Tank contract

Slide 1

Tank contractLuberef Yanbu Refinery Expansion ProjectSAUDI ARAMCO LUBRICATING OIL REFINING COMPANYSAMSUNG ENGINEERING CO.,LTD. (SECL).Yanbu Steel Company (YSC)Contract Awarded : 29 May 2013Contractual Comp. : 28 May 2015

Introduction :

This Presentation was made in-order to Summarize Tank contract With PO#LEP-TO-PO-0001&LEP-TO-PO-0003

Tanks Major Milestones DateProject Award 29 May 2013

Site Mobilization 15 Nov 2013

Foundation Handover 23 Dec 2013

Start Construction 24 Dec 2013

Finish Construction 30 Jun 2015

There is two contract : LEP-TO-PO-0001 (4500127992)

LEP-TO-PO-0003 (4500128094)LEP-TO-PO-0001Total 38 new tank Design, Fabrication and Construction of 38 units various sizes Storage tank

Description: 26 Unit of Dome Roof Tanks (Carbon Steel Roof) 9 Unit of External Floating Roof Tanks 3 Unit of Self Supported Cone Roof Tanks

LEP-TO-PO-0003 Total 25 Modified tank Repair & Modification of 25 units various sizes Storage tankDescription: 24 Unit of Cone Roof Tanks

1 Unit of Dome Roof Tank

Weights of Tanks Material :1st shipment of 4630 tonnage (Arrive in 23-Dec-2013)

2nd shipment of 1070 tonnage (Arrive in last week of Jan-2014)

3rd shipment of 1500 tonnage (Arrive in 1st week of Apr-2014)

And total weight of 7200 tonnageTank Drawings Details Required ASSEMBLY OF SUMP DETAILS

GENERAL ARRANGEMENT ORIENTATION

BOTTOM PLATE LAYOUT & DETAILS

SHELL DETAILS

ROOF PLATE & STRUCTURE LAYOUT AND DETAILS

SHELL NOZZLE ASSEMBLY DETAILS

SHELL STRETCHOUT DETAILS

HEATING COIL ,PIPE SUPPORT LAYOUT & DETAILS ROOF PLATE NOZZLE DETAILS

SHELL MANHOLE ASSEMBLY DETAILS

ROOF MANHOLE DETAILS NAME PLATE DETAILS

ROOF ACCESSORY DETAILS

SPIRAL STAIRWAY GENERAL ARRANGEMENT DETAILS

STAIRWAY ACCESSORY DETAILS

INSULATION SUPPORT DETAILS TANK MARKING DETAILS Required Tank Materials ANNULAR PLATE BOTTOM PLATE

SHELL PLATE

ROOF PLATE

NOZZLE & MANHOLE MATERIALS

STAIRWAY MATERIALS

LADDER & PLATFORM MATERIALS

HANDRAIL MATERIALS

ANCHOR CHAIR & BOLT/NUT MATERIALS

FORM BLASS INSULATION MATERIALS

WELDING CONSUMABLE MATERIALS PAINTING MATERIALS

FLOATING ROOF SEAL & DRAIN MATERIALS

EXTERNAL & INTERNAL PIPING MATERIALS

PERMANENT ATTACHMENT MATERIALS

ACCESSORY & EQUIPMENT MATERIALS

13Required Tank Documents PROJECT QUALITY PLAN

WPS & PQR WELDER LIST WELDING MAP

FIELD ITP

MS FOR CONSTRUCTION

MS FOR SCAFOLDING WORKS

MS FOR RIGGING WORKS

MS FOR ROOF AIR RAISING FORM

BLASS INSULATION PROCEDURE

PWHT PROCEDURE & MS

HYDRO TEST PROCEDURE & MS

PAINTING PROCEDURE & MS

SAFETY DOCUMENTS

MANUFACTURE'S DATA BOOK INDEX

OPERATION & MAINTENANCE MANUAL

NDE PROCEDURE

TEST PROCEDURE

REPAIR PROCEDURE

TANK SCHEDULE & DATARevamping Tank List (YSC Scope)No.ItemDiscriptionTANKRing(Shell)PWHTBotAnnFixed RoofR1R2R3R4R5R6Q'tyDia.Height Paint Insu. PVSVRemov. PSVRemov. VentPipe BlindFlange8" BlindFlange1"150# RTG(MH) Emerg.Vent Temp.Trans. PSVNozzleDetectorNozzleSuctionNozzle6"NozzleN2NozzleLow FlowNozzleSteamCoilRemarksTYPEMat'lReq'tTKTKTKTKTKTKTKTKTK(M)(M) Ext'l Int'l 1F-8001BSS Extract/Flushing Oil TankCRTASTM A36N9.6 N6.3 10.9 9.4 8.0 6.4 6.4 N11712.2 Y N Y Y N Y N N N N N N N N N N N N Mixer+Heater2F-8002BSS Extract/Flushing Oil TankCRTASTM A36N9.6 N6.3 10.9 9.4 8.0 6.4 6.4 N11712.2 Y N Y Y N Y N N N N N N N N N N N N Mixer+Heater3F-8003Swing Extract/Flushing Oil TankCRTASTM A36N8.0 N4.8 8.0 6.8 5.1 4.8 4.8 N11412.2 Y N Y Y N Y N N N N N N N N N N N N Mixer+Heater4F-9001RCO Storage Tank CRTASTM A36Y8.9 11.5 6.3 22.3 17.5 14.2 11.0 9.8 8.0 14817.1 Y N Y Y Y Y Y Y Y N N N N N N N N N Mixer+Heater5F-9003PDA Feed Tank CRTASTM A36N8.9 N6.3 12.9 9.8 7.7 6.4 6.4 N12612.2 Y N Y N Y Y N Y Y N N N N N N N N N Mixer+Heater6F-9004DAO Tank CRTASTM A36N8.0 N4.8 12.2 10.0 8.0 6.4 6.4 N12714.6 Y N Y N Y Y N Y Y Y Y Y Y N N N N N Heater7F-9005Dewaxing Feed Tank ( 150D)CRTASTM A36N8.0 N4.8 18.4 15.3 12.4 9.6 6.9 6.8 13517.1 Y N Y N N N N Y Y Y Y N N Y YY N YHeater8F-9006Dewaxing Feed Tank ( LVGO)CRTASTM A36N8.0 N4.8 17.4 14.4 11.8 9.2 6.6 6.6 13217.1 Y N Y N N N N Y Y Y Y Y N Y YY N YHeater9F-9007DAO Tank DRTASTM A36N8.0 N4.8 14.6 11.9 9.3 6.6 6.4 N13214.6 Y N Y N Y Y N Y Y N Y Y Y N N N N YHeater10F-9008DSS Raffinate TankCRTASTM A36N8.0 N4.8 11.3 9.3 7.3 6.4 6.4 N12614.6 Y N Y N Y Y N Y Y N Y N N N N N N N Mixer+Heater11F-9009DSS Raffinate TankCRTASTM A36Y8.0 10.5 4.8 14.3 12.1 11.9 9.2 6.6 6.4 13517.1 Y N Y N Y Y N Y Y N Y Y N N N N N N Mixer+Heater12F-9010Dewaxing Feed Tank (350D)CRTASTM A36Y8.0 10.5 4.8 13.6 11.5 9.5 8.8 6.4 6.4 13217.1 Y N Y N N N N Y Y Y Y Y N Y N YYYMixer+Heater13F-9011Dewaxing Feed Tank (350D/Swing)CRTASTM A36N8.0 N4.8 13.4 11.0 8.6 6.4 6.4 N13014.6 Y N Y N N N N Y Y Y Y Y N Y N YYYMixer+Heater14F-9012SN50-80 Product TankCRTASTM A36N8.0 N4.8 8.0 6.7 6.4 6.4 6.4 N12112.2 Y N N N Y Y N N Y N N N N N N N N N Mixer15F-9013SN50-80 Product TankCRTASTM A36N8.0 N4.8 8.0 6.7 6.4 6.4 6.4 N12112.2 Y N N N Y Y N N Y N N N N N N N N N Mixer16F-9014SN50-80 Product TankCRTASTM A36N8.0 N4.8 14.5 11.9 9.2 6.6 6.6 N13314.6 Y N N N Y Y Y N Y N N N N N N N N N Mixer17F-9015SN50-80 Product TankCRTASTM A36N8.0 N4.8 14.5 11.9 9.2 6.6 6.6 N13314.6 Y N N N Y Y Y N Y N N N N N N N N N Mixer18F-9016BSS Product TankCRTASTM A36N8.0 N4.8 12.2 9.9 7.8 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y N N N N N N N Mixer+Heater19F-9017BSS Product TankCRTASTM A36N8.0 N4.8 12.2 9.9 7.8 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y N N N N N N N Mixer+Heater20F-9018SN 100-150 Product Tank/SwingCRTASTM A36N8.0 N4.8 12.1 9.9 7.8 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y N N N N N N N Mixer+Heater21F-9019SN 100-150 Product TankCRTASTM A36N8.0 N4.8 12.1 9.9 7.8 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y Y N N N N N N Mixer+Heater22F-9024BSS Product TankCRTASTM A36N8.0 N4.8 12.4 10.1 7.9 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y N N N N N N N Mixer+Heater23F-9025BSS Product TankCRTASTM A36N8.0 N4.8 12.4 10.1 7.9 6.4 6.4 N12714.6 Y N Y N Y Y N N Y N Y N N N N N N N Mixer+Heater24F-9801Asphalt Storage TankCRTASTM A36N7.9 N6.3 9.4 7.2 6.0 6.0 NN11914.6 Y N Y N N N N Y Y N N N Y N N N N N Heater25F-9802Asphalt Storage TankCRTASTM A36N7.9 N6.3 9.4 7.2 6.0 6.0 NN11914.6 Y N Y N N N N Y Y N N N Y N N N N N HeaterTotal25Field Fabricated New Tank List (YSC Scope)No.ItemDiscriptionPriorityTANKRing(Shell)Weight(Ton)AnchorBoltPWHTBotAnnFixed RoofR1R2R3R4R5R6R7R8R9RBQ'tyDia.HeightVol.Hyd P. Paint Insulation Mixer FoamSystem C.P SteamCoilHardTestRemarksTYPEMat'lReq'tTKTKTKTKTKTKTKTKTKTKTKTKTK(M)(M)(M3)(mbarg) Ext'l Int'l Shell Roof 1F-9002RCO Feed Tank1DRTASTM A36665N/AN/A10.0 14.0 6.0 26.0 23.0 20.0 17.0 15.0 12.0 9.0 9.0 12.0 12.0 148.417.1314610 Y Y Y Y Y Yes Y YesN/A2F-9033HCU Feed Tank(LVGO)1DRTASTM A36488N/AC/D10.0 14.0 6.0 20.0 18.0 16.0 14.0 12.0 8.0 8.0 8.0 12.0 12.0 139.717.12116714 Y Y Y Y Y N/A Y YesN/A3F-9038HCU Feed Tank 150D1DRTASTM A36279N/AC/D10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.0 6.0 6.0 12.0 N/A12.0 131.414.61130614 Y Y Y Y Y N/A Y YesN/A4F-9039HCU Feed Tank 150D1DRTASTM A36279N/AC/D10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.0 6.0 6.0 12.0 N/A12.0 131.414.61130614 Y Y Y Y Y N/A Y YesN/A5F-9034HCU Feed Tank 730D2DRTASTM A36303N/AC/D10.0 12.0 6.0 15.0 13.0 11.0 10.0 8.0 6.6 6.6 12.0 N/A12.0 13314.61248714 Y Y Y Y Y N/A Y YesN/A6F-9035HCU Feed Tank 730D2DRTASTM A36303N/AC/D10.0 12.0 6.0 15.0 13.0 11.0 10.0 8.0 6.6 6.6 12.0 N/A12.0 13314.61248714 Y Y Y Y Y N/A Y YesN/A7F-9036HCU Feed Tank 350D/Swing2DRTASTM A36335N/AC/D10.0 12.0 6.0 16.0 14.0 12.0 10.0 8.0 6.0 6.0 12.0 N/A12.0 134.414.61356914 Y Y Y Y Y N/A Y YesN/A8F-9037HCU Feed Tank 350D/Swing2DRTASTM A36335N/AC/D10.0 12.0 6.0 16.0 14.0 12.0 10.0 8.0 6.0 6.0 12.0 N/A12.0 134.414.61356914 Y Y Y Y Y N/A Y YesN/A9F-9040Diesel Product Tank2FRTASTM A36344N/AN/A10.0 12.0 6.0 16.0 15.0 14.0 12.0 10.0 8.0 7.0 6.6 6.0 N/A13317.1146260 Y Y N N Y Yes Y N/AN/ASingle Deck10F-9041Diesel Product Tank2FRTASTM A36344N/AN/A10.0 12.0 6.0 16.0 15.0 14.0 12.0 10.0 8.0 7.0 6.6 6.0 N/A13317.1146260 Y Y N N Y Yes Y N/AN/ASingle Deck11F-9042Diesel Product Tank2FRTASTM A36344N/AN/A10.0 12.0 6.0 16.0 15.0 14.0 12.0 10.0 8.0 7.0 6.6 6.0 N/A13317.1146260 Y Y N N Y Yes Y N/AN/ASingle Deck12F-9043Naphtha Product Tank3FRTASTM A36247N/AN/A8.0 10.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.6 6.6 N/AN/A13014.6103200 Y Y N N N Yes Y N/AN/ASingle Deck13F-9044Naphtha Product Tank3FRTASTM A36247N/AN/A8.0 10.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.6 6.6 N/AN/A13014.6103200 Y Y N N N Yes Y N/AN/ASingle Deck14F-9045Rerun Diesel Tank3FRTASTM A36169N/AN/A8.0 10.0 6.0 10.0 10.0 8.0 6.0 6.0 6.0 6.0 6.0 N/AN/A123.714.664410 Y Y N N Y Yes Y N/AN/ASingle Deck15F-9046Swing Tank3FRTASTM A36169N/AN/A8.0 10.0 6.0 10.0 10.0 8.0 6.0 6.0 6.0 6.0 6.0 N/AN/A123.714.664410 Y Y N N Y Yes Y N/AN/ASingle Deck16F-9051SN 100-150 Product Tank3DRTASTM A36281N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.0 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A17F-9055SN 200 Product/Swing Tank3DRTASTM A36282N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.6 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A18F-9056SN 200 Product/Swing Tank3DRTASTM A36282N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.6 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A19F-9057SN 200 Product/Swing Tank3DRTASTM A36282N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.6 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A20F-9050SN 100-150 Product Tank4DRTASTM A36281N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.0 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A21F-9052SN 150-500 Product/Swing Tank4DRTASTM A36281N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.0 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A22F-9053SN 150-500 Product/Swing Tank4DRTASTM A36281N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.0 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A23F-9054SN 150-500 Product/Swing Tank4DRTASTM A36281N/AN/A10.0 12.0 6.0 14.0 12.0 10.0 8.0 6.6 6.6 6.0 12.0 N/A12.0 131.414.6113060 Y Y Y Y Y N/A Y YesN/A24F-9058Srilling Fluid Product Tank4DRTASTM A36193N/AN/A8.0 10.0 6.0 12.0 10.0 8.0 8.0 6.6 6.6 6.6 12.0 N/A10.0 125.814.676330 Y Y N N N N/A Y N/AN/A25F-9059Srilling Fluid Product Tank4DRTASTM A36193N/AN/A8.0 10.0 6.0 12.0 10.0 8.0 8.0 6.6 6.6 6.6 12.0 N/A10.0 125.814.676330 Y Y N N N N/A Y N/AN/A26F-7201Sour Water Storage Tank5DRTA516-65N+HIC222YesYes12.0 15.0 12.0 15.0 14.0 12.0 12.0 10.0 N/AN/AN/AN/A10.0 125104883215 Y Y N N N N/A Y N/AYesPaint under bottom27F-8201Desalinated Water Tank5DRTASTM A36328N/AN/A8.0 10.0 8.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 7.0 12.0 12.0 132.217.2140000 Y Y N N N N/A Y N/AN/A28F-8202Desalinated Water Tank5DRTASTM A36328N/AN/A8.0 10.0 8.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 7.0 12.0 12.0 132.217.2140000 Y Y N N N N/A Y N/AN/A29F-9032Dewaxing Feed Tank 730D5DRTASTM A36427N/AC/D10.0 14.0 6.0 19.0 16.0 14.0 12.0 10.0 8.0 8.0 8.0 12.0 12.0 13717.11838614 Y Y Y Y Y N/A Y YesN/A30F-9401Slop Tank5FRTASTM A36109YesC/D8.0 10.0 6.0 8.0 8.0 6.0 6.0 6.0 6.0 6.0 N/AN/AN/A116.712.226720 Y Y Y Y Y N/A Y YesN/ASingle Deck31F-9402Slop Tank5FRTASTM A36109YesC/D8.0 10.0 6.0 8.0 8.0 6.0 6.0 6.0 6.0 6.0 N/AN/AN/A116.712.226720 Y Y Y Y Y N/A Y YesN/ASingle Deck32F-7101Amine Make-Up Tank6CRTA516-65N+HIC27YesYes10.0 N/A8.0 6.0 6.0 6.0 6.0 N/AN/AN/AN/AN/A9.0 17.98.742614 Y Y N N N N/A N N/AYesAnchor Box33F-7401Liquid Sulphur Storage Tank6DRTASTM A3620YesN/A10.0 N/A8.0 7.0 6.0 6.0 6.0 N/AN/AN/AN/AN/A10.0 167.320670 Y Y Y Y N N/A N N/AN/AAnchor Box / Foam Glass34F-7402Liquid Sulphur Storage Tank6DRTASTM A3620YesN/A10.0 N/A8.0 7.0 6.0 6.0 6.0 N/AN/AN/AN/AN/A10.0 167.320670 Y Y Y Y N N/A N N/AN/AAnchor Box / Foam Glass35F-8401Demin Water Tank6CRTA240-304L93N/AN/A8.0 10.0 5.0 12.0 10.0 10.0 8.0 6.0 6.0 6.0 6.0 6.0 N/A115.717.1330014 Y N N N N N/A N N/AN/APaint under bottom36F-8403Recovered Condensate Tank6CRTASTM A3629YesN/A8.0 N/A7.0 6.6 6.6 6.6 6.6 6.6 6.6 N/AN/AN/AN/A18.410.960014 Y Y N N N N/A Y N/AN/AAnchor Box37F-9803Asphalt Storage Tank7DRTASTM A36136N/AC/D8.0 10.0 8.0 12.0 10.0 10.0 8.0 6.6 6.6 6.6 6.6 N/A10.0 119.114.641810 Y N Y Y N N/A N YesN/A38F-9804Asphalt Storage Tank7DRTASTM A36136N/AC/D8.0 10.0 8.0 12.0 10.0 10.0 8.0 6.6 6.6 6.6 6.6 N/A10.0 119.114.641810 Y N Y Y N N/A N YesN/ATotal947538

Tanks overview :The following schematics show the various Storage Tanks for:

Dome Roof Tanks (Carbon Steel Roof)

External Floating Roof Tanks

Self Supported Cone Roof Tanks

Dome Roof Tanks (Carbon Steel Roof)

Dome Roof Tanks (Carbon Steel Roof)

Dome Roof Tanks (Carbon Steel Roof)

External Floating Roof Tanks

External Floating Roof Tanks

External Floating Roof Tanks

Self Supported Cone Roof Tanks

Self Supported Cone Roof Tanks

Self Supported Cone Roof TanksPrepared by :Abdulkreem AL-Ghamdi (SAMSUNG Tank Supervisor)THANK YOU