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PARTS MANUAL 625-0550(A) TC-180 TRANSFER CASE PARTS MANUAL
27

TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

Feb 08, 2020

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Page 1: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PARTS MANUAL

625-0550(A)

TC-180

TRANSFER CASE

PARTS MANUAL

Page 2: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PARTS MANUAL

625-0550(A)

1

PARTS MANUAL

TABLE OF CONTENTS

Fig. 1………………………...........................................................................................................2

Fig. 2.…..….………….......................................................................................................………3

Fig. 3.…..….………….......................................................................................................………4

TC-180 Upper Shaft Assembly w/o PTO..…………………….…..............................................5-6

TC-180 Upper Shaft Assembly with PTO ………………………...............................................7-8

TC-180 Upper Shaft Assembly with Hydraulic Pump Output….............................................9-10

TC-180 Intermediate Shaft Assembly……………………......................................................11-12

TC-180 Front Output Shaft Assembly………….……………..…...........................................13-14

TC-180 Rear Output Shaft Assembly without Neutral.…………...…..................……...........15-16

TC-180 Rear Output Shaft Assembly with Neutral.………..…..………………………….......17-18

TC-180 Single Acting Air Shift Cylinder Assembly...............................................................19-20

TC-180 Lubrication Hoses and Fittings w/o PTO…..………….............................................21-22

TC-180 Lubrication Hoses and Fittings with PTO…..…………............................................23-24

TC-180 Remaining Parts......................................................................................................25-26

TO USE THIS PARTS MANUAL

1. Refer to the exploded view which illustrates the needed part.

2. Find the required part in the exploded view and then note the item number.

3. Locate the item number in the parts list for part number, description and quantity.

NOTE: When ordering parts, specify model number, part number, serial number or other information that is on the Fabco nameplate located on the transfer case housing.

Contact Fabco if your configuration does not match parts in this manual.

Part numbers contained in this manual were in effect at the time the manual was approved for printing and are subject to change without notice or liability. Fabco Division reserves the right to change parts at any time.

Page 3: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 1 -

TY

PIC

AL T

C-1

80 B

AS

IC T

RA

NS

FE

R C

AS

E

2

Page 4: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 2 -

TY

PIC

AL T

C-1

80 B

AS

IC T

RA

NS

FE

R C

AS

E

(SH

OW

N W

ITH

NE

UT

RA

L A

ND

PT

O)

3

Page 5: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 3 -

TY

PIC

AL T

C-1

80 B

AS

IC T

RA

NS

FE

R C

AS

E

(SH

OW

N W

ITH

NE

UT

RA

L A

ND

HY

DR

AU

LIC

PU

MP

PA

D)

4

Page 6: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

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ith

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ig.

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lect o

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ce

r rin

g.

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e s

erv

ice

ma

nu

al.

Page 7: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

) 6

FIG

. 4

- U

PP

ER

SH

AF

T A

SS

EM

BL

Y

Mo

de

ls w

ith

ou

t P

TO

Ou

tput

Page 8: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

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Page 9: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 5 -

UP

PE

R S

HA

FT

AS

SE

MB

LY

Models

with P

TO

Outp

ut

8

Page 10: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

) 9

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er

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aft

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mb

ly

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de

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ith

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e F

ig.

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Page 11: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

10

FIG

. 6

- U

PP

ER

SH

AF

T A

SS

EM

BL

Y

Mo

de

ls w

ith

Hyd

rau

lic P

um

p O

utp

ut

Page 12: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

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e F

ig.

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1

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pa

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Page 13: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

12

FIG

. 7

- I

NT

ER

ME

DIA

TE

SH

AF

T A

SS

EM

BLY

Page 14: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

13

TC

-18

0 F

RO

NT

OU

TP

UT

SH

AF

T A

SS

EM

BL

Y

Se

e F

ig.

8

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PA

RT

NO

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ES

CR

IPT

ION

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EA

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UP

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AR

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1

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H

8

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LU

TC

H, 6.7

5”

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(180)

1

64

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UT

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CK

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1

67

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lect o

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pa

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e s

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ma

nu

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Page 15: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

14

FIG

. 8

- F

RO

NT

OU

TP

UT

SH

AF

T A

SS

EM

BLY

Page 16: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

15

TC

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0 R

EA

R O

UT

PU

T S

HA

FT

AS

SE

MB

LY

M

od

els

wit

ho

ut

Ne

utr

al

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e F

ig.

9

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OT

ITE

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PA

RT

NO

. D

ES

CR

IPT

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Q

TY

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1

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EA

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6

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EA

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1

7

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EA

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8

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lect o

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pa

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ma

nu

al.

Page 17: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

16

FIG

. 9

- R

EA

R O

UT

PU

T S

HA

FT

AS

SE

MB

LY

M

od

els

with

ou

t N

eu

tra

l

Page 18: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

17

TC

-18

0 R

EA

R O

UT

PU

T S

HA

FT

AS

SE

MB

LY

M

od

els

wit

h N

eu

tra

l S

ee

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0

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F

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M

PA

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ES

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TY

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PA

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59

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60

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1

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lect o

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ma

nu

al.

Page 19: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 10 -

RE

AR

OU

TP

UT

SH

AF

T A

SS

EM

BLY

Models

with N

eutr

al

18

Page 20: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

19

TC

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0 S

ING

LE

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TIN

G A

IR S

HIF

T C

YL

IND

ER

AS

SE

MB

LY

A

ll M

od

els

S

ee

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. 1

1

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M

PA

RT

NO

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ES

CR

IPT

ION

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TY

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14

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1

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H

2

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Page 21: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

20

FIG

. 11

- S

ING

LE

-AC

TIN

G S

HIF

T C

YL

IND

ER

AS

SE

MB

LY

A

ll M

od

els

Page 22: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

21

TC

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0 L

UB

RIC

AT

ION

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D F

ITT

ING

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Mo

de

ls w

ith

ou

t P

TO

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t

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ig.

12

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OT

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PA

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NO

. D

ES

CR

IPT

ION

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OT

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1

273-0

764

B

RA

CK

ET

, O

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ILT

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1

2

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F

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4

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x #

8 A

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1

5

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LA

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4

Page 23: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 12 -

LU

BR

ICA

TIO

N A

ND

FIT

TIN

GS

Models

without

PT

O O

utp

ut

22

Page 24: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

23

TC

-18

0 L

UB

RIC

AT

ION

AN

D F

ITT

ING

S

Mo

de

ls w

ith

PT

O O

utp

ut

S

ee

Fig

. 1

3

FO

OT

ITE

M

PA

RT

NO

. D

ES

CR

IPT

ION

Q

TY

. N

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4

Page 25: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 13 -

LU

BR

ICA

TIO

N A

ND

FIT

TIN

GS

Models

with P

TO

Outp

ut

24

Page 26: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

25

TC

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EM

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1

Page 27: TC-180 TRANSFER CASE PARTS MANUALparts manual 625-0550(a) fig. 2 - typical tc-180 basic transfer case (shown with neutral and pto) 3

PA

RT

S M

AN

UA

L

625

-055

0(A

)

FIG

. 14 -

RE

MA

ININ

G P

AR

TS

26