WELDING SCHWEISSEN WELDING SCHWEISSEN SCHWEISSEN 05I1 Tacho Controller DTC 100 Dinse - wire measuring made easy. ► measurement of wire speed, wire length and rotational speed ► different units of measure can be selected ► simple operation ► for standard wires ► including calibration certificate “Three wire measuring functions in one unit.”
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Transcript
W E L D I N GS C H W E I S S E N W E L D I N GS C H W E I S S E N S C H W E I S S E N
05I1W E L D I N GS C H W E I S S E N W E L D I N GS C H W E I S S E N S C H W E I S S E N
Tacho Controller DTC 100
Dinse - wire measuring made easy.
► measurement of wire speed, wire length and rotational speed
► different units of measure can be selected
► simple operation
► for standard wires
► including calibration certifi cate
“Three wire measuring functions in one unit.”
W E L D I N GS C H W E I S S E N W E L D I N GS C H W E I S S E N S C H W E I S S E N
Power pin Lincoln Auto Drive 4R90 DIX PP 109 639118010
Power pin Lincoln Auto Drive 4R100 DIX PP 109 639118010
Power pin Lincoln Auto Drive 4R220 DIX PP 109 639118010
Power pin Miller Axcess Feeder 60 Series
DIX PP 102 639118003
Power pin Miller Axcess Feeder 70 Series
DIX PP 102 639118003
Power pin OTC AF-4001 DIX PP 113 639118015
Power pin OTC AFA-4001 DIX PP 113 639118015
Power pin OTC AFT-4201 DIX PP 113 639118015
Power pin OTC AFU-4201 DIX PP 113 639118015
Power pin Panasonic Gun Slinger 260standard
DIX PP 104 639118005
Power pin Tweco #4 DIX PP 103 639118004
Other power pins on request.
Application sample
1
Only for plugs with N (neutral) connection.
INFO
Information to the plugs for power pin / power pin sets you will find in Chapter Manual and Automation or ask your DINSE consultant.
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Power pin sets PPS 1xxFor manual MIG/MAG
A
1Application sample
Description Part name Part number
A Power pin set For Lincoln LN7 DIX PPS 101 639120001
Power pin set For Miller 60er Serie, 70er Serie DIX PPS 102 639120002
Power pin set For Lincoln 4R90, 4R100, 4R220 DIX PPS 103 639120003
1 Power pin cabel For Lincoln DIX PPC 101 639119001
Power pin cabel For Miller DIX PPC 102 639119002
Power pin cabel Without plug DIX PPC 103 639119003
Other power pin sets on request.
INFO
Information to the plugs for power pin / power pin sets you will find in Chapter Manual and Automation or ask your DINSE consultant.
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Aluminum consumable set ACS 230/330 MIG/MAG manual
Application sample
INFO
Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropri-ate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant.
Description Number of items Dimension Part name Part number
7 Capillary liner 1 15.5 m DIX DSK 2-15.5 6230020155
8 Contact tip 10 M8 x 28 mm DIX 3-2-1.2 M8 629030112
9 Contact tip 10 M8 x 28 mm DIX 3-2-1.4 M8 629030114
Other aluminum consumable sets on request.
INFO
Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropri-ate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant.
Application sample
A
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Steel consumable set SCS 230/330 MIG/MAG manual
Application sample
INFO
Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropri-ate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant.
Description Number of items Dimension Part name Part number
7 Capillary liner 1 15.5 m DIX DSK 2-15.5 6230020155
8 Contact tip 10 M8 x 28 mm DIX 3-2-1.0 M8 CR-ZR 629033110
9 Contact tip 10 M8 x 28 mm DIX 3-2-1.2 M8 CR-ZR 629033112
Other steel consumable sets on request.
INFO
Consumable sets ACS xxx for aluminum or SCS xxx for steel for retrofitting to the appropri-ate welding application. Information to the torch sets you will find in Chapter 1 Manual or ask your DINSE consultant.
Application sample
A
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Drive roll set ADR 1.0/1.2MIG/MAG automation
Description Number of items Dimension Part name Part number
A Drive roll set, incl. box Wear part sets for power source system components, Wire feeder WF 50
DIX ADR 1.0/1.2 638000009
Content:
1 Feed pinion 2 DIX WFR-FP 629900007
2 Sealing washer 2 DIX WFR-DS 629900008
3 Feed roll 4 DIX WFR-1012 AK 7410084102
Other drive roll sets on request.
1 2 3
INFO
Information about wire feeders for power sources you will find in Chapter 2 MIG/MAG Automation or ask your DINSE consultant.
Application sample
A
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Electrode bracket A 300
Application
For arc welding equipment
Electrode support for highest loads during on-going welding work
Particularly well suited for application weld-ing and hot-melt welding
Benefits
No soldering
No cable lug
Fast and safe assembly
Equipped with DINSE terminal connection
Assembly- and repair-friendly
Technical data (IEC 60 974-11):
Electrode bracket A 300
Welding procedures: Covered electrode
welding
Electrode diameter: ø 2.0 - 6 mm
Welding current:- at 60% ED- at 35% ED
300A400A
Cable junction:(Nominal cross-section)
25 - 70 mm2 CU
Weight: 425 g
Electrode bracket A 300 (application sample)
Description Part name Part number
A Electrode bracket DIX A 300 1110013001
Replacements and spare parts
1 Insulation caps, with attachments DIX A 300-4 SET 1190413001
2 Screw DIX A 300-5 1190513001
3 Handhold DIX A 300-6 1190613001
Clamping sleeve, without fig. DIX 50/70 199200070
Recommended nominal cross-sections (mm2) of welding cables from CU dependent on welding current and cable length.
A
2 31
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Service toolsFor manual, robotic and automatic torches MIG/MAG, TIG, LASER
Description Part name Part number
1 Special spannerFor tighten M6 / M8 contact tips and tip adapters
DIX SSL 1/2 628010012
2 Socket spannerFor tighten contact tips DIX 3-1-xx SR and clamp nut DIX 4-1-MAS
DIX SSLA 1 618010005
3 Socket spannerFor tighten contact tips DIX 3-2-xx SR and clamp nut DIX 4-2-MAS
10 Torque bitFor Pos. 16 and plugged contact tips SA
DIX DMB 100-SA1 638400008
11 Torque bit For Pos. 15 and screwed contact tips M6
DIX DMB 100-M6 638400003
12 Torque bit For Pos. 15 and screwed contact tips M8
DIX DMB 100-M8 638400005
13 Adapter For Pos. 16 in conjunction with Pos. 10
DIX DMA 101-1/4“ 638400011
14 Torque extension For Pos. 15 and 16
DIX DMV 100 638400004
15 Torque transmitter For tighten contact tips
DIX DMG 100-1.1 Nm 638400001
16 Torque transmitter, not shownFor tighten the clamp nut at plugged contact tips
DIX DMG 100-6.0 Nm 638400010
1 2 3 4 5 6 7
11 12 14 15
8
10 13
9
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Service toolsFor manual, robotic and automatic torches MIG/MAG, TIG, LASER
Description Part name Part number
1 Gas flow meterFor manual welding torches
DIX GMM 2 628080000
2 Gas flow meterFor robotic and automatic torches
DIX GMA 2 628080005
3 Flow meterFor measuring coolant flow of liquid cooling units.
DIX DFZ 2 628091000
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Digital Tacho Control Wire measuring unitMIG/MAG, TIG, LASER
Properties
Calibration certificate for DIN EN ISO 9001:2000
Detecting of rotation speed, wire speed, distance measurement, welding speed and amount of wire
Optical measuring with light or mechanical measuring with adapter
Advantage
Quality control in welding production
Tool for creating and documenting welding procedure specifications (WPS) and welding procedure qualification (WPAR)
Calculation of wire consumptionat the welding production
Important tool at the welder training and car-rying out of welding experiments
Evidence at the calibration ofwelding equipment
Technical data:
Digital Tacho Control DTC 100
m/min 0.10-1999
ft/min 0.40-6550
in/min 4.00-78700
m/sec 0.10-33.30
ft/sec 0.10-109
m 0.00-99999
ft 0.00-99999
in 0.00-99999
Speed: 0,10-19999 U/min
Measurement precision: ± 0.02 % / ± 1 digit U/min
Maximum ambient temperature - 20-70° C
Automatic shut-off after 30 sec
Description Part name Part number
Digital Tacho Control DIX DTC 100 718163100
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Checking and aligning system for standard torch headsFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°)
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch headsgas cooledDIX MET 350/352/354liquid cooledDIX METZ 520/522/524DIX METZ 540/542/544DIX METZ 560/562/564DIX METZ 570/572/574
Quality assurance in welding production
Technical data:
Checking jig PV 100
Aligning modul JM 100
Aligning sets(for standard torch heads)
JS 350/520JS 540JS 560JS 570
Checking jig DIX PV 100
Aligning module DIX JM 100 (left) and aligning set DIX JS 350/520 (right)
Checking jig with torch head and aligning module (application sample)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°) and version L +70 mm and XL +150 mm longer than standard torch heads
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch headsgas cooledDIX MET 350/352/354liquid cooledDIX METZ 520/522/524DIX METZ 540/542/544DIX METZ 560/562/564DIX METZ 570/572/574
Aligning module DIX JM 100 (left) and aligning set DIX JS 350/520 (right)
Checking jig with torch head and aligning module (application sample)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Description Part name Part number
1 Checking jig, compl.With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108
DIX PV 100 685300101
2 Checking jig, compl. not shownWith torch adapter DIX PVP 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108
DIX PV 100 XL 685310100
3 Aligning module, compl. DIX JM 100 685305100
4 Aligning set, 350/520 DIX JS 350/520 685305200
5 Aligning set, 540 DIX JS 540 685305210
6 Aligning set, 560 DIX JS 560 685305220
7 Aligning set, 570 DIX JS 570 685305250
Variants deviating of the standard fittings on request.
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Checking jig PV 100 (XL)Checking and aligning system for standard torch heads and L, XLMIG/MAG
Spare parts and wear parts
1
6
3 4
Description Part name Part number
1 Base plate DIX PVB 100 685301101
2 Base plate, not shown DIX PVB 100 XL 685311100
3 Support set Fixing and gauge support
DIX PVS 100 685302105
4 Set up pin For contact tips with outside diameter: 6 mm
DIX PVL 106 685302115
5 Set up pin, not shown For contact tips with outside diameter: 8 mm
DIX PVL 108 685302114
6 Torch adapter DIX PVP 100 685303112
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Checking and aligning system for standard torch heads and L, XLMIG/MAG
Spare parts and wear parts
Description Part name Part number
A Aligning set DIX JS 350/520 685305200
B Aligning set DIX JS 540 685305210
C Aligning set DIX JS 560 685305220
D Aligning set DIX JS 570 685305250
1 Aligning cylinder DIX JSZ 104 685305201
2 Aligning adapter DIX JSA 100 685305211
3 Aligning gauge DIX JSL 106 685305221
4 Clamp nut DIX 4-1-MAS 6390452000
5 Centering socket DIX CS 300 6390433000
6 Aligning gauge DIX JSL 108 685305222
7 Clamp nut DIX 4-2-MAS 6390454000
8 Aligning gauge DIX JSL 109 M8 685305224
9 Screw adapter DIX SAD 2-404/540 628140000
321 4 5 621 7
A B
621
7
8
C
821
D
9
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Checking and aligning system for standard torch headsFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°)
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch heads gas cooledDIX MET 390/392/394liquid cooledDIX METZ 590/592/594
Quality assurance in weldingproduction
Technical data:
Checking jig PV 150
Aligning modul JM 100
Aligning sets(for standard torch heads)
JS 390/590
Checking jig DIX PV 150
Aligning module DIX JM 100 (left) and aligning set DIX JS 390/590 (right)
Checking jig with torch head and aligning module (application sample)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°) and version L +70 mm and XL +150 mm longer than standard torch heads
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch heads gas cooledDIX MET 390/392/394liquid cooledDIX METZ 590/592/594DIX METZ 590/592/594 LDIX METZ 590/592/594 XL
Quality assurance in weldingproduction
Technical data:
Checking jig PV 150 XL
Aligning modul JM 100
Aligning sets(for standard torch heads)
JS 390/590
Checking jig DIX PV 150 XL
Aligning module DIX JM 100 (left) and aligning set DIX JS 390/590 (right)
Checking jig with torch head and aligning module (application sample)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Description Part name Part number
1 Checking jig, compl.With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL 108
DIX PV 150 685300151
2 Checking jig, compl. Not shown With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL 108
DIX PV 150 XL 685310150
3 Aligning module, compl. DIX JM 100 685305100
4 Aligning set, 390/590 DIX JS 390/590 685305230
Variants deviating of the standard fittings on request.
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Checking jig PV 150 (XL)Checking and aligning system for standard torch heads and L, XLMIG/MAG
Spare parts and wear parts
Description Part name Part number
A Aligning set DIX JS 390/590 685305230
7 Aligning cylinder DIX JSZ 104 685305201
8 Aligning adapter DIX JSA 101 685305212
9 Aligning gauge DIX JSL 107 685305223
1
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3 4
Description Part name Part number
1 Base plate DIX PVB 150 685301151
2 Base plate, not shown DIX PVB 150 XL 685311150
3 Support set Fixing and gauge support
DIX PVS 100 685302105
4 Set up pin For contact tips with outside diameter: 6 mm
DIX PVL 106 685302115
5 Set up pin, not shown For contact tips with outside diameter: 8 mm
DIX PVL 108 685302114
6 Torch adapter DIX PVP 100 685303112
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Checking and aligning system for standard torch headsFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°)
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch headsliquid cooledDIX METZ 5800/5822/5845
Quality assurance in weldingproduction
Technical data:
Checking jig PV 160
Aligning modul JM 100
Aligning sets(for standard torch heads)
JS 5800
Checking jig DIX PV 160
Checking jig with torch head and aligning module (application sample)
Aligning module DIX JM 100 (left) and aligning set DIX JS 5800 (right)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Aligning and checking of the standard torch heads concerning parallelism and center of contact tip
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°) and version L +70 mm and XL +150 mm longer than standard torch heads
Aligning module to re-aligning the inner and outer parts of the torch head separately.
Application
For DINSE standard torch headsliquid cooledDIX METZ 5800/5822/5845DIX METZ 5800/5822/5845 LDIX METZ 5800/5822/5845 XL
Quality assurance in weldingproduction
Technical data:
Checking jig PV 160 XL
Aligning modul JM 100
Aligning sets(for standard torch heads)
JS 5800
Checking jig DIX PV 160 XL
Aligning module DIX JM 100 (left) and aligning set DIX JS 5800 (right)
Checking jig with torch head and aligning module (application sample)
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Checking and aligning system for standard torch heads and L, XLFor robotic and automatic components MIG/MAG
Description Part name Part number
1 Checking jig, compl.With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL 108
DIX PV 160 685300160
2 Checking jig, compl. Not shown With torch adapter DIX PVP 100, support set DIX PVS 100 and set up pin DIX PVL 106, DIX PVL 108
DIX PV 160 XL 685310160
3 Aligning module, compl. DIX JM 100 685305100
4 Aligning set, 5800 DIX JS 5800 685305280
Variants deviating of the standard fittings on request.
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Checking jig PV 160 (XL)Checking and aligning system for standard torch heads and L, XLMIG/MAG
Spare parts and wear parts
Description Part name Part number
1 Base plate DIX PVB 160 685301160
2 Base plate, not shown DIX PVB 160 XL 685311160
3 Support set Fixing and gauge support
DIX PVS 100 685302105
4 Set up pin For contact tips with outside diameter: 6 mm
DIX PVL 106 685302115
5 Set up pin, not shown For contact tips with outside diameter: 8 mm
DIX PVL 108 685302114
6 Torch adapter DIX PVP 100 685303112
1 3 4
Description Part name Part number
A Aligning set DIX JS 5800 685305280
7 Aligning cylinder DIX JSZ 107 685305202
8 Aligning adapter DIX JSA 100 685305211
9 Aligning gauge DIX JSL 107 685305223
10 Aligning adapter DIX JSA 5800 685305281
6
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Aligning modul JM 100Checking and aligning system for standard torch headsMIG/MAG
Spare parts and wear parts
321 4 5
Description Part name Part number
1 Aligning bracket DIX JH 100 685305120
2 Aligning tool DIX JW 100 685305110
3 Aligning pin - H DIX JBH 100 685305150
4 Aligning pin - W DIX JBW 100 685305140
5 Aligning socket DIX JB 100 685305130
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Checking jig for torch systems PV 200For robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Checking of the standard torch heads concerning parallelism and center of contact tip withcomplete system of torch set, torch bracket and shock sensor
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°)
Application
For DINSE standard torch headsgas cooledDIX MET 350/352/354liquid cooledDIX METZ 520/522/524DIX METZ 540/542/544DIX METZ 560/562/564DIX METZ 570/572/574
Quality assurance in welding production
Technical data:
Checking jig PV 200
TCP for torch heads, with shock sensor DIX SAS 100/200: 400 mm from robotic flange
Checking jig DIX PV 200
Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample)
Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample)
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Checking jig for torch systems PV 200 XLFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Checking of the standard torch heads concerning parallelism and center of contact tip withcomplete system of torch set, torch bracket and shock sensor
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°) and version L +70 mm and XL +150 mm longer than standard torch heads
Application
For DINSE standard torch headsgas cooledDIX MET 350/352/354liquid cooledDIX METZ 520/522/524DIX METZ 540/542/544DIX METZ 560/562/564DIX METZ 570/572/574
TCP for torch heads, with shock sensor DIX SAS 100/200: 400 mm from robotic flange470 mm from robotic flange (L version)550 mm from robotic flange (XL version)
Checking jig DIX PV 200 XL
Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample)
Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample)
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Checking jig for torch systems PV 200 (XL)For robotic and automatic components MIG/MAG
1
Description Part name Part number
1 Checking jig, compl. DIX PV 200 685300201
2 Checking jig, compl. Not shown DIX PV 200 XL 685300202With SAS adapter DIX PVA 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108
Variants deviating of the standard fittings on request.
Description Part name Part number
Spare parts and wear parts
3 Base plate DIX PVB 200 685301201
4 Base plate, not shown DIX PVB 200 XL 685301202
5 Support setFixing and gauge support
DIX PVS 100 685302105
6 Set up pinFor contact tips with outside diameter: 6 mm
DIX PVL 106 685302115
7 Set up pin, not shownFor contact tips with outside diameter: 8 mm
DIX PVL 108 685302114
8 SAS adapter DIX PVA 100 685303160
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8
6
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Checking jig for torch systems PV 250For robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°)
Application
For DINSE standard torch headsgas cooledDIX MET 390/392/394liquid cooledDIX METZ 590/592/594
Quality assurance in welding production
Technical data:
Checking jig PV 250
TCP for torch heads, with shock sensor DIX SAS 100/200: 441 mm from robotic flange Checking jig DIX PV 250
Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample)
Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample)
W E L D I N GS C H W E I S S E N W E L D I N GS C H W E I S S E N S C H W E I S S E N
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Checking jig for torch systems PV 250 XLFor robotic and automatic components MIG/MAG
Advantage
Precise checking jig for position control of the TCP, made of an high grade aluminum alloy for a long lifetime
Checking of the standard torch heads concerning parallelism and center of contact tip with complete system of torch set, torch bracket and shock sensor
Bore pattern in the checking jig with standard positions for torch heads, (0°, 22°, 45°) and version L +70 mm and XL +150 mm longer than standard torch heads
Application
For DINSE standard torch headsgas cooledDIX MET 390/392/394liquid cooledDIX METZ 590/592/594
DIX METZ 590/592/594 L
DIX METZ 590/592/594 XL
Quality assurance in welding production
Technical data:
Checking jig PV 250 XL
TCP for torch heads, with shock sensor DIX SAS 100/200: 441 mm from robotic flange511 mm from robotic flange (L version)591 mm from robotic flange (XL version)
Checking jig DIX PV 250 XL
Checking jig with complete torch system, double separable, torch bracket, PUSH-PUSH/PUSH-PULL and shock sensor DIX SAS 200 (application sample)
Checking jig with complete torch system, separable, torch bracket, fixed and shock sensor DIX SAS 100 (application sample)
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Checking jig for torch systems PV 250 (XL)For robotic and automatic components MIG/MAG
Description Part name Part number
1 Checking jig, compl. DIX PV 250 685300251
2 Checking jig, compl. not shown DIX PV 250 XL 685300203With SAS adapter DIX PVA 100, support set DIX PVS 100 and set up pins DIX PVL 106, DIX PVL 108
Variants deviating of the standard fittings on request.
Description Part name Part number
3 Base plate DIX PVB 250 685301251
4 Base plate, not shown DIX PVB 250 XL 685301203
5 Support setFixing and gauge support
DIX PVS 100 685302105
6 Set up pinFor contact tips with outside diameter: 6 mm
DIX PVL 106 685302115
7 Set up pin, not shownFor contact tips with outside diameter: 8 mm
DIX PVL 108 685302114
8 SAS adapter DIX PVA 100 685303160
1
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TCP DimensionsTorch heads MIG/MAG automation standard, ECO.torch and REVO.torch
Torch head A1 A2 A3 B1 B2
MET 35x 316.2 344.1 355.0 102.2 57.9
MET 39x 357.0 371.2 375.3 47.4 21.3
MET 32xx 320.5 348.1 359.0 102.5 58.0
MET 37xx 320.5 348.1 359.0 102.5 58.0
MET 39xx 361.0 375.2 379.3 48.0 22.1
METZ 52x 316.2 344.1 355.0 102.2 57.9
METZ 59x 357.0 371.2 375.3 48.0 22.1
METZ 54x 316.2 344.1 355.0 102.2 57.9
METZ 56x 316.9 345.1 356.0 102.9 58.2
METZ 57x 316.9 345.1 356.0 102.9 58.2
METZ 58xx 386.0 401.3 406.0 52.8 24.9
Torch head A1 A2 A3 B1 B2
MET 35x 141.2 169.1 180 102.2 57.9
METR 35x 176.7 204.6 215.5 102.2 57.9
MET 39x 182.0 196.2 200.3 47.4 21.3
METR 39x 217.5 231.7 235.8 47.4 21.3
MET 32xx 145.5 173.1 184.0 102.5 58.0
MET 37xx 145.5 173.1 184.0 102.5 58.0
MET 39xx 186.0 200.2 204.3 48.0 22.1
METZ 52x 141.2 169.1 180.0 102.2 57.9
METZ 59x 182.0 196.2 200.3 48.0 22.1
METZ 54x 141.2 169.1 180.0 102.2 57.9
METZ 56x 141.9 170.1 181.0 102.9 58.2
METZ 57x 141.9 170.1 181.0 102.9 58.2
METZ 58xx 211.0 226.3 231.0 52.8 24.9
Dual curved torch heads
METR 358* 279.5 56.6
METR 398* 279.5 43.4
METZ 528* 244.0 57.3
METZ 598* 244.0 43.4
METZ 548* 244.0 61.9
METZ 568* 244.0 70.4
METZ 578* 244.0 60.8
A1
A2
A3
B1B2
0°
22°
45°
A1
A2
A3
B1B2
0°
22°
45°
TCP dimensions for torch heads at hollow shaft robitic application with rotary interface ECO.torch or REVO.torch
All length designation in mm.
A1
B1
30°
Dual curved torch heads
* The center point of the sixth robot axis will be cut with a stickout of 15 mm.
TCP dimensions for torch heads at standard robotic applications with bracket DIX PHF 100