

This cycle should be performed after the igniter flame for the burner has been proved and fuel pressure iscontrolled by the main fuel bypass control valve. The operator should follow the steps listed in TableB.3.4.5 and satisfy the interlocks at each step.

Table B.3.4.5 Operator Actions, Light-Off of Subsequent Main Burners at Light-Off Fuel Pressure

Operator Actions Interlock Functions

(1) Adjust register of burner to be lighted to light-off position,if necessary.

(1) Prove that airflow has not droppedbelow purge rate.

(2) If igniter is fuel fired, verify igniter flame is present. (2) Proved.

(3) Confirm burner fuel pressure is being controlled by themain fuel bypass control valve and is at light-off pressure.

(3) None.

(4) Open individual burner safety shutoff valve at burnerbeing lighted.

(4) Igniter flame proved on burner beinglighted and individual burner supervisoryshutoff valve proved closed.

(5) Verify atomizing medium flowing from burner gun about tobe lighted.

(5) None.

(6) Confirm clearing valve closed. (6) None.

(7) Slowly open individual burner supervisory shutoff valveuntil fully open to establish this main burner flame.

(7) If the main burner flame is not provedwithin 15 seconds after the valve leaves itsclosed position, all fuel to this burner and itsigniter is shut off.

(8) If the main burner flame is not established, determinecause and correct conditions. Open burner register to firingposition; wait 1 minute before attempting to light this or anyother burner. Repeat B.3.4.3 and B.3.4.5.

(8) None.

(9) After main burner flame is established, adjust burnerregister to firing position, as necessary.

(9) None.

(10) Unless classified as Class 1 or Class 2, igniter should beremoved from service; visually confirm main flame stability.

(10) None.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

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B.3.4.6 Light-Off Cycle for Additional Burner(s) When Fuel Pressure of Operating Burner(s) Is AboveLight-Off Pressure.

Fuel pressure is controlled by the main fuel control valve. The operator should follow the steps listed inTable B.3.4.6 and satisfy the interlocks at each step.

Table B.3.4.6 Operator Actions, Light-Off Cycle for Additional Burners When Fuel Pressure of OperatingBurners Is Above Light-Off Pressure

Operator Actions Interlock Functions

(1) Place combustion control system on manual; notewindbox-to-furnace pressure differential.

(1) None.

(2) Slowly adjust register on burner to be lighted tolight-off position while manually adjusting airflow tomaintain windbox-to-furnace differential pressure at thevalue noted in step (1).

(2) None.

(3) Energize igniter; for direct electric igniters, omit step(4).

(3) Prove flame within 10 seconds. If flame notproved, safety shutoff valves for this ignitershould close and spark should be de-energized.

(4) If igniter flame is not established, determine causeand correct.

(4) None.

(5) Open safety shutoff valve to burner being lighted.(5) Igniter flame proven and supervisory shutoffvalve proven closed.

(6) Verify atomizing medium flowing from burner gunabout to be lighted.

(6) None.

(7) Confirm clearing valve closed. (7) None.

(8) Slowly open individual supervisory shutoff valveonly enough to light burner.

(8) If the main burner flame is not proved within15 seconds after the valve leaves its closedposition, all fuel to this burner and its ignitershould be shut off.

(9) If the main burner flame is not established,determine cause, correct, wait at least 1 minute, thenrepeat steps (5) through (10).

(9) None.

(10) With main flame established, open air register tothe firing position.

(10) None.

(11) Slowly open supervisory shutoff valve completelybut without suddenly dropping header fuel pressure.

(11) None.

(12) Unless classified as Class 1 or Class 2, ignitershould be removed from service; visually confirm mainflame stability.

(12) None.

(13) Adjust airflow to restore correct fuel-air ratio. (13) None.

(14) Place combustion control system in automatic, ifdesired.

(14) None.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

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B.3.4.7 Normal Shutdown Cycle.

The operator should follow the steps listed in Table B.3.4.7 and satisfy the interlocks at each step.

Table B.3.4.7 Operator Actions, Normal Shutdown Cycle

Operator Actions Interlock Functions

(1) Reduce boiler load until main fuel controlvalve is closed. Main fuel bypass control valvewill assume control at light-off oil pressure.Airflow should not be reduced below purgerate.

(1) None.

(2) Each burner should be shut down in thefollowing sequence if the oil gun is to becleared into the furnace.

(2) None.

 (a) Establish igniter on the burner to be shutdown.

(a) None.

 (b) Close individual burner supervisoryshutoff valve.

(b) As each burner supervisory shutoff valve is closed,loss of flame will cause its associated safety shutoff valveto close. After last burner supervisory shutoff valve isclosed, loss of all flame should cause main safety shutoffvalve to close.

 (c) Open clearing valve to clear the burner. (c) None.

 (d) Shut off igniter.(d) Igniter safety shutoff valves close, igniter atmosphericvent valve opens (for gas igniters).

 (e) Leave burner register at firing position. (e) None.

 (f) Shut off atomizing medium to eachburner.

(f) None.

 (g) All burner guns should be removed. (g) None.

(3) If oil guns are not cleared into the furnace,eliminate steps (2)(a), (2)(c), and (2)(d).Remove oil guns and drain oil outside thefurnace.

(3) None.

(4) A unit purge should be performed. (4) None.

(5) Fan(s) should be shut down, if desired. (5) Loss of airflow interlock is actuated.

Note: See Figure B.1.1(c) through Figure B.1.1(e).

B.3.4.8 Emergency Shutdown.

An emergency shutdown initiates a master fuel trip. For the conditions that initiate an emergencyshutdown, see B.3.2.

B.3.4.9 Operator Actions Following an Emergency Shutdown.

See Figure B.1.1(c) through Figure B.1.1(e) .

B.3.4.9.1

All individual burner supervisory shutoff valves should be closed. Burner register positions should remainunchanged.

B.3.4.9.2

Atomizing steam flow to all burners should be shut off.

B.3.4.9.3

Oil guns should be removed and drained external to the furnace.

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B.3.4.9.4

The unit should be purged in accordance with the following procedure:

(1) Fans that are operating after the master fuel trip should be continued in service.

(2) Airflow should not be immediately increased by deliberate manual or automatic control action.

(3) If the airflow is above purge rate, it should be gradually decreased to this value and the unit should bepurged.

(4) If the airflow is below purge rate at the time of the trip, it should be continued at the existing rate for5 minutes and then increased gradually to purge rate and held at this value for a unit purge.

B.3.4.9.5

Where the master fuel trip is caused by loss of draft fans, or draft fans also have tripped, all dampers in theair and flue gas passages of the unit should be opened slowly to the fully open position to create as muchnatural draft as possible to ventilate the unit. Opening fan dampers should be timed or controlled to avoidexcessive positive or negative furnace pressure transients during fan coastdown. This condition should bemaintained for not less than 15 minutes. At the end of this period, the flow control dampers should beclosed and the fan(s) should be immediately started. Airflow should be increased gradually to at leastpurge rate.

B.3.4.9.6

The cause of emergency shutdown should be determined and corrected.

B.3.4.9.7

The first igniter light-off cycle should be performed if restart of unit is desired. (See B.3.4.2.)

B.3.4.9.8

If it is desired to remove the boiler from service for a period of time, the fans should be shut down oncompletion of unit purge and manual shutoff valves should be closed.

B.3.5 Air Heaters.

Where provided, regenerative air heaters and gas recirculation fans should be operated during alloperations of the unit in a manner recommended by the boiler manufacturer.

Statement of Problem and Substantiation for Public Input

Annex B was retained in the 2015 edition with a notice given in Section B.1 that it would be removed with the next edition. That removal is what is being requested with this Public Input. The systems described in Annex B are no longer allowed for new construction or for major alterations or extensions of the combustion systems that fall under the scope of NFPA 85 and for that reason this Annex should be removed from NFPA 85.

Submitter Information Verification

Submitter Full Name: Dale Evely

Organization: Southern Company Services Inc

Street Address:

City:

State:

Zip:

Submittal Date: Thu Nov 17 06:52:29 EST 2016

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