Content subject to change, without any prior notice Sales Representatives: Brazil • France • Hungary • Mexico • South Africa www.isgec.com RANGE OF PRESSES Presses for Other Applications: MECHANICAL PRESSES: • Knuckle Joint Presses • Trimming Presses • Presses for Hot and Cold Forging HYDRAULIC PRESSES: • Coining & Calibration Presses • Powder Compacting Presses • Moulding Presses – Rubber & Brake Lining etc. • Composite SMC Forming Presses • Decorative Laminates & Plywood Presses • Straightening Presses • Motor Assembly Presses • Wheel & Axle Assembly Presses Presses for Sheet Metal Working: MECHANICAL PRESSES: • Single Action & Double Action Presses • Tandem Line Presses • Progressive Die Presses • Transfer Presses • Blanking Lines • High Speed Presses • Standard Gap Frame Presses (2500kN to 25000kN) • Standard ‘H’ Frame Presses (1600kN to 4000kN) HYDRAULIC PRESSES: • Single Action & Double Action Presses • Die Spotting Presses • Die Tryout Presses • Hemming Presses • Rubber Pad Forming Presses ISGEC GROUP PRODUCTS Printed in October 2008 Sales Office & Plant : ISGEC, Yamunanagar - 135 001 (Haryana) India Tel.: +91-1732-30 73 21, 30 73 02 Contact: Vivek Nigam / Manish Khanna E-mail: [email protected]USA : ISGEC North America Office 2283 Country Club Drive, Pittsburgh, PA 15241, USA Tel.: +1-412-835-5333 Contact: Ashi Malik E-mail: [email protected]Europe : ISGEC Europe Office Kreiten Strasse 25, 40470 Dusseldorf, Germany Tel.: +49-211-271 63 00 Contact: Viren Chadha E-mail: [email protected]Corporate Office : ISGEC, A-4, Sector 24, Noida - 201 301 (U.P.) India Tel.: +91-120-241 13 60 Pressure Vessels & Heat Exchangers • Castings: Steel & Iron • Boilers • Sugar Machinery • Contract Manufacturing ISGEC HACO (joint venture) CNC Press Brakes & Shears • Turret Punches • Plasma Cutting Machines For or version of this Brochure, please write to [email protected]German Spanish MBD/MnHP/1008/02/EIH Para versión en español de este folleto, favor de escribir a [email protected]Für deutsche Version dieser Broschüre, schreiben Sie bitte an [email protected]MECHANICAL & HYDRAULIC PRESSES English German Spanish A UNIT OF ISO 14001 : 2004 ISO 9001 : 2000 OHSAS 18001 : 1999
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Content subject to change, without any prior notice
Sales Representatives: Brazil • France • Hungary • Mexico • South Africa
Cover Picture:10000kN & 8000kN Tandem Press Lines supplied to ThyssenKrupp JBM, India, a first tier supplier to Ford, India for the production of Car Panels. These Lineswere supplied in 1999. Another Tandem Line of 10000kN supplied in 2008.
30 Press LinesManufacturing Facilities:
located at Yamunanagar (Haryana) Indialocated at Dahej (Gujarat) Indiabeing set up at Bawal (Haryana) India
We started production of Hydraulic Presses in 1968 with technical knowhow fromJohn Shaw of UK and of Mechanical Presses in 1985 with technical knowhow fromRovetta of Italy . We also have a Joint Venture with HACO, Belgium for manufacture ofsheet metal working machines.
The ISGEC Group, with a turnover of Rs.12 Billion (US$ 300 Million), is a multi-product Heavy Engineering company owned by the Saraswati Industrial Syndicate Ltd., a public company established in 1933 in India.
Our mother Plant at Yamunanagar (Haryana) India. The building with the blue roof is the new Dust Proof Assembly Shop. Our new at the port town of Dahej
(Gujarat) India will have a lifting capacity of 300 MT.Coastal facility
We are setting up a shop to produce Standard Gap Frame and H-Frame Presses
at Bawal (Haryana) India the shop isscheduled to be commissioned by end 2008.
ISGEC Group Corporate Office at Noida (a suburb of New Delhi), India.
This 12000 kN Press will be used by UTW,for tryout and
manufacturing critical components for Auto majors. The Press is equipped with moving bolster of size of 4500mm x 2200mm and has provision for
mounting dampers, which makes it suitable for blanking.
at Drolshagen - Scheda, Germany
Willmes UmformtechnikUmformtechnik
3 4
P R E S S E SMECHANICAL & HYDRAULIC
INTERNATIONALPRESENCE
This Servo controlled 12000kN Press is for Hot Stamping of HighTensile Steel Components. The two slides of 6000kN capacity each,can move independently. The bolster size is 3000 x 3000mm.This Press was supplied to the ThyssenKrupp Fabco plant at Detroit,
ThyssenKrupp Fabco
(now owned by Martinrea Fabco). We have supplied 20 Presses to theThyssenKrupp Group since 1999.Michigan, USA
This extra rigid (deflection 0.07 mm/m) 6300kNMechanical Press, running at 100 SPM, is forProgressive Die Applications. It has been suppliedto LuK, . Another 15000kN Hydraulic
Sorocaba, Brazil
Press has also been supplied to the same customer.
USA • Germany • Brazil • China • Mexico • France • Spain • Sri Lanka • South Africa • Czech RepublicUK • Hungary • Romania • Egypt • Algeria • Saudi Arabia • Bangladesh • Vietnam • India
before shipment. These Presses will form part of an Automated Tandem Line forproduction of skin panels for cars.
GM de Mexico
To be installed at the GM de Mexico, plant in, this is one of 3 Mechanical Presses of 10000kN,
bo
San Luis Potosi Mexico
lster size 4500 x 2400mm, under testing at our Plant,
The LuK Group has entrusted ISGEC with all orders fortheir requirements of Progressive Die Presses in the last5 years for their plants around the world. These include6 Presses for their plants in
Buhl, Germany; Sorocaba,
Brazil; Taicang, China; Port Elizabeth, South Africa Hosur, India.
and The Presses shown in this picture are
installed at the LuK plant in China.
The first one, supplied in the year 2000, is being run at a speed of100 SPM. Subsequently we have another 10000kN Pressto Valeo This Press runs at a speed of 120 SPM.
supplied in 2005.
We have supplied 3 Presses to the Valeo Group.These Presses are equipped with inbuilt shearsand feedlines. Two of these Presses of 10000kNcapacity are installed at Valeo
Amiens, France.
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ISGEC has so far supplied Tandem Press Lines. Most of these Press Lines have modern features of Link Drive Mechanism Variable Speed Drive to maximise production; compatibility for Inter-Press Automatic Transfers and Automatic Die Chang This 10000kN Tandem Press Line has been supplied to the
and is being used for manufacturing components for .
30on Head Presses;
e. Caparo Group Honda Cars
TANDEM PRESS LINESTANDEM PRESS LINES
7 8
This 5000kN Blanking Line has been supplied to the . A similar Blanking Press has . The Press in the picture has a bed size of 4500 x 2500mm and runs
at 60 SPM. The Blanking Line is suitable for strip width of 300mm to 1600mm and thickness of 0.5mm to 2.5mm. It is fitted with an ISGEC Oscillating Shear for cutting trapezoidal blanks with an angular movement of ± 30 degrees.
JBM Group Ford Indiabeen supplied to
BLANKING PRESS LINESBLANKING PRESS LINES
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STAND ALONEPRESSES (Mechanical & Hydraulic)
ISGEC-RHINO
series offerStandard Models of Gap FrameMechanical Presses from250kN to 2500kN capacity.Such Presses are manufacturedin batches for shorter deliveryand economical prices.
An Automatic Production Line for manufacturing, this Line produces
up to 80 pieces per minute by automatic transfer at6 stations. It is installed at , a licenseeof .
Bi-Metal BearingsDiado, Japan
Bi-Metal Engine Bearings
This 2000T Hydraulic Press built for has features like programmableDie Cushion for forming of intricate profiles, Cushion in Slide and Damper Cylinderswhich makes it suitable for blanking.
Force Motors
Installed at , a Company, this 20000kNHydraulic Press, having a bed size of 3000mm x 3000mm, is used for
Hot Forming of Earth Mover Wheels
Wheels India TVS Group
for Caterpillar and Komatsu.
Rasandik.
Used for the production of Deep DrawnSheet Metal Components, this 12000kNHydraulic Head Press is on one of theTandem Lines installed at The Press is equipped with DampingCylinders which also make it suitable forBlanking operations.
Equipped with an Automatic Die ChangeSystem and Full Force Micro-Inching,
this 9000kN Mechanical Press wassupplied to for the
manufacture of large car skin panels.
PAL Peugeot
ordered a 20000kN Press for their plant in Pfeffenhausen (near Munich), Germany besides a 4000kN Mechanical and a 3150kN Hydraulic Pressfor their plants in the Czech Republic & Romania. The 20000kN Press shown below has a bed size of 6100mm x 2800mm and 5 Stations Robotic Transfer with 64T capacityDie Cushion at each station
Brandl Group of Germany
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1000kN Die Spotting Press built to JIS B 6403 Special Gradewith features of Equalizing Beam & Micro-Inching. We have supplied
35 similar Presses to major Tool Rooms and OEMs in India, including ,, , , ,
ISGEC has supplied Hemming Presses to and to . A similar Press is under manufacture for Cars.The Presses in the picture, installed at Ford India, are equipped with Die Carts and a Die Parking System for fast and efficient changeover.
Ford India Maruti Suzuki Honda
HYDRAULIC
DIE SPOTTING PRESSES
& TRYOUT PRESSES
PRESSES forSPECIAL APPLICATIONS
DOUBLE ACTIONPRESSES
Mechanical & Hydraulic
Double Action Link Drive 6500kN Mechanical Press for production of Deep Drawn Components for two wheelers.
ISGEC has supplied 5 such Presses to . Till date,we have supplied 40 Hydraulic and Mechanical
Double Action Presses
Bajaj Auto
1313 14
Safety (EN 692-2000) OSHA 1910.217 CSA - Z 142 102
AccuracyMechanical Presses : JIS B 6402 - Class 1Hydraulic Presses : JIS B 6403 - Class 1
Die Spotting Presses : JIS B 6403 - Special Grade
RigidityDeflection of Bed / Slide under full load:Standard - 0.167 mm/m Special - up to 0.07 mm/m
TECHNOLOGY ISO Certificate for Quality Assurancefrom Lloyd's Register.
Other Makes can also be used as specified by the customer.
QUALITY COMPONENTS
Lloyd’s RegisterEC Certificate of Adequacy
for ISGEC Gap FrameMechanical Presses.
OHSAS Certificate forOccupational Health & SafetyManagement from DNV.
ISO Certificatefor Environment
Management from DNV.
Inspection by:TUV, Lloyd, SG or any other third party inspecting agency
Dedicated software has been developed by ISGEC for Press System Controls.The user friendly software is used for instant diagnostics. This picture is of theMain Menu Touch Screen.
At ISGEC, we have been continuously working on developing and updating ourselves technologically. After acquiring technology for Mechanical Presses from Rovetta Presse Spa of Italy (1985 to 1997) and Hydraulic Presses from John Shaw of UK (1970 to 1978), we have now experience of building over 2500 Presses, most of which have been supplied in the last 10 years.
Today ISGEC has in-house design capability, expertise in Finite Element Analysis & 3-D Modeling and proven skills in the development of dedicated software for System Controls.
To refine our knowledge base, we obtained the help of world renowned premier research institutes including the Indian Institute of Technology (IIT) and consultancy from Aachen University of Technology, Germany.
CNC Designs using Servo Motors and Servo Hydraulics are applied extensively on our Presses. Currently, we are engaged in the development of CNC Hydraulic Die cushion for Mechanical Presses, which is the top end technology under evolution.
Finite Element Analysis using NISA software is extensively used to predictstress levels under working conditions.
Oscillating Shear Die
An Oscillating Shear Die for a Blanking Line designed by ISGEC. It is used for cutting Trapezoidal Blanks with Angular Movement of ± 30° at a speed of 30 SPM.
Report of Design Verification ofHydrodynamic Bearings for Mechanical Presses conducted for ISGEC by the Laboratory for Machine Tools andProduction Engineering (WZL),
Aachen University of Technology, Germany
Automated Press Line for Valeo, Mexico
1000T Tandem Press Line for Valeo’s Plant in Mexico includes a system for die transfer from presses to storage racks & vice versa. The line will be complete with press to press transfer system which will be interfaced by ISGEC.
SLIDE MOTION
ISGEC Link Motion
DISTANCE
TIME
Conventional Drive
The graph demonstrates the higher time available during working stroke incase of ISGEC Link Drive Presses, compared to Conventional Drives.
Link Drive
Computer model of Double Action Link Drive Motion.
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• Shop Area : 15,000 sq. m. (160,000 sq. ft.)
• Maximum Handling Capacity : 200 Tonnes
• Maximum Pit Size : 25m x 10m x 5.5m
• Maximum Size of Stress Relieving Furnace : 14.5m x 4.5m x 4m
• Maximum Size of Boring Machine : 16m x 4.5m x 2.4m
• Large Floor Type Boring Machines : 11 Nos.
• Qualified Engineers : 85 Nos.
MANUFACTURING CAPACITY : 12 Lines per year
Each Equivalent to A1 Line (1500 T Head Press)INFRASTRUCTURE
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1817 # - With Moving Bolster
MECHANICAL PRESSESCODE CAPACITY NUMBER OF BOLSTER AREA STROKE SHUT SPEED