CORPORATE TURNAROUND THROUGH EFFECTIVE SUPPLY CHAIN Vibhuti Sagar PGPABM 2007-09/32 VIBHUTI SAGAR PGPABM 2007-09/32 (Email: [email protected] , Mobile: 09848036874) National Institute of Agricultural Extension and Management (MANAGE), Hyderabad
Nov 14, 2014
CORPORATE TURNAROUND THROUGH EFFECTIVE SUPPLY CHAIN
Vibhuti SagarPGPABM 2007-09/32
VIBHUTI SAGARPGPABM 2007-09/32(Email: [email protected] , Mobile: 09848036874)
National Institute of Agricultural Extension and Management (MANAGE),
Hyderabad
IntroductionTitan industries limited
(1987), BangaloreMfg. plant at Hosur(TN)Market leader with 60%
shareDiversification in branded
jewellary business(1990)Brand Tanishq, first
boutique in 1996
ChallengesYr. 2000 marked fifth consecutive business
lossLow making charge of local mfg. by
compromising qualityType of boutiques: L1, L2, L3Poor inventory management
Turnover $75 m, inventory $34 m Finished good inventory 80% Poor delivery alignment in order & indent Changing customer preferences Non moving stock (sludge) No single point of decision
Deployed SCM initiative for turnaround
Strategies for market growthJewellary division as a separate SBU with
COORationalise frequency of launching new
designCapabilities created to cater need for
marketing “made to order” segmentShift premium segment to mass marketing
segLaunch of few new product every monthLocal designer for regional market
InitiativesImproving the bottom line through SC
initiativeCross functional team for short and long termProject ASPIRE for improving SC
performanceInventory management and responsive SCFour pronged strategy
Clean inside outIntroduction of new channelRemodel order generation and fulfillment
processStrategic out sourcing
Clean inside outRevamping internal supply chainSlow moving categories rationalisedNon-potential product phased outStock turn based trade margin were
introducedFor franchisees performance incentive or
disincentive for stock turnNon moving stocks recalled or recycled or
marked downCompaign “Impure to Pure” exchange
4 step mechanismAge products displayed by
best sellers or display is modified
Non-moving designs are rationalised in annual basis
Discount sale for sludge by “tanishq value mart” or “Tanishq on wheel” (> 15 months recycled)
Permissible level of sludge and penalty
Sludge 18% to 12%
Introduction to new channel
New channels were designed and pilotedPrototype enabled sale
Reduced inventory Range of design Responsive business Hub & spoke for one week delivery
Made to order Customer order with a lead time of one month 8000 designs ( 2 week)
Consignment sale By vendors stocks
Remodel order generation and fulfillment processRemodelled the Supply chainMade to replenishment (MTR) SC
500 best selling variants for distribution of region, categories & price
Stock at two level Cycle stock at boutique Safety and replenishment stock at factory
Made to boutique indent (MTBI) SC
For managing stock regulation and indenting
Initiatives• Weekly indenting system• Compressing indent processing• Declaring variant wise lead time• Monitoring and declaring weekly
production alignment
Strategic outsourcingUtilization of market potentialReducing cost than investing in productionProvided aasistance to vendors for business,
technology support,material, process & document\
Karigar ParksFor avoiding two tier middleman systemExperience and new designs
Management of Enterprise And development of WomenSHG for assembly of links and other activities
IT integrationWeb based GOLD
MINE was implemented to connect boutique , CFAs & factory
Visibility increases
The result was a success:
Thank U