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TECHNICAL ASSEMBLY TENSION LED SYSTEM - WWW.TLS-LED.COM
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TECHNICAL ASSEMBLY

Dec 11, 2016

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Page 1: TECHNICAL ASSEMBLY

TECHNICALASSEMBLY

TENSION LED SYSTEM - WWW.TLS-LED.COM

Page 2: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

APPLICATIONINCLUDE TLS?

PCB HOLDER ASSEMBLY

OPTO? COLOR TEMP TLS TYPE LED STRIP SPACING

Negative PCB shapePositive PCB shape

POSITIVE NEGATIVE

X m

m

A A

B B

LED STRIP SPACING

C C

ITEM

X VALUE (mm)

QTY

+

+

+ -

-

-

CABLE

CABLE

PER CABLE

1. Separate both positive and negative PCB holder cables.

2. Count the number of PCB holders according to table below. Use the X value mm to trim the top and bottom of the cable. Immediately procede to the step bellow.

3. Insert (A) and lock (B) the cable in the tensioners.

Page 3: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

4. To assemble the LED strips on the PCB holders use one of the configurations below. For segmented LED strips size trim as indicated in the table below.

5. Trim the number of LED strips as indicated in the table below.

Segmented LED Strip 4/5

Segmented LED Strip 3/5

Segmented LED Strip 2/5

Segmented LED Strip 1/5

Full LED Strip

LED STRIPS SEGMENTATION

POSITION 3 +

POSITION 3 +

CUT 1 CUT 2 CUT 3 CUT 4

POSITION 1 +

POSITION 1 +

POSITION 1 + POSITION 2 -

POSITION 6 -

POSITION 10 -

POSITION 16 -

POSITION 12 -

TYPE SEGMENT SIZE STRIPS PER COLUMN # OF COLUMNSPOSITION OF PCB HOLDER

SEGMENTED

FULL

+ -

Page 4: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

6. Insert the LED strip in the PCB holder.

7. Turn the front lock of the PCB holder CCW.

LED STRIPS ASSEMBLY

Page 5: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

8. Slide all the anchors in the top and bottom profile as indicated. Start with the negative anchor on the right side and alternate.

9. Position and lock the anchors from the distance indicated in the table below starting from the right side of the profile.

+

+

+

+

-

-

-

-

TOP

BOTTOM

Note: Use small anchors for 1/5 segmented strips.

B (mm)A (mm) C (mm) D (mm) E (mm) F (mm)

REPEAT X TIMES

C

DE (x times)F (x times)

BA

POSITIONING AND TESTING OF ANCHORS

SEGMENTED COLUMN

FULL COLUMN

-+

TOP

QTY QTY

BOTTOM

Page 6: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

10. Check if there is an open circuit between the positive anchor and the negative anchor. Result must be 0.L.

11. Check if there is a short between the negative anchor and the frame. Result must be O.O.

POSITIONING AND TESTING OF ANCHORS

Short

Open Circuit

+

-

-

Note: If there is a short, unscrew the set

screws in the positive anchor and check if it

has a nylon tip.

Page 7: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

12. Following the power supply, junction box, and bracket number and assigned column given on the table below fix the power supplies and junction box on the profile conveniently.

13. Position the required power supplies and junction boxes in the assigned columns.

COLUMN 1

POWER SUPPLY

COLUMN #

BRACKETS

JUNCTION BOX

COLUMN 2 COLUMN 3 COLUMN X

POWER SUPLLY AND JUNCTION BOX OUTPUT/INPUT

Page 8: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

15. Plug to the outlet power source and check that the voltage is between 20 to 22 DC between positive and negative anchors for each columns.

14. Connect the positive anchors with the eclectrical bridges and then connect the power supplies and junction boxes assigned.

WIRING CONNECTION AND TESTING

+

-

Page 9: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

16. Once everything has been connected and tested, assemble the profiles as indicated below.

FRAME ASSEMBLY

Page 10: TECHNICAL ASSEMBLY

TLS-LIGHTING TENSION LED SYSTEM - WWW.TLS-LED.COM

17. Starting from the top, position the TLS System near the anchors, maching the colors of the tensioners to the anchors. Turn the colored nut of the tensioner to secure to the profile. Leave a space of 5 to 10 mm from the anchor to the tensioner. Continue with the same procedure for the rest of the tensioners.

18. Proceed with the banner installation then connect the light box to the power source.

TOP SIDE

AB

MOUNTING THE TENSION LED SYSTEM