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In 1914, William Marr invented the world’s first pressure-type wireconnector. Since then, Marrette® connectors have become synonymous with “best quality wire connectors.” Easy to install and comfortable in thehand, they are indispensable to electricians. And now they’re available as key components of Thomas & Betts’ Electricians’ Supplies product line.This is very good news for your fingers.
How good are they?The first thing you’ll notice about T&B Marrette® wire connectors is that theycome in a variety of types and styles, making it easy for you to identify wiresize at a glance.
Feature for feature, here’s what makes Marrette® connectors significantlybetter than other connectors.
• Fulfills the need to ground wires with a UL Listed connector
• Accepts multiple ground conductors
• Swept-back wing design affords installer good leverage to make ground connections
• Swept-back wing creates less box fill
WIRE STD.CAT. NO. DESCRIPTION RANGE MIN. MAX. CTN.
Carton Packed
1410-P Marrette Green #14-10 1#14 3#10 10001410-KP Marrette Green Keg Pack #14-10 1#14 3#10 2500
Marrette® Green™ 1410
• Marrette® connectors are the ONLY wire connector to offer a non-winged, variable-volume live-action spring in theconnector. The spring expands to receive the conductors,rather than crushing them together as typical non-wingedcompetitors do
• They can handle a broader range of wire connectioncombinations
• They’re coated with 100% pure copper, which reduces the corrosion common to tin- and zinc-coated products
• Marrette® connectors’ “finger-friendly” design offers a truer grip for less hand fatigue during repeated use
• They are the ONLY red non-winged connector that is UL Listed for a pair of #8 AWG wires
• The high-grade polypropylene outer shell prevents“blooming” or “blossoming” of the connector sidewall. The outer shell maintains a constant moisture level,reducing the likelihood of the connector becoming dry,brittle and subsequently cracked due to extreme heat or cold
Wire Connectors
G-3
T&B Set Screw Wire Connectors• Threaded brass inserts for
vibration-resistant connections
• Easily removed
• Color-coded nylon insulating shells
• UL Listed and CSA Certified
Threaded brass inserts provide vibration-resistant connections that areeasily removed for disconnection, visual inspection or rewiring. Thomas & Betts set screw wire connectors feature flexible, color-coded nyloninsulating shells, which are compact for tight applications.
The nylon insulating shells resist heat, cold and impact with a temperature rating of 105°C (221°F) max. Rated: 600V
WIRE DIMENSIONS (IN.) STD.CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.
UL File E-17010; CSA File LR-6541; 10-306 and 10-316 have been superceded by IBP.
Wire Connectors
The Marrette® Set Screw is a two-piece, pressure-type connector featuringa solid brass insert with a screw-on insulating cap. It’s the perfect choicewhen changing a motor, adding a circuit, conducting instrument testing or simply lashing-up temporary wiring.
External Cap• Made of rugged, phenolic material and 150°C-rated
• Insulator cap locks securely in place to safeguard against accidental loosening in high-vibration applications
Brass Insert• Choice of slot or Robertson set screw. When tightening
into the insert, provides a solid pressure-type connection on all approved wire combinations
• No need to “re-strip” wires when rewiring. Simply loosen set screw to remove non-twisted wires
Marrette® Set Screw Vibration-Proof/Visible Connection
WIRE STD. STD.CAT. NO. DESCRIPTION RANGE CTN. PKG.
1SHP Marr Set Screw Small Robertson #18-12 100 10002SHP Marr Set Screw Large Robertson #18-10 100 10001C-CDN Marr Set Screw Small Slot-Head #18-12 3/Card 10 Cards2C-CDN Marr Set Screw Large Slot-Head #18-10 3/Card 10 Cards
Marrette Set Screws
• CSA (LR6591), UL (424H) — approved for circuits up to 600V and lighting fixtures and signs up to 1,000V
• Convenient packaging — sized right and jobsite ready!
• Zinc plated, chromate-treated steel
• Two sizes accommodate #18-8 AWG copper
• UL Listed and CSA Certified
Crimp Sleeve Wire Connectors
WIRE DIMENSIONS (IN.) STD.CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.
The Marrette® Black™ connector’s high-temperature rating makes it the best solution for high-wattage lighting fixtures and signs.
External Cap• Made of rugged, phenolic material and 150°C-rated
• Large, finely ribbed, “barrel-shaped” cap — makes it easier to grip even when hands are greasy or damp
• Deep, wide throat ensures full insulation coverage
• Threaded entry helps guide large wire bundles right into the spring
Inner Spring• Internal round spring design multiplies the “twist-on”
torque applied by the leverage and wedge action to firmly crush wires into a solid joint
• Unique copper-coated spring helps resist corrosion
• CSA (LR6591), UL (424H)
– Model Nos. 29 & 30 Black™ are approved for circuit and fixture type connections up to 300V only
– Model Nos. 31, 33, & 35 Black™ are approved for circuitsup to 600V, and lighting fixtures and signs up to 1,000V
Marrette® Black™ High-Temperature Wire Connectors
WIRE STD.CAT. NO. DESCRIPTION RANGE MODEL CTN.
30P Black #22-14 30 1,00030BP Black #22-14 30 1,00030BK Black #22-14 30 10,00031P Black #18-14 31 1,00031KP Black #18-14 31 5,00031BP Black #18-14 31 1,00031BK Black #18-14 31 10,00033P Black #18-12 33 1,00033KP Black #18-12 33 5,00033BP Black #18-12 33 10,00033BK Black #18-12 33 10,00035P Black #18-10 35 1,00035KP Black #18-10 35 2,50035BP Black #18-10 35 1,00035BK Black #18-10 35 5,000
• For high-temperature applications over 105°C
• Three sizes accommodate #18-14 AWG stranded copper
• 300V Rated
• UL Listed and CSA Certified
• UL Standard 486C
Porcelain Wire Connectors — High Temperature
WIRE DIMENSIONS (IN.) STD.CAT. NO. DESCRIPTION RANGE* MIN. MAX. A B C D CTN.
• Convenient packaging — sizedright and jobsite ready!
B
D
C
A
G-5
Wire Installation and Wire Pulling Products
Wire Pulling Lubricant — Semi-Synthetic BaseT&B offers a choice of wire and cable pulling lubricants. The popularstandard base, cold weather and advanced engineered polymer-base lubricants are available. Each features superior stability, adherence and cable compatibility as well as excellent lubricating properties.
STD.CAT. NO. DESCRIPTION CTN.
15-231 1 Gallon 4
Suitable for use with wire or cable insulated with rubber (R, RH, etc.), Neoprene, nylon andPVC plastics (T, TW, THW THHN, etc.), Hypalon*, high-density polyethylene and Cross LinkedPolyethlene (XLP). Not recommended for use on asbestos or low-density polyethyleneinsulated cables. Compatible with semiconducting jackets present on high-voltage cable.Meets the requirements of ICEA Standards:
*Hypalon is a registered trademark of E.I. DuPont.
For 24-hour safety and MSDS requirements, call Chemtrec at 800-424-9300.
• Preferred semi-synthetic base formulation
• Retains lubricating properties and will not separate up to 200°F
• Will not separate after freezing
• Superior adherence to cable
• Recommended for use on all commonly used wire and cable,including high-voltage cable and all UL Listed conduits
• Dries to slick, waxy film
• Non-toxic, no silicones, non-staining, easy cleanup
1. pH:7.9
2. Coefficient of Friction (wet and dry residue)sliding wet — 0.07sliding dry — 0.08
3. Color: yellow
4. Weight per Gallon: 8.26 lbs.
5. Freezing Point: +25°F (-4°C)
6. High-Temperature Stability: 200°F (93°C)
7. Non-toxic, non-staining, containsno silicones
NOTE: Additional test data available upon request.
Technical Information
STD.CAT. NO. DESCRIPTION CTN.
15-631 1 Gallon Pail 4
* For 24-hour safety and MSDS requirements, call Chemtrec at 800-424-9300.
UL File E-43782.
WireSlick™ Wire and Cable Pulling Lubricant*
• Polymer-base formulation
• Universally compatible with all types of wire and cable
• Widely used by power and telephone utilities
• Economical lubricant
1. pH:8.2
2. Coefficient of Friction (wet and dry residue)sliding wet — 0.11sliding dry — 0.17
3. Color: orange
4. Weight per Gallon: 10 lbs.
5. Freezing Point: +20°F (-7°C)
6. High-Temperature Stability: 200°F (93°C)
7. Non-toxic, non-staining, containsno silicones
NOTE: Additional test data available uponrequest.
*Hypalon is a registered trademark of E.I. DuPont.
Technical InformationWireSlick™ wire and cable pulling lubricant represents the latest in polymertechnology. An economical formulation, WireSlick™ polymer-base lubricantprovides extremely good thermal stability and a lower freezing point (20°F)than clay-, soap- or wax-base formulations.
WireSlick™ is recommended for use with wire or cable insulated with rubber(R, RH, etc.), Neoprene; nylon and PVC plastics (T, TW, THW, THHN, etc.);Hypalon*; High-Density Polyethylene and Cross-Linked Polyethylene (XLP). It is also compatible with high-voltage cable with semi-conducting jackets.
WireSlick™ has been tested and passes the requirements of ICEA Standards:
FOR USE STD.CAT. NO. DESCRIPTION BENDING HANDLE CTN.
18-710 Hickey* 1⁄2" EMT 18-719 10
* Malleable Iron
Conduit BendersT&B Conduit Benders include manual benders and hickeys for easy andaccurate bending of 1⁄2" to 11⁄2" EMT and 1⁄4" to 1" rigid and IMC conduit.
From the unparalleled durability of our Ductile-Iron Benders to economicalAluminum-Alloy Benders, T&B offers you a choice. High-strength, case-hardened handles are also available for a bending system designed to last a lifetime.
Ductile-Iron Conduit Benders
Wire Installation and Wire Pulling Products
• Durable construction
• Embossed benchmark symbols and degree scales “raised indeces”
• Flat-backed hook
• Offset bending guide included on each handle
• 40% stronger than malleable iron
• Traditional design with increased strength
• Guaranteed against breakage for life
• Extended foot pedal
G-7
Electrician’s Hand Tools
STD.CAT. NO. DESCRIPTION CTN.
18-AWL 7" Awl 5
• Comfortable cushion-grip handle that is small enough for working in obstructed areas
• Constructed of hardened and tempered steel for strength and durability
• Convenient precision-ground tip can be resharpened
STD.CAT. NO. DESCRIPTION CTN.
18-CC9 Cable Cutter 5
Cable Cutter
• Designed to cut 4/0 aluminum and up to 2/0 soft copper
• Manufactured to meet or exceed U.S. government specifications
Hex Key Sets
STD.CAT. NO. DESCRIPTION CTN.
18-275 .050 to 5⁄32", 8 Key Sizes 6
• Three sets cover .050through 5⁄32" hex size range
• Constructed of hardened ortempered chromium nickelalloy steel
50-210 #8 x 7⁄8" 6, 7 or 8 1–11⁄4 3⁄16 1,00050-230 #12 x 1" 9, 10 or 12 1–11⁄4 1⁄4 1,00050-250 #16 x 13⁄8" 14 or 16, 1⁄4" Lag Screw 11⁄4–11⁄2 5⁄16 500
Bulk50-219 #8 x 7⁄8" 6, 7 or 8 1–11⁄4 3⁄16 10,00050-239 #12 x 1" 9, 10 or 12 1–11⁄4 1⁄4 10,00050-259 #16 x 13⁄8" 14 or 16, 1⁄4" Lag Screw 11⁄4–11⁄2 5⁄16 10,000
* When impact hammer drill is used, downsize drill hole 1⁄32".
NOTE: For maximum holding power, select screw length 1⁄4" longer than anchor.
• Superior holding power in solid masonry or concrete block
STD.CAT. NO. DESCRIPTION CTN.
51-850 (100) 3⁄16" x 1" Anchors w/ Nails 12(1) 3⁄16" Carbide-Tip Drill Bit
51-852 (100) 1⁄4" x 1" Anchors w/ Nails 12(1) 1⁄4" Carbide-Tip Drill Bit
Anchors, nails and drill bit in reusable plastic kit box.
Hi-Drive™ Nail Anchors
Hi-Drive™ Nail Anchor Kit
DRILL* STD.CAT. NO. SIZE (IN.) HOLE (IN.) CTN.
50-811 3⁄16 x 1 3⁄16 1,00050-831 1⁄4 x 1 1⁄4 1,000
* When impact hammer drill is used, downsize drill hole 1⁄32".
• For use in concrete, masonry, blocks, stone or plaster
• Dependable, low-cost, lightweight anchoring
Red-Cap® Anchor Kits
STD.CAT. NO. DESCRIPTION CTN.
51-208 (100) #8 Anchors 12(100) 6 x 1" Panhead Screws(1) 3⁄16" Carbide-Tip Drill Bit
51-212* (100) #12 Anchors 12(100) 10 x 1" Combination Slot/Phillips Head Screws(1) 1⁄4" Carbide-Tip Drill Bit
51-212HX (100) #12 Anchors 12(100) 10 x 1" Hex-Slotted Screws(10) 1⁄4" Carbide-Tip Drill Bit
51-216 (50) #16 Anchors 12(50) 14 x 11⁄64" Panhead Screws(1) 5⁄16" Carbide-Tip Drill Bit
* Now with combination Slot/Phillips screws.
• Red Cap® anchors, screws and drillbit in reusable plastic kit box
Economy Screw Anchor Kits
STD.CAT. NO. DESCRIPTION CTN.
51-404* (100) #12 x 1" Screw Anchor 12(100) 10 x 1" Slot/Phillips Head Screws(1) 1⁄4" Carbide-Tip Drill Bit
51-404HX (100) #12 x 1" Screw Anchor 12(100) 10 x 1" Hex-Slotted Screws(1) 1⁄4" Carbide-Tip Drill Bit
* When impact hammer drill is used, downsize drill hole 1⁄32".
• Superior holding power in solid masonry or concrete block
G-10
Machine Bolts Self-Piercing Screws
HexagonNuts
CAT. NO. CAT. NO. STD.ROUND HEAD FLAT HEAD SIZE CTN.
54-521 54-621 6-32 x 1⁄2" 1,00054-522 54-622 6-32 x 3⁄4" 1,00054-523 54-623 6-32 x 1" 1,00054-524 54-624 6-32 x 11⁄4" 1,00054-525 54-625H 6-32 x 11⁄2" 1,00054-526 54-626 6-32 x 2" 1,00054-527 54-627 6-32 x 21⁄2" 1,00054-541P 8-32 x 1⁄2" 1,00054-542P 54-642 8-32 x 3⁄4" 1,00054-543P 54-643 8-32 x 1" 1,00054-544 8-32 x 11⁄4" 1,00054-545P 54-645H 8-32 x 11⁄2" 1,00054-546P 54-646 8-32 x 2" 1,00054-547 8-32 x 21⁄2" 50054-548 8-32 x 3" 50054-551 10-24 x 1⁄2" 1,00054-552 10-24 x 3⁄4" 1,00054-553 10-24 x 1" 1,00054-554 10-24 x 11⁄4" 1,00054-555 10-24 x 11⁄2" 1,00054-556 10-24 x 2" 50054-561 10-32 x 1⁄2" 1,00054-562 10-32 x 3⁄4" 1,00054-563P 10-32 x 1" 1,00054-564 10-32 x 11⁄4" 1,00054-565 10-32 x 11⁄2" 1,00054-566 10-32 x 2" 50054-570P 1⁄4-20 x 3⁄8" 1,00054-571P 1⁄4-20 x 1⁄2" 1,00054-572P 1⁄4-20 x 3⁄4" 50054-573P 1⁄4-20 x 1" 50054-574 1⁄4-20 x 11⁄4" 50054-575 1⁄4-20 x 11⁄2" 1,00054-576 1⁄4-20 x 2" 50054-577 1⁄4-20 x 21⁄2" 25054-578 1⁄4-20 x 3" 250
• Steel, zinc plated
• Accurate, uniform threads
• Round heads standard; flat headsavailable in some sizes
54-001 7 x 1⁄2" 1,00054-002 8 x 1⁄2" 1,00054-003 8 x 3⁄4" 1,00054-004P 10 x 1⁄2" 1,00054-005P 10 x 3⁄4" 1,00054-006P 10 x 1" 1,00054-007P 10 x 11⁄4" 1,00054-008P 10 x 11⁄2" 1,00054-009P 10 x 2" 1,000
STD.CAT. NO. SIZE CTN.
54-091 5⁄16" x 15⁄8" Hex-Head Magnetic Driver 1254-090 1⁄4" x 15⁄8" Hex-Head Magnetic Driver 12
Self-Drilling Screws
Magnetic Drivers
HEAD POINT STD.CAT. NO. SIZE SIZE (IN.) NO. CTN.
54-300P 8 x 1⁄2" 1⁄4 2 1,00054-301 8 x 3⁄4" 1⁄4 2 1,00054-302P 10 x 5⁄8" 5⁄16 3 1,00054-303P 10 x 1" 5⁄16 3 1,00054-304 12-14 x 3⁄4" 5⁄16 3 1,000
• For fastening to sheet metal up to .040 (25 gauge)
• Eliminates pre-drilled holes
• 1⁄4" Hex Washer head, slotted; fits 54-090 Magnetic Driver
• Drill their own hole and form mating threads
• #8 screws fasten combined material thicknessup to 3⁄32"
• #10 screws fasten combined material thicknessup to 1⁄4"
• Hex Washer Head (no slot)
• 1⁄4" hex head fits 54-090 Magnetic Driver
• 5⁄16" hex head fits 54-091 Magnetic Driver
• For driving self-piercing and self-drilling hex head screws
• Fits power screwdriver and electric drill chucks
• Strong permanent magnet holds screw in position
Hardware and Rough-In Products
G-11
Hardware and Rough-In Products
Slotted Tapping Screws• For fastening to wood or sheet metal
• Best screw for use with plastic screw anchors
• Large “pan-head” eliminates need for a washer in many applications
• Zinc-plated steel
Tapping Screws — Pan Head Square Drive
STD.CAT. NO. SIZE CTN.
54-841 8 x 1⁄2" 50054-842 8 x 3⁄4" 10054-843P 8 x 1" 50054-844 8 x 11⁄4" 50054-845 8 x 11⁄2" —54-851P 10 x 1⁄2" 50054-852P 10 x 3⁄4" 50054-853P 10 x 1" 50054-854P 10 x 11⁄4" —54-855P 10 x 11⁄2" 50054-856 10 x 2" 50054-861 12 x 1⁄2" 50054-862P 12 x 3⁄4" 50054-863 12 x 1" 50054-864 12 x 11⁄4" 50054-866 10 x 2" —
• Drive fastener locks onto the square drive bit
• Used in difficult-to-apply locations
• Used in mobile home and aluminum building products
Slotted Tapping Screws
STD.CAT. NO. SIZE CTN.
54-100Z 7 x 1⁄2" 50054-141ZP 8 x 1⁄2" 50054-142ZP 8 x 3⁄4" 50054-143Z 8 x 1" —54-151ZP 10 x 1⁄2" 50054-152ZP 10 x 3⁄4" 50054-153Z 10 x 1" 500
• Indented hex washer slotted-type head
• One 1⁄4" hex driver accommodates all sizes
• Sharp tapered point
STD.CAT. NO. SIZE CTN.
54-121 6 x 1⁄2" 1,00054-122P 6 x 3⁄4" 1,00054-123P 6 x 1" 1,00054-124P 6 x 11⁄4" 1,00054-141 8 x 1⁄2" 1,00054-142P 8 x 3⁄4" 1,00054-143P 8 x 1" 1,00054-144 8 x 11⁄4" 1,00054-145P 8 x 11⁄2" 1,00054-155P 10 x 11⁄2" 1,00054-156 10 x 2" 1,00054-161 12 x 1⁄2" 1,00054-162P 12 x 3⁄4" 1,00054-163P 12 x 1" 50054-164 12 x 11⁄4" 50054-165P 12 x 11⁄2" 50054-166 12 x 2" 500
NOTE: Not classified as a “Fire Stop.” For moisture and air sealing only.
Duct Seal• Can be painted immediately
after application
• Gray color
• No unpleasant odor
• +20°F to 212°F workable temperature range
• -40°F to 250°F service temperature range
• Contains no asbestos
STD.CAT. NO. TYPE CTN.
WWB1 Complete Brush with Handle 6WRB1 Wire Element Only, Pair 30
Wire Bristle Brush• For removing oxides from
conductor surfaces
• Easy-grip handle with glove guardto prevent rubber glove puncture
• Long-life brushes can be rotatedand are replaceable
• Handle and guard coated with durable non-conductive plastic
STD.CAT. NO. SIZE CTN.
CTA 1⁄2 oz. Package 400CTB 4 oz. Plastic Bottles 72CTB8 8 oz. Plastic Bottles 12CTQ Quart Cans 6CTG Gallon Cans 2
CONTAX® Oxide-Inhibiting Compound
• Seals electrical connections from oxygen and moisture
• Non-water soluble, non-petroleum based polymer grease
• Non-toxic, will not irritate the skin
• Service temperature to 460°F; can be applied in 0°F weather
STD.CAT. NO. DESCRIPTION CTN.
15-111 1 Quart 1215-112 1 Gallon 4
CTO™ Conduit Threading OilThis oil is a premium petroleum-type cutting oil, chemically compounded toprovide an excellent lubricant and coolant for heavy-duty threading, cutting,tapping and drilling.
• Volume: 16 oz. aerosol, 1 quart, 1 gallon
• Odor: Slight
• Viscosity: 425–450 SUS @ 100°F
• Chlorinated
• Ingredients: None
• Flash Point: Above 400°F
G-16
19-660C Audible Voltage Continuity Tester
T&B model 19-660C is designed for the everyday needs of the professionalelectrician and is made in the USA.
This Solenoid-type tester model's features include:• Three voltage indications: Solenoid vibration sensing,
electronic neon visual indication and audible buzzer
• Positive AC/DC voltage identification: 6 to 600 Volts 60/50 Hz
• Automatic testing for continuity through 300K ohms
• Electronic buzzer indication for AC/DC voltage and continuity
• Positive or negative DC pole identified by neon lamp
• Replaceable leads
• Retractable and locking, spring-loaded shrouds protecting metal probes
• Durable metal probes capable of piercing insulation-coveredconductors
• Self-extinguishing, high-impact sealed case and prod assembliesprevent dirt, dust and small objects from entering the tester
• Includes A76 batteries
• Case serves as prod holder for one-handed operationModel 19-660C
STD.CAT. NO. DESCRIPTION CTN.
19-660C Audible Voltage/Continuity Tester–Solenoid Type 10
Receptacle Tester High-Volt Testers
STD.CAT. NO. DESCRIPTION CTN.
19-060 Receptacle Tester for 120V Circuits 6
UL File E-80682.
• Conveniently tests receptaclesfor proper wiring, includingpolarity and presence of safetyground wire
WK7202 50L x 32W x 57.5H 1 190 10 2,500' — up to 18" diameter
Shipping/Storage:• Each unit shipped in two cartons
• Two pieces per pallet
CAPACITYSTD. STD. WT. SPOOL
CAT. NO. DIMENSIONS (IN.) CTN. (LBS.) DIMENSIONS
WK7203 15.5H x 19W 3 45.5 Inside — 5.50" min. inside coil dia.Outside — 17" max. outside coil dia.
Max. Weight — 50 lbs.
Shipping/Storage:• Three units per master
• 36 pieces per pallet (12 masters)
Wire Safe® Wireway and Wiring Trough
G-19
Wire M
anagement Products
Carlon® leads the way with the world’s broadest line of non-metallic wiring management products designed for easier installation, greaterperformance and lower installed cost. That includes our Carlon®
Wire Safe® wireway, wiring trough and fittings. It’s the perfect solution for containing electrical, electronic and communication wire and cable.That’s because it’s easy to install, provides durable protection andeliminates the need to pull conductors, too. Just compare it point-for-point against the competition and you’ll see why it’s the bestalternative for you.
No wires to pull, no hard-to-work-with metal components.
Rugged Yet Lightweight.
UV stabilized, high-impact resistant PVC provides a strong, durable, non-corrosive, non-conductive housing for wire and cable. At the same time, components are so light and easy to handle that installation can be done by one person.
Easy to Cut and Assemble.
Wireway and trough can be cut easily and cleanly with either a hacksaw or fine tooth saw to make field fabrication a snap. And it’s equally easy to couple components with eitherCarlon® primer and PVC cement or non-metallic push rivets.
Wire Safe® Wireway and Wiring Trough
G-20
Wire
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Easy to Rewire.
"Clip-on" cover design enables easy access for adding or removing wire and cable after initial installation.
Improved NEMA 12 Wireway End Caps.
Our new wireway end caps are now made with pre-installed adhesive-backed gaskets. This new design makes them easier to use and also qualifies them for a NEMA 12 rating.
No Wires to Pull.
Once your wireway or trough is installed, just lay your wire and cable in, pop the cover onand you’re done. It’s as easy as that, and that’s a lot easier than pulling wire or cable.
A Complete Non-Metallic System.
Both wireway and trough are available in 2" x 2", 3" x 3", 4" x 4" and 6" x 6" dimensions.Wireway comes cut in easy-to-use 10' lengths for larger jobs, and for tighter spaces, weoffer specific lengths of wiring trough to fit distances of 1' to 10'. Both can be used with our non-metallic enclosures, conduit and fittings to create a total non-metallic wire and cable management system far superior to metal counterparts.
Application Flexibility.
Wireway and trough are suitable for a wide range of applications, from the most demandingcommercial and industrial uses, including food service companies and chemical plants, to communication and computer facilities. Both wireway and trough can be used on walls,ceilings or across supports.
Wire Safe® Wireway and Wiring Trough
G-21
Wire M
anagement Products
Wire Safe® Wireway
E151021
All wiring trough is made to order and is supplied with a pair of end caps.
17011 2 x 2 10 1 4.717013 3 x 3 10 1 11.217015 4 x 4 10 1 11.217017 6 x 6 10 1 21.4
Wire Safe® Wireway and Wiring Trough
G-22
Wire
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Flat Cross (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGFCJ 2 x 2 1 0.5* EGFCL 3 x 3 1 1.3† EGFCN 4 x 4 1 1.7† EGFCR 6 x 6 1 4.8
90° Bend Flat Cover (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGLFJ 2 x 2 1 0.3* EGLFL 3 x 3 1 0.6† EGLFN 4 x 4 1 1.1† EGLFR 6 x 6 1 3.3
90° Bend External Cover (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGLEJ 2 x 2 1 0.3† EGLEL 3 x 3 1 0.8† EGLEN 4 x 4 1 1.2† EGLER 6 x 6 1 3.3
Flange
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
EGFJ 2 x 2 10 1.1EGFL 3 x 3 10 1.4EGFN 4 x 4 10 2.2EGFR 6 x 6 10 3.0
End Cap (UL NEMA 12 Rated)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGSEJ 2 x 2 10 Pair 0.6* EGSEL 3 x 3 10 Pair 0.9* EGSEN 4 x 4 10 Pair 1.6
†† EGSER 6 x 6 10 Pair 5.0
External Coupling
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
EGCEJ 2 x 2 10 1.3EGCEL 3 x 3 10 2.2EGCEN 4 x 4 10 2.5EGCER 6 x 6 10 7.8
90° Bend Internal Cover (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGLIJ 2 x 2 1 0.3† EGLIL 3 x 3 1 0.7† EGLIN 4 x 4 1 1.1† EGLIR 6 x 6 1 3.0
Tee Flat Cover (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
* EGTFJ 2 x 2 1 0.4* EGTFL 3 x 3 1 0.9† EGTFN 4 x 4 1 1.4† EGTFR 6 x 6 1 3.8
Tee External Cover (Clip-On Cover)
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
† EGTEJ 2 x 2 1 0.4† EGTEL 3 x 3 1 0.9† EGTEN 4 x 4 1 1.4† EGTER 6 x 6 1 3.8
Internal Coupling
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
EGCIJ 2 x 2 1O 1.3EGCIL 3 x 3 1O 2.2EGCIN 4 x 4 1O 2.5— 6 x 6 N/A N/A
Push Rivets
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
EGPR N/A 200 0.4
Hangers
SIZE STD. STD. WT.CAT. NO. (IN.) CTN. (LBS.)
EGSBJ 2 x 2 10 0.9EGSBL 3 x 3 10 1.3EGSBN 4 x 4 10 1.9EGSBR 6 x 6 10 2.8
* Molded fitting — couplings not needed † Fabricated fitting — order couplings separately †† No coupling is required for 6" fabricated end cap
Wire Safe® FittingsExcept wherenoted by
E151021
Wire Safe® Wireway and Wiring Trough
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Description. Carlon® Wire Safe® Wireway and Wiring Troughs are manufactured fromextruded PVC. The standard color is gray. The wireway consists of a basechannel that is formed to receive a “clip-on” cover. Wiring troughs include a pair of ready-to-install end caps.
Cover Installation and Removal.The cover can be installed by exerting hand pressure along its front face insuch a manner as to engage and clip projections on the side walls of the basechannel. The cover can be removed by inserting a tool (i.e., a screwdrivershaft) into one end of the wireway enclosure and exerting pressure against the underside of the cover, which is then “peeled off” from the base.
Wireway Fittings.Fittings enable the wireway to be positioned around corners and enable tees and crosses to be created without detracting from the protectivecharacteristics. Interconnecting pieces can be assembled using couplings and rivets or cement as necessary.
Molded fittings do not require couplings because they fit on the exterior of thewireway. However, primer and solvent cement are needed. See cementinginstructions on page G-24.
Fabricated fittings do require internal or external couplings, and these must beordered separately. To install fittings, a 9⁄32" diameter hole should be drilled inthe wireway to match the external coupling hole. A push rivet should be usedto connect the two pieces. To connect an internal coupling to the inside of afitting, use Carlon® Quick-Set Clear Cement.
Applications.These systems are designed for use in commercial and industrial areas. They may be used for the containment of electrical wiring/cables for powerand lighting circuits and also communication and computer facilities. They aresuitable for mounting on the surface of walls or ceilings or suspended across suitably positioned supports. Ambient temperatures should not exceed 122° F.
Installation.1. Mark the surface upon which the wireway is to be mounted.
2. Measure, run and identify position of fittings.
3. Remove cover from wireway, starting at one end, with a peeling action (use of a screwdriver or similar lever is recommended).
4. Drill mounting holes through base at 36" centers maximum. Two rows of mounting holes should be drilled, adjacent to each wall of the wireway, in order to evenly distribute the load.
5. The holes in the wireway should be drilled oversize to enableexpansion. Washers should be mounted under the head of themounting device, which should not be tightened to its full extent.
6. Mount the wireway using screws or bolts.
7. Affix the wireway cover by aligning it to the wireway base and then pressing it into its engaged position, starting at one end.
8. The cover should be made to overlap the base joint in order to improve rigidity of the joint.
Installation Instructions
Code Approvals.Carlon’s® Wire Safe® Wireway and Wiring Trough are recognized by the currentNational Electrical Code®, Article 378, for non-metallic wireways. It is ULListed for electrical wiring up to 600 volts. UL File Numbers: UL E151021.
Specification for Carlon® Wire Safe Wireway and Wiring Trough.• The wireway and wiring troughs shall be Carlon® Wire Safe Wireway
and Wiring Trough.
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide protection for electrical, low voltage, data and communication wiring or cables.
• The Carlon® Wire Safe Wireway and Wiring Trough shall be listed and installed per the NEC® Article 378 for non-metallic wireways.
• The Carlon® Wire Safe Wireway and Wiring Trough shall be manufactured from gray precision extruded Polyvinyl Chloride (PVC) meeting UL 94 V-Orequirements and shall be suitable for field painting.
• The Carlon® Wire Safe Wireway and Wiring Trough shall include base, cover, fittings, etc.
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide all fittingsrequired to form a complete, integrated surface raceway system. End caps shall be gasketed and shall have a NEMA Type 12 rating.
• The Carlon® Wire Safe Wireway and Wiring Trough shall provide raceway with the following cross sectional areas:
1. 2 x 2 — 3.165 in.2 (20.4 cm2) 3. 4 x 4 — 13.694 in.2 (88 cm2)
2. 3 x 3 — 7.378 in.2 (47 cm2) 4. 6 x 6 — 31.871 in.2 (205 cm2)
Fittings.Internal and external elbow shall be a fitting cover that snaps onto the mainbase. Flat elbows and flat tees shall be a fitting cover that snaps on to themain base. End caps shall be gasketed and NEMA Type 12 rated.
Installation.Install in accordance with the manufacturer’s instructions, NFPA 70 and NECA standard. Install base, cover, fittings, accessories, etc., as necessary for a complete system.
Engineering Specifications
Wire Safe® Wireway and Wiring Trough
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Clear Primer
STANDARD STD. STD.CAT. NO. SIZE CTN. WT. (LBS.)
VC9903 Pint Dauber Top 24 27.0 lbs.VC9902 Quart Dauber Top 12 25.0 lbs.
Cement and primer not needed for end caps.
All Weather Quick-Set Clear Cement
STANDARD STD. STD.CAT. NO. SIZE CTN. WT. (LBS.)
VC9984 1/2 Pint Dauber Top 10 7.0 lbs.VC9983 Pint Dauber Top 24 30.0 lbs.VC9982 Quart Dauber Top 12 29.0 lbs.VC9981P Gallon Pour Top 6 54.0 lbs.
1 — Load on 6" long sample just prior to wall buckling; fully recoverable.2 — Five lb. weight with 11⁄4" dia. face at 73° F.
1. Make a square cut using a miter box or precisely marked line on the wireway to provide a smooth connection.
2. Make certain surfaces to be bonded are free of dirt, dust, etc., by wiping them clean with a rag and by removing sawcut burrs with a knife or rasp.
3. With a dauber, place a coating of Carlon® Clear Primer on the wirewayand its mating parts. Thoroughly coat the surfaces to be mated.
4. Allow the Carlon® Clear Primer a few seconds to soften the PVCsurface (the time may need to be adjusted depending upon the temperature).
5. Apply a complete coating of Carlon® Quick-Set Clear Cement tomatching ends that will be joined.
6. Hold the parts in position by exerting pressure on the surfaces with clamps.
7. Allow 15 minutes or more before removing clamps.
Cementing Instructions
Expansion And ContractionWireway will expand or contract with variations in temperature. To compensate for this expansion and contraction, during installation leave a 0.25" gap at joint, glue only one side of internal coupling or use external coupling with push rivets. All mounting holes should be drilled oversize and fasteners should not betightened fully to allow for expansion and contraction.
Wire Safe® Wireway and Wiring Trough
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COLUMN A — PERCENT OF VALUES IN COLUMN B** — PERCENT OF VALUES INTABLES AS ADJUSTED FOR AMBIENT TABLES AS ADJUSTED FOR AMBIENT
NUMBER OF CONDUCTORS TEMPERATURE IF NECESSARY NUMBER OF CONDUCTORS TEMPERATURE IF NECESSARY
4 through 6 80 4 through 6 807 through 9 70 7 through 9 70
10 through 24* 70 10 through 20 5025 through 42* 60 21 through 30 4543 and above* 50 31 through 40 40
— — 41 through 60 35* These factors include the effects of a load diversity of 50 percent. ** No diversity.
Wirefill ChartAREA OF CONDUCTOR (SQ. IN.)
A B C D WIRE SAFE® WIREWAY SIZE AND MAXIMUM NUMBER OF CONDUCTORS ALLOWEDCONDUCTOR RFH-2, RH, TF, TFN, (AREAS SHOWN ARE 20% OF THE FULL INTERIOR CROSS SECTIONAL AREA OF THE WIREWAY)
SIZE RHH, ***RHW, THW, THHN, XHHW, 2X2 (0.6 IN.2) 3X3 (1.5 IN.2) 4X4 (2.7 IN.2) 6X6 (6.4 IN.2)AWG-MCM ***SF-2 †TW THWN ††ZW A B C D A B C D A B C D A B C D
* Dimensions of RHH and RHW.*** Dimensions of RHH and RHW without outer covering are the same as THW No. 18
through No. 10, solid as well as No. 8 and larger, stranded.† Dimensions of THW in sizes No. 14 through No. 8. No. 6 THW and larger are same
dimension as TW.†† No. 14 through No. 2.
NOTES:1) The ampacities of the conductors shall be reduced as shown in the table below.2) Refer to the National Electrical Code® for ambient temperature correction factors.
EZL500 Thermal Label Printer
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• Large LCD screen makes viewing easy
• Powerful firmware is easy to use and update
• Ergonomic design makes it easy to carry
• Thermal transfer technology enables you to print non-smearing labels
• Cut a label with just the touch of a button
• Large tape cassette maximizes the amount of tape media
• Wide output port makes it easy to collect your printed labels
• Backlit display enables use in low-light environments
• Oversized keys and spacing make it easy to type labels
• Integral cassette sensor automatically adjusts the unit to your tape’s width and media type, eliminatingreprogramming with each tape switch
• Can be outfitted with a long-life, rechargeable, 7.4V Li-ion battery
The industry’s most sophisticatedlabel printer is also the easiest to use. It’s so smart, it’s simple!
EZL500 Thermal Label Printer
With the EZCODE® EZL500 thermal label printer, you can print the widestvariety of labels used on the most surface types — and, you can use it inmore work environments than any other thermal label printer on the market.Best of all, it’s easier to use than any other thermal label printer. With theEZL500 printer, you’ll be labeling cable jackets and other surfaces in notime at all!
It’s easy to get a handle on thingsThe printer’s simple-to-use but powerful firmware makes operation intuitive, so you won’t spend valuable time reading the instruction manual.The ergonomically designed EZL500 printer fits comfortably in your hand.Rubber molding enables a firm grip, and helps to protect the unit in case of an accidental drop. The EZL500 printer features the largest backlit LCDscreen of all handheld thermal label printers. It enables you to easily seeinformation on display, and is especially useful in low-light conditions.
EZL500 Thermal Label Printer
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Label Printer
Just print, cut and stickUsing thermal transfer technology, the EZL500 unit prints labels that won’tsmear. Based on average usage, the print head can be expected to last up to 10 years. Now that’s reliability! The automatic cutter function enables you to cut a label with the touch of a button. And, unlike some competingmodels, the cutting blade can be easily changed.
Size mattersYou’ll appreciate the EZL500 printer’s oversized, wide-spaced keys, so you won’t hit multiple buttons by mistake. Use hard-coded function keys for immediate access to frequently used functions. Soft-menu keys are ideal for infrequent functions. Able to handle a variety of tapes ranging in size from 1⁄4"–1" wide, the EZL500 printer enables you to use more media than any other thermal label printer. The integral cassette sensorautomatically adjusts the unit to your tape’s width and media type — so you don’t have to reprogram the printer with each cassette change!
Do more, do more longerThe EZL500 printer runs on six standard AA batteries or an optional,rechargeable 7.4V Li-ion battery. The Li-ion battery has a longer life thanstandard batteries, and lasts longer than most other rechargeable batteries.
In short, the EZL500 printer is ready to work on the lengthy jobs you havenow, and the ones you’ll be doing years down the road.
With the included PC connection software and built-in mini USB port, you can print directly from your computer and easily upgrade the software.
When you’re working in tight spaces, the handy magnet strap lets you stick the EZL500 printer to a vertical metallic surface,
freeing your hands until you need to use it again.
EZL500 Thermal Label Printer
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EZL500 Thermal Label Printer
EZL500 Thermal Label Printer Tapes
EZL500 Accessories
CAT. NO. DESCRIPTION
PA-EZL500 EZL500 Power AdapterMS-EZL500 Magnet Strap for EZL500PCS-EZL500 PC Software and USB Cable for EZL500CC-EZL500 Hard Carrying Case for EZL500RB-EZL500 EZL500 Rechargeable Battery
CAT. NO. MATERIAL COLOR WIDTH (IN.)
EZ-3830C-WN Nylon White 3⁄8EZ-1230C-WN Nylon White 1⁄2EZ-3430C-WN Nylon White 3⁄4EZ-1030C-WN Nylon White 1EZ-3830C-YN Nylon Yellow 3⁄8EZ-1230C-YN Nylon Yellow 1⁄2EZ-3430C-YN Nylon Yellow 3⁄4EZ-1030C-YN Nylon Yellow 1EZ-3830C-WP Polyester White 3⁄8EZ-1230C-WP Polyester White 1⁄2EZ-3430C-WP Polyester White 3⁄4EZ-1030C-WP Polyester White 1EZ-3830C-MP Polyester Metallic 3⁄8EZ-1230C-MP Polyester Metallic 1⁄2EZ-3430C-MP Polyester Metallic 3⁄4EZ-1030C-MP Polyester Metallic 1EZ-1410C-WHS Heat-Shrink White 1⁄4EZ-3810C-WHS Heat-Shrink White 3⁄8EZ-1210C-WHS Heat-Shrink White 1⁄2EZ-1410C-YHS Heat-Shrink Yellow 1⁄4EZ-3810C-YHS Heat-Shrink Yellow 3⁄8EZ-1210C-YHS Heat-Shrink Yellow 1⁄2EZ-1030C-SL Self-Laminating Vinyl White/Clear 1
• Nylon — Excellent for wire and cable wrapping on curved, texturedand highly textured surfaces, these flexible labels feature EZ-Peel split backs and industrial-strength adhesive
• Polyester — Perfect for general labeling on flat or textured surfaces,these labels also come with EZ-Peel split backs and industrial-strength adhesive
• Heat-Shrink — Made of flame-retardant polyolefin with 3:1 shrinkratio for extra protection and wire and cable insulation, these labelsmeet MIL-DTL-23053/5 Class 1 and 3 Standards
• Vinyl — Able to resist oil, dirt, grime and solvents on smooth, texturedor curved surfaces, this flexible label features an EZ-Peel split backand industrial-strength adhesive; it’s excellent for indoor/outdoor use
CAT. NO. DESCRIPTION
EZL500 Handheld Thermal Label Printer (includes EZL500 Thermal Label Printer, EZ-1030C-WN label cassette, six AA batteries, quick-start guide and user’s manual)
EZL500-KIT Handheld Thermal Label Printer Kit with Accessories(includes EZL500 Thermal Label Printer, EZ-1030C-MP and EZ-1030C-WN label cassettes, PA-EZL500 power adapter, MS-EZL500 magnet strap, PCS-EZL500 PC software and USB cable, RB-EZL500 rechargeable battery, quick-start guide, user’s manual and CC-EZL500 carrying case)