Technical Bulletin No. 33 MCI ® March 2012 Gill 33 ® - Superbond MCI ® Type: A liquid, micro-silica based admixture, with Cortec’s migrating corrosion inhibitor (MCI-2000 ® ), to produce concrete that permanently bonds to existing concrete, is non-shrink and develops high early strength. The Cortec MCI-2000 ® protects reinforcing steel, carbon steel, galvanized steel, and other metals embedded in concrete from corrosion induced by carbonation, chloride and atmospheric attack. Intended Use: Concrete modified using Gill 33 MCI ® , Gill Modified Concrete, is effective in permanently patching and overlaying damaged concrete. Gill Modified Concrete can be used for thin overlays or full depth pours. Concrete made with Gill 33 MCI ® may be top coated with paint or a protective coating in 24 to 48 hours depending upon mix design and temperature. This concrete also results in high early strength allowing most vehicular traffic four hours after curing. Specific uses for the Gill 33 MCI ® are intended for bridge and highway surfaces, industrial plant floors, equipment supports, parking garage decks, wastewater treatment plants, chemical and petroleum secondary containment systems and pump bases, and many others. When incorporated into the concrete mix, the Cortec product in Gill 33 MCI ® seeks out and forms a corrosion inhibiting protective layer on the metals. When used as a repair mortar, the inhibitor will migrate to the surrounding undisturbed concrete providing effective corrosion protection to rebars already in place. Gill Modified Concrete is for use only on unpainted, non-coated concrete that has been properly prepared and cleaned per our Procedural Bulletins. For contaminated concrete, use Gill 17 Gill Lock to ensure proper adhesion between old and new concrete. See Technical Bulletin No. 17 for additional information. Government Agency Acceptance: Tested / certified to CRD-C-621 US Army Corps of Engineers. Applications: Gill Modified Concrete can be prepared in buckets, portable mixers, or batch trucks. Color: Although Gill 33 MCI ® is black, it does not affect the color of the cured concrete. Gill 33 MCI ® can be mixed with white portland cement and white sand producing brilliant white concrete. Drying / Curing Time: Gill Modified Concrete can withstand normal tired vehicular traffic in 4 hours @ 70ºF, with suitability for coating within 24 hours at stated temperature. Actual coating time may vary depending upon dosage, temperature, and mix design. For your particular application, consult your coating manufacturer. Coverage: One cubic yard of Gill Modified Concrete provides the following coverage: Shelf Life: Stored in undiluted form, shelf life is 12 months. Once diluted with water, shelf life is about 12 hours. There are no storage restrictions or limitations. Shipping Weight: 11.2 lbs. per gallon, including container. Standard packaging is one and five gallon containers. Volatile Organic Compounds: None Safety Precautions: See Manufacturer’s Safety Data Sheet. Equipment: Mixing equipment of either small portable mixer or batch plant truck, blasting mechanism capable of course grit, several stiff hand brushes, trowels, plastic/burlap, several 1 & 5 gallon buckets plus general masonry equipment. Air compressor and air-hammer are highly recommended if needed. * Continued on next page Thickness .125” .500” 1.00” 2.00” 4.00” Square Feet 2,592 648 324 162 81 Course Aggregate No No Optional Optional Optional Please contact a Gill representative for your specific applications. MCI ® is a registered trademark of the Cortec Corporation, St. Paul, MN. Gill 33 ® is a registered trademark of Gill Industries, Inc., Lancaster, SC . GILL INDUSTRIES, INC 3462 Kershaw–Camden Highway, Lancaster, SC 29720 PHONE 800 . 926 . 2433 FAX 803 . 285 . 4832 WWW.GILL INDUSTRIES.COM
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Technical BulletinNo. 33 MCI® March 2012
Gill 33® - Superbond MCI®
Type: A liquid, micro-silica based admixture, withCortec’s migrating corrosion inhibitor (MCI-2000®), to produce concrete that permanently bonds to existing concrete, is non-shrink and develops high early strength.The Cortec MCI-2000® protects reinforcing steel, carbonsteel, galvanized steel, and other metals embedded inconcrete from corrosion induced by carbonation, chlorideand atmospheric attack.
Intended Use: Concrete modified using Gill 33MCI®, Gill Modified Concrete, is effective in permanentlypatching and overlaying damaged concrete. Gill ModifiedConcrete can be used for thin overlays or full depthpours. Concrete made with Gill 33 MCI® may be topcoated with paint or a protective coating in 24 to 48 hoursdepending upon mix design and temperature. This concrete also results in high early strength allowing mostvehicular traffic four hours after curing. Specific uses forthe Gill 33 MCI® are intended for bridge and highway surfaces, industrial plant floors, equipment supports,parking garage decks, wastewater treatment plants,chemical and petroleum secondary containment systemsand pump bases, and many others. When incorporatedinto the concrete mix, the Cortec product in Gill 33 MCI®
seeks out and forms a corrosion inhibiting protective layeron the metals. When used as a repair mortar, theinhibitor will migrate to the surrounding undisturbed concrete providing effective corrosion protection to rebarsalready in place. Gill Modified Concrete is for use only onunpainted, non-coated concrete that has beenproperly prepared and cleaned per our ProceduralBulletins. For contaminated concrete, use Gill 17 GillLock to ensure proper adhesion between old and newconcrete. See Technical Bulletin No. 17 for additionalinformation.
Government Agency Acceptance:Tested / certified to CRD-C-621 US Army Corps ofEngineers.
Applications: Gill Modified Concrete can be prepared in buckets, portable mixers, or batch trucks.
Color: Although Gill 33 MCI® is black, it does not affectthe color of the cured concrete. Gill 33 MCI® can be mixedwith white portland cement and white sand producing brilliantwhite concrete.
Drying / Curing Time: Gill Modified Concretecan withstand normal tired vehicular traffic in 4 hours @70ºF, with suitability for coating within 24 hours at statedtemperature. Actual coating time may vary dependingupon dosage, temperature, and mix design. For yourparticular application, consult your coating manufacturer.
Coverage: One cubic yard of Gill Modified Concreteprovides the following coverage:
Shelf Life: Stored in undiluted form, shelf life is 12months. Once diluted with water, shelf life is about 12hours. There are no storage restrictions or limitations.
Shipping Weight: 11.2 lbs. per gallon, includingcontainer. Standard packaging is one and five gallon containers.
Volatile Organic Compounds: None
Safety Precautions: See Manufacturer’s SafetyData Sheet.
Equipment: Mixing equipment of either smallportable mixer or batch plant truck, blasting mechanismcapable of course grit, several stiff hand brushes, trowels,plastic/burlap, several 1 & 5 gallon buckets plus generalmasonry equipment. Air compressor and air-hammer arehighly recommended if needed.
* Continued on next page
Thickness
.125”
.500”
1.00”
2.00”
4.00”
Square Feet
2,592
648
324
162
81
Course Aggregate
No
No
Optional
Optional
Optional
Please contact a Gill representative for your specific applications.
MCI® is a registered trademark of the Cortec Corporation, St. Paul, MN.Gill 33® is a registered trademark of Gill Industries, Inc., Lancaster, SC.
GILL INDUSTRIES, INC3462 Kershaw–Camden Highway, Lancaster, SC 29720PHONE 800.926.2433FAX 803.285.4832WWW.GILLINDUSTRIES.COM
Technical Bulletin (Cont.) No. 33 MCI® March 2012
Test Data: Test conducted by certified independent test laboratories.
Cracked Beam Corrosion Tests: WISS, JANNEY, ELSTNER ASSOCIATES INC. - WJE No. 922041
Please contact a Gill representative for your specific applications. GILL INDUSTRIES, INC3462 Kershaw–Camden Highway, Lancaster, SC 29720PHONE 800.926.2433FAX 803.285.4832WWW.GILLINDUSTRIES.COM
Freeze Thaw:ASTM C-666B Average Durability Factor 100.00%
Average Cycles 300.00%
Bond Strength:ASTM C-862 MOD, ASTM C-1042 4,422 PSI @ 28 days
4,460 PSI @ 28 days
Compression Strength:ASTM C-39 3,870 PSI @ 1 day
4,790 PSI @ 7 days5,300 PSI @ 14 days6,150 PSI @ 28 days
Flexural Strength:ASTM C-78 675 PSI @ 3 days
830 PSI @ 7 days1,030 PSI @ 28 days
Splitting Tensile:ASTM C-496 470 PSI @ 28 days
Length Change:ASTM C-157 +0.029% change @ 28 days
+0.050% change @ 37 days+0.023% change @ 90 days+0.018% change @ 120 days
Final Set:ASTM C-403 3:33 (hrs:min)
Non- Shrink Grout:CRD-C-621-89A Shrinkage/Expansion 0.00%
Absorption:ASTM C-642 Lowers Absorption By 10.47%
Specific Gravity:ASTM C-642 Higher 5.94%
Voids:ASTM C-642 % Less 8.25%
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