1 TABLE OF CONTENTS Section NO Topics Section No 1 Introduction Section NO 2 Divisions of Shakarganj Dairy division and its products Juice division and its products Section NO 3 Production of FCOJ Flow sheet of production Detail of each step involved in production process Section NO 4 Quality Department at Shakarganj Quality standards of fruit Quality parameters of FCOJ Sample preparation and holding of whole fruit and juice Quality tests performed at SFPL Measurement of juice contents Measurement of TSS with refractometer pH Measurement Forecast analysis Forecast analysis of concentrate Measurement of %age pulp Sodium determination with flame photometer Measurement of citric acid
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TABLE OF CONTENTS
Section NO Topics
Section No 1
Introduction
Section NO 2
Divisions of Shakarganj
Dairy division and its products
Juice division and its products
Section NO 3
Production of FCOJ
Flow sheet of production
Detail of each step involved in production process
Section NO 4
Quality Department at Shakarganj Quality standards of fruit
Quality parameters of FCOJ
Sample preparation and holding of whole fruit and juice
Quality tests performed at SFPL
Measurement of juice contents
Measurement of TSS with refractometer
pH Measurement
Forecast analysis
Forecast analysis of concentrate
Measurement of %age pulp
Sodium determination with flame photometer
Measurement of citric acid
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Welcome to Shakarganj Food Products
Introduction Shakarganj Food Products Limited (SFPL) is a subsidiary of Shakarganj Mills
Limited – a pioneer in sugar business in Pakistan. At present, SFPL is producing a whole
range of dairy products as well as fruit juice concentrates, and has a well-established and
diverse procurement, sales and marketing network in the country.
With combined experience of over 40 years in the sugar and food industry,
Shakarganj knows what it takes to deliver high-quality goods.
SFPL products include UHT milk; cream, flavored milk, pure Desi ghee, milk
powder, and fruit concentrate of mango and orange/kinnow.
From HACCP certification, ISO 9000 and Kosher Certification, SFPL products meet
customer’s demand in every sense of the word. Shakarganj customers know exactly
where its products are coming from and the suppliers know where their product is going.
The SFPL corporate office is located at Lahore, while the dairy and juice divisions
are in Jaranwala and Chiniot respectively.
For the efforts undertaken towards the community, Shakarganj received the 2008 Intel-
AIM Corporate Social Responsibility Award and was the first Pakistani company to
receive this
Divisions of Shakarganj
Dairy Division
Juice Division
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Dairy Division
An operational dairy plant located at Jaranwala, near Faisalabad, was acquired in 2006. Nearly 80
percent of the total raw milk is supplied from this part of the country. The plant packing capacity
at the time of acquisition was 75,000 liters per day of UHT liquid milk and 5 metric tons per day
of powder milk.
Plant Line Capacity & Storage
Plant processing and filling capacity increased to 200,000 plus liters per day of UHT.
New Tetra Pak, Alfla Laval dairy equipment in operation.
A well-equipped laboratory and testing facilities at the plant and milk procurement
centers.
Skilled and well-trained staff with years of experience in the dairy industry.
Extensive storage and material handling facilities.
Research facility for new product development.
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Products of Dairy divison of shakarganj
Good Milk Shakarganj Food Products has developed an elaborate system of collecting milk directly from the
farmers on a daily basis, ensuring freshness of the product. The fresh milk thus collected is
processed using state of the art UHT (ultra-high temperature) technology and aseptically packed
in Tetra Pak filling machines. This process ensures zero microbial activation, while preserving
maximum flavor, taste, and nutritional value without the use of any preservatives. The product,
“good milk” is standardized at 3.5% fat and 8.9% SNF, and has a shelf life of 90 days without
refrigeration. It comes in convenient 1,000ml, 500ml and 250ml Tetra Brik packing.
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Good Milk Slim SLIM is Low-Fat High-Calcium milk. It contains less than 1% fat and has a
higher portion of calcium compared to regular milk. Two to three glasses
of SLIM help meet an adult's daily Calcium intake requirement.
SLIM has been introduced keeping in mind the need for a nutritional product for
adults. SLIM has high nutritional Value and is good in taste and after taste.
Tune in to better health with a low-fat, calcium enriched lifestyle. Move to the
rhythm of life with good milk SLIM.
Flavored Milk OOLALA
Flavored Milk OOLALAKids - we all love them. We love them
more as we see them grow. And who doesn't know that milk with all
its natural goodness and essential nutrients plays a pivotal role in the
child's physical and mental development. Without milk, a child's
daily diet plan is incomplete. The tough part, however, is to make
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the kids drink milk, particularly the school going ones. Somehow
they are always shying away. But now Shakarganj Foods has come
up with “Oolala”- a delicious blend of milk, available in four
exciting flavors i.e. Chocolate, Strawberry, Mango and Banana. And
kids just love it! Processed and aseptically packed in 200ml Tetra
Briks, Shakarganj ensures good quality nutritious milk with all the
essential nutrients needed for a child to grow and glow. OOLALA -
Drink more and have fun
Good Milk Cream
Milk that is collected from the farmers is rich in fat (over 5%).
However the processed and aseptically packed “good milk” is toned
at 3.5% fat (internationally accepted standard of full cream milk).
The extra cream from the milk is processed using state of the art
UHT (ultra high temperature) technology and aseptically packed in
Tetra Brik packages. The packed cream has a fat content of 40%.
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The rich cream, with a smooth texture, is ready for use in tea, coffee,
and desserts. It is also used as an ingredient in many traditional
recipes of cooking. It is available in packing of 200ml.
Pure Desi Ghee
Shakarganj Food Products specializes in offering high quality “Pure
Desi Ghee” (butter oil from buffalo milk) made from fresh cream.
With food connoisseur in almost every other house and culinary
heritage considered an important part of our culture, Desi ghee with
its typical rich aroma and smooth texture is used in nearly every
local cuisine and sweetmeats served especially during festivities.
Full of energy, it is also a rich source of Vitamins A, D, E and K.
Pure Desi Ghee is available in 1kg tin packing.
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Juice Division of Shakarganj
The juice plant was acquired in October 2005 and is located in the
Punjab province, which is a fruit growing region and where citrus
fruit, mango and guava are grown in abundance.
Plant Line Capacity & Storage
The plant produces juice concentrate, purée and pulp on its
Citrus and Tropical Lines.
Products are stored in refrigerated and frozen stores, which
have significant capacities.
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Operation Certification
ISO 9000
HACCP
Kosher
Production
The equipment is of Bertuzzi (Italy) and the plant is in
operation since 2006.
Consistent quality citrus concentrate and mango pulp is
produced.
Skilled and professionally trained manpower with
significant experience in the fruit industry is handling the
operations.
A well-equipped laboratory and testing facilities ensure
effective quality assurance according to the international
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standards.
Products of Juice Division of Shakarganj
Mango Puree
More than 20 varieties of mango are found in South Asia, among
which Chaunsa is the best liked due to its nutritious value and a rich
succulent flavor. At Shakarganj, chaunsa's heavy pulp full of juice is
used for making puree that has a fibreless texture, deep golden color
and aromatic sweet taste. During peak summer, Shakarganj produces
puree from June-end till late August and the entire stock is exported.
Frozen Concentrated Orange Juice (FCOJ):
Frozen Concentrated Orange Juice (FCOJ) is the most widely traded as a
commodity in the international market, normally at 65º Brix. FCOJ is
obtained by removing, through evaporation, the water from the orange juice
of fresh, ripe oranges that have been graded, sorted, washed and squeezed in
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extraction machines. It is then stored at 20ºF or lower until it is sold or
packaged for sale. FCOJ is seven-to-one strength ratio to normal single-
strength orange juice.
Consumers reconstitute the FCOJ at home by adding water to the
concentrate. At one time this used to be the dominant type of orange juice
sold in the United States. However, due to increasing consumer preference
for more convenient ready-to-drink orange juice, FCOJ has lost its
supremacy. FCOJ can be stored for several years at the adequate
temperature.
At Shakarganj, Kinnow concentrate is made from Kinnow Mandarin –a fruit
known for its bright orange color, high nutritional value and sweet tangy
taste. Kinnow concentrate's production begins at the plant in the last days of
December and ends by mid April. The product parameters are controlled and
maintained according to the USDA Standard guidelines and following GMP
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rules as per ISO 9001:2000 Quality Management System and HACCP
checklist.
The Production Process Of Frozen Orange Juice Concentrate
The production process comprise of number of unit operation for the
transformation of raw material into required product. These unit operations
are arranged in order to get specified product. The plant at Shakarganj for
production of juice concentrate was installed by a German company
“BERTUZZI “. The steps involved in the production of fresh orange