1 C M Y K C M Y K C M Y K C M Y K T T T a a a ta Indigo XL ta Indigo XL ta Indigo XL ta Indigo XL ta Indigo XL Diesel (Dicor) /Petrol (MPFI) Diesel (Dicor) /Petrol (MPFI) Diesel (Dicor) /Petrol (MPFI) Diesel (Dicor) /Petrol (MPFI) Diesel (Dicor) /Petrol (MPFI) Owner's Manual & Service Book Passenger Car Business Unit Passenger Car Business Unit Passenger Car Business Unit Passenger Car Business Unit Passenger Car Business Unit Mumbai Pune ( This owner's manual is advised to be kept in the vehicle at all time.)
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Passenger Car Business UnitPassenger Car Business UnitPassenger Car Business UnitPassenger Car Business UnitPassenger Car Business Unit= Mumbai = Pune =
( This owner's manual is advised to be kept in the vehicle at all time.)
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l Should any question or query exist regarding any aspect of your Indigo XLIndigo XLIndigo XLIndigo XLIndigo XL, please contact thenearest TATA MOTORS dealer, who will be pleased to assist wherever possible.
l The recommended routine maintenance servicing along with any running repairs that may be required,should be entrusted to TATA MOTORS dealership or to TATA Authorised Service Centres (TASCs) or TATAAuthorised Service Points (TASPs) to ensure that only latest methods and genuine TATA MOTORSreplacement parts are used for the continued reliability, safety and performance of the vehicle.
l In the event of the vehicle being sold, please ensure that this manual is left in the vehicle for thereference of the new owner.
This owner's manual & service book includes information on the operation and maintenance of variousequipment installed on the different versions of TTTTTaaaaata Indigo XLta Indigo XLta Indigo XLta Indigo XLta Indigo XL. Please note that this manual applies toall the models and explains all equipment including options not installed on your car.
Thank you for choosing the Tata Indigo XL-Tata Indigo XL-Tata Indigo XL-Tata Indigo XL-Tata Indigo XL- a limousine on wheels- another quality offering from our growing range of passengercars.
We would request you to be acquainted with the details in thisowner's manual, which will enable you to derive optimumperformance from your Indigo XL Indigo XL Indigo XL Indigo XL Indigo XL. We look forward to having youas a satisfied customer and hope to have you retain us as your firstchoice for any of your motoring needs.
We are privileged to have you as our customer.
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Con
tent
s INTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTIONINTRODUCTION 33333
TTTTTAKING CAKING CAKING CAKING CAKING CARE OF ARE OF ARE OF ARE OF ARE OF THE ENVIRTHE ENVIRTHE ENVIRTHE ENVIRTHE ENVIRONMENTONMENTONMENTONMENTONMENT 1717171717
INFORMAINFORMAINFORMAINFORMAINFORMATION ATION ATION ATION ATION AT A GLT A GLT A GLT A GLT A GLANCEANCEANCEANCEANCE 2121212121
WWWWWA R RA R RA R RA R RA R R A N TA N TA N TA N TA N T YYYYY 1919191919
BEFORE DRIVINGBEFORE DRIVINGBEFORE DRIVINGBEFORE DRIVINGBEFORE DRIVING 2323232323
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81800 209 6688
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION ABOUT TION ABOUT TION ABOUT TION ABOUT TION ABOUT THIS MANUTHIS MANUTHIS MANUTHIS MANUTHIS MANUALALALALAL
Safety symbol
In this manual, you will also see a circle with a slash. Thismeans "Do not", "Do not do this", or "Do not let thishappen".
Safety and vehicle damage warnings
In this manual, you will see CAUTION and NOTICE warnings.
CAUTIONThis is a warning. May cause injury to people if the warningis ignored. You are informed what you must or must not doin order to avoid or reduce the risk to yourself and otherpeople.
NOTICEThis is a warning. May cause damage to the vehicle or itsequipment if the warning is ignored. You are informed whatyou must or must not do in order to avoid or reduce the riskof damage to your vehicle and its equipment.
WARNINGIndicates a strong possibility of severe personal injury ordeath if the instructions are not followed.
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ImpImpImpImpImpororororortantantantantant Inft Inft Inft Inft Infororororormamamamamation ftion ftion ftion ftion for Oor Oor Oor Oor Ownerswnerswnerswnerswners
The information and specifications given in this book arevalid as on the date of printing. Tata Motors reserves theright to make changes in design and specifications and/or to make additions to or improvements in this productwithout obligation to install them on products previouslysold.
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Dear Customer,
It is our never ending responsibility and endeavor to ensure that our customer’s expectations are fulfilledcomprehensively. To fulfill your vehicle service needs, we recommend the following :
1) Extended Warranty2) Anti Rust / Sound Deadening / Engine waxing treatment3) Iftex Fuel Additive : System D (For diesel) and System G (For Petrol)4) Car detailing programming : Exterior Enrichment and Interior Enrichment Program
These products shall help maintain optimum vehicle performance and shall enhance vehicle life.
We have tied up with best in the Class companies, who would bring you the above world class products ataffordable prices. The above products are available with all our Dealers, TASCs and TASPs.
Our Dealer Service marketing executive shall explain to you the benefits of the above mentioned products.
VALUE ADDED SERVICE
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EXTENDED WARRANTY
Tata Motors recommends the purchase of Extended Warranty,a product of M/s Global Administration Services andUnited India Insurance.Coverage : Mechanical + Electrical + Emission
Benifits :Insures you against unforeseen break down repair bills.Documentation is simple and hassle free.Near cashless & speedy claim settlement.
Term :18 + 18 or 150000 kms whichever occurs first (For Indica, Indigo & Sumo).18 + 30 or 150000 kms whichever occurs first (For Indica, Indigo, Sumo and Safari Dicor).50000 kms + 50000 kms or 36 months whichever occurs first (For Taxis).50000 kms + 100000 kms or 36 months whichever occurs earlier (for Taxis-Indica,Indigo,Marina).
EMISSION WARRANTY : Emission warranty is limited to the period of the Extended Warranty or 80,000 kms whicheveris earlier.
Extended Warranty available in the dealership from where you have purchased your vehicle. We strongly recommendpurchase of Extended Warranty at time of purchase of your vehicle. Surcharge applicable on purchase of ExtendedWarranty after 30 days of purchase of vehicle. The Dealer Service Marketing Executive shall explain to you the Termsand conditions, Coverage and Owner’s responsibility.
Extended Warranty Booklet & Cover Note :The Extended Warranty booklet and cover note is the basis of the contract between United India Insurance Co. and theOwner of the vehicle shown on the Extended Warranty Cover note. The Customer to retain this booklet and the same to beproduced to the dealer while claiming benefits under Extended Warranty.
United India
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I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive.I wish to avail / Do not wish to avail extended warranty
Customer’s Sign Dealer’s Sign
Note :The 18 / 30 month extended warranty does not follow the 18 month Manufacturer's warranty.The extended warranty comes into force once the manufacturer’s warranty expires e.g. after 18 Months.It is more restrictive as by the time it comes into force the vehicle is already 18 months old.
What is covered ?Mechanical / Emission / Electrical break down as defined in this warranty and confirmed by the dealer within the stipulated termsand conditions.Tata Motors dealer shall either repair or replace any part found to be defective with a new part or an equivalent at nocost to theowner for parts or labour.Such defective parts which have been replaced will become property of United India Insurance Company.Comprehensive list of parts covered is mentioned in the page 9-12 of the Extended Warranty Booklet.
What is not covered ?Pages 6 – 7 of the Extended Warranty Booklet provided details of the exclusion list.
Owner’s Responsibility :Proper use, maintenance and care of the vehicle in accordance with the instructions contained in the Owner’s Manual and ServiceBooklet. The records of the same to be ensured in Owner’s Manual.Retention of maintenance service bills.Always produce extended warranty booklet while servicing & claim in a warranty..
EXTENDED WARRANTY
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IFTEX: Triple action diesel additive :
One Additive, multiple benefitsFor diesel cars: Iftex System D For Petrol cars: Iftex System G
Benefits:Cleans injector and fuel system.Maintains peak engine performance.Saves diesel / petrol and maintenance cost.Reduces smoke and harmful emission.Helps Smooth running of the engineReduces deposit on intake manifold and combustion chamber.Reduces deposit on injector tips.
Approved for use in TATA INDICA, INDIGO, SUMO & SAFARITREAT YOUR CAR TO EXPERIENCE, THE ULTIMATE PERFORMANCE
Directions of use :Remove cap, squeeze lightly till dispenser fills to 10 ml mark. Add before filling up the tank.Use at the rate of 1 ml per litre of fuel. For best results, regular use is recommended.
FUEL ADDITIVES
I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive.I wish to use / Do not wish to use this treatment
Customer’s Sign Dealer’s Sign
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Why are Corrosion Protection Waxes necessary ?
Corrosion is caused by:Water / salt water acid rain & atmospheric fallouts.
Critical areas are:Cavities: joints, crevices, spot welds, underbody
Corrosion is the most important factor when we talk about thevehicle life. If you treat your car you can prolong the life.It is very dangerous to drive around in a corroded car.
The corrosion creeps onto the car from the inside and from the outside. The most dangerous kind ofcorrosion is often not discovered until it is too late.
Benefits of Anti -Rust treatment :A professionally applied range of world class products offering real value to the new and used car customer.
The treatment has been developed to withstand the harshest environmental and climatic conditions (rst.Pollutants, stone and gravel impact, etc)Insulate cabin space from external noises.
Expensive tin work and Denting / Painting avoided.
Higher resale value for the car.
Higher safety – uncorroded vehicle
Upto 60 months warranty & 10 free checkups available
ANTI RUST, SOUND DEADENING & ENGINE WAXING
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Engine Wax Treatment :Engine Wax is a beige coloured transparent lacquer coating on the engine compartment.
Corrosion Prevention for the Engine compartmentNeat, clean and New Look to Engine compartmentNo effect on MPFI vehiclesEngine wax can withstand upto 200 degrees tempNo need of cleaning the engine compartment with diesel once engine wax is sprayedLife of over a year
Sound Deadening System :Door vibration deadeners - These pads when stuck on the insides of the sheet metal increase sheet metal rigidity, reduce vibrations andincrease riding comfort.
Used for reducing the sheet metal vibration in a vehicle.Product to be used once in the life of the vehicle - Life Time WarrantyEffect is Life long i.e. until & unless pads are physically removed.Negligible increase in Weight & hence no effect on fuel consumption.Areas covered - four doors, rear quarter panels & dicky. In case of diesel vehicles, can be used in the bonnet.
Tata Motors has tied up with M/s Wuerth and M/s STS Chemicals (Dinitrol for this world class treatment at affordable prices. Thistreatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to you the benefits and termsand conditions of this treatment.
ANTI RUST, SOUND DEADENING & ENGINE WAXING
I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive.
I wish to avail / Do not wish to avail these treatment
Customer’s Sign Dealer’s Sign
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Vehicle Exterior Enrichment :
Why vehicles are painted?
For Corrosion protection of the metal surfaces.
Ease of application from other corrosion protection treatments.
Cheaper than other corrosion protection methods eg.galvanizing, anodizing.
For decoration and identification.
Various Environmental Hazards affecting paints :
Environmental hazards: destroy your vehicle's finish.
Even as your new vehicle rolls off the assembly line, the paint is not protected.
The enemy :
Ultraviolet Rays, Pollution, Tree Sap, Bird Droppings, Car Wash Chemicals, Road Salt, Acid Rain.
Benefits: Vehicle Exterior Enrichment
Removal of medium scratches, orange peel, oxidation , dust nibs etc & swirl marks from painted surface.
Restoration of original gloss levels UV protection after gloss is restored.
Cleaning & dressing of tyres, Bumpers & all exterior plastic moldings/trims.
Tata Motors has tied up with M/s Opulent (Waxoyl brand) and M/s 3M for this world class treatment at affordableprices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to youthe benefits and terms and conditions of this treatment.
EXTERIOR AND INTERIOR ENRICHMENT PROGRAM
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Vehicle Interior EnrichmentWhy protect your new car’s fabric interior ?
Someone will soil your vehicle's fabric carpet or seats.A significant detractor from your vehicle's resale value.A permanent stain on your vehicle's interior fabric.
Benefits: Vehicle Interior EnrichmentRemoval of medium stains and dirt from all interior parts of the car i.e carpet, upholstery and roof lining.Cleaning of windshield and all windows (inside and outside)Dressing of all internal plastics (eg: door pad trims )and rubber parts.The treatment involves cleaning and dressing of All parts of the exposed interiors.Specialised protection for seat fabric from liquid spills.
Tata Motors has tied up with M/s Opulent (Waxoyl brand and M/s 3M for this world class treatment at affordableprices. This treatment is available in all authorized workshops. The Dealer Service Marketing Executive will explain to youthe benefits and terms and conditions of this treatment.
EXTERIOR AND INTERIOR ENRICHMENT PROGRAM
I / We have been explained the Terms and conditions, Coverage and Owner’s responsibility by the Dealer Service Marketing Executive.I wish to avail / Do not wish to avail these treatment
Customer’s Sign Dealer’s Sign
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Taking care of the Environment
Tata Motors is committed to producing cars usingenvironmental friendly technology. A number of featureshave been incorporated in our passenger cars which arespecifically designed to ensure environmental compatibilitythroughout the life cycle of the car. We would like to informyou that your car meets emission norms and is beingregularly validated at the manufacturing stages to keep upwith the stringent emission norms.
As a user you too can protect the environment by operatingyour car in a proactive manner. A lot depends on yourdriving style and the way you maintain your car. Listedbelow are few tips that will help you do so.
WHILE DRIVING :
Avoid frequent and violent acceleration.
Do not carry any unnecessary weight on the vehicleas it overloads the engine.
Avoid using devices requiring high power consumptionduring slow traffic condition.
Monitor the car’s fuel consumption regularly. If it showsa rising trend get the car immediately attended to atthe Company’s Authorised Service Centre.
Switch off the engine during long stops at traffic jamsor signals. If you need to keep the engine running,avoid unnecessary revving or stopping and starting.
It is not necessary to rev up the engine before turningit off as it unnecessarily burns the fuel.
Shift to higher gears as soon as it is possible. Useeach gear upto 2/3rd of it’s maximum engine speed. Achart indicating gear shifting speeds is given in thisbook.
MAINTENANCE OF THE CAR :
Ensure that recommended maintenance is carried outon the car regularly at the Tata Motors AuthorisedService Outlets.
ENVIRONMENTAL PROTECTION Taking Care of the Environment
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ENVIRONMENTAL PROTECTION Taking Care of the Environment
As soon as you notice any leakage of oil or fuel in thecar we recommend that you get it attendedimmediately.Use only recommended brands and grades oflubricants & coolants and clean/uncontaminated fuels.Get your vehicle checked for emission periodicallyby our authorised dealer and regularly renew theP.U.C. Certificate.Ensure that fuel filter, oil filter, breathers are periodicallychecked and if required, replace the same using onlygenuine recommended brands.Do not pour used oils or coolants into sewage drains,garden soil or open streams. Dispose of the used filtersand batteries in compliance with the current legislation.Do not allow any unauthorised person to tamper withthe engine settings or to carry out modifications onthe car.Parts like brake liners and clutch disc should bevacuum cleaned. Do not use compressed air forcleaning these parts which may spread the dust inthe atmosphere.
While carrying out the servicing or repairs of your car,you should pay keen attention to some of the importantengine aggregates which greatly affect emission. Thesecomponents are :-
1. Fuel injection system components2. Air intake & Exhaust system especially for leakage3. Cylinder head for valve leakage4. All filters such as air, oil & fuel filters (check
periodically)5. Catalytic converter6. E.G.R. system (Only in Diesel Cars)7. Turbocharger & Intercooler (Only in Diesel Cars)
8. Ignition System- Spark Plug gap (Only in PetrolCars)
This Owner’s Manual & Service Book contains furtherinformation on driving precautions and maintenance careleading to environment protection. Please familiariseyourself with these aspects before driving.
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WARRWARRWARRWARRWARRANTANTANTANTANTYYYYY — — — — — TTTTTerererererms and Cms and Cms and Cms and Cms and Conditionsonditionsonditionsonditionsonditions
We WARRANT each TTTTTaaaaata Indigota Indigota Indigota Indigota Indigo car andparts thereof manufactured by us to befree from defect in material andworkmanship subject to the followingterms and conditions -1. This warranty shall be for 18
months from the date of sale ofthe car irrespective of the distancecovered. However, for the cars withyellow number plates used forcommercial applications (includingthose used for hire or reward vizthose operating with a yellownumber plate), the warranty shallbe limited to 18 months or 50,000kms, whichever occurs earlier.
2. Our obligation under this warrantyshall be limited to repairing orreplacing, free of charge, such partsof the car which, in our opinion, aredefective, on the car being broughtto us or to our dealers within theperiod. The parts so repaired orreplaced shall also be warrantedfor quality and workmanship but
such warranty shall be co-terminuswith this original warranty.
3. Any part which is found to bedefective and is replaced by usunder the warranty shall be ourproperty.
4. As for such parts as tyres, batteries,electrical equipment, fuel injectionequipment,etc.not manufacturedby us but supplied by other parties,this warranty shall not apply, butbuyers of the car shall be entitledto, so far as permissible by law, allsuch rights as we may have againstsuch parties under their warrantiesin respect of such parts.
5. This warranty shall not apply if thecar or any part thereof is repairedor altered otherwise than in accor-dance with our standard repairprocedure or by any person otherthan from our sales or service es-tablishments, our authorised deal-ers, service centres or service pointsin any way so as, in our judgement
which shall be final and binding, toaffect its reliability, nor shall it applyif, in our opinion which shall befinal and binding, the car is sub-jected to misuse, negligence, im-proper or inadequate maintenanceor accident or loading in excess ofsuch carrying capacity as certifiedby us, or such services as prescribedin our Owner's Manual and ServiceBook are not carried out by thebuyer through our sales or serviceestablishments, our authoriseddealers, service centres or servicepoints.
6. This warranty shall not covernormal wear and tear or anyinherent normal deterioration ofthe car or any of its parts arisingfrom the actual use of the car orany damage due to negligent orimproper operation or storage ofthe car. This warranty shall notapply to normal maintenanceservices like oils & fluid changes,
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WARRWARRWARRWARRWARRANTANTANTANTANTYYYYY — — — — — TTTTTerererererms and Cms and Cms and Cms and Cms and Conditionsonditionsonditionsonditionsonditions
head lamps focussing, fastenerretightening, wheel balancing, tyrerotation, adjustment of valveclearance, fuel timing, ignitiontiming and consumables like bulbs,fuel filters & oil filters, etc. Thiswarranty shall not apply to anydamage or deterioration caused byenvironmental pollution or birddroppings. This warranty shall notapply to V-belts, hoses and gasleaks in case of air conditioned cars.Slight irregularities not recognisedas affecting the function or qualityof the vehicle or parts, such as slightnoise or vibration, defects appearingonly under particular or irregularoperations are items consideredcharacteristics of the vehicle.
7. This warranty shall be null and voidif the car is subjected to abnormaluse such as rallying, racing orparticipation in any othercompetitive sport. This warrantyshall not apply to any repair or
replacements as a result of accidentor collision.
8. This warranty is expressly in lieu ofall warranties, whether by law orotherwise, expressed or implied,and all other obligations orliabilities on our part and weneither assume, nor authorise anyperson to assume on our behalf,any other liability arising from thesale of the car or any agreement inrelation thereto.
9. The buyer shall have no other rightsexcept those set out above andhave, in particular, no right torepudiate the sale, or anyagreement or to claim anyreduction in the purchase price ofthe car, or to demand any damagesor compensation for losses,incidental or indirect, orinconvenience or consequentialdamages, loss of car, or loss of time,or otherwise, incurred or accrued.
10. Any claim arising from this
warranty shall be recognised onlyif it is notified in writing to us or toour authorised dealer without anydelay soon after such defects ascovered & ascertained under thiswarranty.
11. This warranty shall standterminated if the car is transferredor otherwise alienated by the buyerwithout our prior written consent.
12. We reserve our rights to make anychange or modification in designof the car or its parts or to introduceany improvement therein or toincorporate in the car anyadditional part or accessory at anytime without incurring anyobligation to incorporate the samein the cars previously sold.
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INFORMAINFORMAINFORMAINFORMAINFORMATION ATION ATION ATION ATION AT A GLT A GLT A GLT A GLT A GLANCE — FANCE — FANCE — FANCE — FANCE — Filling Silling Silling Silling Silling Statatatatation Inftion Inftion Inftion Inftion Infororororormamamamamationtiontiontiontion
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INFORMAINFORMAINFORMAINFORMAINFORMATION ATION ATION ATION ATION AT A GLT A GLT A GLT A GLT A GLANCE — DANCE — DANCE — DANCE — DANCE — Dimensionsimensionsimensionsimensionsimensions
* In f* In f* In f* In f* In few vew vew vew vew versions Aersions Aersions Aersions Aersions Analonalonalonalonalog clog clog clog clog clock is prck is prck is prck is prck is prooooovidedvidedvidedvidedvided
Keys :Your car comes with three identical keys.With this key, you can operate - 1.Door Locks
2.Steering Lock cum ignition switch3.Trunk lid Lock 4. Glove box
It is advisable to keep one of the keys in a safe place for use incase of an emergency.
• Do not use a locally made key, but obtain a duplicate throughyour Tata Motors dealer.
• Do not leave the key inside the car.
Door Locks :The front doors can be locked and unlocked from outside with thekey or from inside using the door lock lever. In your car, the driver'sdoor & co-driver's door have separate locking facilities. To lockfrom inside turn the lever towards the inner hinged handle.Wherethe central locking system is provided, doors can be locked andunlocked using remote control. If you lock / unlock the driver doorwith the key, the remaining three doors get locked/unlocked at thesame time. The trunk lid is not a part of the central locking provision.To open the door from outside use the swing handle. After unlockingthe door with the key, pull the swing handle upward. The swinghandles are provided on each door.To open the door from inside pull the hinged handle outward.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
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On LHS DOn LHS DOn LHS DOn LHS DOn LHS Doooooororororor
On RHS DOn RHS DOn RHS DOn RHS DOn RHS Doooooororororor
IN CASE OF EMERGENCY1) The electrically operated devices (like central locking, power
windows) may malfunction in the event of flood / fire, because of temporary or permanent damage to the device.Exercise appropriate precautions for safety of yourself andother occupants.
2) If the central locking system malfunctions and is unable tounlock doors electrically, the door can still be opened bymanually unlocking knob ‘1’ and opening the door usinglever ‘2’. The mechanical system overrides the electricallyoperated locking system.
Childproof Lock :
Both the rear doors of the car are provided with childproof locks.Push the lock lever located on the vertical face near the rear lockdownward before closing the door. The door which has been lockedcan no longer be opened from inside.
When child lock on rear door is 'LOCKED', the door can onlybe opened from outside . Use front doors to exit or take help offront occupants.
CAUTIONDeactivate the childproof lock when not required.
Inside door handleInside door handleInside door handleInside door handleInside door handle1. Locking / Unlocking lever
2.Hinged handle
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3. 'IGN' POSITION - This is for switching on the powersupply to the following items :
• Blower & A/C• Engine cooling fan• Horn• Power Socket• Power window• Head lamp leveling switch• Head lamps• Music system• DVD Player• Digital clock / Analog clock• Engine ignition, fuel supply and glow plug.• Turn signal lamps• Wash and wiper system• Reverse light• Instruments and gauges and tell tale warning lamps• Audio warning unit• Fog Lamps• Motorised Rear View Mirror• Powered Antenna
4. 'START' POSITION - In this position, which is momentary,the switch cranks the engine. When the switch is in thisposition the devices listed under "Accessories supply"above, are switched 'OFF'.
The steering column lock cum ignition switch has the followingfour positions and is operated with the key.
1. LOCK POSITION - The key can be inserted or takenout only in this position. When the key is removed fromthe switch, the steering is locked. To unlock the steering,insert the key and turn it to the 'OFF' (Steering unlock)position.
2. 'OFF' POSITION - In this position, the steering lock opensand the music system is powered.
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The following items are operated/powered without thekey in the ignition switch :Hazard warning system, Stop lamps, Position lamps,Registration lamps, Illumination of A.C. control panel, Switchsymbol lamps, Roof lamp, Reading lamps, Central doorlocking, Audio warning unit, Memory of digital clock , Musicsystem and Powered Seats.
NOTICEWhen the key is returned from 'OFF' position to LOCKposition, the music system and the digital clock displaycontinue to be powered until the key is removed from theswitch. This also helps to remind the driver if the key isinadvertently left in the vehicle when alighting from the vehicle,where this is provided.
CAUTIONI) Do not remove the key, while the car is in motion, as the
steering will get locked and the car cannot be steered.II) While turning the key from 'LOCK' position to 'OFF'
position slightly rotate steering wheel to relieve pressureon steering spindle for easy operation of the key. Alsoensure the key is inserted fully before turning the key.
III) Do not operate to START position when engine isrunning. This may damage the ring gear of starter motor.
BEFORE DRIVING — Driving Controls
BODY CONTROL MODULE (BCM) :TATA Indigo XL with a Electric Body Module, which contrilsvarious body electrical features. The various functionintegrated / controlled by BCM are :
1. Front Wash and Wiper Operation2. Turn Indicators / Hazard Warning3. Front Fog Lamps4. Rear Fog Lamps5. Roof / Trunk lamp delay and dimming function6. Rear glass heater (Demister)7. Chime Controls
a.Seat Belt Warningb.Key reminderc.Park light 'ON' reminder
8. Central door locking9. Remote keyless with anti-theft warning system
Wiper Control Switch Lever - LeftA. Wiper 'OFF' positionB. Slow WipeC. Fast WipeD. Intermittent wipe *E. Pull up for windshield wipe
(Flick Wipe Spring Return)F. Press side knob for wash and wipe* Rotate selector to set delay timing for intermittent wipeAfter wash function is activated then there will be three wipesof wiper. There will be one more wipe after 5 sec. to cleantraces of water on wind screen.
Lights Control Switch Lever - Right
SelectorSelectorSelectorSelectorSelector
CCCCC
BBBBB
AAAAA
DDDDD
EEEEE FFFFF FFFFF
EEEEE
BBBBB
AAAAA
CCCCC
DDDDD
IIIII
GGGGG
HHHHH
Lights Control Switch Lever - RightA. Head lamp 'OFF' positionB. Position lamp 'ON'C. Position lamp & head lamp 'ON'D. Push down the lever for high beamE. Pull up the lever (spring return) for high beam flashF. Lane change left (spring return)G. Side Indicator - LH (self cancelling)H. Lane change right (spring return)I. Side Indicator - RH (self cancelling)
Accessory switches have been provided on the dash board nearthe steering column on the right hand side.
1. Rear windshield demister(unlatched switch)Rear wind shield demister can be used to clear/remove fog/mist/frost on inside of the rear wind shield glass.The demister can be switched ‘ON’ by using switch as shownin figure. Push the switch once to switch ‘ON’ rear demister.The function indicator lights up in amber color indicating thatthe demister heater is ‘ON’. It operates for 15 minutes andgoes ‘OFF’ automatically at the end of duration. The heatercan be switched ‘OFF’ anytime by once again pushing andreleasing the switch.
Note : Rear windshield demister will be operational onlywhen engine is running.
Fog lamps : Fog lamps : Fog lamps : Fog lamps : Fog lamps : (If fitted)(If fitted)(If fitted)(If fitted)(If fitted)
Front and Rear fog lamps can be switched ON/OFF by rotating theswitch on Combi-Switch.
FFFFFor fror fror fror fror frononononont ft ft ft ft fooooog lamp:g lamp:g lamp:g lamp:g lamp: Rotate the switch clockwise to switch ‘ON’ thefront fog lamp. Front fog lamps are operative only when the positionlamps are switched ‘ON’ and the 'IGN' switch is also switched 'ON'.Rotate the switch to same direction to switch ‘OFF’ the front fog lamp.
FFFFFor ror ror ror ror rear fear fear fear fear fooooog lamp:g lamp:g lamp:g lamp:g lamp: Rotate the switch anticlockwise to switch ‘ON’ rear foglamp. Rear fog lamps are operative only when the head lights areswitched ‘ON’ and the 'IGN' switch is also switched 'ON' or front foglamps are switched ‘ON’. Rotate the switch to same direction to switch‘OFF’ the rear fog lamp.
Selector
Selector
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Anti Theft / Immobiliser cum Keyless Entry System :This system is essentially an anti-theft security system, which hasa keyless operation for door unlock/lock. It immobilizes the vehicleby disabling starter motor, ignition and fuel supply in case ofunauthorised entry.The system consists of following :1. One User "Remote" with LOCK and UNLOCK button for
normal use.2. Body Control Module (BCM).3. "Lock Indicator Warning" on dashboard for indication of
"mode" of the system.
Features :Locking/ unlocking the vehicle from distant place. (Refer armmode)Immobilisation of vehicle & continuous flashing of turnindicators, if theft is detected (Refer Armed Panic).Protection when user forgets to lock using remote.(Refer AutoArm Mode).Immobilisation of vehicle if theft is detected in Auto Arm mode.(Refer Auto Arm immobilised)Finding the vehicle. (Refer car seek).Manual central door locking/unlocking (Refer central doorlocking feature).
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
LOCK UNLOCK
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Unlocks all doors in case of an accident. (In case of vehiclecrash)Continuous flashing of turn indicators (Refer Forced Panic).Auto lock and unlock optional feature on some vehicles. (ReferAuto lock and unlock).Additional/ new remote can be added. Stolen remote can bedisabled. (Refer Learning Additional Remote/Unlearning LostRemote).
Modes of the system :
State of Immobiliser Meaning / Function of the state
Disarmed Vehicle can be drivenArmed Vehicle cannot be driven.
Immobiliser is sensing forunauthorised entry.
Armed Panic/ Vehicle cannot be driven.Immobilised Fuel, ignition, starter supply is cut.Auto Armed Vehicle cannot be driven.
Immobiliser is sensing forunauthorised entry.
Auto Armed Vehicle cannot be driven.Immobilised Fuel, ignition, starter supply is cut.
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
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DESCRIPTION OF MODES AND USAGE OF "REMOTE"ARM MODE:Used to lock the vehicle from Distant place (Do not useMech. Key).Press "LOCK" on User Remote.
Gives single flash. Locks all doors.Gives delayed flash through turnindicators after locking.Lock Indicator on dashboard starts blinking (typicallyonce in 1.5 sec)The vehicle arms (i.e. Vehicle cannot be driven. Ifattempted,the system goes to Armed Panic Mode).Press UNLOCK to disarm the vehicle.If any of the doors, bonnet or hatchback is notproperly closed before locking, system goes to ArmedPanic mode. Press UNLOCK to disarm the vehicle.
UNLOCK/ DISARM MODE :Used to UNLOCK the vehicle from Distant Place. (Do notuse Mechanical Key)Press “UNLOCK” on User Remote.
Gives one flash on turn indicators.
Unlocks drivers door (Press “UNLOCK” again to unlock other doors.Lock Indicator on dashboard stops blinking.The vehicle disarms (User can drive the vehicle).
When Lock Indicator on dashboard is blinking the vehiclecannot be driven. Press UNLOCK to disarm the vehicle.
ARMED PANIC MODE :
In Armed Mode, if Theft is detected (door opened/Keyinserted in ignition switch/cranking attempted) vehicleimmobilises and flashes the turn indicators for about 25 to30 seconds (To stop the flashing press any button on theuser Remote).
AUTO ARM MODE :
Protection when user forgets to lock the vehicle usingremote.
In Unlock mode, after the key is taken out of theIgnition switch and leaving the vehicle (door is openedand closed), vehicle arms automatically in 40 sec.,(i.e. Vehicle cannot be driven without pressingUNLOCK button on the User remote. If attempted,vehicle goes to auto armed immobilised mode)
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
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BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
As an additional security measure, the system has abackup facility. In Unlock mode after taking the keyout of Ignition switch, the vehicle arms automatically in40 sec., even if no door activity is detected.The Lock Indicator on the dashboard starts blinkingonce in 1.5 seconds.
When Lock Indicator on dashboard is blinking, thevehicle cannot be driven. Press UNLOCK to disarm thevehicle.
AUTO ARMED IMMOBILISED MODE :
In Auto Armed Mode if Theft is detected (Key inserted inignition switch/or attempt to crank)Lock Indicator on the dashboard starts blinking at fasterrate and the vehicle immobilises. When Lock Indicator ondashboard is blinking the vehicle cannot be driven. Pressunlock to disarm the vehicle.
CAR SEEK :
Used to find the vehicle.Press “LOCK” on User Remote when the vehicle islocked. (Range 7.5 meters max.)
Gives three flashes on turn indicators and remainsarmed.
CENTRAL DOOR LOCKING FEATURE :
All doors can be locked/unlocked by manually locking/unlocking the driver’s door (using mechanical key/knob)
FORCED PANIC MODE :
Press “LOCK” and “UNLOCK” on User Remotesimultaneously.After a delay, turn indicator lamps start flashingcontinuously.
Press any button on the remote to stop flashing.
AUTO LOCK AND UNLOCK : (If fitted)(When driving the vehicle)
1. New locking strategy : Whenever vehicle is crankedand engine is fired, all doors will lock automatically after5 sec., if all doors are closed. If any one of the doors isopen, then locking will not take place.
2. After the key is taken out from the Ignition switch, thesystem automatically unlocks the driver’s door.
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EMERGENCY DISARMING PROCEDURE :
THIS PROCEDURE IS APPLICABLE IN CASE OF LOSTREMOTE & SYSTEM IN ARMED / AUTO ARMED /IMMOBILISED STATE I.E. CLUSTER LED IS BLINKING1. Enter the vehicle by opening the door through
physical key & close the door.In case the vehicle is in armed condition, the systemwill enter armed panic in immobilised state-will hoot (ifprovided) and flash for 30 seconds.
2. Open driver door or turn on hazard switch.3. Turn ignition ‘ON’ and ‘OFF’ 3 times within 5 seconds.4. If step 3 is not completed within 5 seconds the system
will remain in immobilised state and the cluster LEDwill continue flashing.
5. On successful completion of step 3, the sysytem willcome out of the immobilised state to enter emergencydis-arming state. (This state is similar to theimmobilised state without the hooting and sideindicator flashing).The cluster LED will stop flashing and remain ‘OFF’ for5 seconds.
6. After step 5 the LED starts flashing (0.5 second ON,
0.5 second OFF) for maximum 9 counts the user.Must count the number of LED flashes and turnignition ‘ON’ as soon as this count matches the firstdigit of secret code. The LED will stop flashing.
7. Switch ‘OFF’ the ignition.8. The user must enter the 2nd, 3rd and 4th digit of the
secret code in a similar fashion as described in step 6& 7 above.
9. After successful entry of all the four digits of secretcodes the cluster LED stops flashing. The system willdis-armed and vehicle will get mobilised.
10.Close driver door or turn ‘OFF’ hazard switch.11. In case of any error in entering the secret code digits
the LED continueus to flash and the system remains inimmobilsed state to re-enter secret code. Perform step10 and start the procedure from step 2 onwards.
12.All previously learned remotes will get unlearnt.13.vehicle engine is released for 3 cranks (configurable)
only.14.The vehicle can be cranked and driven.
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
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BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
LEARNING OF NEW REMOTE :
THIS PROCEDURE IS APPLICABLE IN CASE OF LOSTREMOTE & SYSTEM IN ARMED/AUTO ARMED/IMMOBILISED STATE I.E. CLUSTER LED IS BURNING.
Step 1-12 mentioned above, should be completed success-fully and then follow steps 1,2 below, within 30 sec.(Configurable)
1. Open driver door (OR turn ‘ON’ hazard switch).2. Turn ignition ‘ON’ & ‘OFF’ 5 times within 10 sec.3. The system enters the learn mode. The LED on
instrument cluster will remain ON for 5 sec.(Configurable)
4. Press any key on the remote once within 5 sec.5. On successful learning of the remote, system gives
single hoot with flash.6. Repeat step 4 & 5 above for learning other remote
(Maximum 4 remotes)7. Learning mode will be exited in 5 seconds, if any of the
remotes is not learnt during this time. The learningprocess has to be repeated.
CHANGING OF SECRET CODE :THIS PROCEDURE IS APPLICABLE IN CASE WHEN THEUSER WANTS TO CHANGE THE SECRET CODE.
CHANGING OF THE CODE WILL BE POSSIBLE WHENTHE CLUSTER LED IS BLINKING.
1. Enter the vehicle by opening the door through physicalkey, close the door.In case the vehicle is in armed condition, the systemwill enter armed panic - will hoot (if provided) & flash for30 seconds.
2. Switch ‘ON’ the parking lights.3. Turn ignition ‘ON’ and ‘OFF’ 3 times within 5 sec.4. If step 3 is not completed within 5 sec. the system will
remain in immobilised state and the cluster LED willcontinue flashing.
5. On successful completion of step 3, the system will comeout of the immobilised state and the procedure forentering new secret number can be started (This stateis similar to the immobilised state without the hootingand side indicators flashing)
6. The LED starts flashing (0.5 sec. ON / 0.5 sec. OFF)for max. 9 counts.
7. The user has to enter the existing secret number. The
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user must count number of LED flashes and turn theignition switch ON as soon as the count matches the'1ST' digit of the existing secret code. The LED will nowstop flashing.
8. Switch OFF the ignition.9. The user must enter the 2nd, 3rd and 4th digit of secret
code in similar fashion as described in step 6,7 and 8above.
10.After successful entry of all the 4 digits of existingsecret code, the cluster LED stops flashing for 10 sec.
11. If a wrong secret code is entered, the LED continues toflash and the system remains in immobilised state. Tore-enter secret code, switch OFF the parking lights andstart procedure from step 2 onwards.
12.Repeat steps 7, 8 and 9 but with the new 4 digit number.The digits to be entered can be from 1 to 9. Aftersuccessful entry of all 4 digits of new secret codes thecluster LED stops flashing for 10 sec.
13.Again repeat the steps 7,8 and 9 with the same new 4digit number. After successful entry of all the 4 digits ofnew secret code, the cluster LED stops flashing for10 sec.
14. If the new secret code entered twice is not matchingthen the flashing of side indicators will start for 5 sec.To restart the procedure of entering new code, steps
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
from 12 onwards to be performed. Cluster LED startsflashing after 10 sec.
15. If secret code entered twice is matching then thesystem gives information of newly entered code withthe equivalent number of LED flashes for each digit,with a 5 sec. gap between 2 digits.
16.Switch OFF the parking lights.17.The newly entered secret number to be used here after
emergency dis-arming and remote learning.
NOTE : No remote will get unlearnt with this procedure.During this procedure any key pressed from the remotewill be ignored.
REPLACEMENT OF REMOTE BATTERY :(replace every year for normal use)
1. Place the remote button-side facing down and removescrews.
2. Change the battery with GOLDEN POWER Battery GP23A or equivalent (eg:- Duracell MS21/ MN21).
3. Put back the screws.4. Press any button and check that the LED on the
remote glows.5. Change the default PIN number using above procedure.
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GUIDELINES FOR USER :The vehicle does not start (Engine does notcrank/fire)Check the Lock Indicator on the dashboard. If it isblinking then the vehicle is not supposed to start (ArmMode/Auto Arm Mode). Press UNLOCK button on theUser Remote and then start the vehicle.If the turn indicators are blinking, pressing the UNLOCKbutton of the User Remote will stop the blinking of thelamps. The next pressing of the UNLOCK button of theUser Remote will unlock/disarm the vehicle and thenthe vehicle can be driven.Contact the dealer if thevehicle still could not be started.Pressing UNLOCK/LOCK does not UNLOCK/LOCK the vehicle.If the turn indicators are blinking, pressing UNLOCK/LOCK will stop the blinking of lamps. The next UNLOCK/LOCK press will actually unlock/disarm the vehicle andthe vehicle can be driven.Battery Low Indication :1. Operating Distance has come down2. LED on user remote flashes whenever UNLOCK/
BEFORE DRIVING - Anti Theft/ Immobiliser cum Keyless Entry System
LOCK button is pressed on the remote (undernormal battery conditions, the LED on the userremote lights continuously whenever UNLOCK / LOCKbutton is pressed).
3. Replace the battery to get increased range.Press any of keys on remote, if LED of the remote iscontineously 'ON' means battery is OK. If it is blinking,then remote battery is to be replaced.
NOTE : Remote may not be operative in neartransmission vicinity of high power antenna (Like TV)
The gearshift lever is mounted on the central console between the twofront seats. The gearshift pattern is shown on the gear lever knob.
NOTICEThe reverse gear should be engaged only when the car isstationary. Wait for 5 seconds after declutching to ensure smoothengagement of the reverse gear.
Parking brake :A mechanical parking brake acting only on the rear wheel is providedon your car. The parking brake lever is located behind the gearshiftlever. To apply the parking brake, pull the lever up fully . The indicatorlight on the instrument panel will become 'ON'. To releaseit, pull the lever up slightly, press the release button and push thelever down. The parking brake indicator on the instrumentpanel will go 'OFF' when the parking brake lever is fully released.
NOTICEApply the parking brake properly before leaving the car & releaseit before moving. Use the parking brake for holding the car on agradient.
*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.
Mode Selector KnobMode Selector KnobMode Selector KnobMode Selector KnobMode Selector KnobL C DL C DL C DL C DL C DSet KnobSet KnobSet KnobSet KnobSet KnobTTTTTempremprempremprempraaaaaturturturturture Ge Ge Ge Ge Gaugeaugeaugeaugeauge
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BEFORE DRIVING — Instrument Panel
INSTRUMENT PANEL - MPFI
*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.*All indicators and Chrome ring may not be provided on some clusters.
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Turn Signal and Hazard Warning
I) Turn Signal :
Turn signal lamps can be operated only when the ignition supplyis 'ON' and by using the turn indicator switch on the combiswitch.The direction indicator arrow (LHS) and (RHS) on theinstrument cluster flashes alongwith external indicator lights asselected.
II) Hazard Warning :
This can be operated without ignition 'ON'. Press the hazardwarning switch (red knob) on the centre of the dash board, allside indicator lights and indicator if provided on clusterwill flash simultaneously to warn the other road users aboutany hazardous condition of the car. Depress the knob again toswitch 'OFF' the hazard function.
CAUTIONIf lights do not blink or blink rapidly, it is an indication of problemin the blinker electrical system or the indicator bulb at front orrear has fused. Get it rectified immediately.
NOTE : If battery voltage goes below 10.5 V, Hazard functionwill be inoperative.
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BEFORE DRIVING — Indicators
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When the ignition key is turned to the 'IGN' position, It comes 'ON'for 3 seconds and goes 'OFF' ( self check). The symbols light upbright contineously for the following conditions :
i ) when the parking brake is applied, and/orii) when the brake fluid level in the container is low with parking
brake released and with brake fluid level in the container isnormal, the symbol lights up with low intensity to indicate thewarning to check for the lamp bulb. The lamp in this conditiongoes off automatically along with battery charge indicator whenthe engine is started. If the lamp glows bright while engine isrunning, then check the parking brake or brake fluid oil level.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not drive the car if this indicator remains 'ON'. Get the problemattended to immediately at an Authorised Service outlet.
Symbol lights up when the position lamps are switched 'ON'. (Instrumentcluster illumination lamps, illumination lamps for AC, HVAC orventilation panel are 'ON', when the position lamps are 'ON'). Theintensity of digital clock display reduces. Position lamps can be usedas parking lamps.
NOTICEPosition lamps also remain 'ON' while head lamps are 'ON' and inthis condition, instrument cluster illumination lamps will not be ‘ON’.
Low Oil Pressure Indicator :When the ignition key is turned to the 'IGN' position, symbol lights upand goes off as soon as the required engine oil pressure is developedafter starting the engine.
NOTICEIf the low oil pressure indicator does not glow or remains 'ON' withthe 'IGN' on and engine is running, it indicates a fault in the electricalcircuit/lubrication system. Check & get the problem attended to atan Authorised Service outlet.
Water in fuel sedimenter indicator lamp : (If fitted)-DICORThis light comes ON when there is excess water in the Water sedimenter.In the event of this lamp glowing continuously, it is recommended totake your vehicle to nearest service outlet or drain the water from thesedimenter yourself. Please refer to fuel filter and fuel system inmaintenance section for steps to be followed for Draining the Water.
Symbol lights up when the 'IGN' is turned 'ON' and shouldgo 'OFF' after the engine starts.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
If it remains 'ON' while the engine is running, it indicatesthat the battery is not being charged. Switch off al lunnecessary electrical equipment and get the problemattended to at an Authorised Service outlet.
Glow Plug IndicatoGlow Plug IndicatoGlow Plug IndicatoGlow Plug IndicatoGlow Plug Indicator (DICOR)r (DICOR)r (DICOR)r (DICOR)r (DICOR)Symbol lights up when the 'IGN' is switched 'ON' and goes offafter a few moments automatically depending on the enginetemperature, indicating readiness to start the engine.Do notDo notDo notDo notDo not start the engine until this light goes off. start the engine until this light goes off. start the engine until this light goes off. start the engine until this light goes off. start the engine until this light goes off. The durationof 'ON' time varies with engine block temperature and it glowsfor a longer duration with a cold engine.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
If this indicator blinks instead of glowing steadily, it indicatesthat the temperature sensor connection to the glow plugregulator is either open or the sensor is faulty. In thiscondition, the engine can be started, and the car can bedriven. However, the fault should be attended to at theearliest, at an Authorised Service outlet, as it affects theengine starting performance intially before the engine warmsup.
This lamp indicates engine condition, when a malfunctioning occurs inEngine or EMS, this lamp indicates as below:1. Remains 'OFF' in 'IGN' position. OROROROROR2. Remains 'ON' in running position.
A motorised headlamp leveling arrangement with the setting knob at thedash board is provided on the LH side of steering column.As and when required, head lamp leveling, setting is done by rotating theknob to select one of the 3 levels marked in the switch depending upon theloading of the vehicle.
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The speedometer indicates the car speed in km/hr. The odometerrecords the total distance the car has been driven. The tripmeter canbe used to measure the distance travelled on each trip or between fuelfillings. The tripmeter can be reset to zero by pushing the reset knob.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Keep track of the odometer reading and follow the maintenanceschedule regularly for meeting service requirements.
Odometer, Tripmeter and Illumination intensity control oninstrument panel (LCD) :The Instrument panel has aLCD to display the followingMain Odometer (Non-resettable) - Counts upto 999999 kmsTripmeter A (Resettable) - Counts upto 1999.9 kmsTripmeter B (Resettable) - Counts upto 1999.9 kmsIntensity level of instrument panel illumination - selection among presetlevels.LCD has two line display. The first line displays the Odometer count.The second line displays either of Tripmeter A, Trip meter B, Intensitylevel of panel illumination.The selection and control of functions are done through ‘MODE’ and‘SET' pushbuttons (knobs) provided on either side of the LCD.The ’MODE’ knob is used to select one of Tripmeter A, Tripmeter Bor Intensity level of panel illumination. Switching among the abovethree function scan be done by pressing the knob.
RPM meter :The meter indicates engine speed in revolutions per minute (rpm).Change gears at appropriate engine rpm and car speed to getoptimum fuel economy.The red mark provided on the dial is the permitted engine rpm upperlimit. (5000 RPM for Diesel vehicles)If RPM meter doesnot indicate during cold starting, gently raise theengine RPM till the battery charge lamp goes off.
Temperature gauge :The gauge indicates the temperature level of the engine coolant. Thered zone at 'H' indicates temperatures higher than normal.Avoid driving, when the pointer is in the red zone. It indicates engineoverheating, which may be due to insufficient coolant in the radiator ordue to any other defect. Take the car to the nearest Authorised Serviceoutlet for necessary attention.
CAUTIONNever remove the cap from the coolant reservoir when the engine ishot. Do not restart the engine until the problem has been dulyattended.
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Fuel Gauge :The fuel gauge indicates the approximate fuel level in the tank. Refillthe fuel tank at the earliest, when the needle touches the red band atthis time amber light comes 'ON' (indicating reserve level has beenreached.) When key is turned to 'IGN' amber light will come 'ON' andgo 'OFF' as a self- check, even if needle not touches the red band.
NOTICE
As the gauge is a high damped type, observe the reading only 60seconds after the ignition being 'ON'.
Over speed warning indicator: ( if provided)The over speed warning indicator will come 'ON' if vehicle speed isreaching more than 120 kmph.
Audio WarningSeat-belt Reminder (Beeper) :When the key is in the 'IGN' position and the driver's seat-belt has notbeen fastened, you get an audio warning. The beeper will go offautomatically after a few seconds.If still the seat belt is not opened, and the Engine is started after55 seconds the beeper will start for 30 seconds.'Key in 'Warning Beeper :When the ignition is turned to 'OFF' position and the key is not removedfrom the switch, an audio beep comes on if driver door is open. Thebeeper will go off after a few seconds automatically or if warning isignored or if the key is removed/door is closed.
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BEFORE DRIVING — ABEFORE DRIVING — ABEFORE DRIVING — ABEFORE DRIVING — ABEFORE DRIVING — Audio udio udio udio udio WWWWWarararararning / ning / ning / ning / ning / TTTTTail Lampsail Lampsail Lampsail Lampsail Lamps
Lamps 'ON' Reminder :When the lamps are 'ON', with the ignition key removed from the switchand driver's door is opened then an audio warning is heard to remindyou that the lamps are left 'ON'. Please switch off the lamps beforeleaving the car. However the lamps can be kept 'ON' despite the warning,if desired.
Tail Lamp : The tail lamp assembly incorporates the following-
1. Stop / Brake Light2. Indicator Lamp3. Reverse Lamp4. Position / Parking Lamp ( Reflex Reflector strips on lense)5. Fog Lamp
Registration Plate Lamps :Two concealed lamps are provided for illumination of the rearregistration number plate.
High Mounted Stop Lamp :High mounted stop lamp is provided at the rear and it glows wheneverservice brake is applied.
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The air temperature in the car can be controlled by operating thetemperature control knob (A)(A)(A)(A)(A) at the left hand side of the controlpanel. The temperature can be increased by rotating the knobtowards the red segment and decreased by rotating it towards theblue segment.
The ventilation system has a three/four speed blower. The blowerspeeds can be regulated to any one of the following speeds byoperating the knob (B)(B)(B)(B)(B) at the centre of the control panel.
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H.VH.VH.VH.VH.V.A.C..A.C..A.C..A.C..A.C. C C C C CONTRONTRONTRONTRONTROLSOLSOLSOLSOLS
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C .C .C .C .C . Air Direction Control Knob :Air Direction Control Knob :Air Direction Control Knob :Air Direction Control Knob :Air Direction Control Knob :
The air flow can be changed by turning the switch (C)(C)(C)(C)(C) to the desireddirection.
Towards face
Towards face and feet
Towards feet
Towards feet and windshield(Recommended for clearing fogging on windshield)
Air demist / defrost windshield(Recommended for clearing heavy fog and snow)
D .D .D .D .D . A.C. ON/OFF Switch :A.C. ON/OFF Switch :A.C. ON/OFF Switch :A.C. ON/OFF Switch :A.C. ON/OFF Switch :The A.C. can be switched 'ON' by pressing the switch (D)(D)(D)(D)(D) on theA.C. control panel provided the blower is `ON' and the engine isrunning. The indicator lamp will show that the A.C. is `ON'.
DDDDD
A.C. ON / OFF SwitchA.C. ON / OFF SwitchA.C. ON / OFF SwitchA.C. ON / OFF SwitchA.C. ON / OFF Switch
E .E .E .E .E . Air Circulation Switch :Air Circulation Switch :Air Circulation Switch :Air Circulation Switch :Air Circulation Switch :• In HVAC version to put air circulation mode in
recirculation, press switch 'E'. The indicator lamp willshow air circulation is in recirculation.To put vehicle in Fresh mode release switch 'E'. Indicatorlamp will be 'OFF'.
• In A.C. version, air circulation mode can be selectedby pressing knob 'E'.
• In recirculation mode, air inside the vehicle is circulatedagain and again. In Fresh mode, air is taken fromatmosphere and circulated in the vehicle.Recirculation mode can be used• While driving in dusty condition• To avoid traffic pollution• To get quick cooling/heating as required.
Whenever discomfort is felt switch air circulation mode tofresh.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
The A.C. can be switched `ON' only if the blower is 'ON'and engine is running. When A.C. is switched 'ON' engineidling RPM increases marginally, to adjust to the A.C.compressor load. When desired temperature is achievedA.C. trips 'OFF' automatically.
Air RecirculationAir RecirculationAir RecirculationAir RecirculationAir RecirculationK n o bK n o bK n o bK n o bK n o b
EEEEE
Indicator
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
The A.C. compressor gets switched 'OFF' automaticallywhen engine gets overheated. The A.C. is automaticallyswitched 'ON' when the engine cools down.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
To achieve quick cooling effect, open the windows brieflywhile you operate the air conditioner, with air circulationswitch is in Fresh mode, fan at higher speed and air directiontowards 'FACE'. All vents to be opened completely.Once temperature inside has come down sufficiently, closethe windows and change air circulation suitably to fresh/recirculation.
Demisting :In rainy season or in areas of high humidity, mist formationinside windshield glass is observed. To clear mistdehumidified air is passed on the windshield glass.The position of control knobs should be adjusted as follows:A.C. - ONKnob 'B' - desired speed positionKnob 'C' - Towards windshieldKnob 'A' (for vehicles fitted with HVAC) - at suitabletemperatureAir circulation - at suitable position
When mist gets cleared switch the knob "C' position toFace mode.In high humidity areas, if cold air continues to flow overwindshield, it may cause sudden fogging on outsidesurface of windshield.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Defrosting :(For vehicles fitted with HVAC unit)In low temperature areas, to clear frost formation outsidethe windshield glass, this setting is used.First start the engine and accelerate to warm up.Knob 'A' - Maximum hot positionKnob 'B' - Very HighKnob 'C' - Towards windshieldSwitch 'E' - Fresh air mode conditionOnce the windscreen has become clear, move the fan switchto desired speed.
Electric heater coil is provided for demisting of tail gateglass for deluxe versions.
Normal Heating :( For vehicles fitted with HVAC )Knob 'A' - Suitable temperature positionKnob 'B' - Suitable blower speedKnob 'C' - Towards face & feetA.C. - OFFAir Circulation- Fresh switch
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Rear A.C :
Rear A.C unit is provided between two front seats. It can beswitched ‘ON’ provided that front A.C is switched ‘ON’. RearA.C control switches are provided on rear A.C unit. RearA.C can be switched ‘ON/OFF’ by operating switch (1).
The switch (2) is used to switch ‘ON’ blower & increase theblower speed. The switch (3) is used to decrease the blowerspeed & switch ‘OFF’ the blower.
The function of control switches are as follows :1. Rear A.C. ON/OFF Switch2. To increase Blower Speed / Switch 'ON'3. To decrease Blower Speed / Switch 'OFF'4. Air flow direction adjustment knobs
Glove Box Chiller : (if provided)
The glove box is located on the dash board in front of theco-driver’s seat. The glove box lock can be operated by theignition key.
Glove box chiller provision is given on Indigo XL vehicles.The knob is provided in the glove box to operate the chillerprovided that A.C is switched ‘ON’. When chiller is needed,push the knob down to operate chiller and close it whenchiller is not required.
BEFORE DRIVING — RBEFORE DRIVING — RBEFORE DRIVING — RBEFORE DRIVING — RBEFORE DRIVING — Rear A.C.ear A.C.ear A.C.ear A.C.ear A.C. & G & G & G & G & Glololololovvvvve Be Be Be Be Booooox Cx Cx Cx Cx Chillerhillerhillerhillerhiller
The air flow can be adjusted continuously with the rotarycontrol knob at the vents on the dash board. The air ventscan be adjusted upward and downward. This is commonfor HVAC, AC and ventilation.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Refrigerant charged in the air conditioning circuit hasbeen identified on the label over front body member.Use only refrigerant as given in the label for topping upor recharge, i.e. do not charge R12 (CFC) in the vehicleearlier charged with R134a (Non CFC) or vice versa.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Fresh air is taken from the grill opening provided at baseof windshield glass outside the vehicle. Keep theseopenings clear and free from fallen leaves etc.
C l o s eC l o s eC l o s eC l o s eC l o s e
OpenOpenOpenOpenOpen
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Motorised rear view mirrors : (if fitted)Motorised Rear View Mirrors are fitted on both front doors andcan be adjusted to the desired position with the help of a switchprovided on the dashboard. This switch allow the driver to adjustthe mirrors without lowering the glasses and without moving fromhis position.1. Move the main switch to L (for left side) and R (for right
side)2. Use the 4 positions of the knob (marked by triangle) to
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Goggle CaseGoggle CaseGoggle CaseGoggle CaseGoggle Case
SunvisorsSunvisorsSunvisorsSunvisorsSunvisors
Goggle Case :Goggle Case :Goggle Case :Goggle Case :Goggle Case :
A goggle case is provided near inner rear view mirror for keepingthe goggles. Pull the cover to open, place the goggle (keepingglass facing towards antidust cloth) and press to lock.
The foldable snacks trays are provided behind driver and co-driverseat. Lift the tray until clicking sound is heard (this ensures locking)for use when required and fold back to original position when it isnot required. It is held in position by self locking device. The trayscan bear maximum 0.5 kg. load.
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SSSSSnacks nacks nacks nacks nacks TTTTTrrrrraaaaay by by by by behind Cehind Cehind Cehind Cehind Co-dro-dro-dro-dro-driviviviviver's seaer's seaer's seaer's seaer's seattttt
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Power Windows :All the window glasses can be operated by means of switches,provided on the central console near the gear shift lever for all thefour windows. These can be operated only when the key is in the'IGN' position.Pull up the switch to raise the glass.Press down the switch to lower the glass. Press down the switchlittle longer for express down (glass travels down upto lower mostposition).In the same switch, safety locking arrangement has also beenprovided using the push type switch at centre. This switch haspositions :LOCK - When the switch is in depressed conditionUNLOCK - When the switch is in released condition.In the 'LOCK' position, door switches become inoperative. Howeverthe rear windows can be operated by the switches on the console.Illumination on rear window switches goes off in locked position.Press down the lock button to unlock.Individual window winding switches have been provided only onthe rear doors.
WARNINGWhile raising the glass take care to avoid fingers/hands gettingtrapped between the glass and the frame.
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Ashtray :Ashtray :Ashtray :Ashtray :Ashtray :
Ashtrays are provided on both rear doors for the occupants at therear. (Only on Deluxe version)To open the rear ash tray press the lid, it will rotate outward.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not forget to extinguish the cigarette butts, before puttingthem in the ashtray.
Do not put paper or other flammable material in the ashtrays.
Digital Clock : ( if installed )
A digital clock is provided in the middle of the dash board. It displaysthe time when the steering lock cum ignition switch is in 'IGN'position.Three push knobs 'H', 'M' and 'Z' are provided for setting the timeand for resetting the display to zero - 'H' for hours setting, 'M' forminute setting and 'Z' for setting minutes to Zero.
Ashtray on rear doorAshtray on rear doorAshtray on rear doorAshtray on rear doorAshtray on rear door
H H H H H MMMMM ZZZZZ
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Roof Lamps :
Front interior light with reading lamps :
Interior roof lighting and reading lamps with inbuilt switches areprovided on the roof near the rear view mirror.The central rectangular switch has three positions :
ON - The lamp will come 'ON' as long as switch is in thisposition.DOOR - In this position the lamp comes on when any of thefront doors or trunk lid are opened. When the door is closed,the lamp will not go 'OFF' immediately, but remain 'ON' for 5-8sec. and will go 'off' with dimming in 3 seconds. This helpssettling in the seat and inserting the key in the Ignition switch.When the key is turned to the 'IGN' position, the lamp goes'OFF' immediately, before the delay period.OFF - In this position the lamp will not come 'ON' at all.
If any of the doors is open for more than 30-55 seconds and the'IGN' is not ON, the roof lamp will go off in 30-55 seconds.
Two triangular shaped push type 'ON / OFF' switches are providedseparately for the right and left reading lamps.
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A lamp is fitted in the luggage compartment centrally below theparcel shelf to illuminate the luggage area, ON/OFF switch isprovided on the lamp and it should be in 'ON' position for lamp tocome on automatically with the opening of the trunk lid.
This control is through a switch provided underneath the LH hingeof the trunk lid.
Front SeatsBoth the driver and Co-driver seats are of bucket type to providemaximum riding comfort with Motorised 6 way seat adjustments.
Moving Seats forward and backwardTo adjust the seat forward and backward, operate the switch (1) asshown to attain the desired positions.
Seat Back recliningTo adjust the angle of the seat-back, operate the switch (2) asshown to attain the desired positions of seat back rest.
Seat height adjustmentThe seat height is adjustable, operate the switch (1) as shown tochange the height of the driver seat.
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Motorised Front Seat Adjustment
1
2
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Lambar SuppLambar SuppLambar SuppLambar SuppLambar Suppororororort At At At At Adjustmendjustmendjustmendjustmendjustment :t :t :t :t :
Front seats are equipped with lumbar support in the back rest. Thelumbar support can be adjusted by rotating the knob provided onthe outer side of the seat back rest. When adjusted appropriately,it provides firm support to lumbar for comfortable driving posture.
Lumbar support knob Lumbar support - Full down condition Lumbar support - Full up condition
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Head-rest :Head-rest :Head-rest :Head-rest :Head-rest : (Adjustable on the front seat & fixed on the rear seat)
Head-rests are designed to help reduce the risk of neck injuries incase of accidents. For best protection, adjust the top of the headrest,so that it is in level with one's ears. To adjust the head-rest pull /push it to the desired position until it clicks. The head-rest can beadjusted up to 64 mm in steps of 16 mm.If headrest is required to be removed (for cleaning fabric etc.) pullthe headrest fully up, then push notch button with a thin punchwhile pulling the headrest up. To install proceed in reverse.
Avoid driving the car with the head-rest removed as it isa safety item. Do not attempt to adjust the head-rest whiledriving the car.
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Foldable arm rest cum cup holder for rear passengers :
A foldable arm rest (1) is provided in the centre of the rear seat.Pull out the armrest when needed, Press the knob (2) and openthe top portion of the arm rest. And pull out the cup holder (4) frombottom hand rest and fold back to its original position when it is notrequired.
1 . Pull the latch plate across your body and insert it into the buckle.2 . Check and ensure that the belt is not twisted.3 . Position the lap portion of the belt as low as possible across
your hip bone.4 . Pull up the shoulder part of the belt to remove the slack.5 . Make sure that the belt goes over your collar bone and across
the chest.6 . Belt gets locked automatically in case of sudden deceleration
or roll.7 . To unlatch the belt, press the red button on the buckle. Guide
the belt to the pillar as it retracts.
WWWWWA R N I N GA R N I N GA R N I N GA R N I N GA R N I N G
Do not wear your seat-belt over hard or breakable objects inpockets or on your clothing. If an accident occurs, objects suchas glasses, pens, etc. under the seat-belt can cause injury. Rear seat seat-belts arrangementRear seat seat-belts arrangementRear seat seat-belts arrangementRear seat seat-belts arrangementRear seat seat-belts arrangement
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Two power sockets are provided on following locations :1. Front power socket (on central console)2. Rear power socket (Next to Rear AC control)
This can be used for connecting loads upto 10 A maximumlike mobile charger. To use this socket, remove the capfirst.
Always keep these sockets covered with the cap when notin use.
TTTTTrrrrrunk Lid opunk Lid opunk Lid opunk Lid opunk Lid opening :ening :ening :ening :ening :
A trunk lid opening lever is provided on the floor betweenthe driver's seat and door.
Pull the lever up to unlock the trunk lid.
Lift the trunk lid by hand using the recess in the centre,near the bumper. The two telescopic balancers will openthe door automatically.
To close and lock the trunk lid push it down.
The trunk lid can also be opened with the key.
Front Power Socket(on Central Console)
Rear Power Socket(Next to Rear AC control)
1. Fuel Flap Opening Lever2. Trunk Lid Opening Lever
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The fuel flap is located on the left rear side of the car. The fuel flapcan be opened by pulling the opening lever located near the trunklid opening lever and can be locked by simply closing the flap.
WWWWWA R N I N GA R N I N GA R N I N GA R N I N GA R N I N G
Fuel vapour is extremely hazardous. Always stop the enginebefore refueling and never fuel near sparks or open flames.
Additional side utility pockets are provided in luggage area to keepsmall items. One side utility pocket is provided with net for moreflexibility.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Do not keep heavy/sharp items in the side utility pocket.
TTTTTooooook Kok Kok Kok Kok Kit & Jack :it & Jack :it & Jack :it & Jack :it & Jack :
A tool kit is provided with your car and is located on the left side ofthe luggage area.NNNNNThe jack is provided with your car and is lo-cated in the luggage area. The handle jack is provided in the toolkit.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
The tool kit should be properly secured after usage.LLLLLooooocccccaaaaation of tion of tion of tion of tion of TTTTToooooolkolkolkolkolkit & Jackit & Jackit & Jackit & Jackit & Jack
The head unit is fitted in the centre console, two speakersin the dash board and two speakers on parcel shelf.Your vehicle comes installed with a Music system / DVDplayer with LCD colour monitor.To operate, handle and maintain the system, please referthe Manufacturer’s Operator’s manual, given along withcar.
LCD Monitor : (if fitted)
The LCD colour monitor is located on rear side of frontseat headrest. The controls of the monitor are situated be-low the screen.
As soon as you switch ON the music system in radio mode(FM /AM), the antenna enables (goes up) and whileswitching to CD mode or when system is switch OFF, it willcome down.
Please note that powered antenna operates in Please note that powered antenna operates in Please note that powered antenna operates in Please note that powered antenna operates in Please note that powered antenna operates in 'RADIO''RADIO''RADIO''RADIO''RADIO'momomomomode onlyde onlyde onlyde onlyde only.
Music System / DVD Player
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Car Kit : Car Kit : Car Kit : Car Kit : Car Kit : (if fitted)The advanced car kit CK-7W is installed on your car toenable hands free operation of mobile phones and use ofindividual phone features.
For more details like operation, uses and safetyFor more details like operation, uses and safetyFor more details like operation, uses and safetyFor more details like operation, uses and safetyFor more details like operation, uses and safetyprecautions please read User's Guide provided byprecautions please read User's Guide provided byprecautions please read User's Guide provided byprecautions please read User's Guide provided byprecautions please read User's Guide provided bymanufacturers.manufacturers.manufacturers.manufacturers.manufacturers.
Roof grab handles :
Roof grab handles are provided for all seats except driverseat.
This helps in comfortable positioning of passengers duringjourney.
Mobile Docking UnitMobile Docking UnitMobile Docking UnitMobile Docking UnitMobile Docking Unit Switch for Hand FreeSwitch for Hand FreeSwitch for Hand FreeSwitch for Hand FreeSwitch for Hand Freeoperationoperationoperationoperationoperation
DRIVING IN ADVERSE CONDITIONSDRIVING IN ADVERSE CONDITIONSDRIVING IN ADVERSE CONDITIONSDRIVING IN ADVERSE CONDITIONSDRIVING IN ADVERSE CONDITIONS• Driving through Water• Driving on a Rainy Day• Night Driving• Towing the Vehicle
Check fuel level on the gauge in the instrument panel. If the pointeris in the red zone, please ensure fuel filling at the earliest. Avoiddriving with fuel at minimum level.
1. Open the bonnet. Pull out the dipstick and wipe it with a cleancloth or a paper napkin.
2. Insert it again to its original position.3. Pull out the dipstick again and observe the oil level on the dipstick.4. Top up oil if the oil level is below the mid point of min. and max.
marks.
NONONONONOTICETICETICETICETICE
Oil level should not exceed the max. mark. Always check the oil levelwhen the car is on level ground and the engine is cold.
Check the engine oil level if low oil pressure warning comes 'ON'while driving.
1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick(Petrol Engine)(Petrol Engine)(Petrol Engine)(Petrol Engine)(Petrol Engine)
1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick(DICOR Engine)(DICOR Engine)(DICOR Engine)(DICOR Engine)(DICOR Engine)
The coolant level is visible through the translucent reservoir. It shouldbe between max. & min. marks. If it seems less, add premixed coolantinto the auxiliary tank upto the max. mark. Put the cap back properly.
CCCCCAAAAAUTIONUTIONUTIONUTIONUTION
Never remove the filler cap when the engine is hot. Use only brandedpremixed ready to use coolant.
In case of an emergency, normal water can be used, but the systemshould be flushed & filled with proper coolant mixture at the earliest.
BBBBBrrrrrakakakakake Fe Fe Fe Fe Fluid Lluid Lluid Lluid Lluid Leeeeevvvvvel :el :el :el :el :
The level of the brake fluid must be between the min. & max. marks onthe side of the brake fluid container. If the level falls below the min.mark, add recommended brake fluid. (Refer chapter - Fuels, coolants &lubricants)In case of spongy or hard pedal or low brake efficiency, please contactthe nearest Authorised Service outlet.
CCCCCAAAAAUTIONUTIONUTIONUTIONUTION
1. Do not allow brake fluid to make contact with the skin or eyes.2. Do not allow brake fluid to splash or spill on the paint surface as
it will damage the paint. In case of spillage, wipe it offimmediately.
Max.Min.
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STSTSTSTSTARARARARARTING & DRIVING — STING & DRIVING — STING & DRIVING — STING & DRIVING — STING & DRIVING — Startartartartarting the engineting the engineting the engineting the engineting the engine
• Insert the key into the switch and turn it to 'IGN' position.Ensure the 'Check Engine' lamp is 'ON'.
• The glow plug indicator light on the instrument panel willglow.
• WWWWWait till the gloait till the gloait till the gloait till the gloait till the glow plug indicw plug indicw plug indicw plug indicw plug indicaaaaatttttor lighor lighor lighor lighor light got got got got goes offes offes offes offes off.....• Press the clutch pedal fully and crank the engine. If the
engine does not start, turn the key to 'OFF' position &try again after 30 sec.
• After starting the engine, keep the engine in idling for atleast 30 sec. Do not accelerate the engine immediatelyafter starting, to avoid damage to turbo charger.
• After starting the engine, ensure the 'Check Engine'lamp is 'OFF'. This is a normal phenomenon of 'CHECKENGINE' lamp.
Starting Petrol engine :Starting Petrol engine :Starting Petrol engine :Starting Petrol engine :Starting Petrol engine :
• Press the clutch pedal & turn the ignition key to 'IGN'position. Ensure the 'Check Engine' lamp is 'ON'.
• Do not press the accelerator.• Crank the engine, if the engine starts but fails to run
then repeat the above procedure. Release the key assoon as the engine starts to return to IGN position.Ensure the 'Check Engine' lamp is 'OFF'. This is anormal phenomenon of 'Check Engine' lamp.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
If engine is running, and if somebody tries to crank againdue to a mistake, then cranking of starter motor is disabled.This will avoid any damage to starter motor pinion and ringgear.
Starting the engine with a malfunction :Starting the engine with a malfunction :Starting the engine with a malfunction :Starting the engine with a malfunction :Starting the engine with a malfunction :
• Press the clutch pedal and turn the ignition key to 'IGN'position.
• Press the accelerator pedal by 1/4th of full travel. Donot depress the accelerator pedal fully down.
• Crank the engine. If the engine starts, car may be drivento nearest authorised service outlet, even though 'CheckEngine' lamp is indicating a malfunction.
• In the above condition engine may stall if the acceleratorpedal is released back to idle position.
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STSTSTSTSTARARARARARTING & DRIVING — STING & DRIVING — STING & DRIVING — STING & DRIVING — STING & DRIVING — Stttttopping the engineopping the engineopping the engineopping the engineopping the engine
• If engine stalls, repeat the above procedure frombeginning & drive the car without releasing theaccelerator pedal to 'Idle' position.
• Let the car come to a stop and engine to idle.• Before switching 'off' the engine, run the engine on 'idle'
for at least 30 sec. and then switch 'off'. This will allowthe engine oil to lubricate the turbo charger till its speedis fully reduced and will allow the unit to cool down.These precautions will ensure satisfactory life andperformance from the turbo charger.
Stopping Petrol Engine :Stopping Petrol Engine :Stopping Petrol Engine :Stopping Petrol Engine :Stopping Petrol Engine :
• Let the car come to a stop and engine to idle.• Turn the key to 'OFF' position.
Parking :Parking :Parking :Parking :Parking :
• Park the car in a safe place. Switch on the indicatorsignal before turning to park.
• Apply the parking brake.• Ensure that all window glasses are closed & all lamps
are turned 'OFF'.• At night, put on the parking lights if required.• Remove the key from the ignition switch.• Place wheel choke0s at the wheels if parked on a slope.
WWWWWA R N I N GA R N I N GA R N I N GA R N I N GA R N I N G
Do not leave the key inside the car.Do not leave children unattended in the car.Avoid parking the car over inflammable materials, suchas dry leaves, grass etc., as the exhaust system is hotenough to initiate 'FIRE'.
N O T E :N O T E :N O T E :N O T E :N O T E :Tata Indigo diesel cars use Electronic Micro ProcessorController to control critical engine parameters like pre/post glow and cold advance. The glow plug and cold advancefunction will remain on even after starting of the enginedepending on the engine coolant temperature at the start.
It is quite likely that at higher altitude (above 2000 meters)one may experience exhaust smoke being white in colouror engine hesitations in cold driving condition. The aboveobservations are for few seconds only, and in order tocontain the happening, it is suggested that after idle run of30 seconds on a cold engine start, the car can be drivenoff.
The above white smoke at altitude in cold condition fromdiesel engine is a normal happening, and due to temporaryeffect of atmospheric pressure. This in no way will affectthe engine performance or the ecology.
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STSTSTSTSTARARARARARTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — Prrrrreparepareparepareparing ing ing ing ing TTTTTo Do Do Do Do Drrrrriviviviviveeeee
PPPPPrrrrreparepareparepareparing ting ting ting ting to Do Do Do Do Drrrrrivivivivive :e :e :e :e :
The following checks and adjustments should be carriedout before you start driving the car.
• Ensure that the windshield, all mirrors, windows andoutside lights are clean. Check & adjust rear view mirrors.
• Ensure that the windshield washer reservoir is full.• Ensure that the bonnet is properly closed.
NONONONONOTICETICETICETICETICE
Do not put excessive pressure on top of bonnet to avoiddamage.
• Release the parking brake.• Check that any items that you may be carrying inside, are
fully secured.• Check & adjust seat.• Ensure that all doors are locked properly.• Fasten seat belt properly.• Ensure that all gauges and indicator lights are working.• Check for blind areas being unobstructed in front and rear
of the car.• Before driving off check in the rear view mirror, for
oncoming traffic. Switch on side indicator signal whengetting into main stream of traffic.
During running-in period i.e. first 1000 km. follow therunning-in instructions given below :
A . 1 . After starting the engine do not rev it up.Warm up gradually at idling speed.
2. Avoid sudden acceleration and full throttle.3. It is always preferred not to rev up a cold engine lest
engine bearings get affected.
B. Recommended car speeds during running-in period fordiesel and petrol versions :
D I C O RD I C O RD I C O RD I C O RD I C O R MPFIMPFIMPFIMPFIMPFI Gear Gear Gear Gear Gear Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph) Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)
1 20 20 2 40 40 3 60 60 4 80 80 5 90 90
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STSTSTSTSTARARARARARTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — Prrrrreparepareparepareparing ing ing ing ing TTTTTo Do Do Do Do Drrrrriviviviviveeeee
All forward gears being synchronised, provide for easy andeffortless gear shifting. Always remember to press the clutch pedalfully while shifting the gears and also to release the clutch pedalgently.
Avoid sudden clutching i.e. abrupt release of depressed clutchpedal.
Do not shift into reverse gear when the car is moving forward orwhen the engine is not at idling r.p.m. A 5 second pause afterdeclutching will ensure smooth engagement of the reverse gear.Change gears at appropriate gear change speeds.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
There is an interlock provided between fifth and reverse gear toprevent accidental shift from 5th gear to reverse gear. (Shiftingfrom reverse gear to 5th gear is possible)
Stop the engine and start it again, if you have to wait formore than a minute while you are stopped.
AAAAAvvvvvoid fast staroid fast staroid fast staroid fast staroid fast starts & unnects & unnects & unnects & unnects & unnecessaressaressaressaressary sty sty sty sty stops :ops :ops :ops :ops :
Start off slowly from traffic lights or stop signs to preventincreased fuel consumption and shortening of engine life.Avoid unnecessary deceleration (stopping or slowing down)and then acceleration which uses more fuel.
The amount of air supplied will reduce due to clogged air-cleaner, resulting in waste of fuel due to incompletecombustion.
AAAAAvvvvvoid incoid incoid incoid incoid incorororororrrrrrececececect tt tt tt tt tyryryryryre pre pre pre pre pressuressuressuressuressures :es :es :es :es :
Under-inflated tyres result in increased running resistanceof the tyres, leading to wastage of fuel.
STSTSTSTSTARARARARARTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — PTING & DRIVING — Prrrrreparepareparepareparing ing ing ing ing TTTTTo Do Do Do Do Drrrrriviviviviveeeee
D I C O RD I C O RD I C O RD I C O RD I C O R MPFIMPFIMPFIMPFIMPFISpeed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) Upshift Speed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) UpshiftSpeed (kmph) Upshift
1st to 2nd - 30 1st to 2nd - 25-302nd to 3rd - 50 2nd to 3rd - 50-603rd to 4th - 80 3rd to 4th - 80-904th to 5th - 100 4th to 5th - 100-110
Recommended maximum speed, during normalRecommended maximum speed, during normalRecommended maximum speed, during normalRecommended maximum speed, during normalRecommended maximum speed, during normaloperation.operation.operation.operation.operation.
D I C O RD I C O RD I C O RD I C O RD I C O R MPFIMPFIMPFIMPFIMPFIG e a rG e a rG e a rG e a rG e a r Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph) Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)
Always have the engine tuned correctly throughAlways have the engine tuned correctly throughAlways have the engine tuned correctly throughAlways have the engine tuned correctly throughAlways have the engine tuned correctly throughrrrrrecececececommended mainommended mainommended mainommended mainommended maintttttenancenancenancenancenance ae ae ae ae at an At an At an At an At an Authoruthoruthoruthoruthorised Sised Sised Sised Sised Sererererervicvicvicvicviceeeeeoutlet.outlet.outlet.outlet.outlet.
PPPPPrrrrropopopopoper Der Der Der Der Drrrrriving Piving Piving Piving Piving Prrrrracacacacactictictictictices :es :es :es :es :
Keep a safe distance from other vehicles to avoid brakingsuddenly.
Do not rest your foot on the clutch pedal. It does not allowfull engine power to be transmitted to the vehicle and reducesclutch life.
D I C O RD I C O RD I C O RD I C O RD I C O R MPFIMPFIMPFIMPFIMPFIG e a rG e a rG e a rG e a rG e a r Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph) Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)Speed (kmph)
1st 15 102nd 30 20
3rd 45 30
4th 60 40
5th 80 50
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STSTSTSTSTARARARARARTING & DRIVING — DTING & DRIVING — DTING & DRIVING — DTING & DRIVING — DTING & DRIVING — Drrrrriving in Aiving in Aiving in Aiving in Aiving in Adddddvvvvverse Cerse Cerse Cerse Cerse Conditionsonditionsonditionsonditionsonditions
• Never venture to drive through water when it flows above thestone guard or above the tyre centre line.
• The engine may get seriously damaged if attempts are made tocross through deep water.
• If at all the situation demands that you have to drive through watereven at great risk then, keep the engine running at higherspeed and 'crawl' in low gear.
• After driving through water apply the brakes several times to
dry the liners and to regain original braking.
• Check the engine and transaxle for any water ingress.
DDDDDo not ao not ao not ao not ao not attttttttttempt tempt tempt tempt tempt to staro staro staro staro start the engine if the ct the engine if the ct the engine if the ct the engine if the ct the engine if the car gets floar gets floar gets floar gets floar gets flooooooded dueded dueded dueded dueded due
ttttto wo wo wo wo waaaaatttttererererer.....
• Tow the car to a safe place.
• Take the car to the nearest Authorised Service outlet to check for
entry of water in the engine.
• Lubricants in the engine and transaxle need to be changed in
case of water entry.
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STSTSTSTSTARARARARARTING & DRIVING — DTING & DRIVING — DTING & DRIVING — DTING & DRIVING — DTING & DRIVING — Drrrrriving in Aiving in Aiving in Aiving in Aiving in Adddddvvvvverse Cerse Cerse Cerse Cerse Conditionsonditionsonditionsonditionsonditions
DDDDDrrrrriving on a Riving on a Riving on a Riving on a Riving on a Rainainainainainy Dy Dy Dy Dy Daaaaay :y :y :y :y :
• Check wiper blades for proper functioning.• Check brakes, steering and windows.• Check tyres for wear and tyre pressure. Worn out tyres are unsafe
on wet roads.• Avoid harsh braking and sharp turns. It may cause loss of steering
control and lead to the car skidding.• For slowing down, shift to lower gears and apply brakes gently.• Keep lights on if visibility is poor.• Use heater and demister if required to clear off mist on the
Seat-belts are life saving equipment andtheir use reduces the chance of injuryand severity of injury in case of anaccident. It is strongly recommendedthat all the car occupants should alwayswear seat-belt, while car is in motion.
Influence of AlcoholInfluence of AlcoholInfluence of AlcoholInfluence of AlcoholInfluence of Alcohol
Avoid driving under the influence ofalcohol or drugs. Alcohol and drugs willseverely impair your control on thevehicle and increase the risk of injury toyourself and others.
Mobile phonesMobile phonesMobile phonesMobile phonesMobile phones
Avoid using mobile phones whiledriving. This could divert your attentionfrom the road and result an accident.
Do not attempt driving when you feeltired or sleepy. Long distance drivingcan tire you very much and fatigue candull your reflexes and judgment. Take abreak and get refreshed at intervals.
Always keep windshield glass clean toavoid any distraction in visibility. Ensureproper working of wipers and conditionof wiper blade. Ensure that windshieldwasher reservoir is full. Do not operatewiper alone when the windshield glassis dry, which would damage thewindshield.
Keep headlight lenses clean. Check foroperation of headlamp in both high/lowbeam conditions. Check for correctfocusing of headlamps. Use onlyrecommended type of bulbs. Do notuse the high beam unless it is inevitable.Its dazzle may glare the driver of theoncoming car, thus causing an accident.
First aid kit is provided in your car. Thisis for use in case of minor injuries. It isto be regularly checked for anydisintegration and should be updatedregularly.
AAAAAdddddvvvvvancancancancance e e e e WWWWWarararararning ning ning ning ning TTTTTrrrrriangle :iangle :iangle :iangle :iangle :
There is an advance warning triangleprovided along with your vehicle. In casethere is a breakdown and the vehicle isparked at the side of road, then the tri-angle is to be kept as per instructionsgiven below :
Remove advance warning triangle fromcase and assemble.Place the triangle on the road behind the
vehicle when it stranded on the road.The triangle must be at least 50 metersbehind the vehicle in the same lane oftraffic.
Increase the distance to 150 meters on ahighway or if a bad/hill top obscures theview.
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MAINTENANCE POINTSMAINTENANCE POINTSMAINTENANCE POINTSMAINTENANCE POINTSMAINTENANCE POINTS• Engine Compartment• Engine Compartment Lamp• Windshield Washer• Air Filter• Engine Cooling System• Engine Oil & Oil Filter• Belt Tension• Fuel System• Transaxle Oil• Clutch & Clutch Adjustment• Brake & Brake Adjustment• Power Steering• Battery• Starting the Engine with Jump Leads• Catalytic Converter• Variable Geametry Turbocharger (VGT)• EGR system• Spark Plug• Carbon Canister• Wheel Change• Wheel Alignment• Wheel Balancing• Tyres & Tyre Rotation• Spare Wheel• Repairing a Tyre/Tube• Fuses & Relays• Head Lamps & Head Lamp Adjustment
CAR CARECAR CARECAR CARECAR CARECAR CARE• Washing• Polishing• Cleaning of Carpets• Cleaning of Glass• Wiper Care• Paint Care
MAINTENANCE & CAR CAREMAINTENANCE & CAR CAREMAINTENANCE & CAR CAREMAINTENANCE & CAR CAREMAINTENANCE & CAR CARE
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AAAAAuxiliaruxiliaruxiliaruxiliaruxiliary y y y y TTTTTankankankankank IntercoolerIntercoolerIntercoolerIntercoolerIntercooler Fuse Box & RelayFuse Box & RelayFuse Box & RelayFuse Box & RelayFuse Box & RelayEngine Oil Filling CapEngine Oil Filling CapEngine Oil Filling CapEngine Oil Filling CapEngine Oil Filling Cap
BatteryBatteryBatteryBatteryBattery
Air FilterAir FilterAir FilterAir FilterAir Filter
Dip StickDip StickDip StickDip StickDip Stick
P o w e rP o w e rP o w e rP o w e rP o w e rSteering FluidSteering FluidSteering FluidSteering FluidSteering Fluid
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — Engine CARE — Engine CARE — Engine CARE — Engine CARE — Engine Comparomparomparomparompartmentmentmentmentment Lamp & t Lamp & t Lamp & t Lamp & t Lamp & WWWWWindshield indshield indshield indshield indshield WWWWWasherasherasherasherasher
Windshield washer fluid container is located behind the front righthand side panel and its filler neck is provided near auxiliary tank inthe engine compartment.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Do not add detergent or any solvent in the windshield washingwater.
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — AARE — AARE — AARE — AARE — Air Fir Fir Fir Fir Filtiltiltiltiltererererer
AIR FILTER :
The air filter element should be periodically cleaned. Replace the airfilter element with a new one, when air cleaner service indicator showsred band, even after cleaning.Always use a genuine air filter element.The air filter is located on the LH side of the engine compartment.
Replacement of Air Filter Element :a) Remove the cover of the air filter, by removing the screws.b) Remove the air filter element.c) Clean it gently by tapping. Clean air filter cover and air ducting.d) Check the element for puncture or pin holes by holding against
a bright light source.e) If found to be OK, reinstall the filter element. Fit the cover and plug
on the clips.f) After cleaning, if the service indicator shows 'RED', replace air filter
element.
NOTICEa) When a car is driven under dusty conditions, frequent
replacement of the air-cleaner element is necessitated.b) Clogged air-cleaners lead to greater intake resistance and result
in increased fuel consumption. Using low pressure compressedair, blow off dust on the air cleaner element. If the air cleanerelement appears to be choked, replace it with a new one.
MAINTENANCE & CAR CARE — Engine Cooling SystemMAINTENANCE & CAR CARE — Engine Cooling SystemMAINTENANCE & CAR CARE — Engine Cooling SystemMAINTENANCE & CAR CARE — Engine Cooling SystemMAINTENANCE & CAR CARE — Engine Cooling System
ENGINE COOLING SYSTEM :
Check coolant level and top up if necessary.
If engine overheating occurs, there could be a fault in thecooling system which may be due to :
1. Insufficient coolant in the cooling system or dirt/scales havingaccumulated inside the cooling water passages especially inthe radiator core.
2. Choking or damage of radiator passages.3. Defective thermostat.4. Non operation of electrically operated fan. (40 Amp. fuse blown)5. Coolant leakage.6. Auxiliary tank cap not sealing properly.7. A.C. condenser fan not working.8. Excessive refrigerant charging in the A.C. system.9. Improper bleeding of the cooling system.
Prevention of Rust Formation :
To prevent rust formation, use the branded premixed engine coolantin the radiator.
This is sufficient to operate the car upto -400C.
Max.Max.Max.Max.Max.
Min.Min.Min.Min.Min.
Engine Coolant ContainerEngine Coolant ContainerEngine Coolant ContainerEngine Coolant ContainerEngine Coolant Container( D I C O R )( D I C O R )( D I C O R )( D I C O R )( D I C O R )
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — Engine CARE — Engine CARE — Engine CARE — Engine CARE — Engine Cooooooling Soling Soling Soling Soling Syyyyystststststememememem
The cooling system should be completely drained andrefilled with new coolant at specified intervals.
1 . Touch the engine and radiator only after ensuring thatthey are cold.
2 . Remove the auxiliary tank cap.
3 . Loosen the drain plug at the bottom of the radiator.
4 . Remove the auxiliary tank from its holder, drain thecoolant and refit it.
5 . Flush the radiator by using reverse flow i.e. radiatordrain plug to auxiliary tank with clean water and closethe drain plugs.
6 . Pour the premixed ready to use engine coolant into theradiator until it is full.
7 . Fill the auxiliary tank upto the 'MAX' mark and fit thecap.
8 . Ensure that there is no leakage in the system.
9 . Bleed the system as per procedure given in this book.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
There is no bleeding screw given for coolant system ofDICOR engine. Manual bleeding is not necessary forDICOR engine cooling system. As ventilated cap isprovided on Auxiliary tank. The bleeding of air trapped (ifany) will get done automatically once the engine is started.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not touch the engine and radiator when it is hot.
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — Engine Oil & Oil FARE — Engine Oil & Oil FARE — Engine Oil & Oil FARE — Engine Oil & Oil FARE — Engine Oil & Oil Filtiltiltiltiltererererer
Changing of Engine Oil and Oil Filter :
Check oil level in sump after every 1000 km and top up if necessary.Change the oil and oil filter cartridge at specified intervals. Engineoil and oil filter should be changed earlier if the vehicle is operatedunder conditions such as in sandy/dusty conditions, short distancedriving, extensive idling or in regions where sulphur content indiesel is very high (0.035%).
CAUTIONIt is advisable to wash your hands with soap and water as soonas possible after handling the engine oil.
Changing of oil and oil filter requires access from underneath thebody. The car should be raised on a hoist at a service station orshould be parked on a service pit.
1. Run the engine until it reaches normal operating temperature.Then shut it off.
2. Open the bonnet and remove the engine oil filler cap. Removethe drain plug of the oil sump from the bottom of the engine.Drain the oil into an appropriate container. Take proper care asthe engine oil will be hot.
3. Remove the oil filter with the help of a special wrench. Destroythe filter to avoid reusage of the same.
1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick(MPFI Engine)(MPFI Engine)(MPFI Engine)(MPFI Engine)(MPFI Engine)
1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick1. Oil Filler Cap 2. Dip Stick(DICOR Engine)(DICOR Engine)(DICOR Engine)(DICOR Engine)(DICOR Engine)
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MAINTENANCE & CAR CARE — Engine Oil & Oil FilterMAINTENANCE & CAR CARE — Engine Oil & Oil FilterMAINTENANCE & CAR CARE — Engine Oil & Oil FilterMAINTENANCE & CAR CARE — Engine Oil & Oil FilterMAINTENANCE & CAR CARE — Engine Oil & Oil Filter
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Use of reclaimed oil is not recommended. Please disposeoff the used oil in a manner that is compatible with theenvironment.
4 . Smear a little fresh engine oil on the rubber gasket of thenew engine oil filter. Hand tighten the engine oil filter andgive a further three fourth turn with the special tool.
NONONONONOTICETICETICETICETICE
DDDDDo not oo not oo not oo not oo not ovvvvver tigher tigher tigher tigher tighttttten engine oil filten engine oil filten engine oil filten engine oil filten engine oil filter as this maer as this maer as this maer as this maer as this may damagey damagey damagey damagey damageoil filtoil filtoil filtoil filtoil filter and oil maer and oil maer and oil maer and oil maer and oil may leak out.y leak out.y leak out.y leak out.y leak out.
5. Before filling in fresh oil in the engine, clean the drain plugand threads on the sump. Apply Maxifix sealant on thethreads.
6. Refit the drain plug using a new sealing washer.
Tighten the drain plug to 3.5 mkg. torque.
7. Fill recommended quantity of fresh engine oil in the crankcase and secure the oil filler cap in its place.
8 . Start the engine and run for a few minutes. Do not heatup the engine. The engine oil pressure lamp should go'OFF' after starting the engine.
9 . Check for engine oil leakages, rectify if any.
10. Stop the engine and recheck the engine oil level after afew minutes. If necessary add oil to bring the level tothe upper mark on the dip stick.
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — Engine BARE — Engine BARE — Engine BARE — Engine BARE — Engine Belt elt elt elt elt TTTTTensionensionensionensionension
Check the condition of belts on the engine. Examine the edges of thebelt for cracks or fraying. Check the tension (slackness) of followingbelts by pushing on it with your thumb midway between the pulleys;1) the alternator belt, and 2) power steering pump & A.C. compressorbelt. If the belt tension is not proper i.e. it gets deflected more thanspecified, get it attended to at the nearest Authorised Service outlet.
A .A .A .A .A . Alternator belt adjustment :Alternator belt adjustment :Alternator belt adjustment :Alternator belt adjustment :Alternator belt adjustment :
1 . Adjust the belt tension by turning tensioner bolt.2 . Alternator belt tension is correct, if it can be depressed by
X = 5 - 6 mm with thumb pressure applied in the middle of itslength.
B .B .B .B .B . Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :
1 . Adjust the belt tension by turning tensioner screw.2 . Compressor belt tension is correct, if it can be depressed by
Y = 5 - 6 mm with thumb pressure applied in the middle of itslength.
A. Alternator Belt B. Compressor Belt
1
23
45
6
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — Engine BARE — Engine BARE — Engine BARE — Engine BARE — Engine Belt elt elt elt elt TTTTTensionensionensionensionension
Check the condition of belts on the engine. Examine the edges of thebelt for cracks or fraying.
Check the tension of the belt by pushing on it with your thumb midwaybetween the pulleys for the alternator belt, power steering pump beltand A.C. compressor belt. If the belt tension is not proper i.e. it getsdeflected more than specified, get it attended to at the nearestAuthorised Service outlet.
A.A.A.A.A. AAAAAltltltltltererererernananananatttttor bor bor bor bor belt adjustmenelt adjustmenelt adjustmenelt adjustmenelt adjustment :t :t :t :t :1 . Loosen both slider mounting screws (H) on alternator
bracket.2 . Adjust the belt tension by turning tensioner screw (F).3 . Alternator belt tension is correct, if it can be depressed by
10-11 mm with thumb pressure applied in the middle of itslength.
4 . Tighten slider mounting screws (H).
B .B .B .B .B . Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :Compressor belt adjustment :1 . Loosen the tensioner nut (I).2 . Adjust the belt tension by turning tensioner screw (F).3 . Compressor belt tension is correct, if it can be depressed
by 8-9 mm with thumb pressure applied in the middle of itslength.
4 . Tighten the tensioner nut (I).
A.A.A.A.A. AAAAAC CC CC CC CC Compromprompromprompressor Pessor Pessor Pessor Pessor PulleulleulleulleulleyyyyyBBBBB ..... VVVVVibribribribribraaaaation Dtion Dtion Dtion Dtion Dampampampampamper Per Per Per Per PulleulleulleulleulleyyyyyC.C.C.C.C. TTTTTensionerensionerensionerensionerensionerDDDDD..... AAAAAltltltltltererererernananananatttttor Por Por Por Por PulleulleulleulleulleyyyyyEEEEE..... TTTTTensionerensionerensionerensionerensionerFFFFF..... TTTTTensioner Scrensioner Scrensioner Scrensioner Scrensioner ScrewewewewewG.G.G.G.G. PPPPPooooowwwwwer Ser Ser Ser Ser Sttttteereereereereering Ping Ping Ping Ping Pump Pump Pump Pump Pump PulleulleulleulleulleyyyyyH.H.H.H.H. SSSSSlider Mlider Mlider Mlider Mlider Mounounounounounting Scrting Scrting Scrting Scrting ScrewewewewewsssssI .I .I .I .I . TTTTTensioner Nensioner Nensioner Nensioner Nensioner Nututututut
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MAINTENANCE & CAR CARE — Fuel SystemMAINTENANCE & CAR CARE — Fuel SystemMAINTENANCE & CAR CARE — Fuel SystemMAINTENANCE & CAR CARE — Fuel SystemMAINTENANCE & CAR CARE — Fuel System
Fuel System Maintenance -DICOR :Fuel System Maintenance -DICOR :Fuel System Maintenance -DICOR :Fuel System Maintenance -DICOR :Fuel System Maintenance -DICOR :
The fuel filter is located behind the radiator.
For draining the fuel filter, place the car on a pit or two pole hoistand drain the water in the fuel sedimenter as per recommendedservice schedule.
Unscrew the drain plug and drain the fuel from the fuel filter.Remove the fuel filter from the mounting bracket.
Fuel System Maintenance - Petrol :Fuel System Maintenance - Petrol :Fuel System Maintenance - Petrol :Fuel System Maintenance - Petrol :Fuel System Maintenance - Petrol :
The fuel filter is located near the fuel tank (under the body). Insoectand replace the fuel filter at specified intervals, Replace the fuelfilter if dirt is observed in it.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
The fuel filter should be replaced at any Authorised ServiceOutlet as the fuel system is under pressure and fuel can spurtout from fuel line connections,
1. Fuel filter 2. Fuel Sedimenter1. Fuel filter 2. Fuel Sedimenter1. Fuel filter 2. Fuel Sedimenter1. Fuel filter 2. Fuel Sedimenter1. Fuel filter 2. Fuel Sedimenter( D I C O R )( D I C O R )( D I C O R )( D I C O R )( D I C O R )
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Fuel Sedimenter (DICOR): (if fitted)The water accumulated should be drained if the water infuel sedimenter lndicator in the cluster glows during enginerunning.Water draining in fuel sedimenter :Fuel sedimenter (If fitted) is the equipment fitted in fuelsystem to separate Water contents from diesel and toprevent the water from entering the Fuel System.
CAUTIONWater ingress in fuel system can result in systemfailure. A water sensor is fitted in the sedimenter toindicate to the driver that the sedimenter has to be drained.Check if water in fuel sedimenter indicator lamp ininstrument cluster is ‘ON’ (if fitted).
NOTICEDrain the water from the sedimenter and Fuel Filter whenwater in fuel sedimenter lamp comes ‘ON’.
Procedure for Draining Water from Sedimenter :1. Stop the engine, and wait until pressures stabilizes.2. Unclip one of the hydraulic connections (either inlet or
outlet) and the electric connector of the water sensor.3. Place a container underneath the sedimenter.
4. Unscrew the water sensor about 2 turns.5. Wait until all the water has drained out of the water
sedimenter.6. As soon as the flow is free of water, screw back the
water sensor to the required torque.7. Clip the hydraulic connector and the electric connec
tor to the water sensor.Use hand primer pump to refill the fuel line before restarting.
Limp - home mode operation :When water gets accumulated in watersedimenter, “water in fuel indicator lamp” oninstrument cluster remains ON continuously.This causes the vehicle to run on “Limp Home Mode”; thereis a drastic reduction in performance of the vehicle in LimpHome Mode.
NOTICEAt initial “Key-ON”, the water in fuel lamp indication onthe dashboard glows for 2 seconds and goes 'OFF'automatically. If this lamp does not glow, vehicle has tobe taken to the service station for verification andnecessary attention.
MAINTENANCE & CAR CARE — Fuel systemMAINTENANCE & CAR CARE — Fuel systemMAINTENANCE & CAR CARE — Fuel systemMAINTENANCE & CAR CARE — Fuel systemMAINTENANCE & CAR CARE — Fuel system
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FUEL FILLING CAP :FUEL FILLING CAP :FUEL FILLING CAP :FUEL FILLING CAP :FUEL FILLING CAP :
The fuel filler cap is located on the left rear side of the car. The fuel fillerlid can be unlocked by pulling the opening lever located on the out-board side of the driver's seat and locked by simply closing the lid.
CCCCCAAAAAUTIONUTIONUTIONUTIONUTION
Remove the fuel filler cap slowly. The fuel may be under pressure &may spray out, causing injury if the cap is opened suddenly.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
The fuel cap for petrol and diesel versions are of the ventedtype. For petrol ,it is black in colour & for diesel it is in grey incolour. Use genuine and correct cap for replacement.
• To remove the fuel filler cap turn the cap anti-clockwise. Turn the capslowly to allow any residual pressure to escape.
• To install turn the cap clockwise till a click sound is heard.
WWWWWARNINGARNINGARNINGARNINGARNING
Fuel vapour are extremely hazardous. Always stop the engine beforerefueling and never fuel near sparks or open flames.
If you need to replace the fuel cap, use only specified for yourcar. Using an improper fuel cap can cause a serious malfunctioningof the fuel system. You can get the correct replacement from anauthorised service outlet.
MAINTENANCE & CAR CARE — Fuel Filling CapMAINTENANCE & CAR CARE — Fuel Filling CapMAINTENANCE & CAR CARE — Fuel Filling CapMAINTENANCE & CAR CARE — Fuel Filling CapMAINTENANCE & CAR CARE — Fuel Filling Cap
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — TTTTTrrrrransaxle Oilansaxle Oilansaxle Oilansaxle Oilansaxle Oil
Checking of Oil Level :Checking of Oil Level :Checking of Oil Level :Checking of Oil Level :Checking of Oil Level :
1 . Clean the oil level plug and the surrounding area.
2 . Remove the oil level plug and check whether oil is dripping out.The oil level must not be below the filler plug.
Add oil to bring it to the required level.
3 . Tighten the oil level plug to 3 - 4 mkg. torque.
CCCCChanging Oil in hanging Oil in hanging Oil in hanging Oil in hanging Oil in TTTTTrrrrransaxle :ansaxle :ansaxle :ansaxle :ansaxle :
1 . Let the engine idle for about 5 min. in neutral gear, so that theTransaxle is warmed up.
2. Clean the oil level plug, drain plug and surrounding area.
3. Place a container under the transaxle to collect the oil.
4. Remove the oil level plug.
5. Remove the drain plug and let the oil drain out fully.
6. Refit the drain plug with a new sealing washer. Tighten the oil drainplug and fill new recommended oil through the oil level plug.Tighten both the oil drain plug and oil level plug (with new sealingwasher) to 3 - 4 mkg. torque.
MAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & Brakes
CLUTCH :Your car is provided with a single plate dry friction diaphragm type,pre-loaded release bearing clutch which is mechanically actuated by acable connecting the clutch pedal & the clutch release lever.There is no free play in the system and hence no clutch pedal free playadjustment is required although the clutch pedal height from the floorhas to be adjusted as clutch lining wears and operate pedal 4-5 timeand confirm no change in pedal height. The clutch pedal height fromthe floor keeps on increasing as the clutch lining wears. However, ensurethat clutch pedal has free movement when lifted upward.
NOTICE• Do not ride the clutch. It will cause premature clutch wear.• Do not release the clutch suddenly.
BRAKES :Dual circuit, diagonal split hydraulic brakes through tandem mastercylinder have been provided. The front brakes are disc brakes withfloating type calipers while the rear brakes are drum brakes with auto-matic adjustment. No adjustments are required for front & rear brakes.The parking brake is a mechanical lever type, console mounted, cableoperated, and acting on rear wheels.Pressure reducing valves are provided on both circuits for the rearbrakes to avoid locking of wheels & skidding of the car.If parking brake lever travel is observed to be more than 6th notch,approach nearest TATA Motors authorised service centre to get theadjustment done.
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MAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & Brakes
Vacuum Assistance : The hydraulic brake system of your car isassisted by a vacuum booster which reduced the effort of driverduring braking. In the unlikely event of disruption in supply of vacuumto the booster (e.g. stoppage of engine, or failure of vacuum hose)this assistance will still be available but only for one or two brakeapplications to bring the vehicle to a stop. Beyond this, vacuumassistance will not be felt by the driver and brakes will appear to behard/ineffective. In order to stop the vehicle effectively the driverwill have to apply a much higher force on the brake pedal (roughly5 times the normal effort).
CAUTIONNever drive the vehicle in engine switched "OFF" condition.
BLEEDING PROCEDURE FOR BRAKE SYSTEM :1. Clean all dirt from around reservoir filler cap.2. Fill reservoir with fresh brake fluid to lower edge of filler neck.3. Attach bleed tube to left front caliper bleed screw and dip the
other end in jar of fresh brake fluid.4. Start engine and open the bleed screw by 1/2 to 3/4 of turn.5. Depress foot pedal slowly and fully. After tightening the bleed
screw, allow it to return slowly.6. Wait for 3-4 seconds before next stroke.7. Repeat until bubbles stop emanating from bleed tube.
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CCCCClutlutlutlutlutch Ach Ach Ach Ach Adjustmendjustmendjustmendjustmendjustment Nt Nt Nt Nt Nututututut
MAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & Brakes
CMYK +ve No. 111
22222
11111
33333
44444
FrontFrontFrontFrontFront R e a rR e a rR e a rR e a rR e a r
8. Close bleed screw immediately after the last downward stroke ofpedal and hold pedal.
9. Tighten bleed screw and remove tube.10.Replace dust cap on bleed screw.11.Repeat same procedure on rear right, front right and then rear
left.12.If bleeding continues without success it means air is being drawn
in past the bleed screw threads.13.Close bleed screw at the end of each downward stroke of pedal.14.Allow pedal to return fully and slowly.15.Tighten bleed screw finally after last downward stroke of pedal .16.Replace the dust cap on the bleed screw.17.Apply brake pedal hard and check for any leaks.
Brake and clutch pedal adjustment :Brake and clutch pedal adjustment :Brake and clutch pedal adjustment :Brake and clutch pedal adjustment :Brake and clutch pedal adjustment :1. Ensure that clutch pedal height is the same as the brake pedal height.2. Connect the front end of the clutch cable to the clutch release lever
and adjust the cable by setting the nut by hand so as to get clutchpedal height same as brake pedal height, and cable is tight.
3. Due to wear of the clutch disc, the pedal lever will lift up. Readjust thepedal height again, using clutch cable
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Brake pedal height adjustment is required only in case of componentremoval, etc. Adjustment is not required during normal maintenance.
MAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & BrakesMAINTENANCE & CAR CARE — Clutch & Brakes
4. Adjust brake light switch, gap of 3 mm to be maintained as shownin the fig. after loosening the lock nut on the switch. Tighten the nutafter adjustment. This should be done with brake pedal in completereleased condition.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not apply tightening force over the switch body/terminal blockas it may damage the switch. Electrical supply for brake lights is'ON' without ignition switch. Under normal condition the switchshall be 'OFF' and the lights are not glowing.
Any improper adjustment may result in either brake grabbingunneccessarily or spongy brakes.
WWWWWA R N I N GA R N I N GA R N I N GA R N I N GA R N I N G
Do not ride the brake pedal. This can lead to loss of brakeeffectiveness through over heating. Your brake lights caution thedrivers behind you.
5. Adjust clutch pedal switch position so that 3.5 mm gap is maintainedwhen clutch pedal is 56 mm below brake pedal at rest position ( asshown in fig.)
MAINTENANCE & CAR CARE — Brake Fluid & Power SteeringMAINTENANCE & CAR CARE — Brake Fluid & Power SteeringMAINTENANCE & CAR CARE — Brake Fluid & Power SteeringMAINTENANCE & CAR CARE — Brake Fluid & Power SteeringMAINTENANCE & CAR CARE — Brake Fluid & Power Steering
BBBBBrrrrrakakakakake Fe Fe Fe Fe Fluid :luid :luid :luid :luid :
Check the level of brake fluid in the brake fluid container.
It should be between the Min. and Max. marks.
If not, then add brake fluid. Clean the area surrounding the capbefore opening the cap. Always use fresh brake fluid and tightenthe cap fully, otherwise moisture from the atmosphere will beabsorbed by the brake fluid, making it unserviceable.
In case of spongy or hard pedal or low brake efficiency, pleasecontact the nearest Authorised Service outlet and get the defectrectified.
POWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERINGPOWER STEERING
Power steering is fitted for lighter steering effort and easymanoeuverability, during driving and also help absorb the road shocks.The system consists of steering gear box, hydraulic pump and hydraulictank. Pump drive is through the poly ‘V’ belt from the engine. Powerassistance is available during normal operating conditions. In case offailure in the hydraulic system, the steering can be operatedmechanically to bring the car to an Authorised Service outlet.
CCCCCAAAAAUTIONUTIONUTIONUTIONUTION
Report any external leakage to the nearest Authorised Serviceoutlet.
MAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power Steering
Procedure for Oil Filling and Bleeding of Power SteeringProcedure for Oil Filling and Bleeding of Power SteeringProcedure for Oil Filling and Bleeding of Power SteeringProcedure for Oil Filling and Bleeding of Power SteeringProcedure for Oil Filling and Bleeding of Power Steering
(Ensure that the Power Steering fluid reservoir is clean beforestarting any work)
1. Fill the reservoir till it is nearly full, when the system is newlyinstalled otherwise fill up to 'Max' mark on reservoir. Crank theengine for 10 seconds without allowing it to start (if possible). Ifengine does start, shut the engine immediately.
Check & refill the reservoir. Repeat at least three times, eachtime checking & refilling the reservoir.
2. Check for any leakage in the system and if noticed take correctiveaction.
3. Start the engine & steer the car from full left to full right turn 3-4times.
4. Add fluid if necessary to maintain the level upto 'Max' mark onreservoir.
NONONONONOTICETICETICETICETICE
Do not force the wheel in lock position either to the extreme left orright. The power steering pump may get damaged. Hold it gently.
5. When the engine is at steady speed, check for bubbles or foamingin the oil. If present, it indicates that air is getting sucked into thesystem. Check the suction line/fittings and correct if necessary.
MAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power SteeringMAINTENANCE & CAR CARE — Power Steering
6. Once the system is bled properly and free from foaming, thereshould not be any appreciable change in the oil level in thereservoir, when the engine is started or stopped repeatedly.
7. Now the car is ready to be driven.
Final oil level should be upto 'Max' mark of reservoir.
WWWWWARNINGARNINGARNINGARNINGARNING
Do not allow fluid level to drop significantly or run out of thereservoir during the above operation. This may induce air into thesystem.Severe damage could occur to the power steering pump due todry running (Running without sufficient oil and due to severecavitation on account of air entry due to low oil level). This couldlead to loss of power assistance, damage and failure of the powersteering system.Do not start the engine without oil in the power steering system.This will result in serious damage to the pump. In case of anemergency, disconnect the pump drive belt and then start theengine or drive slowly as vacuum assistance for brake would not beavailable (as vacuum pump is also being driven by same belt).Always use recommended oil from sealed containers. Anycontaminated oil poured in the system will result in damage to thepump and gear box.Avoid mixing of different brands of oils.
MAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — Battery
BABABABABATTTTTTERTERTERTERTERY :Y :Y :Y :Y :
Check the battery for proper electrolyte level and corrosion on theterminals.
WWWWWARNINGARNINGARNINGARNINGARNING
During normal operation, the battery generates gas which is explosivein nature, a spark or open flame can cause the battery to explodecausing very serious injuries.Keep all sparks & open flames and smoking materials away fromthe battery.Getting electrolyte in your eyes or on the skin can cause severeburns. Wear protective clothing and a face shield or have a skilledtechnician to do the battery maintenance.The battery contains sulphuric acid (electrolyte) which is poisonousand highly corrosive in nature.
1. Check the battery for electrolyte level against the marking on thebattery outer case.
2. Check the battery terminals for corrosion (a white or yellowishpowder). To remove it, cover the terminals with a solution of bakingsoda. It will bubble up and turn brown.
When this stops wash it off with plain water. Dry off the batterywith a cloth or paper towel.
Coat the terminal with petroleum jelly to prevent future corrosion.
MAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — BatteryMAINTENANCE & CAR CARE — Battery
Use a proper wrench to loosen and remove cables fromthe terminals. AAAAAlwlwlwlwlwaaaaayyyyys discs discs discs discs disconneconneconneconneconnect the negat the negat the negat the negat the negativtivtivtivtive (-ve (-ve (-ve (-ve (-ve) ce) ce) ce) ce) cableableableableablefirst and reconnect it last.first and reconnect it last.first and reconnect it last.first and reconnect it last.first and reconnect it last.
Clean the battery terminals with a terminal cleaning tool orwire brush.
Reconnect and tighten the cables, coat the terminals withpetroleum jelly.
If you need to connect the battery to a charger, disconnectboth cables to prevent damage to the vehicle’s electricalsystem.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Charging the battery with the cables connected canseriously damage your vehicle's electrical/electronicequipment.
Detach the battery cables before connecting the battery toa charger.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Swallowing electrolyte can cause fatal injury if immediateaction is not taken.
Do not reverse the battery connection on the vehicle asit may damage the vehicle electricals.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Negative terminal is connected to the body/cab.
Starting the Engine with Jump Leads :Starting the Engine with Jump Leads :Starting the Engine with Jump Leads :Starting the Engine with Jump Leads :Starting the Engine with Jump Leads :
The engine with a discharged battery may be started bytransferring electrical power from a battery in another car.
This may be dangerous as any deviation from the followinginstructions could lead to personal injury resulting from anybattery explosion, as well as damage to the electrical systemsin both cars.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not allow battery electrolyte to come in contact witheyes, skin, fabrics or painted surfaces. The fluid containssulphuric acid which can cause injury and severe damage.Wear rubber gloves, to avoid risk of contact.
• To lessen the risk of injury, wear eye protection whenworking near any battery.
• Make sure that the battery providing the jump start has thesame voltage as the battery in your car (12 V). Its capacitymust be approximately the same as the original batterycapacity. The voltage and capacity are given on the batteries.
• Do not disconnect the discharged battery from the car.• Switch off all unnecessary electrical loads.
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — SARE — SARE — SARE — SARE — Startartartartarting ting ting ting ting WWWWWith Jith Jith Jith Jith Jump Lump Lump Lump Lump Leadseadseadseadseads
• Do not lean over the battery during jump starting.• Do not allow the terminals of one lead to touch those of the
other lead.• Apply the hand brake. Keep the gearshift lever in neutral.
Connect leads in the order as sConnect leads in the order as sConnect leads in the order as sConnect leads in the order as sConnect leads in the order as showhowhowhowhown in the sketch :n in the sketch :n in the sketch :n in the sketch :n in the sketch :• Do not connect the lead to the negative terminal of the discharged
battery.• The connection of the -ve lead point should be as far away
from the discharged battery as possible and close to the startermotor on engine/transaxle.
• Route the leads so that they cannot get caught by the rotatingparts in the engine compartment.
• The engine of the car providing the jump start can be allowedto run during starting.
Attempts to start the engine of the car with the discharged batteryshould be made at intervals of one minute and should not last morethan 15 seconds. After starting, allow both engines to idle forapproximately 3 minutes with the leads still connected.
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — CARE — CARE — CARE — CARE — Caaaaatalytic Ctalytic Ctalytic Ctalytic Ctalytic Conononononvvvvverererererttttter & er & er & er & er & TTTTTurburburburburbooooocharcharcharcharchargergergergerger
To reduce exhaust pollution, the vehicle is fitted with Diesel OxidationCatalytic Converter. The two way Catalytic Converter has coatingof precious metals which enables conversion of pollutants.
Oxidation Catalytic Converter (Diesel) DICOR:Two numbers of Oxidation catalytic converters are fitted on yourcar to reduce exhaust pollution. The two way catalytic convertersare having coating of precious metals which enables conversion ofpollution. The Oxidation catalytic converters will quickly heat upafter starting to ensure that it operates correctly during the warmup phase of the engine.
Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :Care of the Catalytic Converter :
The catalytic Converter does not require any special maintenancehowever, following precaution should be taken for the effectivefunctioning of the converter and to avoid damage to the Converter.
• It is mandatory to use Diesel fuel with sulphur content less than0.035%. Use of any other diesel fuel can increase the pollutants.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Avoid parking the vehicle over inflammable materials, such asdry leaves, grass etc., as the exhaust system is hot enough toinitiate 'FIRE'.
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — TTTTTurburburburburbooooocharcharcharcharchargergergergerger
Variable Geometry Turbocharger: (Dicor Engine)Your Tata Indigo XL DICOR version is fitted with sophisticated reliablegeometry turbocharger which is controlled by electronic control unit(ECU). Turbocharger is an efficient supercharging device used in ourengine. It makes use of thermal energy of engine exhaust gases to runa turbine which in turn drives a compressor to force air under pressureinto the inlet manifold. The geometry of turbocharger is continuouslycontrolled by ECU for optimum performance from engine at all speeds.
LLLLLubrubrubrubrubricicicicicaaaaation of tion of tion of tion of tion of TTTTTurburburburburbooooocharcharcharcharcharger :ger :ger :ger :ger :The turbocharger rotor assembly is supported by two fully floatingbearing bushes in the bearing housing. These bearing bushes arelubricated with finely filtered engine oil from the lubrication system ofthe engine.
Idle the engine for a while (30 sec.) after starting the engine and beforestopping the engine to ensure adequate lubricating oil supply to theturbocharger.
TTTTTurburburburburbooooocharcharcharcharcharger Cger Cger Cger Cger Conneconneconneconneconnections :tions :tions :tions :tions :All turbocharger connections must be leak-proof. Check air inlet,airoutlet,exhaust gas inlet and exhaust outlet connections as well as oilinlet and outlet connections to the turbocharger and tighten theconnections where required.
Proper maintenance of air filter, oil filter as well as use of correct gradeof oil and adherence to oil change intervals is essential for properfunctioning of the turbocharger. IIIIIf yf yf yf yf you suspou suspou suspou suspou suspececececect ant ant ant ant any malfuncy malfuncy malfuncy malfuncy malfunctioningtioningtioningtioningtioningof the turbof the turbof the turbof the turbof the turbooooocharcharcharcharchargergergergerger,,,,, tak tak tak tak take the ve the ve the ve the ve the vehicle tehicle tehicle tehicle tehicle to the nearo the nearo the nearo the nearo the nearest dealerest dealerest dealerest dealerest dealer..... D D D D Dooooonot remove the turbocharger yourself.not remove the turbocharger yourself.not remove the turbocharger yourself.not remove the turbocharger yourself.not remove the turbocharger yourself.
VVVVVararararariable Giable Giable Giable Giable Geometreometreometreometreometry y y y y TTTTTurburburburburbooooocharcharcharcharchargergergergerger
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MAINTENANCE & CAR CARE — IntercoolerMAINTENANCE & CAR CARE — IntercoolerMAINTENANCE & CAR CARE — IntercoolerMAINTENANCE & CAR CARE — IntercoolerMAINTENANCE & CAR CARE — Intercooler
Hot air coming out of turbocharger flows through the inlet coolerand gets cooled before entering the intake manifold. The inter-cooler is mounted on top of cylinder head cover.
As such it does not require any maintenance however it can becleaned externally (when it is not hot) by blowing compressed airthrough its fins.
a .a .a .a .a . Check the boost pressure pipe for its proper fitment, damageetc.
b .b .b .b .b . Specified engine oil and the oil filter should be used and shouldbe changed regularly in accordance with Service Schedule.
c .c .c .c .c . Check oil feed pipes, return pipes, air intake and exhaust pipingfor leakages and restrictions.
d .d .d .d .d . Check the engine breathing system and oil seperator.
e .e .e .e .e . Fill the oil inlet hole of the turbocharger with clean engine oil,when the engine is started after long storage.
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MAINTENANCE & CAR CARE — EGR SystemMAINTENANCE & CAR CARE — EGR SystemMAINTENANCE & CAR CARE — EGR SystemMAINTENANCE & CAR CARE — EGR SystemMAINTENANCE & CAR CARE — EGR System
EGR System : (DICOR engine)EGR System : (DICOR engine)EGR System : (DICOR engine)EGR System : (DICOR engine)EGR System : (DICOR engine)
To reduce exhaust pollution from your car, the engine is providedwith exhaust gas recirculation (EGR) system.
The EGR system consists of an EGR valve, EGR cooler and EGRpipe, The continuously variable EGR valve is controlled by ECU. Acontrolled amount of exhaust gas is mixed with intake air, in partload and part throttle conditions. This helps in reducing harmfulemissions.
In addition to EGR System your car is also fitted with diesel oxydationcatalytic convertor to reduce exhaust pollution.
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Use diesel fuel with sulphur content less than 0.035%. Use ofany other diesel fuel can increase the pollutants.
WWWWWA R N I N GA R N I N GA R N I N GA R N I N GA R N I N G
Avoid breathing exhaust gases. This contain carbon monoxidewhich is harmful.
4.4.4.4.4. E E E E Elecleclecleclectrtrtrtrtronic onic onic onic onic VVVVVacuumacuumacuumacuumacuumRRRRRegulaegulaegulaegulaegulatttttor (Eor (Eor (Eor (Eor (EVRVRVRVRVRVVVVV )))))
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — SARE — SARE — SARE — SARE — Sparparparparpark plugk plugk plugk plugk plug
Spark Plug GapSpark Plug GapSpark Plug GapSpark Plug GapSpark Plug Gap ----- 0.7 mm to 0.8 mm0.7 mm to 0.8 mm0.7 mm to 0.8 mm0.7 mm to 0.8 mm0.7 mm to 0.8 mm
You should inspect the spark plugs periodically for carbon deposits.When carbon accumulates on the spark plug, a strong spark willnot be produced. Remove carbon deposits using a spark plugcleaner.
1 . Clean up any dirt or oil that is collected around the spark plugcaps.
2 . Pull out the spark plug cables by gripping at the connector.
3 . Remove the spark plug with the help of a special socket.
4 . Check and adjust the gap, it should be 0.7 mm to 0.8 mm.
5 . Replace the spark plug if the gap is more than 1.2 mm.
6 . Fix the spark plug and tighten it to the torque of 25 Nm (dry).
7 . Fit the spark plug cable, until a 'click' sound is heard.Repeat the procedure for the other spark plugs.
0.7 mm to 0.8 mm
Spark Plug
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MAINTENANCE & CAR CARE — Carbon CanisterMAINTENANCE & CAR CARE — Carbon CanisterMAINTENANCE & CAR CARE — Carbon CanisterMAINTENANCE & CAR CARE — Carbon CanisterMAINTENANCE & CAR CARE — Carbon Canister
N O T I C EN O T I C EN O T I C EN O T I C EN O T I C E
Tighten the spark plug carefully. Overtightening can damage thethreads in the cylinder head. A loose spark plug or loose sparkplug cable can affect combustion and cause damage to engineand catalytic converter.
As petrol evaporates in the fuel tank, hydrocarbons are dischargedinto the atmosphere. The carbon canister stores thesehydrocarbons from the fuel tank.
Air drawn through the carbon canister into the engine should becontrolled to maintain exhaust emissions within desired limits aswell as to ensure good driveability.
The carbon canister should be replaced at an Authorised Serviceoutlet.
Carbon canister is located on LH side crash member in the enginecompartment.
Replace canister with a new one as per recommendation.Replace canister with a new one as per recommendation.Replace canister with a new one as per recommendation.Replace canister with a new one as per recommendation.Replace canister with a new one as per recommendation.
While replacing canister care should be taken to remove dust capfrom bottom port, otherwise tank will collapse. Carbon Canister
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — WWWWWheels & heels & heels & heels & heels & TTTTTyryryryryreseseseses
Always use only the recommended size of wheel rims & tyres. Useof non-recommended rims and tyres may have an adverse effecton car safety and furthermore could infringe on car regulations.
When changing wheels, use the jack provided with the car. Thejack with handle is located on tailgate inner sill.
• Park the car on a safe level ground. Engage 1st gear and alsoapply the parking brake. Place wheel chocks behind the rearwheels and in front of the front wheels.
• Remove the wheel cap / wheel rim cover which is snap fitted(for LS & LX models).
• Loosen the wheel pins of the wheel to be changed slightly. Keepthe spare wheel to be fitted nearby.
• Jack up the car by placing the jack at the appropriate location.
• Remove the wheel pins and the wheel.
• Fit the new wheel and tighten the wheel pins.
• Lower the jack and tighten the wheel pins to 8 mkg. torque. Fitthe wheel rim cover / wheel cap.
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — WWWWWheels & heels & heels & heels & heels & TTTTTyryryryryreseseseses
NOTICENOTICENOTICENOTICENOTICE
The jack should never be supported on any of the bodysheet metal components. This can cause damage to thebody.Do not apply oil on the wheel pins. Wipe off the oil ifpresent.
• The jack should be placed below the body sill behindthe front wheel tyre for front wheel changing and beforethe rear wheel tyre for rear wheel changing. Pleaserefer to the sticker (Jack location) fixed on the jack.
CAUTIONDo not work under the jacked up car without propersupport.
Wheel Alignment :
Correct wheel alignment helps to ensure uniform tyre wear.You should get your car’s wheel alignment checkedregularly as per recommendation.
In case uneven tyre wear is observed, the vehicle’s wheelalignment should be checked as soon as possible.
Wheel Balancing :
Wheels are balanced at the factory. They may need to berebalanced at some time.The wheels should be checked for balance if a tyre or tubeis repaired.Whenever a tyre or wheel rim is changed, the tyre needsto be balanced.1. Permissible imbalance for tyre with rim = 95 gm. cm.
(max.)
2. Total balance weight should be within 140 gm on eachside.
3. Relocate the tyre on the wheel rim if the weight requiredto balance is more than 140 gm.
4. Balance weights are available from 5 gm to 140 gm, insteps of 5 gm.
5. Do not use more than one balance weight on one side.
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TTTTTyryryryryres :es :es :es :es :Check for inflation and condition of your car tyres periodically.
Check the pressure in the tyres when they are cold.Refer to the tyre information label fitted on the driver side doorpostfor correct cold tyre pressure.
RRRRRecececececommended ommended ommended ommended ommended TTTTTyryryryryre Pe Pe Pe Pe Prrrrressuressuressuressuressures :es :es :es :es : (with cold tyres)For tyre pressure (Refer page 21)For tyre pressure (Refer page 21)For tyre pressure (Refer page 21)For tyre pressure (Refer page 21)For tyre pressure (Refer page 21)
You should have your own tyre pressure gauge and use it at alltimes. This makes it easier for you to tell if pressure loss is causedby a tyre problem and not by variation between gauges.Keeping the tyres properly inflated gives you the best combinationof riding comfort, handling and tyre life.Over inflation of tyres makes the car ride bumpy and harsh. Tyresare more prone to uneven wear and damage from road hazards.Under inflated tyres reduce your comfort in car handling and areprone to failures due to high temperature. They also cause unevenwear and more fuel consumption.
Every time you check inflation pressure, you should also examinetyres for leakage, damage, foreign objects & wear.
1. Underinflation
2. Correct Tyre Pressure
3. Overinflation
1. Excessive Side Tread Wear
2. Uniform Tyre Wear
3. Excessive Centre Tread Wear
MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — WWWWWheels & heels & heels & heels & heels & TTTTTyryryryryreseseseses
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — WWWWWheels & heels & heels & heels & heels & TTTTTyryryryryreseseseses
YYYYYou should loou should loou should loou should loou should look fok fok fok fok for :or :or :or :or :
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION• Bumps or bulges in the tread or the side of the tyre. Replace
the tyre if you find either of these conditions.• Cuts, splits or cracks in the side of the tyre. Replace the tyre if
you notice this on the fabric or cord.• Excessive tread wear or non uniform tyre wear.
TTTTTyryryryryre Re Re Re Re Rotaotaotaotaotation :tion :tion :tion :tion :
To help increase tyre life and distribute wear more evenly you shouldhave tyres rotated at specicied intervals or earlier depending on theoperation of car and tyre wear pattern.
The illustration shows how to rotate tyres when a normal spare wheel isincluded in tyre rotation.
4 wheel tyre rotation chart shows how to rotate tyres for cars4 wheel tyre rotation chart shows how to rotate tyres for cars4 wheel tyre rotation chart shows how to rotate tyres for cars4 wheel tyre rotation chart shows how to rotate tyres for cars4 wheel tyre rotation chart shows how to rotate tyres for carsfitted with alloy wheels.fitted with alloy wheels.fitted with alloy wheels.fitted with alloy wheels.fitted with alloy wheels.
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MAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CMAINTENANCE & CAR CAR CAR CAR CAR CARE — ARE — ARE — ARE — ARE — WWWWWheels & heels & heels & heels & heels & TTTTTyryryryryreseseseses
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Location of Spare WheelLocation of Spare WheelLocation of Spare WheelLocation of Spare WheelLocation of Spare Wheel
It is located in the luggage compartment.• To take out the spare wheel, first fold in and lift up the floor cover.• Unscrew and remove retaining bolt, at the centre.• Lift and take out the spare wheel.
RRRRRepairepairepairepairepairing a ing a ing a ing a ing a TTTTTyryryryryre/Te/Te/Te/Te/Tububububube :e :e :e :e :
Mark the tyre position suitably (if original colour dot mark is not visible)with respect to valve stem hole to ensure that the tyre is refitted in theoriginal location on the wheel rim.Ensure that balancing weights are not disturbed during removal of tyres.
Check the balance weight prior to the removal of the tyre. If foundloose, mark its location on the rim & refit properly.
Balance the wheel after every dismantling and assembly of tyre onthe wheel rim.
While fitting wheels on the car ensure that wheel pins are free fromdust, scratches, dirt, dents, etc.
Ensure the tube being replaced has the correct valve.
NONONONONOTICETICETICETICETICE
Do not apply any oil on the wheel pins. Wipe off the oil if present.
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MAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — Electricals
The electrical circuits in your car have fuses to protect the wiring fromaccidental short circuit or sustained overload. Fuses and relays are locatedat 3 locations in your car as shown in the sketch.Circuit connected through fuses and relays and the amperage of the fuseis printed on the fuse box covers.
Checking and replacing fuses :Checking and replacing fuses :Checking and replacing fuses :Checking and replacing fuses :Checking and replacing fuses :
If any electrical unit in your car has stopped functioning, the fuses shouldbe checked first.• Turn the ignition key to 'LOCK' position.• Remove the fuse box cover, locate the fuse for the function.• Remove the fuse & look for the fuse element inside the fuse. If it is
damaged replace it with a fuse of same rating and type. Push the fusefirmly into the holder.Fuse puller is provided in fuse and relay boxmounted below driver seat.
• Check that all other fuses are firmly in position & fix the cover back inposition. Spare fuses are provided in the fuse box in the cabin.
If the replaced fuse of the correct rating burns out in short time, there isprobably a serious electrical problem in your car. Get the car attended to atthe nearest Authorised Service outlet.If any of the function relays is found defective, replace it by a genuine relay.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
The electrical system is protected by fuses that are designed to foil andprevent damage to wiring harness. Always replace blown fuse with thesame rating as specified to prevent wiring damage that can result in apossible fire.
1. Engine compartment.2. On the fire wall (near wiper motor)-3. Behind headlamp RH (Only relays)4. Cabin compartment under dashboard.5. Cabin compartment under driver's seat.6. Cabin compartment under co-driver's seat.
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MAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — Electricals
LLLLLooooocccccaaaaation & Dtion & Dtion & Dtion & Dtion & Details of the Fetails of the Fetails of the Fetails of the Fetails of the Fuses and Ruses and Ruses and Ruses and Ruses and Relaelaelaelaelayyyyys :s :s :s :s :
1 .1 .1 .1 .1 . FUSE BOFUSE BOFUSE BOFUSE BOFUSE BOX - FX - FX - FX - FX - Frrrrrononononont Suspt Suspt Suspt Suspt Suspension ension ension ension ension TTTTTooooowwwwwer LH :er LH :er LH :er LH :er LH :(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)
A. Wiper Motor (20 A)B. Relay Coil Supply (5 A)C. Condensor Fan (10 A)D. Radiator Fan (40 A)
2 .2 .2 .2 .2 . FRONT - On Panel Planum :FRONT - On Panel Planum :FRONT - On Panel Planum :FRONT - On Panel Planum :FRONT - On Panel Planum :( DICOR )( DICOR )( DICOR )( DICOR )( DICOR )A. Horn (15 A) E. Front Wiper (10 A)B. EMS & REL (5 A) F. H/L High Beam (15 A)C. ECU Supply (15 A) G.H/L Low Beam (15 A)D. Sensor Supply (15 A) H.Front Fog Lamp (15 A)
( MPFI )( MPFI )( MPFI )( MPFI )( MPFI )
A. Horn (15 A) E. Front Wiper (10 A)B. EMS & ECU (5 A) F. H/L High Beam (15 A)C. Fuel Pump (15 A) G.H/L Low Beam (15 A)D. Sensor Supply (15 A) H.Front Fog Lamp (15 A)
3 .3 .3 .3 .3 . RELRELRELRELRELAAAAAY BOY BOY BOY BOY BOX - BX - BX - BX - BX - Behind RH Hehind RH Hehind RH Hehind RH Hehind RH Headlamp :eadlamp :eadlamp :eadlamp :eadlamp :(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)A. Radiator Fan (40 A)B. Condensor Fan (40 A)C. Series Fan (20 A)
4 .4 .4 .4 .4 . FUSE BOFUSE BOFUSE BOFUSE BOFUSE BOX - BX - BX - BX - BX - Beloeloeloeloelow Bw Bw Bw Bw Booooodddddy Cy Cy Cy Cy Cononononontrtrtrtrtrol Mol Mol Mol Mol Mooooodule (Udule (Udule (Udule (Udule (Underndernderndernderdashboard on driver side) :dashboard on driver side) :dashboard on driver side) :dashboard on driver side) :dashboard on driver side) :(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)(Common to MPFI & DICOR)
A. Ventilation Motor (30 A) H.Rev. Lamp + Clock +B. Stop & Roof Lamp (10 A) Power Plug (20 A)C. Radio & Clock (15 A) I. EMS ECU + Inst.D. BCM Supply 1 (20 A) Cluster + IGN (10A)E. BCM Supply 2 (20 A) I. Radio(5 A)F. AC Controls (10 A) J. Position Lamp LH (5A)G. Relay Coils (5 A) Position Lamp RH (5A)
A. Window winder controller Front (RH & LH)b. Window winder controller Rear (RH & LH)c. Window winder Front - RH & LH (30A)d. Window winder Rear - RH & LH (30A)e. Window winder coil (05A)f. Power seats (25A)
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MAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — Electricals
The head lamps are provided with two halogen lamps of H1 (Highbeam) / H7 ( Low beam) type with single filament for providingstraight ahead illumination of the road for long distance or a dipbeam which illuminates the road immediately ahead for shortdistance visibility. Use dip beam to avoid inconvenience / blindingthe drivers of oncoming vehicles.
The head lamps must be properly aligned in order to obtain maximumroad illumination and reduced glare for oncoming traffic. It isrecommended to check alignment of head lamp beams periodicallyat authorised service outlets.
HeaHeaHeaHeaHead lamp adjustment should be always carried out at thed lamp adjustment should be always carried out at thed lamp adjustment should be always carried out at thed lamp adjustment should be always carried out at thed lamp adjustment should be always carried out at theauthorised service outlets with the help of screen/authorised service outlets with the help of screen/authorised service outlets with the help of screen/authorised service outlets with the help of screen/authorised service outlets with the help of screen/equipmentequipmentequipmentequipmentequipment
Head Lamp Bulb Replacement :• Switch 'OFF' the head lamps & ensure that the bulb is not hot.• Open the bonnet and remove the lamp connector from the head
lamp bulb.• Remove rubber cap. Unlock the locking clip and take out the
bulb from the holder. This should be done carefully, otherwise itmay lead to breakage of the bulb holder / holding clip.
• Note the instructions on the bulb carton.Replace the bulb with anew one of the same type with right orientation in the holder.
Head lampsHead lampsHead lampsHead lampsHead lamps
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MAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — ElectricalsMAINTENANCE & CAR CARE — Electricals
• Lock the clip, fit the rubber cap and fix the connector.• Switch 'ON' the head lamps and check the lighting.
CAUTIONDo not clean or touch the head lamp reflector as it will damagethe mirror finish of the surface.
The horizontal and vertical adjustment screws are located on theback of the reflector.Precise adjustment can be carried out only in the authorisedworkshops.When replacing the head lamp bulb, handle it by gripping the cap.Protect the glass from contact with your skin or hard object. If youtouch the glass, clean it with spirit & a clean cloth. After replacementof the bulb in any emergency get the head lamp adjustment doneat an Authorised Service outlet at the earliest.
C A U T I O NC A U T I O NC A U T I O NC A U T I O NC A U T I O NHalogen head lamp bulbs get very hot when illuminated. Oil,perspiration or a scratch on the glass can cause the bulb tobreak due to the heat.
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MAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car Care
CAR CARE :CAR CARE :CAR CARE :CAR CARE :CAR CARE :The car is subjected to many external influences such as climate,road conditions, industrial pollution and proximity to the sea.These conditions demand regular care of the car body. Dirt,insects, bird droppings, oil, grease, fuel and stone chippingsshould be removed as soon as possible.
WWWWWashing :ashing :ashing :ashing :ashing :Do not wash the car in direct sunlight, wash in shade. Spray thecar thoroughly with a cold water jet (car on a washing pit orhoist). Mix car shampoo in the wash water. No solvent (fuel,thinners) need be used.
NONONONONOTICETICETICETICETICE
Avoid wiping of painted surface in dry condition as it mayleave scratches on the painted surface.
Use a soft bristle brush, sponge or soft cloth and rinse itfrequently while washing. When you have washed the wholeexterior, dry it with a chamois or soft cloth. After drying the car,inspect it for chips and scratches that could allow corrosion tostart. Apply touch up paint where necessary.
Polishes and cleaners can restore shine to the painted surfacethat has oxidised and become dull. They normally contain mildabrasives and solvents that remove the top layer of the finish
coat. Polish your car if the finish does not regain its originalshine after using wax.
CCCCCleaning of Cleaning of Cleaning of Cleaning of Cleaning of Carararararpppppets :ets :ets :ets :ets :Vacuum clean the carpet regularly to remove dirt. Dirt will makethe carpet wear out faster. Periodically shampoo the carpet tokeep it looking new.Use carpet cleaners (preferably foam type). Follow theinstructions that come with the cleaner, applying it with asponge or soft brush. Keep the carpeting as dry as possible bynot adding water to the foam.
CCCCCar on ar on ar on ar on ar on WWWWWashing Pashing Pashing Pashing Pashing Pititititit
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MAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car Care
Cleaning of Windows, Front & Rear Glass :Cleaning of Windows, Front & Rear Glass :Cleaning of Windows, Front & Rear Glass :Cleaning of Windows, Front & Rear Glass :Cleaning of Windows, Front & Rear Glass :
Clean the windows inside and outside with commerciallyavailable glass cleaners.
This will remove the haze that builds up on the inside of windows.Use a soft cloth or paper towels to clean all glass and plasticsurfaces.
Maintaining the car when not in extended use :Maintaining the car when not in extended use :Maintaining the car when not in extended use :Maintaining the car when not in extended use :Maintaining the car when not in extended use :
Park the car in covered, dry and if possible well-ventilatedpremises.Engage a gear.Remove the cables from the battery terminals (first remove thecable from the negative terminal).Make sure the handbrake is not engaged.Clean and protect the painted parts using protective wax.Clean and protect the shiny metal parts using commerciallyavailable special compounds.Sprinkle talcum powder on the rubber windscreen wiper andrear window wiper blades and lift them off the glass.Slightly open the windows.Cover the car with a cloth or perforated plastic sheet. Do notuse sheets of imperforated plastic as they do not allow moistureon the car body to evaporate.
Inflate the tyres to 0.5 bar above the normal specified pressureand check it at regular intervals.
VIEW WITHOUT WIPER BLADEVIEW WITHOUT WIPER BLADEVIEW WITHOUT WIPER BLADEVIEW WITHOUT WIPER BLADEVIEW WITHOUT WIPER BLADE
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MAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car Care
FOLLFOLLFOLLFOLLFOLLOOOOOWING GUIDELINES WING GUIDELINES WING GUIDELINES WING GUIDELINES WING GUIDELINES WILL HELP WILL HELP WILL HELP WILL HELP WILL HELP YYYYYOU OU OU OU OU TTTTTO BETO BETO BETO BETO BET TERTERTERTERTERPRPRPRPRPROOOOOTECT TECT TECT TECT TECT YYYYYOUR COUR COUR COUR COUR CAR FRAR FRAR FRAR FRAR FROM COM COM COM COM CORRORRORRORRORROSIONOSIONOSIONOSIONOSION
1. Regularly inspect your car for any damage in the paint filmsuch as deep scratches and immediately get them repairedfrom an Authorised Service Centre, as these defects tend toaccelerate corrosion.
Always park your car in shade to protect it from harsh sunlight orin a well-ventilated garage so that there is no dampness on anypart of the car.
WWWWWASHING ASHING ASHING ASHING ASHING YYYYYOUR COUR COUR COUR COUR CAR :AR :AR :AR :AR :FFFFFolloolloolloolloollow these tips while ww these tips while ww these tips while ww these tips while ww these tips while washing yashing yashing yashing yashing your cour cour cour cour cararararar.....
HAND HAND HAND HAND HAND WWWWWASH :ASH :ASH :ASH :ASH :1. Always wash your car in shade and when the surface is at
room temperature.2. Wash with mild car wash soap like "Car Shampoo" and use
a soft 100% cotton cloth to avoid scratches. Please take helpof your dealer to buy the right products.
3. Please be sure that you remove your wristwatch and wearsoft gloves to avoid scratches due to finger rings or nails.
4. To remove stubborn stains and contaminants like tar, useturpentine or cleaners like "Stain Remover" which is safefor painted surfaces. Again your dealer can help you inselecting the right product.
5. Avoid substances like petrol, diesel, kerosene, benzene orother solvents that cause damage to paint.
6. Dry your vehicle thoroughly to prevent any damp spots.7. Rinse all surfaces thoroughly to prevent any traces of soap
and other cleaners as this may lead to the formation ofstains on the painted surface later.
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MAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car CareMAINTENANCE & CAR CARE — Car Care
WWWWWAAAAAXING :XING :XING :XING :XING :
Waxing and polishing is recommended to maintain the glossand wet-look appearance of your paint finish.
1. Use a good quality polish and wax for your car.
2. Re-wax your car when the water does not slip off the surfaceand collects over the surface in patches.
Further tips for the care of your new CAR finish :Further tips for the care of your new CAR finish :Further tips for the care of your new CAR finish :Further tips for the care of your new CAR finish :Further tips for the care of your new CAR finish :
We recommend that you do not use an automatic car wash asthe stiff brushes or sponges could mar the finish and damagethe surface of your car. Wash the vehicle by hand with cool andclean water using a soft cloth or sponge. Please do not use soapbut a car shampoo recommended by your dealer.
PPPPPlease taklease taklease taklease taklease take the fe the fe the fe the fe the folloolloolloolloollowing prwing prwing prwing prwing precececececautions :autions :autions :autions :autions :
1. Always wash your car in shade, avoiding direct exposure tosunlight during washing.
2. Dry wiping your car may lead to the formation of scratchesand hence always use a soft cloth and clean water whilewiping your car.
3. Always keep your car parked in a well ventilated shade.Exposure to heat with entrapped moisture promotescorrosion.
4. Avoid driving on gravel roads, as the possibility of paint chipoff due to the impact of stones is high. If you are driving onfreshly tarred road, check immediately afterwards for anystains & clean them.
5. External contamination in the form of sap or industrial fall-out may mar or develop spots on a new finish. Hence avoidparking your car near trees, which are known to drop sap, ornear factories, which give out heavy smoke.
6. The acid content in bird droppings may damage the newlypainted finish and hence any bird dropping must beimmediately washed off.
7. The paint finish is susceptible to damage in case petrol,brake fluid, liquid from car battery, oil, antifreeze,transmission fluid or windshield solvent spills onto thepainted surface. In case of such a spillage immediately rinsethe affected area with water. Avoid wiping the area as faras possible, however if wiping is required, ensure that youwipe the area gently with soft cotton cloth.
8. Avoid using sharp objects to scrap off tar or mud from apainted surface as it may develop scratches or may peeloff the paint.
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EMERGENCY SERVICE TIPSEMERGENCY SERVICE TIPSEMERGENCY SERVICE TIPSEMERGENCY SERVICE TIPSEMERGENCY SERVICE TIPS
n EMEREMEREMEREMEREMERGENCY SERGENCY SERGENCY SERGENCY SERGENCY SERVICE VICE VICE VICE VICE TIPSTIPSTIPSTIPSTIPS
• Engine
• Clutch
• Transaxle
• Brakes
• Steering System
• Electrical
• Suspension
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These tips are given for your guidance. These preliminary jobs are to be carried out in an emergency. In normal cases the problemsshould be attended to in an AAAAAuthoruthoruthoruthoruthorised Sised Sised Sised Sised Sererererervicvicvicvicvice outlete outlete outlete outlete outlet by following the repair procedures given in the Workshop Manual.
SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
1. Engine not cranking Dead battery, loose or improper • Get battery checked and/or changedbattery/electrical connections • Jump start using another battery
2 . Engine cranks but does not start Air in the fuel system • Get the air removed by bleeding• Check leakages & correct
Engine stop solenoid fuse blown • Replace the fuse
3. Check Engine lamp continue Some fault are detected by the • Get the vehicle checked and
to glow, even after start ECU controlled system rectified at Authorised workshop
4. Engine overheats Coolant level low, coolant leakages • Check and correct leakagesTop up coolant
Hose collapsed/torn • Get the hose replacedLow engine oil level • Add oilCap not sealing properly • Fit the auxiliary water tank cap
correctlyA.C. condenser fan not working • Get defect rectifiedBrakes binding • Get defect rectifiedElectric fan not working • Get defect rectified
EMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — Engine
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SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
High delivery pressure in A.C. • Get defect rectifiedrefrigerant circuitRadiator fins clogged • Clean itRadiator water passage clogged • Get it rectifiedThermostat defective • Get it rectified
5. Charging indicator continuously Battery not getting charged due • Get the belt tension adjustedremains ON to loose belt Replace if broken
6. Poor pickup Accelerator cable loose • Get it adjusted correctlyAir in the fuel system • Remove the airClogged fuel filter • Clean / Replace the elementClogged air filter • Clean / Replace the elementClutch slipping/out of adjustment • Get it rectifiedBrakes grabbing • Get it rectified
7. Does not accelerate Accelerator cable broken • Get cable replacedFuel filter choked • Replace
8. Belt squeal Loose belt • Get belt tension adjustedBelt glazed • Get belt replaced
9. Low engine oil pressure indicator Pressure transducer faulty, • Do not run the engine extensively.'ON' when engine is running even and/or oil pump faulty Take the car to the nearestthough engine oil level is within Authorised Service outlet & getmaximum/minimum marking the fault rectified
EMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — Engine
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EMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — Engine
SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. PROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVED PROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAAAAA
1. Engine not cranking Dead battery, loose or improper • Get battery checked and/orchanged
battery/electrical connections • Jump start using another battery• Clean & tighten connections
• Check immobiliser operation.
2. Engine cranks but does not start Air in the fuel system • Get the air removed by bleeding• Check leakages & correct
Engine stop solenoid fuse blown • Replace the fuse
3. Engine overheats Coolant level low, coolant leakages • Check and correct leakagesTop up coolant
Hose collapsed/torn • Get the hose replacedLow engine oil level • Add oilCap not sealing properly • Fit the auxiliary water tank cap
correctlyA.C. condenser fan not working • Get defect rectifiedBrakes binding • Get defect rectifiedElectric fan not working • Get defect rectifiedHigh delivery pressure in A.C. • Get defect rectifiedrefrigerant circuitRadiator fins clogged • Clean itRadiator water passage clogged • Get it rectifiedThermostat defective • Get it rectified
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SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. PROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVED PROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
4 . Charging indicator continuously Battery not getting charged due • Get the belt tension adjustedremains ON to loose belt Replace if broken
5 . Poor pickup Accelerator cable loose • Get it adjusted correctlyAir in the fuel system • Remove the airClogged fuel filter • Clean / Replace the elementClogged air filter • Clean / Replace the elementClutch slipping/out of adjustment • Get it rectifiedBrakes grabbing • Get it rectified
6 . Does not accelerate Accelerator cable broken • Get cable replacedFuel filter choked • Replace
7 . Belt squeal Loose belt • Get belt tension adjustedBelt glazed • Get belt replaced
8 . Low engine oil pressure indicator Pressure transducer faulty, • Do not run the engine extensively.'ON' when engine is running even and/or oil pump faulty Take the car to the nearestthough engine oil level is within Authorised Service outlet & getmaximum/minimum marking the fault rectified
9 . Engine not cranking Discharged battery, Loose or dirty • Get battery changed / chargedbattery connections. • Clean & tighten battery
connections
10. Engine cranks but does No fuel • Get the unleaded fuel fillednot start Fuel filter chocked • Get the fuel filter replaced
• Check fuse for fuel pump & EMS
EMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — EngineEMERGENCY SERVICE TIPS — Engine
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EMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — Brakes
SR. NO.SR. NO.SR. NO.SR. NO.SR. NO. PROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVEDPROBLEM OBSERVED PROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSEPROBABLE CAUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
11. Check engine lamp continues Some faults are detected by the • Get the vehicle checked andto glow, even after start fuel injection & ignition system rectified at Authorised Workshop
12. Engine overheats Coolant level low • Top up coolant, Check & correctleakages, if any
Loose fan belt • Get belt tension adjustedFan belt broken • Get the belt replacedHose collapse/torn • Get the hose replacedLow engine oil level • Add oil to recommended max.
levelRadiator cap not sealing properly • Fit the radiator cap correctly, or
replace , if defective.
13. Charging indicator continuously Battery not getting charged due • Get the belt tension adjustremains 'ON' to loose belt drive Replace if broken
14. Poor Pickup Accelerator cable loose/too slack • Get adjusted correctlyBlock fuel filter • Replace filter elementClogged air filter • Clean/replace the elementLow fuel level • Fill unleaded fuel in tankAir leakage in intake system • Check for loose hoses/joints/
gaskets
15. Does not accelerate Accelerator cable broke • Get cable replaced16. Belt Squeal Loose belt • Get belt tension adjusted
SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
CLCLCLCLCLUTUTUTUTUTCHCHCHCHCH
1. Clutch slipping Improper pedal travel • Adjust pedal travelRusted clutch cable • Replace cableOil on clutch disc • Clean or replace disc at
Authorised Service outlet
2. Noisy clutch Pressure plate & diaphragm • Get car attended to byspring rattling Authorised Service outlet
Release bearing broken/worn out • ReplaceBroken damper spring of clutch disc • Replace
TRTRTRTRTRANSAANSAANSAANSAANSAXLEXLEXLEXLEXLE
1. Gears slipping out of mesh Worn/damaged grooves on shifter • ReplaceshaftWorn shift fork or synchroniser sleeve • ReplaceWeak or damaged detent springs • ReplaceWorn bearings on input shaft orlayshaft • ReplaceWorn dog teeth on sleeve and gear • Replace sleeve and gear
2. Hard shifting Inadequate lubricant • ReplenishInadequate clutch pedal travel • AdjustDistorted or broken clutch disc • Replace
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EMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — BrakesEMERGENCY SERVICE TIPS — Brakes
SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
Damaged clutch pressure plate • Replace clutch cover/discWorn synchrocones • ReplaceWorn dog teeth on sleeve or gear • Replace sleeve or gearDistorted shift shaft/linkages • Replace
3. Noise Inadequate or insufficient lubricant • ReplenishDamaged or worn bearing(s) • ReplaceDamaged or worn gear(s) • ReplaceDamaged or worn synchroniserparts • Replace
BRBRBRBRBRAKESAKESAKESAKESAKES
1. Poor brakes Insufficient brake fluid • Get the brake fluid filledAir in the system • Get the air removedPedal travel excessive due to • Rectify automatic adjusterexcessive shoe gapVacuum leakage • Rectify the leakageBrake oil (line) leaking • Replace the leaking lineOil on the drum/liners • Get the liners cleaned/
replace seals if leakingWorn brake lining • Get the liners replacedDefective/worn parts • Get them replaced
2. Brake pulling to one side Oil on the brake lining • Clean the brake liningOne side shoe/pad worn • Get the shoe/pad replacedLoose brake anchor plate • Tighten the bolts
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EMERGENCY SERVICE TIPS — Steering SystemEMERGENCY SERVICE TIPS — Steering SystemEMERGENCY SERVICE TIPS — Steering SystemEMERGENCY SERVICE TIPS — Steering SystemEMERGENCY SERVICE TIPS — Steering System
SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
One side brake pipe clogged • Get the brake line cleanedDefective tandem master cylinder • Rectify/Replace tandem master
cylinder
3. Brake Squeal Defective brake lining • ReplaceGlazed lining • Clean or replace liningLoose rivets. • Install rivets properlyWrong lining • Install correct liningShoe return spring broken • ReplaceFront pads rubbing on the disc • Get it corrected
3. Excessive play on steering Rack & pinion attachment loose • Get it tightened
4. Hard steering Less fluid in the power • Get the fluid topped up to the(For power steering) steering tank correct level
Air in the system • Get the air removed by bleedingthe system
Loose pump belt • Get the belt correctly adjustedLow tyre pressure • Adjust to correct value
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EMERGENCY SERVICE TIPS — Electrical/SuspensionEMERGENCY SERVICE TIPS — Electrical/SuspensionEMERGENCY SERVICE TIPS — Electrical/SuspensionEMERGENCY SERVICE TIPS — Electrical/SuspensionEMERGENCY SERVICE TIPS — Electrical/Suspension
SR.SR.SR.SR.SR. NO NO NO NO NO..... PRPRPRPRPROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSEROBLEM OBSERVEDVEDVEDVEDVED PRPRPRPRPROBOBOBOBOBABLE CABLE CABLE CABLE CABLE CAAAAAUSEUSEUSEUSEUSE AAAAACTION CTION CTION CTION CTION TTTTTO BE O BE O BE O BE O BE TTTTTAKENAKENAKENAKENAKEN
1. Battery charge & engine oil Battery terminal loose or • Check connectionspressure lamp in cluster not disconnectedoperating when key is in 'IGN' Battery completely dead • Get the battery properlyposition Bulb fused connected
Fuse blown • Get the battery chargedLoose/open connections • Get the alternator & charging
circuit checked• Get the bulb checked
2 . Non functioning Electrical Fuse blown in the circuit • Replace the fuse if blownaccessories such as power Loose connectors. • Get the connection properlywindows, head lamps, fuel & tightened/fixedtemperature gauge, RPM meter, Circuit relay/controllers loose in the base • Fix the relay firmlywiper & washer unit and all Defective components • Get the defective componentslamps, BCM etc. replaced at an Authorised(Remote, Fog lamp,Roof lamp etc) Service outlet
1 . Abnormal or excessive tyre wear Tyre out of balance • Check balance and/or adjust ifrequired
Steering geometry disturbed • Adjust steering geometryTyres not adequately inflated • Adjust tyre pressure
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EMERGENCY SERVICE TIPS — SuspensionEMERGENCY SERVICE TIPS — SuspensionEMERGENCY SERVICE TIPS — SuspensionEMERGENCY SERVICE TIPS — SuspensionEMERGENCY SERVICE TIPS — Suspension
SR. NO. PROBLEM OBSERVED PROBABLE CAUSE ACTION TO BE TAKEN
Wobbly wheel or tyre • Replace wheel or tyreDefective tyre • Replace tyreHub play not proper • Adjust hub playBrake grabbing • Check and rectifyExcessive braking • Modify driving habit
2. Abnormal noise from front end Worn, sticky or loose tie • Replace tie rod end, suspensionrod ends, lower ball joints, arm, tie rod or drive shaft jointstie rod in side ball joints ordrive shaft jointsWarning noise for pad wear • Replace padDamaged struts or mounting • Repair mounting or replace strutsWorn suspension arm bushings • ReplaceLoose wheel nuts • Tighten wheel nutsLoose suspension bolts or nuts • Tighten suspension bolts or nutsBroken or damaged wheel bearing • ReplacePoorly lubricated or worn strut • Lubricate or replace strut bearingsbearingsExcessive hub play • AdjustLoose caliper housing bolts • Check & tighten
LLLLLOCOCOCOCOCAAAAATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND ATION OF CHASSIS AND AGGREGAGGREGAGGREGAGGREGAGGREGATE NUMBERSTE NUMBERSTE NUMBERSTE NUMBERSTE NUMBERS
TTTTTrrrrransaxle Nansaxle Nansaxle Nansaxle Nansaxle NumbumbumbumbumberererererChassis Number Plate (Petrol)Chassis Number Plate (Petrol)Chassis Number Plate (Petrol)Chassis Number Plate (Petrol)Chassis Number Plate (Petrol)
IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — CTION — CTION — CTION — CTION — Chassis & Ahassis & Ahassis & Ahassis & Ahassis & Aggrggrggrggrggregaegaegaegaegattttte Ne Ne Ne Ne Numbumbumbumbumbersersersersers
Chassis Number Plate (DICOR)Chassis Number Plate (DICOR)Chassis Number Plate (DICOR)Chassis Number Plate (DICOR)Chassis Number Plate (DICOR) Engine Number (DICOR)Engine Number (DICOR)Engine Number (DICOR)Engine Number (DICOR)Engine Number (DICOR)
Engine Number (Petrol)Engine Number (Petrol)Engine Number (Petrol)Engine Number (Petrol)Engine Number (Petrol)
Chassis Number (on RH 'B' piller)Chassis Number (on RH 'B' piller)Chassis Number (on RH 'B' piller)Chassis Number (on RH 'B' piller)Chassis Number (on RH 'B' piller)
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — FTION — FTION — FTION — FTION — Fuel,uel,uel,uel,uel, C C C C Coooooolanolanolanolanolants & Lts & Lts & Lts & Lts & Lubrubrubrubrubricicicicicananananantststststs
High speed diesel conforming to IS 1460 or DIN 51601 orEN 590 or equivalent is recommended to be used as fuel.At very low temperatures fluidity of diesel may becomeinsufficient due to paraffin separation. It is therefore, necessaryto mix supplementary fuel with summer or winter grade diesel.The supplementary fuel to be used is kerosene or aviationturbine fuel.Ratios for mixing of supplementary fuel and diesel are shownin the table :
Care should be taken that diesel and supplementary fuelare thoroughly mixed before filling.
Note : where catalytic converter is fitted, it is mandatory touse Diesel fuel with sulphur contents less than 0.035%.Use of any other diesel fuel can increase the pollutants.
Unleaded regular grade petrol confirming to IS 2796DIN51607 (or equivalent) and Octane rating not less than87 RON (RON stands for Research Octane Number) isrecommended to be used as fuel.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Do not use leaded petrol in car fitted with CatalyticConverter. Even single filling of leaded petrol will seriouslydamage the Catalytic Converter.
CAUTIONCAUTIONCAUTIONCAUTIONCAUTION
Use only BS-iii diesel fuel in BS-III Vehicles
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — FTION — FTION — FTION — FTION — Fuel,uel,uel,uel,uel, C C C C Coooooolanolanolanolanolants & Lts & Lts & Lts & Lts & Lubrubrubrubrubricicicicicananananantststststs
TTTTTrrrrransaxle :ansaxle :ansaxle :ansaxle :ansaxle :Use recommended brand of EP 80 gear oil.
Grease for axle bearings :Grease for axle bearings :Grease for axle bearings :Grease for axle bearings :Grease for axle bearings :Lithium base complex grease
Power Steering :Power Steering :Power Steering :Power Steering :Power Steering :ATF Type A,
Coolants :Coolants :Coolants :Coolants :Coolants :Presence of dirt in the coolant chokes up passages in theradiator, cylinder head and cylinder block, thereby causinginsufficient cooling of engine.To prevent rust formation and freezing of coolant inside thepassages of radiator, cylinder block and cylinder head, use onlybranded premixed engine coolant.
Engine Oil (Diesel) :Engine Oil (Diesel) :Engine Oil (Diesel) :Engine Oil (Diesel) :Engine Oil (Diesel) : Recommended grade of engine oilconforming to API CF4+ specification and range of ambienttemperature at which these can be used are given in thetable below.
-10 deg. & above SAE 15W/40 or SAE 15W/50-20 deg. to 30 deg. SAE 10W/30Below -10 deg. SAE 5W/20 or SAE 5w/30
Engine oil (Petrol) :Engine oil (Petrol) :Engine oil (Petrol) :Engine oil (Petrol) :Engine oil (Petrol) : Recommended grade of engine oilconforming to API-SF/CC specification and range ofambient temperature at which these can be used are givenin the table below.
-10 deg. & above SAE 20W/40 or SAE 20W/50-15 deg. to 40 deg. SAE 15W/40 or SAE 15W/50-20 deg. to 40 deg. SAE 10W/40 or SAE 10W/50-35 deg. to 40 deg. SAE 5W/30
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — CTION — CTION — CTION — CTION — Co-bro-bro-bro-bro-branded Fanded Fanded Fanded Fanded Fuel,uel,uel,uel,uel, C C C C Coooooolanolanolanolanolants & Lts & Lts & Lts & Lts & Lubrubrubrubrubricicicicicananananantststststs
PLEASE USE ONLPLEASE USE ONLPLEASE USE ONLPLEASE USE ONLPLEASE USE ONLY GENUINE ENGINE OILS,Y GENUINE ENGINE OILS,Y GENUINE ENGINE OILS,Y GENUINE ENGINE OILS,Y GENUINE ENGINE OILS, C C C C COOLOOLOOLOOLOOLANTANTANTANTANTS,S,S,S,S, L L L L LUBRICUBRICUBRICUBRICUBRICANTANTANTANTANTS,S,S,S,S, ANTI R ANTI R ANTI R ANTI R ANTI RUST & SOUND DEADENINGUST & SOUND DEADENINGUST & SOUND DEADENINGUST & SOUND DEADENINGUST & SOUND DEADENINGCCCCCOOOOOAAAAATTTTTS,S,S,S,S, WINDSCREEN SEALWINDSCREEN SEALWINDSCREEN SEALWINDSCREEN SEALWINDSCREEN SEALANTANTANTANTANT,,,,, ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BR ADHESIVES & FUEL ADDITIVES BRANDED BY ANDED BY ANDED BY ANDED BY ANDED BY TTTTTAAAAATTTTTA MOA MOA MOA MOA MOTTTTTORS FOR OPTIMUMORS FOR OPTIMUMORS FOR OPTIMUMORS FOR OPTIMUMORS FOR OPTIMUMPERFORMANCE OF PERFORMANCE OF PERFORMANCE OF PERFORMANCE OF PERFORMANCE OF YYYYYOUR OUR OUR OUR OUR TTTTTAAAAATTTTTA INDIGO CA INDIGO CA INDIGO CA INDIGO CA INDIGO CARS...ARS...ARS...ARS...ARS...
ITEMITEMITEMITEMITEM CCCCCOMPOMPOMPOMPOMPANYANYANYANYANY B R A N DB R A N DB R A N DB R A N DB R A N D Q T YQ T YQ T YQ T YQ T Y
ENGINE OIL (DICOR)ENGINE OIL (DICOR)ENGINE OIL (DICOR)ENGINE OIL (DICOR)ENGINE OIL (DICOR) C A S T R O L Castrol GTD 15 W/405.5 LitresH P C L HP Milcy 15 W/40
ENGINE OIL (PETROL)ENGINE OIL (PETROL)ENGINE OIL (PETROL)ENGINE OIL (PETROL)ENGINE OIL (PETROL) C A S T R O L Castrol GTX 20 W/40H P C L HP ESMO 20 W/40 4.5 Litres
C O O L A N TC O O L A N TC O O L A N TC O O L A N TC O O L A N T S U N S TA R Golden Cruiser 1400 MANCHEMCO Frostox SFD 12 6.5 LitresH P C L HP Thanda Raja P
TRANSMISSION OILTRANSMISSION OILTRANSMISSION OILTRANSMISSION OILTRANSMISSION OIL H P C L Gear Oil EP 803.3 Litres
C A S T R O L Castrol Extreme Pressure 80 EP
STEERING OILSTEERING OILSTEERING OILSTEERING OILSTEERING OIL H P C L HP ATF1.2 Litres
C A S T R O L Castrol Transpower TQ
BRAKE FLUIDBRAKE FLUIDBRAKE FLUIDBRAKE FLUIDBRAKE FLUID H P C L Super Duty Brake Fluid DOT-30.270 Litres
C A S T R O L Castrol Universal Brake Fluid DOT-3
HUB GREASEHUB GREASEHUB GREASEHUB GREASEHUB GREASE C A S T R O L Castrol Grease AP2
ANTI RANTI RANTI RANTI RANTI RUST UST UST UST UST TREATREATREATREATREATTTTTMENTMENTMENTMENTMENT DINITROL Dinitrol —& SOUND DEADENING& SOUND DEADENING& SOUND DEADENING& SOUND DEADENING& SOUND DEADENING W U E R T H Wuerth —
DIESEL ADDITIVEDIESEL ADDITIVEDIESEL ADDITIVEDIESEL ADDITIVEDIESEL ADDITIVE IFTEX Iftex Clean System D 250 ml pack*
* Add to Diesel as per the dosage recommended by M/s IFTEX.
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — TION — TION — TION — TION — TTTTTechnicechnicechnicechnicechnical Sal Sal Sal Sal Spppppecificecificecificecificecificaaaaationstionstionstionstions
1. ENGINE (DIESEL) :
Model : TATA 1.4 L DICOR”05
Type : Water cooled Common RailDirect Injection dieselEngine with Exhaust Gasrecirculation, Turbo chargerwith intercooler andOxydation Catalyst.
No. Of Cylinders : 4 inline
Bore / Stroke : 75 mm x 79.0 mm
Capacity : 1396 cc
Max. Engine Output : 70 Ps at 4000 rpm as perDIN 70020
Max. Torque : 140 Nm at 1800-3000 rpm asper DIN 70020
Compression Ratio : 18.5 : 1
Firing Order : 1-3-4-2
1. ENGINE (PETROL) :
Model : Tata 475 SI MPFI, 16 V
Type : Water cooled, (Multi PointInjection) Double over-head camshaft Engine
No of cylinders : 4 inline
Bore/Stroke : 75 mm x 79 mm
Capacity : 1396 cc
Max. engine output : 101 Ps at 6100 rpmas per ISO-1585
Max. Torque : 124 Nm at 3500 rpmas per ISO-1585
Compression ratio : 10.3 : 1
Firing order : 1-3-4-2
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2 .2 .2 .2 .2 . C L U T C HC L U T C HC L U T C HC L U T C HC L U T C H
TTTTTypypypypypeeeee ::::: Single plate dryfriction diaphragm type
3 .3 .3 .3 .3 . T R A N S A X L ET R A N S A X L ET R A N S A X L ET R A N S A X L ET R A N S A X L E : Front wheel drive throughconstant velocity joints.
ModelModelModelModelModel ::::: TA65 (Manual)TTTTTypypypypypeeeee ::::: Synchromesh on all forward
gears. Sliding mesh forreverse gear.
No. of gearsNo. of gearsNo. of gearsNo. of gearsNo. of gears ::::: 5 Forward & 1 Reverse
Gear ratiosGear ratiosGear ratiosGear ratiosGear ratios ::::: MPFIMPFIMPFIMPFIMPFI D I C O RD I C O RD I C O RD I C O RD I C O R1st - 3.42 3.642nd - 1.95 1.953rd - 1.36 1.274th - 0.95 0.885th - 0.71 0.674Rev. - 3.58 3.58
Final drive ratioFinal drive ratioFinal drive ratioFinal drive ratioFinal drive ratio - 4.64 3.765
R e a rR e a rR e a rR e a rR e a r ::::: Independent, 3 link andMc Pherson strut with GasShock absorbers.
Antiroll barAntiroll barAntiroll barAntiroll barAntiroll bar ::::: At front & rear
6 .6 .6 .6 .6 . S T E E R I N GS T E E R I N GS T E E R I N GS T E E R I N GS T E E R I N G ::::: Hydraulic Power assisted
Rack & Pinion.
Steering WheelSteering WheelSteering WheelSteering WheelSteering Wheel ::::: 380 mm dia
IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — TION — TION — TION — TION — TTTTTechnicechnicechnicechnicechnical Sal Sal Sal Sal Spppppecificecificecificecificecificaaaaationstionstionstionstions
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — TION — TION — TION — TION — TTTTTechnicechnicechnicechnicechnical Sal Sal Sal Sal Spppppecificecificecificecificecificaaaaationstionstionstionstions
SSSSSyyyyystststststem em em em em VVVVVoltageoltageoltageoltageoltage ::::: 12 Volts -ve earth
BatteryBatteryBatteryBatteryBattery ::::: 12V, DIN 44 (MPFI)(MPFI)(MPFI)(MPFI)(MPFI)
::::: 12V, DIN 55 (DIC(DIC(DIC(DIC(DICOR)OR)OR)OR)OR)
AlternatorAlternatorAlternatorAlternatorAlternator ::::: 12V 90 A
12.12.12.12.12. P E R F O R M A N C EP E R F O R M A N C EP E R F O R M A N C EP E R F O R M A N C EP E R F O R M A N C E :::::
(kmph)
Max. speed at rated GVW 160 (MPFI)(MPFI)(MPFI)(MPFI)(MPFI)
Max. speed at rated GVW 155 (DICOR)(DICOR)(DICOR)(DICOR)(DICOR)
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — TION — TION — TION — TION — TTTTTechnicechnicechnicechnicechnical Sal Sal Sal Sal Spppppecificecificecificecificecificaaaaationstionstionstionstions
13.13.13.13.13. MAIN CHASSIS DIMENSIONS MAIN CHASSIS DIMENSIONS MAIN CHASSIS DIMENSIONS MAIN CHASSIS DIMENSIONS MAIN CHASSIS DIMENSIONS AS PER ISO:612 INAS PER ISO:612 INAS PER ISO:612 INAS PER ISO:612 INAS PER ISO:612 IN
MMMMMMMMMM NNNNNominal) ominal) ominal) ominal) ominal) TTTTTOLEROLEROLEROLEROLERANCES AS PER INTEREURANCES AS PER INTEREURANCES AS PER INTEREURANCES AS PER INTEREURANCES AS PER INTEREUROPEOPEOPEOPEOPE
Over body : 1620Over outer rear view mirrorsin folded condition: : 1690
Overall height - unladen : 1540Min. turning circle dia : 10.7 mMin. turning clearance circle dia : 11.4 m
Ground clearance - unladen : 165
1 4 .1 4 .1 4 .1 4 .1 4 . WEIGHT (kWEIGHT (kWEIGHT (kWEIGHT (kWEIGHT (kg) (g) (g) (g) (g) ( TTTTTOLEROLEROLEROLEROLERANCE AS PER EEC 92/21)ANCE AS PER EEC 92/21)ANCE AS PER EEC 92/21)ANCE AS PER EEC 92/21)ANCE AS PER EEC 92/21)
Service InstructionsService InstructionsService InstructionsService InstructionsService Instructions
The Tata Indigo has been manufactured to give you economical andtrouble free performance. To achieve this please follow the instructions
as stated.
YYYYYour Cour Cour Cour Cour Car is enar is enar is enar is enar is entitled ttitled ttitled ttitled ttitled to fro fro fro fro free PDI and fee PDI and fee PDI and fee PDI and fee PDI and four frour frour frour frour free seree seree seree seree servicvicvicvicvices (labes (labes (labes (labes (labour only).our only).our only).our only).our only). TTTTThehehehehefree service coupons are attached to the sales invoice. Please presentfree service coupons are attached to the sales invoice. Please presentfree service coupons are attached to the sales invoice. Please presentfree service coupons are attached to the sales invoice. Please presentfree service coupons are attached to the sales invoice. Please presentthese coupons to the servicing dealer while availing freethese coupons to the servicing dealer while availing freethese coupons to the servicing dealer while availing freethese coupons to the servicing dealer while availing freethese coupons to the servicing dealer while availing free
services.services.services.services.services.
1st free service - At 5000-5500 km. or 6 months whichever is earlier
2nd free service - At 10000-10500 km. or 12 months whichever is earlier
3rd free service - At 15000-15500 km. or 18 months whichever is earlier
4th free service - At 20000-20500 km. or 24 months whichever is earlier
All services other than free services are chargeable.
SSSSSererererervicing of the cvicing of the cvicing of the cvicing of the cvicing of the car car car car car can ban ban ban ban be done ae done ae done ae done ae done at ant ant ant ant anyyyyy
TTTTTaaaaata Mta Mta Mta Mta Motototototors Aors Aors Aors Aors Authoruthoruthoruthoruthorised Dised Dised Dised Dised Dealerealerealerealerealer
WWWWWorororororkshop or kshop or kshop or kshop or kshop or TTTTTaaaaata Mta Mta Mta Mta Motototototors Aors Aors Aors Aors Authoruthoruthoruthoruthorisedisedisedisedised
SSSSSererererervicvicvicvicvice Ce Ce Ce Ce Cenenenenentrtrtrtrtre (e (e (e (e ( TTTTTASC).ASC).ASC).ASC).ASC). TTTTThe details ofhe details ofhe details ofhe details ofhe details of
their lotheir lotheir lotheir lotheir locccccaaaaations artions artions artions artions are give give give give given in this manual.en in this manual.en in this manual.en in this manual.en in this manual.
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — RTION — RTION — RTION — RTION — Recececececororororord of Sd of Sd of Sd of Sd of Sererererervicvicvicvicvices Pes Pes Pes Pes Pererererer fffffororororormedmedmedmedmed
Recommended Date Odometer Repair ServicingService reading Order Dealer's
km. No. Signature &At km. Stamp
PDI Free Labour
5,000 *
7,500 *#
10,000 *
15,000 *#
20,000 Free *
22,500 #
25,000
30,000 #
35,000
37,500 #
40,000
45,000 #
Recommended Date Odometer Repair ServicingService reading Order Dealer's
km. No. Signature &At km. Stamp
50,000
52,500 #
55,000
60,000 #
65,000
67,500 #
70,000
75,000 #
80,000
82,500 #
85,000
90,000 #
95,000
* Lab* Lab* Lab* Lab* Labour frour frour frour frour freeeeeeeeee,,,,, ma ma ma ma mattttterererererial charial charial charial charial chargeable # Cgeable # Cgeable # Cgeable # Cgeable # Change engine oil and oil filthange engine oil and oil filthange engine oil and oil filthange engine oil and oil filthange engine oil and oil filtererererer
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IMPORIMPORIMPORIMPORIMPORTTTTTANT INFORMAANT INFORMAANT INFORMAANT INFORMAANT INFORMATION — RTION — RTION — RTION — RTION — Recececececororororord of Sd of Sd of Sd of Sd of Sererererervicvicvicvicvices Pes Pes Pes Pes Perererererfffffororororormedmedmedmedmed
Recommended Date Odometer Repair ServicingService reading Order Dealer's
km. No. Signature &At km. Stamp
97,500 #
1,00,000
1,05,000 #
1,10,000
1,12,500 #
1,15,000
1,20,000 #
1,25,000
1,27,500 #
1,30,000
1,35,000 #
1,40,000
1,42,500 #
Recommended Date Odometer Repair ServicingService reading Order Dealer's
km. No. Signature &At km. Stamp
1,45,000
1,50,000 #
1,55,000
1,57,500 #
1,60,000
1,65,000 #
1,70,000
1,72,500 #
1,75,000
1,80,000 #
CMYK +ve No. 166
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RRRRRecececececororororord of wd of wd of wd of wd of warararararrrrrranananananttttty ry ry ry ry repairs cepairs cepairs cepairs cepairs carararararrrrrried out — Cied out — Cied out — Cied out — Cied out — Chassis Nhassis Nhassis Nhassis Nhassis Nooooo._________________________._________________________._________________________._________________________._________________________
RepairRepairRepairRepairRepairOrOrOrOrOrder Nder Nder Nder Nder Nooooo..... PPPPParararararticulars of Rticulars of Rticulars of Rticulars of Rticulars of Repairepairepairepairepair SSSSSererererervicing Dvicing Dvicing Dvicing Dvicing Dealer's Sealer's Sealer's Sealer's Sealer's Signaignaignaignaignaturturturturture & Se & Se & Se & Se & Stamptamptamptamptamp
RRRRRecececececororororord of wd of wd of wd of wd of warararararrrrrranananananttttty ry ry ry ry repairs cepairs cepairs cepairs cepairs carararararrrrrried out — Cied out — Cied out — Cied out — Cied out — Chassis Nhassis Nhassis Nhassis Nhassis Nooooo._________________________._________________________._________________________._________________________._________________________
RepairRepairRepairRepairRepairOrOrOrOrOrder Nder Nder Nder Nder Nooooo..... PPPPParararararticulars of Rticulars of Rticulars of Rticulars of Rticulars of Repairepairepairepairepair SSSSSererererervicing Dvicing Dvicing Dvicing Dvicing Dealer's Sealer's Sealer's Sealer's Sealer's Signaignaignaignaignaturturturturture & Se & Se & Se & Se & Stamptamptamptamptamp