TD03-B002-E-15.pdf

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U SPECIFICATIONSELECTRICSMATERIELS

HP200

TD3-B002

Page : 8/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

I - INTRODUCTION

The HP200 crusher is equipped:

1 - Lubricating- 2 immersion heaters- 1 oil level switch on the tank- 1 temperature sensor on the tank or temperature switch (depends of equipment)- 1 clogging filter- 1 lubrication motor-driver pump- 1 pressure switch on countershaft- 1 air fan cooler- 1 temperature sensor on the oil return line or two temperature switches (depends of equipment)

2 - Hydraulic- 1 motor driven pump- 8 electro valves- 1 oil level switch on the tank- 1 clogging filter- 2 pressure sensors- 1 electrical connection box- A local control box connected to hydraulic cabinet (cable supplied) with lights and push buttons for hydraulic operation

3 – Crusher motor

- 1 electric motor

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.U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page : 9/16

PROPRIETARY CODE: GPREPARED BYS . FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

Electrical cabineton hydraulic plate (see chapter VI)

2 heaters

Temperature sensor ortemperature switch

(on oil tank)

Temperature sensor ortemperature switches

(on oil return line)

Hydraulic pumpmotor

Lubrication pumpmotor

Oil level(lubrication)

Fan coolermotor

II - TO CONNECT ELECTRICAL ELEMENTS:

Crusher motor

CountershaftPressure switch

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.U U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page : 10/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

III - DIGITAL SWITCHES CHARACTERISTIC AND ADJUSTMENT

- Electrical cabinet on hydraulic plate : Power supply 24VDC (120 W) on terminal : 1 for plus (+), 2 for minus (-)

- Oil level hydraulic indicator connected in electrical cabinet on hydraulic plateRelay KA7 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC

Normally open contact used : common 3(14), NO 4(11)

- Clogging filter indicator connected in electrical cabinet on hydraulic plateRelay KA8 AC rating 7.5 Amps at 230 VAC, DC rating 5 Amps at 30 VDC

Normally open contact used : common 4(11), NO 3(14)

- Hydraulic pressure sensors (clamping and release) connected with the relay in electrical cabinet Relay KA3 (clamping) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC Relay KA5 (release) AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC

Normally open contact used : common 4(11), NO 3(14)

- Information for hydraulic motor driven pump contactor must be taken : Relay KA9 AC rating 7.5 Amps at 230VAC, DC rating 5 Amps at 30VDC

Normally open contact used : common 4(11), NO 3(14)

- To install cable for oil level lubricating indicator on lubricating plateAC rating 0.2 Amps at 230VAC, DC rating 1 Amps at 24VDCNormally open contact used (2-3)

- Clogging filter indicator on lubricating plate AC rating 3 Amps at 230VAC, DC rating 6 Amps at 24VDC Normally closed or open contact used NO or NF

- Countershaft pressure switch connected with electrical cabinet on crusherAC rating 0.5 Amps at 230VAC, DC rating 1 Amps at 24VDCAdjustment closed contact P > 1,1 bars open contact P < 0,8 bars

Normally open contact used (13-14)

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.U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page : 11/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

If the crusher is equipped with temperature sensors :

-To install cable for tank temperature sensor on oil tankTemperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA

100° C 20mA

- To install cable for return temperature sensor on return blockTemperature sensor with incorporated transmitter-Supply 24 VDC PT 100 0° C 4mA

100° C 20mA

If the crusher is equipped with temperature switches :

- To install cable for heaters temperature switch on the tankAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC

Normally open contact used (C-NO) Setting : 25°C, differential : 5°C

- To install cable for Fan cooler temperature switch on return blockAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC

Normally open contact used (C-NO) Setting : 45°C, differential : 14°C

- To install cable for security temperature switch on return blockAC rating 6 Amps at 440VAC-3, AC rating 4 Amps at 440VAC-15DC rating 0.5 Amps at 24VDC

Normally open contact used (C-NO) Setting : 65°C, differential : 10°C

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U SPECIFICATIONSELECTRICSMATERIELS

HP200

TD3-B002

Page : 12/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BY METSOMINERALS

IV - ELECTRIC POWER – MOTORS SPEED – PUMP FLOW

STANDARD TENSIONS : VOLTAGE 1

LUBRICATION UNIT

PUMP MOTORSquirrel cage motor

AIR COOLERSquirrel cage motor HEATER

T° air =<40°c T° air =<45°c(option)

Tension - FréquencyMotor speed Power Flow Motor

speed Power Motorspeed Power Power

min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP

220/380 V - 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 7.71 – 10.34

230/400 V - 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 8.56 – 11.46

240/415 V – 50Hz 1475 5.5 – 7.5 107 – 28.2 1475 4 – 5.5 1475 5.5 -7. 4 9.20 – 12.34

255/440 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 10.34 – 13.87

265/460 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 11.30 – 15.16

280/480 V – 60Hz 1750 5.5 – 7.5 111 – 29.3 1750 4 – 5.5 1750 5.5 -7. 4 12.30 – 16.50

HYDRAULIC UNIT

Squirrel motor Motor speed Power Flow Flow

Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min

220/380 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

230/400 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

240/415 V – 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

255/440 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

265/460 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

280/480 V – 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

CRUSHER MOTOR

Squirrel motor or slip ring with power 132 kW

Straight assembly on pulley on motor shaft

(*) US Gallon

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U SPECIFICATIONSELECTRICSMATERIELS

HP200

TD3-B002

Page : 13/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 200 V : VOLTAGE 2

LUBRICATION UNIT

PUMP MOTORSquirrel cage motor

AIR COOLERSquirrel cage motor HEATER

T° air =<40°c T° air =<45°c(option)

Tension - FréquencyMotor speed Power Flow Motor

speed Power Motorspeed Power Power

min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP

115/200 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 11.36 – 15.24

130/220 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 13.75 – 18.44

HYDRAULIC UNIT

Squirrel motor Motor speed Power Flow Flow

Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min

115/200 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

130/220 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

(*) US Gallon

CRUSHER MOTOR

Squirrel motor or slip ring with power 132 kW

Straight assembly on pulley on motor shaft

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.U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page : 14/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 525V - 575V : VOLTAGE 3

LUBRICATION UNIT

PUMP MOTORSquirrel cage motor

AIR COOLERSquirrel cage motor HEATER

T° air =<40°c T° air =<45°c(option)

Tension - FréquencyMotor speed Power Flow Motor

speed Power Motorspeed Power Power

min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP

300/525 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 10.26 – 13.76

320/550 V - 50Hz 1475 5,5 - 7,5 107 - 28,2 1475 4 - 5,5 1475 5.5 -7. 4 11.26 – 15.10

330/575 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 12.31 – 16.51

HYDRAULIC UNIT

Squirrel motor Motor speed Power Flow Flow

Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min

300/525 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

320/550 V - 50Hz 1475 7,5 - 10 20 - 5.3 6.7 – 1.77

330/575 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

(*) US Gallon

CRUSHER MOTOR

Squirrel motor or slip ring with power 132 kW

Straight assembly on pulley on motor shaft

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.U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page 15/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

OPTIONAL VOLTAGE FOR ELECTRIC NETWORK : 380 V / 60Hz : VOLTAGE 4

LUBRICATION UNIT

PUMP MOTORSquirrel cage motor

AIR COOLERSquirrel cage motor HEATER

T° air =<40°c T° air =<45°c(option)

Tension - FréquencyMotor speed Power Flow Motor

speed Power Motorspeed Power Power

min -1 kW - HP l/min - gal*/min min -1 kW - HP min -1 kW - HP kW - HP

220/380 V - 60Hz 1750 5,5 - 7,5 111 - 29,3 1750 4 - 5,5 1750 5.5 -7. 4 7.71 – 10.34

HYDRAULIC UNIT

Squirrel motor Motor speed Power Flow Flow

Tension - Fréquency min -1 kW - HP l/min - gal*/min l/min - gal*/min

220/380 V - 60Hz 1750 7,5 - 10 24 - 6.3 8.1 – 2.14

(*) US Gallon

CRUSHER MOTOR

Squirrel motor or slip ring with power 132 kW

Straight assembly on pulley on motor shaft

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VED

.U SPECIFICATIONS

ELECTRICSMATERIELS

HP200

TD3-B002

Page : 16/16

PROPRIETARY CODE: GPREPARED BYS. FELIX

APPROVED BY

DATE OF ISSUE29/09/1999

REV. 15OM : 37089

DATE31/10/08

THE INFORMATIONS CONTAINED HEREON ARE SUBJECT TO MODIFICATION WITHOUT PRIOR NOTIFICATION BYMETSO MINERALS

VI - ELECRICAL CABINETCONNECTION ON HYDRAULICPLATE :

Crushercontrolcabinet

Hydraulic power unitmust be supplied by

24 VDC terminal 1 and 21 for + (plus)

2 for – (minus)